Large-diameter pipeline aligning and connecting device
By using liquid thermoplastic elastomer filler and gripping nails in the installation of water conservancy pipelines, the stability and maintenance problems of pipeline alignment connections are solved, and stable and reliable connections and convenient maintenance are achieved.
Patent Information
- Application Number
- CN202411363452.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2024-12-20
AI Technical Summary
During the installation of water conservancy pipelines, due to environmental limitations and instability of geological soil, it is difficult to align and connect the pipelines, which are prone to leakage and maintenance problems.
A large diameter pipe alignment connection device is designed to form a stable connection by filling the fixing chamber and the connection chamber as a filler, and fixing and maintenance is carried out using series gripping nails and electric heaters.
It realizes stable aligned connection of pipelines, resists the influence of geological activities, ensures the stability and reliability of connections, and provides convenient maintenance and maintenance methods.
Smart Images

Figure CN119163811A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of water conservancy pipeline installation, and in particular to a large-diameter pipeline alignment connection device. Background Art
[0002] In the installation of water conservancy pipelines, the pipelines are laid underground. Generally, trenches are dug first, and then the pipelines are laid. The pipelines are aligned and connected, and then filled with soil. When digging trenches, a bearing foundation may be made at the bottom of the trenches.
[0003] During the pipeline installation process, the alignment and installation of the pipeline is greatly inconvenient due to the influence and limitation of the installation environment (many auxiliary equipment are difficult to use) and the influence of factors such as the weight of the single pipe. In addition, due to the influence of the geological soil structure, the geological soil may have problems such as depression, collapse, and block shift, which will destroy the alignment connection of the pipeline. Moreover, it is difficult to perform inspection and maintenance when leakage occurs at the connection. Summary of the invention
[0004] In view of the problems pointed out in the background technology, the present invention proposes a large-diameter pipe alignment connection device to solve the above technical problems.
[0005] The technical solution of the present invention is achieved in this way:
[0006] A large diameter pipe alignment connection device comprises a connection chamber, wherein the left and right sides of the connection chamber are respectively provided with fixed chambers, two pipes respectively pass through the left and right fixed chambers and enter the connection chamber, and the ends of the two pipes are butted and connected.
[0007] The present invention is further configured such that the outer wall of the pipeline and the inner wall of the fixed chamber are spaced apart to form a gap, and the gap between the pipeline and the fixed chamber is filled with fixed seasoning.
[0008] The present invention is further configured such that the outer wall of the pipeline and the inner wall of the connecting chamber are spaced apart to form a gap, and the gap between the pipeline and the connecting chamber is filled with connecting seasoning.
[0009] The present invention is further configured such that the connection filler is solidified from a liquid thermoplastic elastomer.
[0010] The present invention is further configured such that the connecting chamber is composed of an upper connecting chamber and a lower connecting chamber, and an injection hole communicating with the interior of the connecting chamber is provided on the upper side surface of the upper connecting chamber.
[0011] The present invention is further configured such that the fixed chamber is composed of an upper fixed chamber and a lower fixed chamber, and an injection hole communicating with the interior of the fixed chamber is provided on the upper side surface of the upper fixed chamber.
[0012] The present invention is further configured such that the left and right sides of the lower end of the lower connecting chamber are respectively connected to the lower end of the lower fixing chamber in a flippable manner.
[0013] The present invention is further configured to include a serial connection hole that penetrates the upper connecting chamber and the lower connecting chamber and the upper fixing chamber and the lower fixing chamber, wherein the serial connection hole is connected with a serial connection gripping nail.
[0014] The present invention is further configured such that an electric heating plate is provided on the inner side wall of the upper connecting chamber, and an electric connection post connected to the electric heating plate is provided on the upper side surface of the upper connecting chamber.
[0015] The present invention is further configured such that two pipelines are connected via the connecting device, and in the laying direction of the plurality of pipelines, a connecting beam connecting the two adjacent connecting devices is provided between the two adjacent connecting devices.
[0016] By adopting the above technical solution, the beneficial effects of the present invention are as follows:
[0017] The large-diameter pipe alignment connection device provided by the present invention has two pipes inserted from the left and right into the fixing chamber and then into the connecting chamber, and a fixing filler is injected into the fixing chamber, and a connecting filler is injected into the connecting chamber. In this way, the fixing chamber and the connecting chamber serve as carriers of the fixing filler and the connecting filler respectively, and after the fixing filler and the connecting filler are solidified, an alignment connection is formed for the two pipes, and the connecting filler can undergo a certain elastic deformation, so that the connection of the two pipes can resist the influence of the movement of the pipes on the pipe connection, making the connection of the pipes more stable and reliable. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0019] Figure 1 This is a schematic diagram of the structure of the pipeline laying of the present invention.
[0020] Figure 2 It is a structural schematic diagram of the pipeline connection of the present invention.
[0021] Figure 3 It is a top view of the pipeline connection of the present invention.
[0022] Figure 4 For the present invention Figure 3 AA section view.
[0023] Figure 5 For the present invention Figure 3 BB cross-sectional view.
[0024] Figure 6 For the present invention Figure 3 CC cross-sectional view.
[0025] Figure 7 The structure diagram of the two pipes connected in the present invention is shown in FIG. Figure 1 .
[0026] Figure 8 The structure diagram of the two pipes connected in the present invention is shown in FIG. Figure 2 .
[0027] Fig. 9 Schematic diagram of the connection of two pipes in the present invention Figure 1 .
[0028] Fig.10 Schematic diagram of the connection of two pipes in the present invention Figure 2 .
[0029] Fig.11 This is a schematic diagram of the structure of the connecting beam arrangement of the present invention.
[0030] Fig.12 It is a schematic structural diagram of the connecting chamber of the present invention.
[0031] Fig.13 It is a schematic diagram of the exploded view of the connecting chamber of the present invention.
[0032] Fig.14 It is a cross-sectional view of the connecting chamber of the present invention.
[0033] Explanation of the numbers in the accompanying drawings: pipeline 1, fixed seasoning 2, connecting seasoning 3, upper connecting chamber 41, lower connecting chamber 42, injection hole 5, upper fixed chamber 61, lower fixed chamber 62, series connection hole 7, series gripping nail 71, electric heating plate 8, connecting pole 81, connecting beam 9. DETAILED DESCRIPTION
[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0035] For reference Figure 1-14 The present invention is described:
[0036] Embodiment 1: A large diameter pipe alignment connection device includes a connection chamber, which is a rectangular body structure as a whole. The connection chamber is a shell structure with a hollow interior, and also includes a connection hole 11 that penetrates the connection chamber in the left and right directions. The connection chamber is composed of an upper connection chamber 41 and a lower connection chamber 42 arranged up and down. The upper connection chamber 41 is opened downward, and the lower connection chamber 42 is opened upward. The connection hole 11 is located on the upper connection chamber 41 and the lower connection chamber 42. The upper side surface of the upper connection chamber 41 is provided with an injection hole 5 that is connected to the interior of the connection chamber, and two injection holes 5 are provided.
[0037] Fixed chambers are respectively provided on the left and right sides of the connecting chamber. The fixed chamber is a rectangular body structure as a whole. The fixed chamber is a shell structure with a hollow interior, and also includes a connecting hole 11 that penetrates the fixed chamber in the left and right directions. The fixed chamber is composed of an upper fixed chamber 61 and a lower fixed chamber 62 arranged up and down. The upper fixed chamber 61 is opened downward, and the lower fixed chamber 62 is opened upward. The connecting hole 11 is located on the upper fixed chamber 61 and the lower fixed chamber 62. An injection hole 5 that communicates with the interior of the fixed chamber is provided on the upper side surface of the upper fixed chamber 61, and two injection holes 5 are provided.
[0038] The connecting chamber and the fixing chamber can be made of plastic or of aluminum profiles.
[0039] It also includes a series connection hole 7 that penetrates the upper connecting chamber 41 and the lower connecting chamber 42 and the upper fixed chamber 61 and the lower fixed chamber 62 in the upper and lower directions. A series connection ground grasping nail 71 is connected in the series connection hole 7. The series connection ground grasping nail 71 penetrates from the series connection hole 7 and is driven into the soil. One is to form a fixed series connection between the upper and lower structures of the connecting chamber and the fixed chamber, and the other is to fix the connecting chamber and the fixed chamber with the soil. The series connection ground grasping nail 71 is a columnar structure. The series connection ground grasping nail 71 is an internal middle hole setting. The upper end of the series connection ground grasping nail 71 is provided with a limiting ring, and the diameter of the limiting ring is greater than the diameter of the series connection hole 7.
[0040] The two pipes 1 that need to be aligned and connected pass through the left and right fixed chambers respectively and enter the connecting chamber, and the ends of the two pipes 1 are butted and connected.
[0041] When laying the pipeline, first arrange the lower connecting chamber 42 and the lower fixing chamber 62 at the bottom of the groove. One lower connecting chamber 42 and two lower fixing chambers 62 cooperate to form an alignment connection point. Multiple alignment connection points are set in the straight line direction of the pipeline laying. Adjacent alignment connection points are connected by connecting beams 9. In this way, the distance between two adjacent alignment connection points is positioned and fixed. After the alignment connection points are laid, the pipeline 1 is hoisted and placed into the alignment connection points. The two pipelines 1 are in an aligned connection state. Then the upper connecting chamber 41 and the upper fixing chamber 61 are installed, and then the serial gripping nails 71 are driven into the serial connection holes 7.
[0042] The two pipelines 1 are connected through a connecting chamber and a fixing chamber. In the laying direction of the multiple pipelines 1, a connecting beam 9 connecting the two adjacent alignment connection points is provided. The two ends of the connecting beam 9 are respectively fixedly connected to the lower connecting chamber 42 or the lower fixing chamber 62 of the two alignment connection points. The connecting beam 9 is made of steel or aluminum profiles. The connecting beam 9 is mainly used to locate the distance between the two alignment connection points to avoid the alignment connection points being displaced in the length direction by the pipelines when the pipelines are hoisted and placed.
[0043] This forms a preliminary aligned connection to the pipe.
[0044] The pipe 1 passes through the connection hole 11 on the fixing chamber, and the outer wall of the pipe 1 is spaced from the inner wall of the fixing chamber to form a gap, and the gap between the pipe 1 and the fixing chamber is filled with a fixing material 2. The fixing material 2 is liquid concrete, which is injected into the interior of the fixing chamber from the injection hole 5. When the concrete solidifies, a fixed connection to the pipe 1 is formed. Concrete can be injected in layers, and new concrete can be injected and discharged after the lower layer is solidified. Through holes can also be set on the side wall of the fixing chamber to dissipate the moisture in the concrete, and the concrete flows out of the through holes and enters between the fixing chamber and the soil, which can also play a reinforcement role.
[0045] The pipe 1 passes through the connecting hole 11 on the connecting chamber, and the outer wall of the pipe 1 and the inner wall of the connecting chamber are spaced apart to form a gap, and the gap between the pipe 1 and the connecting chamber is filled with a connecting material 3. The connecting filler is formed by solidifying a liquid thermoplastic elastomer, such as liquid rubber, which can be injected into the connecting chamber through the injection hole 5. The liquid rubber fills the connecting chamber. After the liquid rubber solidifies, an annular connecting body is formed around the joint of the two pipes 1, and the connecting body is flexible and can undergo elastic deformation, so that the influence of the movement of the pipes on the joint of the two pipes can be resisted, and the joint of the two pipes can be prevented from breaking, cracking and damage. (After the two pipes 1 are docked in the connecting chamber, the joint of the two pipes can be wrapped and wrapped with a film to prevent the injected connecting material 3 from entering the interior of the two pipes 1)
[0046] The core invention of the present application is the connecting material 3. The connecting material 3 forms an elastic body, which surrounds and surrounds the joint of the two pipes 1 to form an elastic ring tube structure, which plays the role of connecting the two pipes, is sealed with the two pipes, and can be elastically twisted and swung, so as to resist the influence of the movement of the pipes caused by external soil activities.
[0047] After the fixing seasoning 2 and the connecting seasoning 3 are injected and the fixing seasoning 2 and the connecting seasoning 3 are solidified, the pipeline can be buried with soil.
[0048] The inner wall of the upper connecting chamber 41 is provided with an electric heating plate 8, which is fixedly attached to the inner wall of the upper connecting chamber 41. The upper side surface of the upper connecting chamber 41 is provided with a power connection post 81 connected to the electric heating plate 8, and two power connection posts 81 are provided. The main consideration of adopting this technical solution is that the connection between the two pipelines 1 can be maintained and repaired in the later stage. The buried soil can be dug to expose the upper connecting chamber 41, and then the two power connection posts 81 are connected to electricity. The electric heating plate 8 is powered on to generate heat, and the connecting seasoning 3 is heated and melted, so that the upper connecting chamber 41 can be opened, so that maintenance can be carried out.
[0049] The left and right sides of the lower end of the lower connecting chamber 42 respectively form a reversible connection with the lower end of the lower fixed chamber 62 (the reversible connection can be realized by a hinge structure). With this technical solution, one lower connecting chamber 42 and two lower fixed chambers 62 are arranged as a conjoined body, which is convenient for simultaneous installation in the groove. During installation, one lower connecting chamber 42 and two lower fixed chambers 62 are in a state of being closely connected in the left and right directions. After the pipeline is installed, the upper connecting chamber 41 and the upper fixed chamber 61 are installed. The above-mentioned conjoined structure is for the convenience of installation, and the reversible structure is to enable movement and deformation between the fixed chamber and the connecting chamber, so as to resist the possible movement of the pipeline and to ensure the stability and reliability of the connection.
[0050] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A large diameter pipe alignment connection device, characterized in that: It comprises a connecting chamber, and fixed chambers are respectively arranged on the left and right sides of the connecting chamber. Two pipes (1) pass through the two fixed chambers on the left and right sides and enter the connecting chamber respectively, and the ends of the two pipes (1) are butted and connected.
2. A large diameter pipe alignment connection device according to claim 1, characterized in that: The outer wall of the pipeline (1) and the inner wall of the fixed chamber are spaced apart to form a gap, and the gap between the pipeline (1) and the fixed chamber is filled with fixed seasoning (2).
3. A large diameter pipe alignment connection device according to claim 1, characterized in that: The outer wall of the pipeline (1) and the inner wall of the connecting chamber are spaced apart to form a gap, and the gap between the pipeline (1) and the connecting chamber is filled with connecting seasoning (3).
4. A large diameter pipe alignment connection device according to claim 3, characterized in that: The connecting filler is formed by solidifying liquid thermoplastic elastomer.
5. The large diameter pipe alignment connection device according to claim 1, characterized in that: The connecting chamber is composed of an upper connecting chamber (41) and a lower connecting chamber (42). An injection hole (5) communicating with the interior of the connecting chamber is provided on the upper side surface of the upper connecting chamber (41).
6. A large diameter pipe alignment connection device according to claim 5, characterized in that: The fixed chamber is composed of an upper fixed chamber (61) and a lower fixed chamber (62). An injection hole (5) communicating with the interior of the fixed chamber is provided on the upper side surface of the upper fixed chamber (61).
7. A large diameter pipe alignment connection device according to claim 6, characterized in that: The left and right sides of the lower end of the lower connecting chamber (42) are respectively connected to the lower end of the lower fixing chamber (62) in a flippable manner.
8. The large diameter pipe alignment connection device according to claim 6, characterized in that: It also comprises a serial connection hole (7) penetrating the upper connection chamber (41) and the lower connection chamber (42) and the upper fixing chamber (61) and the lower fixing chamber (62), wherein a serial connection ground grasping nail (71) is connected in the serial connection hole (7).
9. The large diameter pipe alignment connection device according to claim 5, characterized in that: An electric heating plate (8) is provided on the inner side wall of the upper connecting chamber (41), and an electric connection post (81) connected to the electric heating plate (8) is provided on the upper side surface of the upper connecting chamber (41).
10. The large diameter pipe alignment connection device according to claim 1, characterized in that: The two pipelines (1) are connected via the connection device, and in the laying direction of the plurality of pipelines (1), a connection beam (9) is provided between two adjacent connection devices to connect the two.
