Pipeline guide butt joint equipment for water conservancy pipe network construction
By designing pipeline guidance docking equipment, the fixing plate, guide mechanism and assembly components are used to achieve coaxial butt and welding of the main pipe and branch pipe, solving the problems of bursting and welding docking of the tail pipe of the water supply pipeline, and improving the safety and efficiency of construction.
Patent Information
- Application Number
- CN202411443545.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-16
- Publication Date
- 2024-12-20
AI Technical Summary
During the construction of the water conservancy pipeline, the tail pipe of the water supply pipeline is prone to burst, and the existing guide docking equipment cannot effectively solve the docking problem between the main pipe and the flow section of the pressure reducing valve during welding, and the construction of the additional pressure reducing valve in the graded manner is complicated, which affects the stability of water supply.
A pipe guide docking equipment is designed, including a fixing plate, a guide mechanism, a rotating assembly and assembly assembly. The coaxial butt and welding of the main pipe and the branch pipe through sliding connections, nut locking and elastic clamping plates are achieved, providing a semicircular shape. The fork plate and the distance adjustment telescopic rod facilitates the rotation and position adjustment of the welding device, and adapts to the fixation of accessories of different diameters.
The flexibility and stability of pipeline guidance docking is achieved, offset and fall off during welding is avoided, the construction process of grading and additional pressure reducing valves is simplified, and the stability and safety of the water supply system are improved.
Smart Images

Figure CN119163814A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of pipeline guide docking, and in particular to a pipeline guide docking device for water conservancy pipe network construction. Background Art
[0002] During the construction of urban and rural water supply pipelines, it is often found that the tails of small-diameter branches of water supply pipelines are prone to bursting. When designing the pipeline network, usually only a single pilot-operated adjustable pressure reducing valve is set at the branch diversion point. For some water supply points with high water pressure, the consideration is not comprehensive enough, and the design depth is insufficient, which easily leads to insufficient pressure regulating capacity at the place where the head difference exceeds the limit, and often causes the tail pipe to burst. When dealing with the tail pipe burst, if the downstream water inlet valve is closed, the whole maintenance process is prone to shut-off water hammer, and there is also the problem of secondary pipe burst. At the same time, it is also not conducive to the construction of adding pressure reducing valves in stages. If the upstream valve is closed, it is extremely difficult and dangerous to start filling again after the long-distance gravity flow water supply pipeline is completely emptied, and filling takes a long time. It is impossible to quickly meet the water needs of residents. During the water test run, for lines with long distances and high water level differences where a single adjustable pressure reducing valve cannot effectively reduce the water pressure, a step-by-step method of adding pressure reducing valves is adopted without closing the upstream water inlet gate of the pipeline. During the construction process, the "first diversion, then installation" method is mainly adopted. According to the water pressure demand of the tail pipe, the position of the graded pressure reducing valve should be set on the downstream side of the graded pipe section. After the original straight section is cut off at the position of the additional pressure reducing valve, the pre-adjusted adjustable pressure reducing valve diversion section is immediately installed, giving priority to restoring water supply to residents downstream of the pipeline, and then the valve section is constructed. After the construction and installation of the adjustable pressure reducing valve is completed, the problem of repeated bursts of the water supply tail pipe can be fundamentally solved after debugging and pressure reduction; When constructing a regulating pressure reducing valve, welding is usually used. During welding, due to the heavy pipe, it is difficult to guide and connect the main pipe and the diversion section of the regulating pressure reducing valve to be welded. The water supply network needs to reach each household and is divided into a main pipe and a branch pipe. Both the main pipe and the branch pipe need to be welded with a regulating pressure reducing valve. The existing guiding and docking equipment cannot guide and connect the two welding methods. Therefore, we proposed a pipeline guiding and docking equipment for water conservancy pipeline network construction. Summary of the invention
[0003] In order to solve the above technical problems, the present invention provides a pipeline guide docking device for water conservancy pipe network construction, comprising: A fixing plate, wherein two groups of fixing plates are provided, each group of fixing plates is provided with two fixing plates, and the two fixing plates in the same group are slidably connected on the sides close to each other, and the two fixing plates in different groups are fixedly connected with nuts on the sides away from each other, and a total of four nuts are provided, and the four nuts are symmetrically arranged, and the internal threads of the nuts are connected with locking components; A guide mechanism, wherein the guide mechanism is symmetrically arranged at the interval between the two sets of fixed plates, and the two sides of the two guide mechanisms that are far away from each other are fixedly connected to the sides of the two fixed plates on different sides that are close to each other; Wherein, the guiding mechanism comprises: A fork plate having a semicircular structure and used for circumferential guidance when welding branch pipes; A rotating assembly having a limiting structure for docking branch pipes located at different positions of the main pipe, wherein the side of the rotating assembly away from the fork plate is fixedly connected to the side of the fixed plate close to the fork plate, and the side of the rotating assembly away from the fixed plate is fixedly connected to the side of the fork plate close to the fixed plate; An assembly component having a fixed structure for coaxial docking on the main pipe, wherein the assembly component is fixedly connected to one side of the fork plate close to the central axis of the rotating component, and the two sets of fixed plates are respectively inserted into the outside of the main pipe, and the fixed plates on the same side are locked by cooperating with the locking component and the nut to fix them to the main pipe. When it is necessary to install a branch pipe or other accessories that need to be welded on the surface of the main pipe, the branch pipe is docked with the fork plate, the branch pipe is inserted into the main pipe, and the welder is guided along the trajectory of the semicircular structure of the fork plate to weld the branch pipe. When it is necessary to weld accessories at the interval between the two main pipes, the outer side of the part is fixed by the assembly component, and the position of the fork plate is adjusted to make the main pipe and the accessories coaxially docked to complete the guiding and docking. By setting two detachable sets of fixed plates, the structures on the two sets of fixed plates can independently complete the guided docking of accessories welded on the end face of the main pipe, and can also cooperate with each other to complete the guided docking of accessories welded on the surface of the main pipe. At the same time, the two fixed plates in the same group can be disassembled to facilitate disassembly after welding.
[0004] Furthermore, the fixing plate is configured as a semicircular ring, and the two fixing plates together constitute a full ring. A slot is provided on the side of the fixing plate away from the nut, and a slot is also provided on the side of the fixing plate away from the nut and close to the nut. The two fixing plates on the same side are clamped to each other through four slots. The arrangement of the slots enables the fixing plates on the same side to directly only slide radially, and cannot move axially after the clamping is completed, so that offset between the two fixing plates before the main pipe is completely fixed can be avoided, thereby avoiding affecting the fixing effect of the main pipe.
[0005] Furthermore, the locking assembly includes a bolt, which is arranged on a side of the nut away from the fixing plate, and the bolt is threadedly connected to the nut, a groove is provided on the side of the fixing plate away from the nut, and the groove is provided at the bottom of the inner side surface of the groove, one end of the bolt close to the nut is fixedly connected with a boss, and the boss is slidably engaged with the inner side surface of the groove, and the bolt is inserted into the nut and tightened. The boss is continuously engaged with the groove of the other fixing plate to complete the locking of the two fixing plates, and the other end of the fixing plate on the same side is also locked. The fixing plate forms a full circular ring, which is convenient for coaxial guiding. The setting of the bolt, under the torsion of the threaded connection, the boss can obtain a larger pressure and can be smoothly engaged with the groove of the other fixing plate, so that the elasticity required for the engagement can be set smaller, and it is not easy to fall off after locking.
[0006] Furthermore, a spring plate is fixedly connected to one side of the fixing plate close to the center of the circle, the spring plate is made of elastic material in a V-shape, and a plurality of the spring plates are evenly distributed along the circumference of the fixing plate, a clamping plate is fixedly connected to one side of the fixing plate away from the fixing plate, and the clamping plate is arranged as a part of a ring, and the two fixing plates on the same side approach each other, driving the clamping plates fixed on the two fixing plates to approach each other, the clamping plates contact the main pipe, the spring plate is squeezed, the spring plate is deformed, and the main pipe is fixed, the spring plate is arranged in a V-shape, and the V-shaped structure can provide uniform deformation with the clamping connection between the two fixing plates, so that the elastic force always points to the center of the ring where the fixing plate is located, avoiding the elastic force from generating a component force, ensuring that the clamping plate will not tilt, and the obtained elastic force can act on the main pipe, thereby achieving a better fixing effect, and since the clamping plate is arranged as a part of the ring, the cylindrical main pipe can be better fixed.
[0007] Furthermore, two groups of fork plates are arranged at the interval between the two groups of fixed plates, and the sides of the two groups of fork plates that are away from each other are fixedly connected with rotating components, and each group of fork plates has several fork plates evenly distributed along the circumference of the rotating component, and each fork plate is fixedly connected with an assembly component on one side close to the center of the fixed plate. The assembly components in the same group are distributed in a circle and can cooperate with each other to fix the accessories welded to the end of the main pipe. The sides of the two fork plates in different groups that are close to each other are butt-jointed to form a full circle, which can guide the branch pipe fixed on the surface of the main pipe and connect it to the surface of the main pipe.
[0008] Furthermore, the rotating assembly includes a semi-annular rail, and the sides of the two fixed plates on the same side away from the nut are fixedly connected to the semi-annular rail, and the inner side surface of the semi-annular rail is limited and slidable with a driving seat, and the side of the driving seat away from the semi-annular rail is fixedly connected to a distance-adjusting telescopic rod, and the end of the distance-adjusting telescopic rod away from the semi-annular rail is fixedly connected to the side of the fork plate close to the fixed plate, and the driving seat is provided with a plurality of positions corresponding to the fork plate and distributed along the circumference of the semi-annular rail. The assembly assembly fixes the coaxially fixed accessory, starts the distance-adjusting telescopic rod, and the distance-adjusting telescopic rod is extended and retracted, driving the fork plate and the assembly assembly to move, and finally driving the coaxial guiding between the accessory and the main pipe, adjusting the distance-adjusting telescopic rod to an appropriate length, completing the guiding of the main pipe and the accessory, and after completing the docking, another assembly assembly fixes the accessory, and the previous assembly assembly is released, driving the distance-adjusting telescopic rod of the previous rotating assembly to extend and retract, repeating the above steps, the accessory is stationary, and the two distance-adjusting telescopic rods Corresponding elongation and shortening, the circular ring formed by the two fork plates is aligned with the connection position of the accessories and the main pipe, and the welder is inserted into the intervals formed by all the fork plates in turn for spot welding. The evenly distributed fork plates can obtain even welding spots, thereby avoiding uneven force on the accessories and causing them to fall off. The assembly component is driven to loosen the accessories, and the drive seat is started. The drive seat rotates inside the semi-annular track, driving the fork plates, assembly components, and adjustable telescopic rods to rotate, and finally driving the welder to rotate to complete the entire coaxial welding. When welding on the surface of the main pipe, the positions of the two fork plates are adjusted in the same way to correspond to the welding positions. The drive seat is stationary, and the welder rotates along the circle formed by the fork plates to complete the welding of the circumferentially distributed accessories. The setting of multiple sets of corresponding fork plates allows multiple welding stations to be provided during circumferential welding, so that the welding of multiple accessories can be completed at the same time, and multiple sets of corresponding fork plates can be adjusted independently to complete the welding of accessories located at different axial positions at the same time.
[0009] Furthermore, the assembly component includes a groove plate, which is fixedly connected to one side of the fork plate near the center of the fixed plate, and the inner side surface of the groove plate is slidably connected to a connecting plate, and the side of the connecting plate away from the groove plate is fixedly connected to a fixing block, and the fixing block is elastic, and the side of the fixing block away from the fork plate is fixedly connected to a circular rubber pad, and a circular rubber pad is provided. The rubber material of the circular rubber pad can increase the friction force, and its circular structure can reduce the contact surface, and after deformation, it tends to fit the arc surface of the accessory, and can contact the accessory more evenly to achieve better fixation. Several fixing blocks are close to or away from each other, and can fix accessories of different diameters, thereby adapting to the guidance and assembly of accessories of different diameters.
[0010] Furthermore, a groove seat is fixedly connected to a side of the fixing block close to the fork plate, and an assembly telescopic rod is fixedly connected to a side of the groove seat away from the fixing block, and one end of the assembly telescopic rod away from the groove seat is fixedly connected to the surface of the fork plate, and the assembly telescopic rod is started and extended, driving the groove seat, the fixing block and the connecting plate to move, thereby approaching the accessory and completing the fixation of the accessory. By setting the groove seat and the symmetrical structure of the groove seat, both sides of the fixing block are evenly pressurized, which can produce uniform bending deformation when fixed, and can cover the accessory to obtain a better fixing effect.
[0011] Furthermore, a vertical plate is fixedly connected to the bottom of the inner side surface of the groove plate, and the vertical plate passes through the connecting plate and extends to the outside of the groove plate, and a corrugated rubber pad is fixedly connected to one end of the vertical plate located outside the groove plate. The length of the vertical plate is fixed, and the accessory can be lifted up before the fixing block is fixed to achieve pre-positioning and ensure that the accessory is near the axis of the main pipe. The corrugated rubber pad with a corrugated arrangement can increase the axial and circumferential friction resistance of the accessory, avoid deviation of the accessory, and maintain the pre-fixing effect.
[0012] Furthermore, a spring is provided inside the groove plate, and the spring is sleeved on the outside of the vertical plate. One end of the spring is fixedly connected to the bottom of the inner side surface of the groove plate, and the other end of the spring is fixedly connected to one side of the connecting plate close to the bottom of the inner side surface of the groove plate. The connecting plate moves, driving the spring to deform, thereby buffering the connecting plate and ensuring its smooth movement, thereby ensuring smooth contact between the fixed block and the accessory, avoiding deviation of the accessory, and reducing the difficulty of docking.
[0013] The present invention has the beneficial effects: The present invention provides a fixing plate, and the two groups of fixing plates are detachable. The structures on the two groups of fixing plates can independently complete the guided docking of accessories welded on the end surface of the main pipe, and can also cooperate with each other to complete the guided docking of accessories welded on the surface of the main pipe. At the same time, the two fixing plates in the same group can be detached, which is convenient for disassembly after welding. The arrangement of the clamping groove enables the fixing plate on the same side to directly only slide radially, and cannot move axially after the clamping is completed, which can avoid the offset between the two fixing plates before the main pipe is completely fixed, thereby avoiding affecting the fixing effect of the main pipe.
[0014] The present invention provides a locking assembly, and the fixed plate forms a full circle, which is convenient for coaxial guiding. The bolt is arranged so that the boss can obtain a larger pressure under the torque of the threaded connection, and can be smoothly engaged with the groove body of another fixed plate, so that the elasticity required for the engagement can be set smaller and it is not easy to fall off after locking.
[0015] The present invention arranges a rotating component, inserts the welder into the intervals formed by all fork plates in turn, performs spot welding once, and evenly distributed fork plates can obtain even welding spots, thereby preventing accessories from falling off due to uneven force, drives the assembly component to loosen the accessories, starts the drive seat, and rotates inside the semi-annular track, driving the fork plates, the assembly component, and the adjustable telescopic rod to rotate, and finally drives the welder to rotate to complete the entire coaxial welding. The arrangement of multiple groups of corresponding fork plates enables multiple welding stations to be provided during circumferential welding, so that the welding of multiple accessories can be completed at the same time, and the multiple groups of corresponding fork plates can be adjusted independently, so that the welding of accessories located at different axial positions can be completed at the same time.
[0016] The present invention sets an assembly component. The rubber material of the circular rubber pad can increase the friction force. The circular structure can reduce the contact surface. After deformation, it tends to fit the arc surface of the accessory, can contact the accessory more evenly, and achieve better fixation. Several fixing blocks are close to or far away from each other, and can fix accessories of different diameters, thereby adapting to the guidance and assembly of accessories of different diameters. The symmetrical structure of the groove seat makes the two sides of the fixing block bear pressure evenly, can produce uniform bending deformation when fixing, can cover the accessory, and obtain a better fixing effect.
[0017] The present invention sets a vertical plate with a fixed length, and can lift the accessory before the fixing block is fixed to achieve pre-positioning, ensure that the accessory is near the axis of the main pipe, and the corrugated rubber pad with a corrugated arrangement can increase the axial and circumferential friction resistance of the accessory to avoid the deviation of the accessory and maintain the pre-fixing effect. The connecting plate moves, driving the spring to deform, thereby buffering the connecting plate and ensuring its smooth movement, thereby ensuring smooth contact between the fixing block and the accessory, avoiding the deviation of the accessory and reducing the difficulty of docking. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the pipeline guide docking equipment for water conservancy pipe network construction of the present invention; Figure 2 It is a schematic diagram of the structure of the guide mechanism of the present invention; Figure 3 This is a schematic diagram of the assembly of the fixing plate of the present invention; Figure 4 This is a schematic diagram of the assembly of the locking assembly of the present invention; Figure 5 This is a schematic diagram of the fixing plate structure of the present invention; Figure 6 It is a schematic diagram of the assembly of the guide mechanism of the present invention; Figure 7 It is a schematic diagram of the structure of the rotating assembly of the present invention; Figure 8 It is a schematic diagram of the assembly structure of the present invention; Fig. 9It is a schematic diagram of the cross-sectional structure of the groove frame of the present invention.
[0019] In the figure: 1. fixing plate; 2. nut; 3. locking assembly; 31. bolt; 32. groove body; 33. boss; 4. guide mechanism; 41. fork plate; 42. rotating assembly; 421. semi-annular track; 422. driving seat; 423. adjustable telescopic rod; 43. assembly assembly; 431. groove plate; 432. fixing block; 433. assembled telescopic rod; 434. vertical plate; 435. circular rubber pad; 436. corrugated rubber pad; 437. connecting plate; 438. spring; 439. groove seat; 5. spring plate; 6. clamping plate; 7. slot. DETAILED DESCRIPTION
[0020] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
[0021] Example 1, please refer to Figure 1-Figure 7 The present invention is a pipeline guiding and docking device for water conservancy pipe network construction, comprising: The fixing plates 1 are provided in two groups, each group of the fixing plates 1 is provided with two fixing plates 1, and the two fixing plates 1 in the same group are slidably connected on the sides close to each other, and the two fixing plates 1 in different groups are fixedly connected with nuts 2 on the sides away from each other, and a total of four nuts 2 are provided, and the four nuts 2 are symmetrically arranged, and the internal threads of the nuts 2 are connected with locking components 3; The guide mechanism 4 is symmetrically arranged at the interval between the two sets of fixed plates 1, and the two guide mechanisms 4 are fixedly connected to the sides of the two fixed plates 1 on different sides that are close to each other. Wherein, the guiding mechanism 4 comprises: A fork plate 41, which has a semicircular structure and is used for circumferential guidance when welding the branch pipe; The rotating assembly 42 has a limiting structure and is used for docking the branch pipes located at different positions of the main pipe. The side of the rotating assembly 42 away from the fork plate 41 is fixedly connected to the side of the fixed plate 1 close to the fork plate 41, and the side of the rotating assembly 42 away from the fixed plate 1 is fixedly connected to the side of the fork plate 41 close to the fixed plate 1; The assembly component 43 has a fixed structure and is used for coaxial docking on the main pipe. The assembly component 43 is fixedly connected to one side of the fork plate 41 close to the central axis of the rotating component 42. The two groups of fixed plates 1 are respectively inserted into the outside of the main pipe, and the fixing plates 1 on the same side are locked by cooperating with the nut 2 through the locking component 3, and fixed to the main pipe. When it is necessary to install a branch pipe or other accessories that need to be welded on the surface of the main pipe, the branch pipe is docked through the fork plate 41, and the branch pipe is inserted into the main pipe. The welder is guided along the trajectory of the semicircular structure of the fork plate 41 to weld the branch pipe. When it is necessary to weld accessories at the interval between the two main pipes, the outer side of the part is fixed by the assembly component 43, and the position of the fork plate 41 is adjusted to make the main pipe and the accessories coaxially docked to complete the guidance and docking. By setting two detachable groups of fixed plates 1, the structures on the two groups of fixed plates 1 can independently complete the guided docking of accessories welded on the end face of the main pipe, and can also cooperate with each other to complete the guided docking of accessories welded on the surface of the main pipe. At the same time, the two fixed plates 1 in the same group can be disassembled to facilitate disassembly after welding.
[0022] The fixing plate 1 is set in a semicircular ring shape, and the two fixing plates 1 together form a full ring. A clamping groove 7 is provided on the side of the fixing plate 1 away from the nut 2, and a clamping groove 7 is also provided on the side of the fixing plate 1 away from the nut 2 and close to the nut 2. The two fixing plates 1 on the same side are clamped with each other through four clamping grooves 7. The arrangement of the clamping grooves 7 enables the fixing plate 1 on the same side to directly only slide radially, and cannot move axially after the clamping is completed, which can avoid the offset between the two fixing plates 1 before the main pipe is completely fixed, thereby avoiding affecting the fixing effect of the main pipe.
[0023] The locking assembly 3 includes a bolt 31, which is arranged on a side of the nut 2 away from the fixing plate 1, and the bolt 31 is threadedly connected to the nut 2. A groove body 32 is provided on the side of the fixing plate 1 away from the nut 2, and the groove body 32 is provided at the bottom of the inner side surface of the slot 7. One end of the bolt 31 close to the nut 2 is fixedly connected with a boss 33, and the boss 33 is slidably engaged with the inner side surface of the groove body 32. The bolt 31 is inserted into the nut 2 and the bolt 31 is tightened. The boss 33 is continuously engaged with the groove body 32 of the other fixing plate 1 to complete the locking of the two fixing plates 1. The other end of the fixing plate 1 on the same side is also locked. The fixing plate 1 forms a full circle ring, which is convenient for coaxial guiding. The setting of the bolt 31, under the torsion of the threaded connection, the boss 33 can obtain a large pressure and can be smoothly engaged with the groove body 32 of the other fixing plate 1, so that the elasticity required for the engagement can be set smaller, and it is not easy to fall off after locking.
[0024] A spring plate 5 is fixedly connected to one side of the fixed plate 1 near its center of circle. The spring plate 5 is made of elastic material in a V-shape, and there are several spring plates 5 evenly distributed along the circumference of the fixed plate 1. A clamping plate 6 is fixedly connected to the side of the spring plate 5 away from the fixed plate 1, and the clamping plate 6 is set as a part of a ring. The two fixed plates 1 on the same side approach each other, driving the clamping plates 6 fixed on the two fixed plates 1 to approach each other. The clamping plate 6 contacts the main pipe, and the spring plate 5 is squeezed and deformed to complete the fixation of the main pipe. The spring plate 5 is set to a V-shape. With the clamping connection between the two fixed plates 1, the V-shaped structure can provide uniform deformation, so that the elastic force always points to the center of the ring where the fixed plate 1 is located, avoiding the elastic force from generating a component force, ensuring that the clamping plate 6 will not tilt, and the obtained elastic force can act on the main pipe to achieve a better fixing effect. Since the clamping plate 6 is set as a part of the ring, the cylindrical main pipe can be better fixed.
[0025] Two groups of fork plates 41 are arranged at the interval between the two groups of fixed plates 1, and the sides of the two groups of fork plates 41 away from each other are fixedly connected with rotating components 42, and each group of fork plates 41 has several fork plates evenly distributed along the circumference of the rotating components 42, and each fork plate 41 is fixedly connected with an assembly component 43 on the side close to the center of the fixed plate 1. The assembly components 43 in the same group are distributed in a circle and can cooperate with each other to fix the accessories welded to the end of the main pipe. The two fork plates 41 in different groups are butt-jointed on the sides close to each other to form a full circle, which can guide the branch pipe fixed on the surface of the main pipe and connect it to the surface of the main pipe.
[0026] The rotating assembly 42 includes a semi-annular rail 421, and the sides of the two fixed plates 1 located on the same side away from the nut 2 are fixedly connected with the semi-annular rail 421, and the inner side surface of the semi-annular rail 421 is limited and slidably provided with a driving seat 422, and the side of the driving seat 422 away from the semi-annular rail 421 is fixedly connected with a distance-adjusting telescopic rod 423, and one end of the distance-adjusting telescopic rod 423 away from the semi-annular rail 421 is fixedly connected to the side of the fork plate 41 close to the fixed plate 1, and the driving seat 422 is provided with a plurality of positions corresponding to the fork plate 41, and is divided along the circumferential direction of the semi-annular rail 421. The assembly component 43 fixes the coaxially fixed accessory, starts the adjustable telescopic rod 423, and the adjustable telescopic rod 423 is extended and retracted, driving the fork plate 41 and the assembly component 43 to move, and finally driving the coaxial guidance between the accessory and the main pipe, adjusting the adjustable telescopic rod 423 to a suitable length, completing the guidance of the main pipe and the accessory, and after the docking is completed, another assembly component 43 fixes the accessory, and the previous assembly component 43 is released, driving the adjustable telescopic rod 423 of the previous rotating component 42 to retract and retract, repeating the above steps, the accessory is stationary, The two adjustable telescopic rods 423 are extended and shortened correspondingly, and the circular ring formed by the two fork plates 41 is aligned with the connection position of the accessories and the main pipe. The welder is inserted into the intervals formed by all the fork plates 41 in turn to perform spot welding. The evenly distributed fork plates 41 can obtain even welding spots, thereby preventing the accessories from falling off due to uneven force. The assembly component is driven to release the accessories, and the drive seat 422 is started. The drive seat 422 rotates inside the semi-annular track 421, driving the fork plates 41, the assembly component 43, and the adjustable telescopic rod 423 to rotate, and finally driving the welder to rotate to complete the entire coaxial welding. When welding on the surface of the main pipe, the positions of the two fork plates 41 are adjusted in the same way to correspond to the welding positions. The drive seat 422 is stationary, and the welder rotates along the circle formed by the fork plates 41 to complete the welding of the circumferentially distributed accessories. The setting of multiple groups of corresponding fork plates 41 enables multiple welding stations to be provided during circumferential welding, so that the welding of multiple accessories can be completed at the same time, and the multiple groups of corresponding fork plates 41 can be adjusted independently, so that the welding of accessories located at different axial positions can be completed at the same time.
[0027] Example 2, please refer to Figure 1-Figure 9 The assembly component 43 includes a groove plate 431, which is fixedly connected to one side of the fork plate 41 near the center of the fixed plate 1, and the inner side surface of the groove plate 431 is slidably connected with a connecting plate 437. The side of the connecting plate 437 away from the groove plate 431 is fixedly connected with a fixing block 432, and the fixing block 432 is elastic. The side of the fixing block 432 away from the fork plate 41 is fixedly connected with a circular rubber pad 435. A circular rubber pad 435 is provided. The rubber material of the circular rubber pad 435 can increase the friction force. The circular structure can reduce the contact surface, and after deformation, it tends to fit the arc surface of the accessory, which can contact the accessory more evenly and achieve better fixation. Several fixing blocks 432 are close to or away from each other, and can fix accessories of different diameters, thereby adapting to the guidance and assembly of accessories of different diameters.
[0028] The side of the fixing block 432 close to the fork plate 41 is fixedly connected with a groove seat 439, and the side of the groove seat 439 away from the fixing block 432 is fixedly connected with an assembled telescopic rod 433, and the end of the assembled telescopic rod 433 away from the groove seat 439 is fixedly connected to the surface of the fork plate 41. When the assembled telescopic rod 433 is started, the assembled telescopic rod 433 extends, driving the groove seat 439, the fixing block 432, and the connecting plate 437 to move, thereby approaching the accessory and completing the fixation of the accessory. By setting the groove seat 439 and the symmetrical structure of the groove seat 439, both sides of the fixing block 432 are evenly pressurized, which can produce uniform bending deformation when fixed, and can cover the accessory to obtain a better fixing effect.
[0029] A vertical plate 434 is fixedly connected to the bottom of the inner side surface of the groove plate 431. The vertical plate 434 passes through the connecting plate 437 and extends to the outside of the groove plate 431. A corrugated rubber pad 436 is fixedly connected to one end of the vertical plate 434 located outside the groove plate 431. The vertical plate 434 has a fixed length and can lift the accessory before the fixing block 432 is fixed to achieve pre-positioning and ensure that the accessory is near the axis of the main pipe. The corrugated rubber pad 436 with a corrugated arrangement can increase the axial and circumferential friction resistance of the accessory to avoid displacement of the accessory and maintain the pre-fixing effect.
[0030] A spring 438 is provided inside the groove plate 431, and the spring 438 is sleeved on the outside of the vertical plate 434. One end of the spring 438 is fixedly connected to the bottom of the inner side surface of the groove plate 431, and the other end of the spring 438 is fixedly connected to one side of the connecting plate 437 close to the bottom of the inner side surface of the groove plate 431. The connecting plate 437 moves, driving the spring 438 to deform, thereby buffering the connecting plate 437 and ensuring its smooth movement, thereby ensuring the smooth contact between the fixed block 432 and the accessories, avoiding the deviation of the accessories, and reducing the difficulty of docking.
[0031] When in use, the two sets of fixing plates 1 are respectively inserted into the outside of the main pipe, and the fixing plates 1 on the same side are locked by cooperating with the locking assembly 3 and the nut 2 to fix them to the main pipe. When it is necessary to install branches or other accessories that need to be welded on the surface of the main pipe, another set of fixing plates 1 is installed in the same way, and the adjustable telescopic rod 423 is started to drive the two fork plates 41 to form a full circle, and the accessories are placed on the surface of the vertical plate 434. Then, the assembly telescopic rod 433 is started, and the assembly telescopic rod 433 is extended to drive the groove seat 439, the fixing block 432, and the connecting plate 437 to move, so as to approach the accessories and complete the fixation of the accessories. The adjustable telescopic rod 423 is started, and the adjustable telescopic rod 423 is extended to drive the fork plate 41 and the assembly assembly 43 to move, and finally drive the coaxial guidance between the accessories and the main pipe. The adjustable telescopic rod 423 is adjusted to an appropriate length to complete the guidance of the main pipe and the accessories. After docking is completed, another assembly assembly 43 fixes the accessories, and the previous assembly The component 43 is released, driving the adjustable telescopic rod 423 of the previous rotating component 42 to extend and retract, repeating the above steps, the accessory is stationary, the two adjustable telescopic rods 423 are extended and shortened accordingly, the circular ring formed by the two fork plates 41 is made to correspond to the connection position of the accessory and the main pipe, the welder is inserted into the intervals formed by all the fork plates 41 in turn, and spot welding is performed. The evenly distributed fork plates 41 can obtain even welding points, thereby preventing the accessory from falling off due to uneven force. The assembly component is driven to release the accessory, and the drive seat 422 is started. The drive seat 422 rotates inside the semi-annular track 421, driving the fork plate 41, the assembly component 43, and the adjustable telescopic rod 423 to rotate, and finally driving the welder to rotate to complete the entire coaxial welding. When welding on the surface of the main pipe, the positions of the two fork plates 41 are adjusted in the same way to correspond to the welding position. The drive seat 422 is stationary, and the welder rotates along the circle formed by the fork plates 41 to complete the welding of the circumferentially distributed accessories.
[0032] Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without creative work should fall within the scope of protection of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention are implemented according to the conventional means in the field unless otherwise specified and limited.
Claims
1. A pipeline guide docking device for water conservancy pipe network construction, characterized in that: include: A fixing plate (1), wherein two groups of fixing plates (1) are provided, each group of fixing plates (1) is provided with two fixing plates (1), and the two fixing plates (1) in the same group are slidably connected on their sides close to each other, and the two fixing plates (1) in different groups are fixedly connected on their sides away from each other with nuts (2), and a total of four nuts (2) are provided, and the four nuts (2) are symmetrically arranged, and the internal threads of the nuts (2) are connected with locking components (3); A guide mechanism (4), the guide mechanism (4) being symmetrically arranged at the interval between the two sets of fixed plates (1), and the sides of the two guide mechanisms (4) that are far away from each other are fixedly connected to the sides of the two fixed plates (1) on different sides that are close to each other; Wherein, the guiding mechanism (4) comprises: A fork plate (41), the fork plate (41) having a semicircular structure and used for circumferential guidance when welding the branch pipe; A rotating assembly (42), the rotating assembly (42) having a limiting structure, and used for docking branch pipes located at different positions of the main pipe, the side of the rotating assembly (42) away from the fork plate (41) being fixedly connected to the side of the fixed plate (1) close to the fork plate (41), and the side of the rotating assembly (42) away from the fixed plate (1) being fixedly connected to the side of the fork plate (41) close to the fixed plate (1); An assembly component (43) has a fixed structure and is used for coaxial docking on the main pipe. The assembly component (43) is fixedly connected to a side of the fork plate (41) close to the central axis of the rotating component (42).
2. The pipeline guide docking device for water conservancy pipe network construction according to claim 1 is characterized by: The fixing plate (1) is arranged in the shape of a semicircular ring, and the two fixing plates (1) together form a full circular ring. A clamping groove (7) is provided on a side of the fixing plate (1) away from the nut (2), and a clamping groove (7) is also provided on a side of the fixing plate (1) away from the nut (2) and close to the nut (2). The two fixing plates (1) located on the same side are clamped to each other via the four clamping grooves (7).
3. The pipeline guide docking device for water conservancy pipe network construction according to claim 2 is characterized in that: The locking assembly (3) comprises a bolt (31), the bolt (31) being arranged on a side of the nut (2) away from the fixing plate (1), and the bolt (31) being threadedly connected to the nut (2), a groove body (32) being provided on a side of the fixing plate (1) away from the nut (2), and the groove body (32) being provided at the bottom of the inner side surface of the clamping groove (7), and a protrusion (33) being fixedly connected to one end of the bolt (31) close to the nut (2), and the protrusion (33) being slidably clamped to the inner side surface of the groove body (32).
4. The pipeline guide docking device for water conservancy pipe network construction according to claim 3 is characterized by: A spring plate (5) is fixedly connected to one side of the fixed plate (1) close to the center of the circle thereof, the spring plate (5) being made of elastic material in a V-shape, and a plurality of spring plates (5) being evenly distributed along the circumference of the fixed plate (1), and a clamping plate (6) is fixedly connected to one side of the spring plate (5) away from the fixed plate (1), and the clamping plate (6) is arranged as a part of a ring.
5. The pipeline guiding and docking equipment for water conservancy pipe network construction according to claim 4 is characterized in that: Two groups of fork plates (41) are arranged at the interval between the two groups of fixed plates (1); the two groups of fork plates (41) are fixedly connected to the rotating assembly (42) on the sides away from each other, and each group of fork plates (41) has a plurality of fork plates evenly distributed along the circumference of the rotating assembly (42); and each fork plate (41) is fixedly connected to the assembly assembly (43) on the side close to the center of the fixed plate (1).
6. The pipeline guiding and docking equipment for water conservancy pipe network construction according to claim 5, characterized in that: The rotating assembly (42) comprises a semi-annular rail (421), and the semi-annular rail (421) is fixedly connected to the side of the two fixed plates (1) located on the same side away from the nut (2), and a driving seat (422) is limitedly slidably provided on the inner side surface of the semi-annular rail (421), and a distance-adjusting telescopic rod (423) is fixedly connected to the side of the driving seat (422) away from the semi-annular rail (421), and one end of the distance-adjusting telescopic rod (423) away from the semi-annular rail (421) is fixedly connected to the side of the fork plate (41) close to the fixed plate (1), and a plurality of driving seats (422) are arranged corresponding to the fork plates (41) and distributed along the circumference of the semi-annular rail (421).
7. The pipeline guiding and docking equipment for water conservancy pipe network construction according to claim 6, characterized in that: The assembly component (43) comprises a groove plate (431), the groove plate (431) being fixedly connected to one side of the fork plate (41) close to the center of the fixed plate (1), and the inner side surface of the groove plate (431) is slidably connected to a connecting plate (437), the side of the connecting plate (437) away from the groove plate (431) is fixedly connected to a fixing block (432), the fixing block (432) is elastic, and the side of the fixing block (432) away from the fork plate (41) is fixedly connected to a circular rubber pad (435).
8. The pipeline guiding and docking equipment for water conservancy pipe network construction according to claim 7, characterized in that: A groove seat (439) is fixedly connected to a side of the fixing block (432) close to the fork plate (41), an assembly telescopic rod (433) is fixedly connected to a side of the groove seat (439) away from the fixing block (432), and an end of the assembly telescopic rod (433) away from the groove seat (439) is fixedly connected to the surface of the fork plate (41).
9. The pipeline guiding and docking equipment for water conservancy pipe network construction according to claim 8, characterized in that: The bottom of the inner side surface of the groove plate (431) is fixedly connected to a vertical plate (434), the vertical plate (434) passes through the connecting plate (437) and extends to the outside of the groove plate (431), and one end of the vertical plate (434) located outside the groove plate (431) is fixedly connected to a corrugated rubber pad (436).
10. The pipeline guiding and docking equipment for water conservancy pipe network construction according to claim 9, characterized in that: A spring (438) is provided inside the groove plate (431), and the spring (438) is sleeved on the outside of the vertical plate (434). One end of the spring (438) is fixedly connected to the bottom of the inner side surface of the groove plate (431), and the other end of the spring (438) is fixedly connected to one side of the connecting plate (437) close to the bottom of the inner side surface of the groove plate (431).
Citation Information
Cited By
Pipeline butt joint device for water conservancy construction
CN119934309A
A pipeline docking device for water conservancy construction
CN119934309B
