Intelligent handcart maintenance equipment

The intelligent trolley maintenance device addresses rollover and stability issues by incorporating a forklift assembly with a contact arm protection mechanism and adjustment mechanism, enhancing safety and maintenance efficiency.

CN119171308AInactive Publication Date: 2024-12-20HANGZHOU DIANZI UNIV
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Patent Information

Application Number
CN202410962459.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Priority Date
2024-01-30
Filing Date
2024-07-18
Publication Date
2024-12-20
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Current trolleys in switch cabinets have issues with rollover due to unbalanced center of gravity, poor stability, and inadequate protection for contact arms, leading to potential damage during maintenance and transportation.

Method used

An intelligent trolley maintenance device with a forklift assembly, including a lifting device with a contact arm protection mechanism and a trolley maintenance adjustment mechanism, which balances the center of gravity, protects contact arms, and allows for angle adjustment.

Benefits of technology

The device stabilizes the trolley, protects contact arms, and facilitates safe maintenance by balancing the center of gravity and enabling flexible angle adjustments, reducing the risk of accidents and damage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of electric power facility maintenance equipment, in particular to intelligent handcart maintenance equipment. The equipment comprises a forklift assembly, the forklift assembly comprises a moving frame and a lifting device, the lifting device comprises a portal frame, a rear baffle and a fork body, and a contact arm protection mechanism used for protecting a contact arm is arranged on the lifting device. According to the utility model, the lifting device is connected with the rear baffle plate through the universal joint, so that the degree of freedom of the lifting device in a certain range is ensured, and the handcart maintenance adjusting mechanism is further matched with the handcart maintenance adjusting mechanism which is arranged according to the shape and the four-corner arrangement positions of the track wheels of the handcart; and under the protection and limitation of the contact arm protection mechanism, the handcart maintenance adjusting mechanisms arranged at the four corners can carry out symmetrical or asymmetrical angle adjustment to a certain degree in any direction on the handcart, so that maintenance is facilitated.
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Description

Technical Field

[0001] The present invention relates to the technical field of electric power facility maintenance equipment, and in particular to intelligent trolley maintenance equipment. Background Art

[0002] At present, with the popularization of power equipment, switch cabinets are also widely used. The trolley, as the withdrawable part of the switch cabinet, has a large number of main electrical parts on it. The current trolley uses plum blossom contacts as connection terminals and needs to be plugged in, so the contact arms of the trolley are often extended outward. This setting will cause the center of gravity of the trolley to move forward, which is why the trolley is prone to rollover. This also leads to the trolley rolling over easily if the staff does not balance well when pushing and pulling the trolley during maintenance, thereby damaging the plum blossom contacts.

[0003] Current handcarts are heavy and have poor stability, so maintenance equipment is often needed during maintenance. However, current maintenance equipment is often separated from forklifts, and problems are prone to occur during transportation to the maintenance equipment. In addition, current maintenance equipment has problems such as inflexible angle adjustment, insufficient protection for contact arms and contacts, and some maintenance equipment can only complete lifting. Summary of the invention

[0004] The present invention aims at solving the problems in the prior art and proposes an intelligent trolley maintenance device.

[0005] The technical solution adopted by the present invention to solve its technical problem is: An intelligent trolley maintenance device comprises a forklift assembly, wherein the forklift assembly comprises a moving frame and a lifting device, the lifting device is provided with a contact arm protection mechanism for protecting a contact arm, and the moving frame is provided with a trolley maintenance adjustment mechanism; The contact arm protection mechanism is used to connect the independently extended contact arms into a whole through the connecting mechanism, so that the contact arms are mutually stressed, thereby improving the strength of the contact arms; The handcart inspection and adjustment mechanism is used to complete the angle adjustment of the handcart.

[0006] Beneficial effects of the present invention: The device can protect the plum blossom contact of the handcart through the contact arm protection mechanism, balance the center of gravity of the handcart, and connect with the lifting device and the rear baffle through the universal joint to ensure its freedom within a certain range, thereby completing the coordination with the handcart maintenance adjustment mechanism. The handcart maintenance adjustment mechanism is set according to the shape and four corners of the track wheel of the handcart. The car maintenance adjustment mechanism set at the four corners can adjust the angle of the handcart symmetrically or asymmetrically to a certain degree in any direction under the protection and restriction of the contact arm protection mechanism, thereby facilitating maintenance. BRIEF DESCRIPTION OF THE DRAWINGS

[0007] Figure 1 It is a schematic diagram of the overall structure of a trolley maintenance device of the present invention; Figure 2 It is a schematic diagram of the overall structure of a trolley maintenance device of the present invention from another angle; Figure 3 yes Figure 1 Top view; Figure 4 yes Figure 1 Schematic diagram of the overall structure of the "handcart"; Figure 5 yes Figure 1 A schematic diagram of the structure of a "contact arm protection mechanism"; Figure 6 yes Figure 1 Another structural diagram of the "contact arm protection mechanism"; Figure 7 yes Figure 1 A schematic diagram of the structure of a "track wheel restriction module"; Figure 8 yes Figure 1 A schematic structural diagram of the "track wheel restriction module" from another angle; Fig. 9 yes Figure 1 Schematic diagram of the structure of the working status of the "rail wheel limitation module".

[0008] Among them, the trolley body 10, the gantry 11, the supporting legs 12, the hydraulic cylinder 13, the adjusting hydraulic cylinder 14, the middle plate 15, the track wheel 16, the contact arm 17, the main driving gear 18, the self-locking gear 19, the inner shrinkage pin 20, the positioning tooth 21, the clamping rod 22, the clamping outer ring 23, the contact body 24, the pulling block 25, the clamping screw 26, the active block 27, the driven block 28, the transverse motor mounting seat 29, the transverse connecting rod 30, the longitudinal connecting rod 31, the transverse screw 32, the longitudinal screw 33, the side rod 34, the transverse and longitudinal connecting rod 35, the outer clamping body 36, the bottom plate 37, the transverse and longitudinal connecting blocks 38, the longitudinal motor mounting seat 39, the connecting rod mounting seat 41, the fork body 42, the rear baffle 43, the universal joint 44, and the support plate 45. DETAILED DESCRIPTION

[0009] The technical solution of the present invention is further described below with reference to the accompanying drawings and through specific implementation methods.

[0010] like Figure 1-9 As shown, an intelligent trolley maintenance device includes a forklift assembly, the forklift assembly includes a mobile frame, a lifting device, the lifting device includes a gantry 11, a rear baffle 43, and a fork body 42, the lifting device is provided with a contact arm protection mechanism for protecting the contacts, the mobile frame is provided with a trolley maintenance adjustment mechanism, and the trolley maintenance adjustment mechanism includes a track wheel limiting module.

[0011] like Figures 1 to 3As shown, the lifting device in this embodiment includes a gantry 11 fixedly arranged on a mobile frame, a hydraulic cylinder 13 is arranged in the middle of the gantry 11, a sprocket and a chain cooperating with the sprocket are arranged on the hydraulic cylinder 13, one end of the chain is fixedly arranged on the forklift assembly, and the other end is fixed on the rear baffle 43, sliders are arranged on both sides of the rear baffle 43, the sliders are slidably arranged in the slideways on both sides of the gantry 11 to play a guiding role, a cross plate is also arranged on the lower side of the rear baffle 43, the fork body 42 is slidably arranged on the cross plate, and the trolley body 10 is forked on the fork body 42; the vertical height of the rear baffle 43 can be controlled by the extension length of the hydraulic cylinder 13, and normal movement is ensured by the mobile frame.

[0012] like Figure 5 , Figure 6 As shown, the contact arm protection mechanism in this embodiment includes a transverse protection module and a longitudinal protection module. The transverse protection module includes a transverse screw 32. The left and right sides of the transverse screw 32 have opposite thread settings. The left and right sides of the transverse screw 32 are symmetrically threaded with an outer clamping body 36. A guide rod is fixedly provided at the lower end of the outer clamping body 36. The guide rod is slidably connected to the bottom plate 37. The upper and lower ends of the bottom plate 37 are fixedly connected with side rods 34. The other end of the side rod 34 is fixedly connected to the mounting seat of the transverse motor mounting seat 29; a motor (not shown in the figure) is installed on the transverse motor mounting seat 29. The motor is connected to the transverse screw 32. A connecting rod mounting seat 41 is provided in the middle of the bottom plate 37. A motor (not shown in the figure) is installed on the connecting rod mounting seat 41. The motor is connected to the rotating shaft of the transverse connecting rod 30. The other end of the rotating shaft of the transverse connecting rod 30 is rotatably connected to the support plate 45 on the other side. The support plate 45 passes through the outer clamping body 36 and is fixedly connected to the transverse motor mounting seats 29 on both sides.

[0013] The structure of the outer frame of the longitudinal protection module is the same as that of the transverse protection module, except that two longitudinal connecting rods 31 are arranged in the middle, and the cross-sectional shapes of the transverse connecting rods 30 and the longitudinal connecting rods 31 are elliptical; the transverse connecting rods 30, the longitudinal connecting rods 31 and the surrounding outer clamping bodies 36 form a grid shape, and the transverse protection module and the longitudinal protection module are connected by transverse and longitudinal connecting rods 35 or transverse and longitudinal connecting blocks 38, so that the two form a whole.

[0014] When the contacts of the hand truck need to be protected, the forklift is driven to extend the contact arm into the corresponding grid, and then the motor is controlled to rotate. The motor will drive the transverse screw 32 and the transverse connecting rod 30 to rotate. The rotation of the transverse screw 32 will cause the outer clamping bodies 36 on both sides to move toward each other. The rotation of the transverse connecting rod 30 will abut against the contact arm, thereby connecting the originally independently extended contact arm into a whole through the transverse connecting rod 30 and the longitudinal connecting rod 31. The two constitute the connecting mechanism. At this time, the contact arms can be subjected to force on each other. When external force is applied, not only a single contact arm is subjected to force, but the force is dispersed, thereby improving the strength of the contact arm and reducing the risk of damage. The outer clamping body 36 will correct the position of the hand truck.

[0015] As 7 to Fig. 9 As shown, the trolley maintenance and adjustment mechanism includes an adjusting hydraulic cylinder 14 arranged on the upper part of the supporting leg 12 in the mobile frame, the lower end of the adjusting hydraulic cylinder 14 is ball-connected with a sliding block, the sliding block is slidably connected in the supporting leg 12, and is fixedly connected to a cylinder (not shown in the figure), and the upper ball of the extending end of the adjusting hydraulic cylinder 14 is ball-connected with a rail wheel limiting module.

[0016] In a preferred example, the rail wheel limiting module includes the intermediate plate 15, the middle part of the intermediate plate 15 is through, and the intermediate plate 15 on one side is rotatably connected to a clamping outer ring 23 outside the through hole, and a through groove is annularly distributed in the middle part of the side surface of the clamping outer ring 23, and a clamping rod 22 is rotatably connected to the middle part of the through groove through a pin, and the outer end of the clamping rod 22 is rotatably connected to the connecting column of the intermediate plate 15, and the other end of the clamping rod 22 is rotatably connected to a contact body 24, and a pulling block 25 is fixedly connected to the clamping outer ring 23, and a driven block 28 is rotatably connected to the pulling block 25, and a clamping screw 26 is threadedly connected in the driven block 28, and the other end of the clamping screw 26 extends into the active block 27 and is connected to the motor therein, and the active block 27 is rotatably connected to the connecting seat of the intermediate plate 15. When the track wheel extends into the clamping outer ring 23, the motor can be started to drive the clamping screw 26 to rotate so that the driven block 28 pulls the pulling block 25 to rotate the clamping outer ring 23. The rotation of the clamping outer ring 23 will cause the clamping rod 22 to rotate around the external connection point, thereby clamping the track wheel located in the middle. Since the clamping screw 26 has a self-locking feature, the clamping state can be maintained.

[0017] Furthermore, the track wheel limiting module also includes a self-locking gear 19 arranged on the other side of the intermediate plate 15 and concentric with the clamping outer ring 23. The self-locking gear 19 is annularly distributed with a plurality of inclined sliding grooves, and an inner retracting pin 20 is slidably arranged in the sliding groove. The other end of the inner retracting pin 20 is fixedly connected to the positioning tooth 21, and the positioning tooth 21 is slidably connected in the sliding groove in which it is located. The outer side of the self-locking gear 19 is provided with teeth and meshed with the main driving gear 18, and is connected to the motor through a rotating shaft (not shown in the figure). The outer side of the intermediate plate 15 is also provided with a shell, and the shell is used to protect the overall internal structure. When the track wheel 16 needs to be placed therein, the starting motor drives the intermediate plate 15 to rotate the self-locking gear 19, so that the positioning tooth 21 is driven inward by the inclined groove on the self-locking gear 19 under the limitation of its own sliding groove. When the track wheel 16 is placed, the reverse motor extends the positioning tooth 21, thereby completing the locking of the track wheel 16 to prevent it from sliding out.

[0018] like Figure 1 , Figure 2 and 4 As shown, the trolley in this embodiment includes a trolley body 10 , a contact arm 17 , and a track wheel 16 .

[0019] The working process of the equipment of the present invention is as follows: when the trolley body 10 needs to be inspected and repaired, the equipment is forked and lifted to an appropriate height by the fork body 42, and then the track wheel limiting module is lifted to the same height as the track wheel 16 by the adjusting hydraulic cylinder 14, and then the staff puts the track wheel 16 into the track wheel limiting module, and the track wheel limiting module clamps and locks the track wheel 16. At this time, the adjusting hydraulic cylinder 14 extends synchronously to drive the trolley body 10 to be lifted as a whole, and then the tilt state of the trolley body 10 can be controlled by controlling the adjusting hydraulic cylinders 14 on different sides, and the cylinder connected to the slider at the lower end of the adjusting hydraulic cylinder 14 will drive the adjusting hydraulic cylinder 14 to adapt to the lateral position change, and the ball connector will adapt to the angle change. The contact arms of the trolley body 10 are united under the action of the contact arm protection mechanism to improve the strength of the contact arms, and the setting of the universal joint 44 provides a certain degree of freedom, thereby ensuring that the trolley maintenance and adjustment mechanism can complete the angle adjustment of the trolley, which is convenient for staff to inspect and repair. When the angle is adjusted, the fork body 42 plays a protective role to avoid accidents caused by the trolley falling.

[0020] The above-described embodiments are only descriptions of preferred implementations of the present invention, and are not intended to limit the concept and scope of the present invention. Without departing from the design concept of the present invention, various modifications and improvements made by ordinary persons in the art to the technical solution of the present invention should fall within the protection scope of the present invention, and the technical contents for which protection is sought in the present invention have been fully recorded in the claims.

Claims

1. An intelligent trolley maintenance device, characterized in that: The forklift assembly includes a mobile frame and a lifting device, the lifting device is provided with a contact arm protection mechanism for protecting the contact arm, and the mobile frame is provided with a trolley maintenance and adjustment mechanism; The contact arm protection mechanism is used to connect the independently extended contact arms into a whole through the connecting mechanism, so that the contact arms are mutually stressed, thereby improving the strength of the contact arms; The handcart inspection and adjustment mechanism is used to complete the angle adjustment of the handcart.

2. The intelligent trolley maintenance equipment according to claim 1 is characterized in that: The contact arm protection mechanism includes a transverse protection module and a longitudinal protection module; The transverse protection module comprises a transverse screw rod (32), the threads on the left and right sides of the transverse screw rod (32) are arranged in opposite directions, the left and right sides of the transverse screw rod (32) are symmetrically threadedly connected with an outer clamping body (36), a guide rod is fixedly arranged at the lower end of the outer clamping body (36), and the guide rod is slidably connected to the bottom plate (37), the bottom plate (37) is fixedly connected with a side rod (34) at the upper and lower ends, and the other end of the side rod (34) is fixedly connected to the mounting seat of the transverse motor mounting seat (29), and the first motor is mounted on the transverse motor mounting seat (29).

3. The intelligent trolley maintenance equipment according to claim 2 is characterized in that: The first motor is also connected to the transverse screw rod (32), a connecting rod mounting seat (41) is provided in the middle of the base plate (37), a second motor is mounted on the connecting rod mounting seat (41), the second motor is connected to the rotating shaft of the transverse connecting rod (30), the other end of the rotating shaft of the transverse connecting rod (30) is rotatably connected to the support plate (45) on the other side, the support plate (45) passes through the outer clamping body (36) and is fixedly connected to the transverse motor mounting seats (29) on both sides.

4. The intelligent trolley maintenance equipment according to claim 2 or 3, characterized in that: The structure of the outer frame of the longitudinal protection module is the same as that of the transverse protection module, except that two longitudinal connecting rods (31) are arranged in the middle of the longitudinal protection module; the transverse connecting rod (30) and the longitudinal connecting rod (31) constitute the connecting mechanism, and the rotation of the transverse connecting rod will abut against the contact arm, thereby connecting the contact arm that originally extended independently into a whole through the transverse connecting rod (30) and the longitudinal connecting rod (31).

5. The intelligent trolley maintenance equipment according to claim 4 is characterized in that: The cross-sectional shapes of the transverse connecting rod (30) and the longitudinal connecting rod (31) are ellipses, and the transverse connecting rod (30), the longitudinal connecting rod (31) and the surrounding outer clamping bodies (36) form a grid shape.

6. The intelligent trolley maintenance equipment according to claim 1, characterized in that: The lifting device comprises a gantry (11) fixedly arranged on a mobile frame, a hydraulic cylinder (13) being arranged in the middle of the gantry (11), a sprocket and a chain cooperating with the sprocket being arranged on the hydraulic cylinder (13), one end of the chain being fixedly arranged on a forklift assembly, and the other end being fixed on a rear baffle (43), sliders being arranged on both sides of the rear baffle (43), the sliders being slidably arranged in slideways on both sides of the gantry (11) to play a guiding role, a transverse plate being also arranged on the lower side of the rear baffle (43), a fork body (42) being slidably arranged on the transverse plate, and a handcart body (10) being forked on the fork body (42).

7. The intelligent trolley maintenance equipment according to claim 1, characterized in that: The trolley maintenance and adjustment mechanism comprises an adjustment hydraulic cylinder (14) arranged on the upper part of a support leg (12) in a mobile frame, the lower end of the adjustment hydraulic cylinder (14) is ball-connected with a slider, the slider is slidably connected in the support leg (12) and fixedly connected to a cylinder, and the upper protruding end of the adjustment hydraulic cylinder (14) is ball-connected with a track wheel limiting module.

8. The intelligent trolley maintenance equipment according to claim 7, characterized in that: The rail wheel limiting module comprises an intermediate plate (15), the middle part of the intermediate plate (15) is through-hole, and the intermediate plate (15) on one side is rotatably connected to a clamping outer ring (23) outside the through hole, a through groove is annularly distributed in the middle part of the side surface of the clamping outer ring (23), and a clamping rod (22) is rotatably connected to the middle part of the through groove through a pin, the outer end of the clamping rod (22) is rotatably connected to the connecting column of the intermediate plate (15), and the other end of the clamping rod (22) is rotatably connected to a contact body (24), a pulling block (25) is fixedly connected to the clamping outer ring (23), and a driven block (28) is rotatably connected to the pulling block (25), and a clamping screw (26) is threadedly connected in the driven block (28), and the other end of the clamping screw (26) extends into an active block (27), and the active block (27) is rotatably connected to a connecting seat with the intermediate plate (15).

9. The intelligent trolley maintenance equipment according to claim 8, characterized in that: The rail wheel limiting module also includes a self-locking gear (19) arranged on the other side of the intermediate plate (15) and concentric with the clamping outer ring (23); a plurality of inclined sliding grooves are distributed in an annular manner on the self-locking gear (19); an inner retracting pin (20) is slidably arranged in the sliding groove; the other end of the inner retracting pin (20) is fixedly connected to the locking tooth (21).

10. The intelligent trolley maintenance equipment according to claim 9, characterized in that: The locking teeth (21) are slidably connected in the slide grooves in which they are located. The outer side of the self-locking gear (19) is provided with teeth and meshes with the main driving gear (18). The outer side of the intermediate plate (15) is also provided with a shell for protecting the overall internal structure.

Citation Information

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