Photovoltaic balcony support

By designing photovoltaic balcony brackets with aluminum alloy materials and adjusting structures, the problem of difficult to take into account the performance and cost of balcony photovoltaic brackets in the existing technology is solved, and the effects of easy installation, adjustable angle, high structural strength, beautiful appearance and moderate cost are achieved. , meets the needs of balcony photovoltaic applications.

CN119171816APending Publication Date: 2024-12-20NINGBO SUN EARTH EAST SOLAR CO LTD
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Patent Information

Application Number
CN202411358926.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2024-12-20

AI Technical Summary

Technical Problem

Existing photovoltaic balcony brackets are difficult to take into account both performance and cost. High-performance brackets are cost-effective while low-cost brackets lack performance, and lack solutions that are easy to install, adjustable angles, high structural strength, beautiful appearance and moderate cost.

Method used

A photovoltaic balcony bracket including a photovoltaic back frame, a support body and a connector is designed, using aluminum alloy material, providing an angle adjustment function through a combination of the first support rod, the second support rod and the adjustment rod, and through the adjustment hole and The connecting ears achieve convenience and stability of installation, while using a black coating to reduce light pollution, the crossbar enhances structural strength, and the first strut is the same as the second strut to reduce manufacturing costs.

Benefits of technology

It realizes a photovoltaic balcony bracket with convenient installation, adjustable angle, high structural strength, beautiful appearance and moderate cost, meets the growing demand for balcony photovoltaic applications, improves power generation efficiency and reduces manufacturing costs.

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Abstract

The invention relates to a photovoltaic balcony support which comprises a photovoltaic back frame, support bodies and connecting pieces, at least two support bodies are arranged on the photovoltaic back frame at intervals, each support body comprises a first supporting rod, a second supporting rod and an adjusting rod, the first supporting rod is fixedly installed on the back face of the photovoltaic back frame, one end of the second supporting rod is in pivot joint with one end of the first supporting rod, and the other end of the second supporting rod is in pivot joint with the adjusting rod. The second supporting rod is provided with a mounting hole used for being fixed to a building and a plurality of adjusting holes formed in the length direction of the second supporting rod at intervals. One end of the adjusting rod is pivoted to the middle of the first supporting rod, and the other end of the adjusting rod is selectively pivoted to any adjusting hole in the second supporting rod through a connecting piece. The designed photovoltaic balcony support has the advantages of being convenient to install, adjustable in angle, high in structural strength, attractive in appearance, moderate in cost, environmentally friendly, capable of saving energy and the like, the defects existing in the balcony photovoltaic support technology in the related technology can be effectively overcome, the increasing balcony photovoltaic application requirement is met, and the good application and popularization value is achieved.
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Description

Technical Field

[0001] The invention relates to the technical field of photovoltaics, in particular to a photovoltaic balcony bracket. Background Art

[0002] In the existing technology, with the continuous growth of global energy demand and the increasingly serious environmental pollution problem, the development and utilization of clean energy has become a consensus among countries around the world. As a clean energy, the development and utilization of solar energy has received more and more attention. Photovoltaic power generation technology uses solar cells to directly convert sunlight energy into electrical energy. It has the advantages of cleanliness, safety, and reliability, and has become one of the important ways to utilize solar energy.

[0003] In recent years, the continuous development of photovoltaic power generation technology and the reduction of costs have made its application scope wider and wider, and has expanded from large-scale ground power stations to distributed photovoltaic power generation systems, such as rooftop photovoltaics, BIPV (building integrated photovoltaics), etc. As an important part of residential buildings, balconies usually have a certain amount of idle space and good lighting conditions, which are very suitable for installing photovoltaic power generation systems and become an ideal place for household distributed photovoltaic power generation.

[0004] However, when the existing photovoltaic brackets are used for balcony photovoltaic, it is difficult to balance performance and cost. Some brackets pursue high performance, such as using complex angle adjustment mechanisms or high-strength materials, resulting in high costs; while some low-cost brackets often have shortcomings in performance, such as low strength, poor stability, and inconvenient installation.

[0005] Therefore, there is an urgent need for a photovoltaic bracket that is easy to install, has adjustable angles, high structural strength, beautiful appearance and moderate cost to meet the growing demand for balcony photovoltaic applications and solve the problem that existing brackets are difficult to balance in terms of performance and cost. Summary of the invention

[0006] In order to solve the above problems, the present invention provides a photovoltaic balcony bracket with a simple structure, a small number of components, and easy processing and assembly.

[0007] In order to achieve the above-mentioned purpose, the photovoltaic balcony bracket designed by the present invention includes a photovoltaic back frame, a bracket body and a connecting piece, at least two bracket bodies are arranged on the photovoltaic back frame at intervals, each of the bracket bodies includes a first strut, a second strut and an adjustment rod, the first strut is fixedly mounted on the back of the photovoltaic back frame, one end of the second strut is pivotally connected to one end of the first strut, and the second strut is provided with a mounting hole for fixing on a building and a plurality of adjustment holes arranged at intervals along the length direction of the second strut; one end of the adjustment rod is pivotally connected to the middle part of the first strut, and the other end is selectively pivotally connected to any adjustment hole on the second strut through a connecting piece.

[0008] In order to facilitate disassembly and assembly, the connecting piece is a bolt or a latch.

[0009] In order to adapt to different installation environments, the number of adjustment holes on the second support rod is 3-5.

[0010] A further solution is that the number of the adjustment holes on the second support rod is 4, and the positions of the adjustment holes are arranged so that the second support rod can form any angle of 15 degrees, 25 degrees, 35 degrees, and 45 degrees relative to the first support rod.

[0011] In order to reduce weight and improve strength, the first support rod, the second support rod and the adjustment rod are all made of aluminum alloy, and the cross-sections are all L-shaped.

[0012] In order to make the connection more secure, connecting ears are provided at one end where the first support rod and the second support rod are pivotally connected to each other and at both ends of the adjusting rod. Each connecting ear is provided with a through hole, and the connecting member passes through the through hole to connect the first support rod, the second support rod and the adjusting rod to each other.

[0013] In order to adapt to more installation scenarios, a hook is fixedly installed at one end of the second support rod pivotally connected to the first support rod, and the opening of the hook faces the position where the adjustment rod and the second support rod are pivotally connected.

[0014] In order to reduce light pollution, the exterior surfaces of the photovoltaic back frame, the bracket body and the connector are all coated with a black coating.

[0015] In order to further improve the structural strength of the bracket, a cross bar is further included, and two ends of the cross bar are respectively fixedly connected to the two second support rods.

[0016] In order to further reduce manufacturing costs, the structure of the first support rod is the same as that of the second support rod.

[0017] The photovoltaic balcony bracket designed by the present invention has the advantages of easy installation, adjustable angle, high structural strength, beautiful appearance, moderate cost, environmental protection and energy saving. It can effectively solve the shortcomings of balcony photovoltaic bracket technology in related technologies and meet the growing demand for balcony photovoltaic applications. It has good promotion and application value. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of the photovoltaic balcony bracket provided in the embodiment of the present application;

[0019] Figure 2 This is a schematic diagram of the angle adjustment of the photovoltaic balcony bracket provided in the embodiment of the present application;

[0020] Figure 3 is a schematic diagram of fixing the adjustment rod provided in an embodiment of the present application;

[0021] Figure 4 This is a schematic diagram of the pivot connection between the first support rod and the second support rod provided in an embodiment of the present application.

[0022] Among them: a photovoltaic back frame 100, a bracket body 200, a connector 300, a connecting ear 400, a cross bar 500, a first support rod 10, a second support rod 20, a mounting hole 21, an adjustment hole 22, a hook 23, and an adjustment rod 30. DETAILED DESCRIPTION

[0023] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

[0024] Example 1.

[0025] like Figure 1 As shown, the photovoltaic balcony bracket described in this embodiment includes a photovoltaic back frame 100, a bracket body 200 and a connector 300, wherein the photovoltaic back frame 100 is a standard photovoltaic module back frame for fixing photovoltaic modules, and at least two bracket bodies 200 are spaced apart on the photovoltaic back frame 100 to provide stable support for the photovoltaic back frame 100.

[0026] In a specific implementation, two bracket bodies 200 are provided, wherein each bracket body 200 comprises:

[0027] The first support rod 10, in the present embodiment, is made of aluminum alloy, and is fixedly mounted on the back of the photovoltaic back frame 100 by means of bolts or rivets, etc., to provide the main supporting force for the bracket, and the second support rod 2 is also made of aluminum alloy, and one end of the second support rod 2 is pivotally connected to one end of the first support rod 10 to form an angle-adjustable connection, and the second support rod 20 is provided with a mounting hole 21 for fixing to a building, for example, an expansion bolt can be installed at the mounting hole 21 to fix the second support rod 20 to the balcony wall to achieve a stable installation.

[0028] In addition, a plurality of adjustment holes 22 are arranged at intervals along the length direction on the second support rod 20. The adjustment rod 30 is made of aluminum alloy and has an L-shaped cross section. One end thereof is pivoted through the middle of the first support rod 10, and the other end is selectively pivoted to any adjustment hole 22 on the second support rod 20 through a connecting member 300. That is, by selecting different adjustment holes 22, the angle of the second support rod 20 relative to the first support rod 10 can be adjusted, thereby adjusting the inclination angle of the photovoltaic module so that it can obtain the best angle of sunlight exposure and improve power generation efficiency. In this embodiment, if Figure 3 As shown, the connecting member 300 may be a bolt or a latch. In a specific implementation, a bolt is preferably used to better fix the connection between the adjusting rod 30 and the second support rod 20 after the tilt angle is selected.

[0029] In this embodiment, the cross-sections of the first cross bar 10 and the second cross bar 20 are both L-shaped. The L-shaped cross-section requires less material than other cross-sections (such as round or square) under the same strength requirement, which can reduce the overall weight of the bracket, facilitate transportation and installation, and is low-cost.

[0030] In another example, if Figure 4 As shown, the pivot connection between the second support rod 20 and the first support rod 10 can also be achieved through the connecting member 300, which helps to reduce the types of assembly parts, further simplify the support structure, and reduce manufacturing costs.

[0031] In some embodiments, the number of adjustment holes 22 on the second support rod 20 is 3-5. By providing multiple adjustment holes 22, the user can select different hole positions to connect the adjustment rod 30 according to the actual installation environment and lighting conditions. The number of 3-5 adjustment holes 22 can meet the needs of most users.

[0032] Specifically, if Figure 2 As shown, the number of the adjustment holes 22 on the second support rod 20 is 4, and the positions of the adjustment holes 22 are arranged so that the second support rod 20 can form any angle of 15 degrees, 25 degrees, 35 degrees, and 45 degrees relative to the first support rod 10.

[0033] In this way, the positions of the four adjustment holes 22 are set so that the second support rod 20 can form four commonly used tilt angles of 15 degrees, 25 degrees, 35 degrees, and 45 degrees relative to the first support rod 10. Users can select appropriate adjustment holes 22 according to seasonal changes and easily adjust the tilt angle of the photovoltaic module to always maintain the best light receiving state, thereby improving power generation efficiency. In addition, if the user's balcony is not facing due south, or there are obstructions such as buildings or trees around, the problem of insufficient light can be compensated by adjusting the tilt angle of the photovoltaic module to further improve power generation efficiency.

[0034] In another example, during the actual installation between the first support rod 10 and the second support rod 20, the assembly of the adjustment rod 30 can be cancelled to show that the second support rod 20 forms a tilt angle of 0 degree relative to the first support rod 10. Assuming that the user's balcony railing is high and unobstructed, in this case, the user can install the photovoltaic module vertically on the balcony so that it can obtain the best angle of sunlight exposure without adjusting the angle. Therefore, the user can selectively cancel the assembly of the adjustment rod 30 and directly connect the first support rod 10 and the second support rod 20 to form a tilt angle of 0 degree without affecting the power generation efficiency of the photovoltaic module.

[0035] In some embodiments, Figure 1 and Figure 4As shown, the first support rod 10 and the second support rod 20 are pivotally connected to each other at one end and at both ends of the adjustment rod 30, and each of the connection ears 400 is provided with a through hole, and the connection member 300 passes through the through hole to connect the first support rod 10, the second support rod 20 and the adjustment rod 30 to each other. Specifically, each connection ear 400 is provided with a through hole, and the connection member 300 (such as a bolt) passes through the through hole on the connection ear 400 to connect the first support rod 10, the second support rod 20 and the adjustment rod 30 to each other to form a stable triangular structure, and the connection ear 400 can also make the ends of the rods (10, 20, 30) more rounded, avoid sharp edges and corners, improve the safety of the bracket, and prevent users from being accidentally injured during installation or use. For example, in some embodiments, the connection ear 400 can be designed to be circular or elliptical, and the through hole can be set at the center of the connection ear 400, so that the ends of the rods can be smoother and potential safety hazards can be reduced.

[0036] In some embodiments, Figure 1 As shown, a hook 23 is fixedly mounted on one end of the second support rod 20 pivotally connected to the first support rod 10, and the opening of the hook 23 faces the position where the adjustment rod 30 is pivotally connected to the second support rod 20. With this structural design, the user can choose a suitable installation method according to the actual situation and the type of balcony railing. For example, if the user's balcony railing has a special shape, such as a round railing, or the user does not want to drill holes on the wall or railing, the user can choose to directly hang the hook 23 on the second support rod 20 on the balcony railing to complete the installation, without using the installation hole 21 and fixing parts such as expansion bolts, and without drilling holes on the wall or railing.

[0037] In some embodiments, the exterior surfaces of the photovoltaic back frame 100, the bracket body 200 and the connector 300 are coated with a black coating. Specifically, the black coating can effectively absorb light, reduce light reflection, especially reduce the reflection of sunlight, thereby reducing light pollution, and further improving the visual environment, making the photovoltaic bracket more coordinated with the surrounding environment.

[0038] In some embodiments, Figure 1 As shown, a cross bar 500 is also included, and both ends of the cross bar 500 are respectively fixedly connected to the two second support rods 20. The existence of the cross bar 500 will not affect the angle adjustment function of the bracket, and the user can still adjust the tilt angle of the photovoltaic module through the adjustment rod 30 and the adjustment hole 22. The cross bar 500 connects the two second support rods 20 to form a stable frame structure, which can effectively enhance the overall strength and stability of the bracket, so that it can withstand greater external forces such as wind and snow loads, and has higher reliability and safety.

[0039] In another example, the two adjustment rods 30 may also be connected by a cross bar 500 to form a more stable frame structure, which can effectively ensure the strength and stability of the bracket even when supporting photovoltaic modules with larger sizes.

[0040] In some embodiments, the structure of the first brace 10 is the same as that of the second brace 20. In this way, on the one hand, only one set of molds and tooling is needed to manufacture the brace, and there is no need to design and manufacture molds and tooling for two braces of different structures respectively, which can significantly reduce the manufacturing cost and maintenance cost of the molds and tooling, thereby reducing the overall manufacturing cost of the product. On the other hand, it can also reduce the types of inventory, reduce the difficulty and cost of inventory management, such as reducing the demand for storage space, simplifying the inventory counting process, etc., and in actual assembly, the same brace can be used interchangeably, and there is no need to distinguish the installation positions of the first brace 10 and the second brace 20, thereby improving assembly efficiency.

[0041] The photovoltaic balcony bracket provided in this embodiment has the advantages of easy installation, adjustable angle, high structural strength, beautiful appearance, moderate cost, environmental protection and energy saving. It can effectively solve the shortcomings of balcony photovoltaic bracket technology in related technologies and meet the growing demand for balcony photovoltaic applications. It has good promotion and application value.

[0042] In the description of the present invention, it should be noted that the terms "vertical", "up", "down", "horizontal", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0043] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0044] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A photovoltaic balcony bracket, characterized in that: It includes a photovoltaic back frame, a bracket body and a connecting piece, wherein at least two bracket bodies are arranged on the photovoltaic back frame at intervals, and each bracket body includes a first support rod, a second support rod and an adjustment rod, the first support rod is fixedly installed on the back of the photovoltaic back frame, one end of the second support rod is pivotally connected to one end of the first support rod, and the second support rod is provided with a mounting hole for fixing on a building and a plurality of adjustment holes arranged at intervals along the length direction of the second support rod; one end of the adjustment rod is pivotally connected to the middle part of the first support rod, and the other end is selectively pivotally connected to any adjustment hole on the second support rod through a connecting piece.

2. The photovoltaic balcony bracket according to claim 1, characterized in that: The connecting piece is a bolt or a latch.

3. The photovoltaic balcony support according to claim 1, characterized in that: The number of the adjustment holes on the second support rod is 3-5.

4. The photovoltaic balcony support according to claim 3, characterized in that: The number of the adjustment holes on the second support rod is 4, and the positions of the adjustment holes are arranged so that the second support rod can form any angle of 15 degrees, 25 degrees, 35 degrees, and 45 degrees relative to the first support rod.

5. The photovoltaic balcony support according to claim 2, characterized in that: The first support rod, the second support rod and the adjustment rod are all made of aluminum alloy, and their cross sections are all L-shaped.

6. The photovoltaic balcony support according to claim 5, characterized in that: One end of the first support rod and the second support rod pivotally connected to each other and both ends of the adjusting rod are provided with connecting ears, each of the connecting ears is provided with a through hole, and the connecting member passes through the through hole to connect the first support rod, the second support rod and the adjusting rod to each other.

7. The photovoltaic balcony support according to claim 1, characterized in that: A hook is fixedly mounted on one end of the second support rod pivotally connected to the first support rod, and an opening of the hook faces the position where the adjustment rod and the second support rod are pivotally connected.

8. The photovoltaic balcony support according to claim 1, characterized in that: The exterior surfaces of the photovoltaic back frame, the support body and the connector are all coated with a black coating.

9. The photovoltaic balcony support according to claim 1, characterized in that: It also includes a cross bar, and two ends of the cross bar are respectively fixedly connected to the two second support rods.

10. The photovoltaic balcony support according to claim 1, characterized in that: The structure of the first support rod is the same as that of the second support rod.