A filtering device for producing water-based ink

By using a combination of rotating brush, modification, vibration component, adsorption network and push board in the water -based ink production filtering equipment, it solves the problem of decline in separation efficiency caused by the blockage of the filter. Miscellaneous treatment.

CN119174941BActive Publication Date: 2025-01-28ZHUHAI JINGTIAN CENTURY TECH CO LTD
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Patent Information

Application Number
CN202411704217.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-01-28
Estimated Expiration
2044-11-26

AI Technical Summary

Technical Problem

During the production process of aqueous ink, the filter mesh of the filter equipment is blocked due to the accumulation of impurities, and the separation efficiency decreases, which affects the efficiency of ink removal treatment.

Method used

A filtering equipment for water -based ink production is designed. The combination of rotating brush panels and modification racks is used to mobilize impurities through brush boards and use the flow rack to move the impurities relative to the ink to reduce the impact of impurities on the filter. At the same time, use the vibration component to accelerate the speed of the ink through the filter box, and improve the impurities adsorption efficiency by adsorbing nets and push boards.

Benefits of technology

Effectively improve the speed and efficiency of ink removal of miscellaneous treatment, reduce the risk of impurities on filters, and extend the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of separation equipment, specifically to a filtering device for producing water-based ink, comprising: a support seat; a filter barrel fixedly connected to the support seat; a discharge bucket fixedly connected to the bottom of the filter barrel; a feeding port fixedly connected to the filter barrel; a filter frame arranged in the filter barrel; a rotating shaft rotatably connected to the filter barrel; a brush plate fixedly connected to the rotating shaft, the brush plate being in contact with the filter frame; a flow-changing frame fixedly connected to the rotating shaft, a motor fixedly connected to the filter barrel, the output end of the motor being fixedly connected to the rotating shaft. Compared with the prior art, the present invention uses a rotating brush plate in conjunction with a flow-changing frame to remove impurities from the filter frame and move them upward relative to the ink as a whole, thereby reducing the impurity content in the ink near the filter frame, reducing the influence of impurities on the speed of ink passing through the filter frame, and thereby increasing the speed of the device in removing impurities from the ink.
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Description

Technical Field

[0001] The invention relates to the technical field of separation equipment, in particular to a filtering device for producing water-based ink. Background Art

[0002] Water-based ink is a type of ink whose main components are water, pigments, and various auxiliary additives. It has the advantages of being highly environmentally friendly, easy to clean, and brightly colored. It is widely used in printing, calligraphy, and painting. In the production process of ink, impurities may be mixed in due to factors such as insufficient dissolution of pigments, residual additives, dust pollution during transportation, and residues on production equipment. If these impurities are not treated, they will directly affect the printing quality and performance stability of the ink. Therefore, after the production process of the ink, it is necessary to add a decontamination process to remove impurities in the ink.

[0003] At present, the most commonly used treatment method in the ink impurity removal process is the filtration method, which uses a filter that can separate ink and impurities to effectively separate ink and impurities to ensure the purity of the ink. However, when using the filtration method, as the amount of ink processed increases, the impurities accumulated on the filter gradually increase. These impurities will be carried by the ink to various parts of the filter, resulting in an increase in the filter blockage rate and a decrease in separation efficiency, which affects the efficiency of ink impurity removal. Summary of the invention

[0004] In view of the problems existing in the above-mentioned impurity removal treatment method, the present invention proposes a filtering device for water-based ink production that can treat accumulated impurities to prevent them from affecting the filtering function, aiming to improve the processing efficiency of impurity removal treatment for ink.

[0005] A filtering device for producing water-based ink, comprising: a support seat;

[0006] A filter barrel fixedly connected to the support seat;

[0007] A discharge bucket fixedly connected to the bottom of the filter barrel;

[0008] A feeding port fixedly connected to the filter barrel;

[0009] A filter frame disposed in the filter barrel;

[0010] Rotating a rotating shaft connected to the filter barrel;

[0011] A brush plate fixedly connected to the rotating shaft, wherein the brush plate is in contact with the filter frame;

[0012] A flow-changing frame fixedly connected to the rotating shaft, wherein the flow-changing frame is tilted, and the distance between the lower part of the flow-changing frame and the rotating shaft is greater than the distance between the upper part of the flow-changing frame and the rotating shaft;

[0013] A motor is fixedly connected to the filter barrel, and an output end of the motor is fixedly connected to a rotating shaft.

[0014] As a further limitation of the technical solution, the filter frame is slidably connected in the filter barrel, and further comprises: a vibration component arranged at the bottom of the filter barrel, and the vibration component is connected to the filter frame.

[0015] As a further limitation of the technical solution, the vibration assembly comprises: a fixing frame fixedly connected in the filter barrel, the filter frame being slidably connected to the fixing frame;

[0016] A spring A fixedly connected between the filter frame and the fixing frame;

[0017] A rotating frame rotatably connected to the filter barrel, wherein the rotating frame is fixedly connected to the rotating shaft;

[0018] A top ball fixedly connected to the rotating frame, wherein the top ball is arranged on a side of the rotating frame close to the filter frame;

[0019] The filter frame is provided with a ball groove, which is arranged on a side surface of the filter frame close to the rotating frame, and the top ball can be sunken into the ball groove.

[0020] As a further limitation of the technical solution, a frame body is arranged on the filter barrel, and the frame body is inserted into the filter barrel;

[0021] An adsorption net is fixedly connected to the frame.

[0022] As a further limitation of the technical solution, the frame is slidably connected to the filter barrel;

[0023] It also includes: a card bead slidably connected to the frame;

[0024] A spring B is fixedly connected between the card bead and the frame.

[0025] As a further limitation of the present technical solution, it also includes: a flow-pushing plate fixedly connected to the rotating shaft, the cross-section of the flow-pushing plate is set to be triangular, the position of the flow-pushing plate makes the base of the triangle close to the rotating shaft, and the position of the vertex of the triangle is far away from the rotating shaft.

[0026] As a further limitation of the present technical solution, the frame is arranged at an angle, and the special angle position of the frame makes it perpendicular to the flow direction of the ink guided to the position of the frame by the push plate.

[0027] As a further limitation of the technical solution, at least three of the frame and the adsorption net thereon are provided, and the frame is evenly and annularly arranged on the inner circle side of the filter barrel.

[0028] The beneficial effects that can be achieved by the present invention through the above technical solution are:

[0029] Compared with the prior art, the present invention uses a rotating brush plate in conjunction with a flow-changing frame to remove impurities from the filter frame and move them upward relative to the ink as a whole, thereby reducing the impurity content in the ink near the filter frame and reducing the influence of impurities on the speed at which the ink passes through the filter frame, thereby improving the speed at which the device removes impurities from the ink; uses a vibration component to vibrate the filter frame to accelerate the speed at which the ink passes through the filter frame, and constantly changes the position of impurities on the filter frame to avoid accidental impurities getting stuck on the filter frame, thereby further improving the ink removal efficiency of the device; and provides an adsorption net to adsorb impurities, and provides a flow-pushing plate to push the ink in the direction of the adsorption net to improve the effect of the adsorption net in adsorbing impurities, thereby reducing repeated filtering of impurities and further improving the ink removal efficiency of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only for the present invention to protect some embodiments. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0031] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0032] Figure 2 It is a cross-sectional view of the internal structure of the present invention.

[0033] Figure 3 It is a schematic diagram of the connection structure of the filter frame, the rotating shaft, the brush plate and the flow-changing frame in the present invention.

[0034] Figure 4 It is a schematic diagram of the connection structure between the filter frame and the vibration component in the present invention.

[0035] Figure 5 This is a structural separation diagram of the filter frame and the vibration component in the present invention.

[0036] Figure 6 It is a schematic diagram of the position structure of the filter barrel, frame and adsorption net in the present invention.

[0037] Figure 7 It is a cross-sectional view of the connection structure of the frame, the card bead and the spring B in the present invention.

[0038] Figure 8 It is a schematic diagram of the connection structure of the flow-pushing plate in the present invention.

[0039] The markings in the attached figure are: 1: support seat; 2: filter barrel; 3: discharge bucket; 4: addition port; 5: filter frame; 6: rotating shaft; 7: brush plate; 8: flow change frame; 9: motor; 10: fixed frame; 11: spring A; 12: rotating frame; 13: top ball; 14: ball groove; 15: frame; 16: adsorption net; 17: card bead; 18: spring B; 19: push flow plate. DETAILED DESCRIPTION

[0040] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Example

[0041] A filtering device for producing water-based ink, see Figure 1-Figure 3 , including: a support base 1; a filter barrel 2 fixedly mounted on the support base 1, the ink is filtered out of impurities in the filter barrel 2, the filter barrel 2 is connected by an upper and lower part of the mounting structure, which is convenient for the internal maintenance of the filter barrel 2; a discharge bucket 3 fixedly mounted at the bottom of the filter barrel 2, the filtered ink is discharged from the discharge bucket 3, so that the ink is collected in a centralized manner; an addition port 4 fixedly mounted on the top of the filter barrel 2, the ink is added to the filter barrel 2 through the addition port 4 to prevent ink leakage; a filter frame 5 slidably mounted at the lower part of the filter barrel 2, the filter frame 5 is used to separate ink and impurities to achieve the purpose of removing impurities from the ink; a rotating shaft 6 rotatably mounted in the filter barrel 2, the rotating shaft 6 is at the filter barrel 2 The center line; a brush plate 7 is fixedly mounted on the bottom of the rotating shaft 6, and the bristles at the bottom of the brush plate 7 are in contact with the filter frame 5. When the brush plate 7 rotates, it can move the impurities gathered on the filter frame 5, and constantly change the position of the impurities, so as to avoid the impurities accumulating on the filter frame 5 for a long time and clogging the filter frame 5; a flow changing frame 8 is fixedly mounted on the rotating shaft 6, and the flow changing frame 8 is inclined. The distance between the lower part and the rotating shaft 6 is greater than the distance between the upper part and the rotating shaft 6. When the flow changing frame 8 rotates, it will drive the impurities to flow upward relative to the ink; a motor 9 is fixedly mounted on the top of the filter barrel 2, and the output end of the motor 9 is fixed to the rotating shaft 6. The motor 9 drives the brush plate 7 and the flow changing frame 8 to rotate through the rotating shaft 6.

[0042] The device is used to remove impurities from ink. First, ink is added into the filter barrel 2. Under the separation effect of the filter frame 5, the ink passes through the filter frame 5. In a unit time, the flow rate of the ink passing through the filter frame 5 will be much smaller than the amount of ink added. Therefore, after adding a proper amount of ink into the filter barrel 2, the addition of ink can be stopped. It is only necessary to wait for the ink to pass through the filter frame 5 for filtering impurities.

[0043] During the impurity removal process of the ink, the motor 9 is started to control the brush plate 7 and the flow-changing frame 8 to rotate. When the brush plate 7 rotates, the impurities intercepted and separated by the filter frame 5 are moved to make the impurities leave the filter frame 5, so as to prevent some impurities from being carried by the flowing ink to move in the direction of the filter frame 5, and to prevent these impurities from clogging the mesh of the filter frame 5 or even passing through the mesh; and when the flow-changing frame 8 rotates, the inclined design of the flow-changing frame 8 makes the position of the flow-changing frame 8 move up in the vertical section in any vertical section in the filter barrel 2 as the flow-changing frame 8 rotates, thereby driving the impurities moved by the brush plate 7 to move upward relative to the ink, thereby reducing the impurity content in the ink near the filter frame 5, so that when the device processes the ink, especially when the amount of ink is reduced in the middle and late stages and the proportion of impurities in the range near the filter frame 5 in the ink increases, the influence of impurities on the speed of the ink passing through the filter frame 5 is reduced, thereby improving the speed of the device in removing impurities from the ink;

[0044] Moreover, the rotating flow-changing rack 8 can increase the force acting on the ink, so that the ink in the device is subjected to more force compared to the ink in a static state that is only subjected to gravity. Therefore, the ink in the device can more easily pass through the filter frame 5, thereby improving the filtering efficiency of the ink in the device from the perspective of the ink.

[0045] See also Figure 1 , Figure 2 , Figure 4 and Figure 5 , and also includes: a vibration component installed at the bottom of the filter barrel 2, the vibration component is connected to the filter frame 5 to control the vibration of the filter frame 5, wherein the vibration component includes: a fixed frame 10 fixedly installed at the lower part of the filter barrel 2, the filter frame 5 and the fixed frame 10 are slidably installed; a spring A11 fixedly installed between the filter frame 5 and the fixed frame 10, the spring A11 is used to restore the position of the filter frame 5 after the movement; a rotating frame 12 rotatably installed at the lower part of the filter barrel 2, the rotating frame 12 is fixed to the rotating shaft 6, the rotating frame 12 is located below the filter frame 5, the rotating shaft 6 passes through the filter frame 5 and is rotatably and slidably connected to the filter frame 5; a top ball 13 fixedly installed on the top surface of the rotating frame 12, the top ball 13 is annularly arranged on the rotating frame 12; a ball groove 14 is opened on the bottom surface of the filter frame 5, the ball groove 14 is annularly arranged on the filter frame 5, the position of the top ball 13 corresponds to the position of the ball groove 14, and each top ball 13 can be correspondingly sunken into each ball groove 14.

[0046] The motor 9 is started to control the rotating frame 12 to rotate relative to the filter frame 5. During the process, the top ball 13 moves relative to the filter frame 5. The top ball 13 first moves out of the ball groove 14, and squeezes the filter frame 5 to move upward, and the spring A11 is compressed. Then, when the top ball 13 moves to the position of the next adjacent ball groove 14, the spring A11 is restored, so that the filter frame 5 moves downward, and the top ball 13 is sunk into the ball groove 14 again. Therefore, the rotating rotating frame 12 can control the filter frame 5 to move up and down continuously through the cooperation of the ball groove 14 and the top ball 13, so as to achieve the effect of vibrating the filter frame 5;

[0047] The vibrating filter frame 5 can produce a relative position change with the ink, thereby accelerating the speed of the ink passing through the filter frame 5; the vibrating filter frame 5 can continuously change the position of the intercepted impurities, thereby avoiding accidental impurities getting stuck on the filter frame 5 and causing them to be unable to be processed by the brush plate 7; therefore, based on the above two points, the vibrating filter frame 5 can further improve the impurity removal efficiency of the device for ink.

[0048] See also Figure 1 , Figure 2 , Figure 6 , Figure 7 and 8 , further comprising: a frame 15 slidably mounted on the filter barrel 2, the frame 15 being inserted into the filter barrel 2; an adsorption net 16 fixedly mounted on the frame 15, the adsorption net 16 being used to adsorb impurities, the frame 15 and the adsorption net 16 thereon being provided with sixteen, the frame 15 being evenly annularly arranged on the inner ring side of the filter barrel 2; a card bead 17 slidably mounted on the frame 15, a card groove being provided on the side wall of the filter barrel 2, the card groove being fitted with the card bead 17; a spring B18 fixedly mounted between the card bead 17 and the frame 15, the spring B18 being used to card the card bead 17 into the card groove, The frame 15 is fixed on the filter barrel 2; the push plate 19 is fixedly installed on the rotating shaft 6, and the cross-section of the push plate 19 is set to be triangular. The position of the push plate 19 makes the base of the triangle close to the rotating shaft 6, and the position of the vertex of the triangle is far away from the rotating shaft 6. Therefore, when the push plate 19 is rotated by the rotating shaft 6, the shape of the push plate 19 will guide the ink to flow to its farthest end. The frame 15 is tilted, and the special angle position of the frame 15 makes it perpendicular to the flow direction of the ink guided to the position of the frame 15 by the push plate 19.

[0049] When the rotating shaft 6 rotates, the impurities are first controlled by the flow-changing frame 8 to move upward relative to the ink. At the same time, the flow-pushing plate 19 is rotated, so that the ink is guided by the flow-pushing plate 19 to flow to the frame 15. Therefore, the ink can drive the impurities that have been moved upward to move to the adsorption net 16. The ink passes through the adsorption net 16, and the impurities are adsorbed by the adsorption net 16. Therefore, in this device, it is possible to reduce the impurities from following the ink for a second or even more times of filtering, thereby reducing the impurities from gathering toward the filter frame 5, reducing the influence of the impurities on the speed of the ink passing through the filter frame 5, and further improving the impurity removal efficiency of the device for the ink.

[0050] When the adsorption net 16 adsorbs more impurities, the frame 15 is directly moved upward. During the process, the card beads 17 are pressurized and the spring B18 is compressed, so that the frame 15 can be released and the frame 15 and the adsorption net 16 can be freely taken out to deal with the impurities on the adsorption net 16, or replace the new adsorption net 16 to maintain the impurity adsorption capacity of the adsorption net 16; after completion, the frame 15 can be reinserted into the filter frame 5, and the card column is re-inserted into the card slot to fix the position of the frame 15.

[0051] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

Claims

1. A filtering device for producing water-based ink, characterized in that: include: Support seat (1); A filter barrel (2) fixedly connected to the support seat (1); A discharge hopper (3) fixedly connected to the bottom of the filter barrel (2) for discharging the impurity-removed ink; An addition port (4) fixedly connected to the filter barrel (2) and used for adding ink into the filter barrel (2); A filter frame (5) slidably connected to the filter barrel (2) for separating ink and impurities; Rotating a rotating shaft (6) connected to the filter barrel (2); A motor (9) fixedly connected to the filter barrel (2), wherein an output end of the motor (9) is fixedly connected to the rotating shaft (6); A fixing frame (10) fixedly connected to the filter barrel (2), the filter frame (5) being slidably connected to the fixing frame (10); a spring A (11) fixedly connected between the filter frame (5) and the fixing frame (10), the spring A (11) being used to restore the position of the filter frame (5) after the movement; A rotating frame (12) rotatably connected to the filter barrel (2), wherein the rotating frame (12) is fixedly connected to the rotating shaft (6); A top ball (13) fixedly connected to the rotating frame (12), the top ball (13) being arranged on a side surface of the rotating frame (12) close to the filter frame (5); The filter frame (5) is provided with a ball groove (14), the ball groove (14) being arranged on a side surface of the filter frame (5) close to the rotating frame (12), and the top ball (13) can be sunken into the ball groove (14); It also comprises: a brush plate (7) fixedly connected to the rotating shaft (6), the brush plate (7) being in contact with the filter frame (5), and the rotating brush plate (7) being able to move impurities accumulated on the filter frame (5); a flow-changing frame (8) fixedly connected to the rotating shaft (6) and used for guiding impurities upward, the flow-changing frame (8) being arranged obliquely, and the distance between the lower part thereof and the rotating shaft (6) being greater than the distance between the upper part thereof and the rotating shaft (6); It also comprises: a frame (15) arranged on the filter barrel (2), the frame (15) being inserted into the filter barrel (2); An adsorption net (16) fixedly connected to the frame (15) for adsorbing impurities; The frame (15) is slidably connected to the filter barrel (2); It also includes: a card bead (17) slidably connected to the frame (15); a spring B (18) fixedly connected between the clamping bead (17) and the frame (15), the spring B (18) being used to clamp the clamping bead (17) into the filter barrel (2) so as to fix the frame (15) on the filter barrel (2); It also includes: a flow-pushing plate (19) fixedly connected to the rotating shaft (6), the cross section of the flow-pushing plate (19) being arranged to be triangular, the position of the flow-pushing plate (19) being such that the base of the triangle is located close to the rotating shaft (6), and the vertex of the triangle is located away from the rotating shaft (6); The frame (15) is arranged to be inclined, and the angle of the frame (15) is such that it is perpendicular to the flow direction of the ink guided to the position of the frame (15) by the flow pushing plate (19).

2. A filtering device for producing water-based ink according to claim 1, characterized in that: At least three of the frame (15) and the adsorption nets (16) thereon are provided, and the frame (15) is evenly and annularly arranged on the inner ring side of the filter barrel (2).

Citation Information

Patent Citations

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