Efficient bearing cleaning equipment
By designing efficient bearing cleaning equipment and using ultrasonic cleaning devices and liquid removal devices, the problem of low bearing cleaning efficiency in the existing technology is solved, and an efficient and automated bearing cleaning process is achieved, reducing manual participation and improving cleaning efficiency.
Patent Information
- Application Number
- CN202411484688.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2024-12-24
AI Technical Summary
The existing bearing cleaning methods are inefficient and require a lot of manual participation. Especially when the cleaning quantity is large, it is difficult to improve the cleaning efficiency.
Design an efficient bearing cleaning device, including a box with an ultrasonic cleaning device, a removable bearing bracket and a reciprocating drive member, the bearings are moved into the ultrasonic cleaning device for cleaning by moving the drive frame body, and the residual liquid is removed by using the liquid removal device. and oil mist.
Improve bearing cleaning efficiency, reduce manual participation, and can efficiently handle large amounts of bearings, ensure cleaning effect and remove oil mist.
Smart Images

Figure CN119175254A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of bearing cleaning, and in particular to a high-efficiency bearing cleaning device. Background Art
[0002] Bearings are a commonly used component in contemporary mechanical equipment. Their main function is to support mechanical rotating bodies, reduce the friction coefficient during their movement, and ensure their rotation accuracy. Bearings can be divided into two categories: rolling bearings and sliding bearings according to the different friction properties of the moving elements. Among them, no matter what type of bearing, it needs to be cleaned before it is manufactured and shipped to the factory to ensure its performance.
[0003] Typically, the existing method of cleaning bearings is ultrasonic cleaning, which first requires workers to place multiple bearings in an ultrasonic cleaning device, then fish them out and collect them after cleaning, and finally use a blower to blow off the oil on the bearings.
[0004] The above-mentioned cleaning method for bearings requires more manual participation. When the number of bearings to be cleaned is large, the manual participation will also increase, and the above-mentioned cleaning method is less efficient. Summary of the invention
[0005] In order to improve the cleaning efficiency of bearings, the present application provides a high-efficiency bearing cleaning device.
[0006] The present application provides an efficient bearing cleaning device that adopts the following technical solutions: A high-efficiency bearing cleaning device comprises a box body with an opening, wherein the bottom of the box body is provided with an ultrasonic cleaning device; a frame body is provided in the box body, and a plurality of support frames are detachably provided on the frame body, wherein the support frames are configured to be able to hold a plurality of bearings; the box body is provided with a reciprocating driving member, wherein the reciprocating driving member is connected to the frame body, and wherein the reciprocating driving member is configured to be able to drive the frame body to move so as to drive the support frames to enter the ultrasonic cleaning device to clean the bearings; and a liquid removal device for removing liquid from the bearings is also provided on the box body.
[0007] By adopting the above technical solution, the support bracket can be disassembled and multiple bearings can be placed on the support bracket, and then the frame can be driven to move by driving the reciprocating drive member to move the multiple bearings into the ultrasonic cleaning device, and then the ultrasonic cleaning device can be used to clean the bearings. After the cleaning is completed, the reciprocating drive member is driven to reset the frame to reset the bearings, and then the liquid on the bearings is removed by the liquid removal device to complete the bearing cleaning. This application improves the cleaning efficiency of the bearings.
[0008] Preferably, the support frame includes a supporting column for placing the bearing sleeve, and the frame body is provided with a strip hole, and the strip hole is configured to allow the supporting column to be inserted so that the supporting column is suspended; a baffle is installed on the outer wall of the supporting column.
[0009] By adopting the above technical solution, the loading of bearings can be easily completed: first, the supporting column is removed, and then multiple bearings are sleeved on the outer wall of the supporting column and against the baffle, and then the supporting column is re-inserted into the strip hole to complete the loading of the bearings.
[0010] Preferably, the liquid removal device includes an air suction component and an air blowing component, and both the air blowing component and the air suction component are arranged on the box body. The air blowing component is used to blow away the liquid on the bearing, and the air suction component is used to remove the mist in the box body.
[0011] By adopting the above technical solution, since the bearings are usually cleaned with oil, a certain amount of liquid oil will often remain on the bearings after cleaning. Oil mist may be generated in the process of blowing air to the bearings using the blowing component, and the oil mist can be extracted using the exhaust component.
[0012] Preferably, the blowing assembly comprises a guide rail arranged on the inner wall of the box body, the guide rail is slidably connected with a mounting seat, a plurality of blowing members are arranged on the mounting seat, and the box body is further provided with a reciprocating feeding member, and the reciprocating feeding member is connected to the mounting seat.
[0013] By adopting the above technical solution, the reciprocating feed member can be driven to move the mounting seat, thereby driving the multiple blowing members to move to blow air to the bearing.
[0014] Preferably, the exhaust assembly includes an airflow tube arranged on the box body, the airflow tube is connected to the interior of the box body, the airflow tube is connected to a centrifugal fan and a collection box, and the centrifugal fan is used to suck the mist inside the box body into the collection box through the airflow tube.
[0015] By adopting the above technical solution, the centrifugal fan can be used to evacuate air from the box through the air flow pipe so that the oil mist reaches the collection box for accumulation.
[0016] Preferably, the box body is provided with a belt rotation assembly, which is used to drive the outer ring of the bearing on the support bracket to rotate; the box body is also provided with a liquid spraying assembly, which is used to spray liquid on the bearing to remove dirt on the bearing.
[0017] By adopting the above technical solution, for the motor bearings, it is necessary to soak them in oil for 5-10 minutes first, and then use the belt rotation component to drive the outer ring of the bearing to rotate so that the dry oil or anti-rust paste on the bearing can fall off, and then use the spray component to flush the bearing at the same time.
[0018] Preferably, the belt rotation assembly includes a reciprocating driving member arranged on a box body, the reciprocating driving member is connected to an installation box, and the installation box is located in the box body; the installation box is rotatably connected to a rotating shaft, the rotating shaft is connected to the driving member, the rotating shaft is provided with a connecting gear, and the installation box is also slidably connected to a rack meshing with the connecting gear, the rack is provided with a belt rotation plate, and the driving member is used to drive the connecting gear to rotate through the rotating shaft so that the rack reciprocates to drive the belt rotation plate to move and then drive the outer ring of the bearing to rotate.
[0019] By adopting the above technical solution, the driving reciprocating driving member can drive the installation box to move, and the movement of the installation box will drive the rack to move and thus drive the belt rotating plate to move. After driving the belt rotating plate to contact the outer ring of the bearing, the driving driving member can move the belt rotating plate to drive the outer ring of the bearing to rotate by friction.
[0020] Preferably, the belt rotation plate includes a belt rotation portion in contact with the bearing, and the belt rotation portion is made of rubber.
[0021] Preferably, the liquid spraying assembly comprises a crossbeam arranged at the top of the box body, and the crossbeam is provided with a plurality of nozzles for spraying liquid toward the bearing.
[0022] By adopting the above technical solution, after the external liquid source is connected to the nozzle, the bearing can be sprayed and cleaned by using the nozzle.
[0023] In summary, the present invention includes at least one of the following beneficial technical effects: 1. The present application can disassemble the support frame and place multiple bearings on the support frame, then drive the reciprocating drive member to drive the frame to move so as to move the multiple bearings into the ultrasonic cleaning device, and then use the ultrasonic cleaning device to clean the bearings. After the cleaning is completed, drive the reciprocating drive member to reset the frame to reset the bearings, and then use the liquid removal device to remove the liquid on the bearings to complete the bearing cleaning; 2. Since oil is often used to clean the bearings, a certain amount of liquid oil will often remain on the bearings after cleaning. Oil mist may be generated in the process of blowing air to the bearings using the blowing component, and the oil mist can be extracted using the exhaust component; 3. For the motor bearings, they need to be soaked in oil for 5-10 minutes first, and then the outer ring of the bearing is driven to rotate by the rotating assembly to make the dry oil or anti-rust paste on the bearing fall off, and then the bearing is flushed by the spray assembly at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the overall structure of the high-efficiency bearing cleaning device in the embodiment of the present application; Figure 2 It is a structural diagram used to reflect the frame; Figure 3 is a cross-sectional view of a high-efficiency bearing cleaning device in an embodiment of the present application; Figure 4 It is a schematic diagram for reflecting the structure of the support frame; Figure 5 It is a schematic diagram for reflecting the structure of the blowing component; Figure 6 It is a cross-sectional view used to show the belt rotating assembly.
[0025] Markings in the accompanying drawings: 1. box body; 11. door; 2. ultrasonic cleaning device; 3. frame; 31. supporting frame; 311. supporting column; 312. strip hole; 32. reciprocating driving member; 33. baffle; 4. liquid removal device; 41. vacuum assembly; 411. air flow pipe; 412. centrifugal fan; 413. collecting box; 42. blowing assembly; 421. guide rail; 422. mounting seat; 423. blowing member; 424. reciprocating feeding member; 5. belt rotating assembly; 51. reciprocating driving member; 52. mounting box; 53. rotating shaft; 54. driving member; 55. connecting gear; 56. rack; 57. belt rotating plate; 571. belt rotating part; 6. liquid spraying assembly; 61. beam; 62. nozzle. DETAILED DESCRIPTION
[0026] The present invention is further described in detail below in conjunction with the accompanying drawings.
[0027] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., and orientations or positional relationships indicated are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0028] The embodiment of the present application discloses a high-efficiency bearing cleaning device, which is used to improve the cleaning efficiency of bearings.
[0029] Reference Figure 1 and Figure 2 The high-efficiency bearing cleaning device comprises a box body 1 having an opening, and a door 11 capable of opening and closing the opening is provided on the box body 1; Figure 2 and Figure 3An ultrasonic cleaning device 2 is provided at the bottom of the box 1. The ultrasonic cleaning device 2 can hold liquid. The object to be cleaned is placed in the liquid, and the ultrasonic cleaning device 2 is driven to complete the cleaning of the object. In this embodiment, the ultrasonic cleaning device 2 holds oil. A frame 3 is provided in the box 1. A plurality of support brackets 31 are detachably provided on the frame 3. In this embodiment, the number of support brackets 31 is three. The three support brackets 31 are arranged horizontally and placed on the frame 3. The support brackets 31 can hold multiple bearings. The box 1 is provided with a reciprocating drive 32. The reciprocating drive 32 is a cylinder. The reciprocating drive 32 is connected to the frame 3. The reciprocating drive 32 can drive the frame 3 to move up and down, thereby driving the support brackets 31 to enter / leave the ultrasonic cleaning device 2. A liquid removal device 4 for removing liquid from the bearing is also provided on the box 1.
[0030] First, the support bracket 31 is disassembled and multiple bearings are placed on the support bracket 31, and then the support bracket 31 is reset. Thereafter, the reciprocating drive member 32 is driven to move the frame 3 to move the multiple bearings downward into the ultrasonic cleaning device 2. The ultrasonic cleaning device 2 can then be used to clean the bearings. After the cleaning is completed, the reciprocating drive member 32 is driven to reset the frame 3 and thereby reset the bearings. Thereafter, the liquid on the bearings is removed by the liquid removal device 4 to complete the bearing cleaning. Finally, the door 11 is opened to take out the support bracket 31 to remove the bearings.
[0031] Reference Figure 4 The support frame 31 includes a plurality of supporting columns 311 for placing bearing sleeves. The supporting columns 311 are arranged horizontally. The frame body 3 is provided with a plurality of vertically arranged strip holes 312. The strip holes 312 can be inserted into the supporting columns 311 so that the supporting columns 311 are suspended horizontally. The supporting columns 311 can be pulled out upwards and thus separated from the frame body 3. A baffle 33 is installed on the outer wall of the supporting column 311.
[0032] The loading process of the bearings is as follows: first, the supporting column 311 is disassembled, and then a plurality of bearings are sleeved on the outer wall of the supporting column 311 and pressed against the baffle 33, and then the supporting column 311 is inserted into the strip hole 312 again to complete the loading of the bearings.
[0033] Reference Figure 1 and Figure 3 The liquid removal device 4 includes an air extraction component 41 and an air blowing component 42. Both the air blowing component 42 and the air extraction component 41 are arranged on the housing 1. The air blowing component 42 is used to blow away the liquid on the bearing, and the air extraction component 41 is used to extract the mist in the housing 1. In this embodiment, since the bearing is cleaned with oil, oil may remain on the bearing. The air blowing component 42 may generate oil mist when blowing air on the bearing, and the oil mist can be extracted by the air extraction component 41.
[0034] Reference Figure 3 and Figure 5 The blowing assembly 42 includes a guide rail 421 arranged on the inner wall of the box body 1, the guide rail 421 is arranged horizontally, and the guide rail 421 is slidably connected to a mounting seat 422. A plurality of blowing parts 423 are provided on the mounting seat 422. The blowing part 423 is a blowing nozzle. The blowing nozzle can blow out gas by supplying air to the blowing nozzle. A reciprocating feeding part 424 is also provided on the rear wall of the box body 1. The reciprocating feeding part 424 is a sliding cylinder, and the reciprocating feeding part 424 is connected to the mounting seat 422.
[0035] Reference Figure 3 The exhaust component 41 includes an airflow tube 411 arranged on the box body 1, the airflow tube 411 is connected to the inside of the box body 1, the airflow tube 411 is connected to a centrifugal fan 412 and a collection box 413, the centrifugal fan 412 is used to suck the mist inside the box body 1 into the collection box 413 through the airflow tube 411, and the specific structure and suction method of the centrifugal fan 412 are prior art and will not be repeated here.
[0036] After the bearing is driven to move away from the ultrasonic cleaning device 2, the reciprocating feed member 424 is driven to drive the mounting seat 422 to move so that the blowing member 423 blows air to the bearing to remove the oil, and at the same time the centrifugal fan 412 operates to suck the inside of the box body 1.
[0037] Reference Figure 6 For motor bearings, hardened dirt such as soft dry oil and anti-rust paste often accumulates on them. In order to facilitate the removal of dirt, a belt rotating assembly 5 is provided on the housing 1. Figure 3 The belt rotation component 5 is used to drive the outer ring of the bearing on the support bracket 31 to rotate; the box body 1 is also provided with a liquid spraying component 6, which is used to spray liquid on the bearing to remove dirt on the bearing.
[0038] After the motor bearing is loaded onto the supporting column 311, first drive the reciprocating drive member 32 to drive the motor bearing to move into the oil and soak for 5-10 minutes, then drive the reciprocating drive member 32 to drive the motor bearing to move up and reset, and then use the belt rotation component 5 to drive the outer ring of the bearing to rotate so that the dry oil or anti-rust paste on the bearing falls off as much as possible, and then use the spray component 6 to rinse the bearing at the same time.
[0039] Reference Figure 6 Combined with Figure 2 The belt rotating assembly 5 includes a reciprocating driving member 51 arranged on the box body 1, the reciprocating driving member 51 is a cylinder, the reciprocating driving member 51 is connected to a mounting box 52, and the mounting box 52 is located in the box body 1; the mounting box 52 is rotatably connected to a transversely arranged rotating shaft 53, the rotating shaft 53 is connected to a driving member 54, the driving member 54 is a motor, and the driving member 54 can drive the rotating shaft 53 to rotate; a connecting gear 55 is provided on the rotating shaft 53, and a rack 56 meshing with the connecting gear 55 is also slidably connected to the mounting box 52, and a belt rotating plate 57 is provided on the rack 56, combined with Figure 4 The driving member 54 is used to drive the connecting gear 55 to rotate through the rotating shaft 53 so that the rack 56 moves back and forth to drive the rotating plate 57 to move and then drive the outer ring of the bearing placed on the supporting column 311 to rotate.
[0040] Reference Figure 3 In order to ensure that the belt rotating plate 57 can easily drive the outer ring of the bearing to rotate, the belt rotating plate 57 includes a belt rotating portion 571 whose bottom end contacts the bearing, and the belt rotating portion 571 is made of rubber.
[0041] After the reciprocating drive member 32 drives the motor bearing to move up to the top and flush with the lower end of the belt rotating part 571, the reciprocating drive member 51 is driven to drive the installation box 52 to move toward the box body 1, and the driving drive member 54 drives the rotating shaft 53 to rotate, thereby driving the rack 56 to move through the connecting gear 55. The movement of the rack 56 will drive the belt rotating plate 57 to move, so that the belt rotating part 571 contacts and rubs the outer ring of the bearing, and the outer ring of the bearing will rotate driven by the movement of the belt rotating part 571.
[0042] Reference Figure 3 The liquid spraying assembly 6 comprises a crossbeam 61 disposed at the top of the housing 1, and a plurality of nozzles 62 for spraying liquid toward the bearing are disposed on the crossbeam 61. The specific structure of the nozzle 62 is prior art and will not be described here. The nozzle 62 can spray liquid toward the bearing.
[0043] The implementation principle of the efficient bearing cleaning device in the embodiment of the present application is: First, open the door 11, remove the supporting column 311 and place multiple bearings on the supporting bracket 31, then clamp the supporting column 311 in the strip hole 312, then close the door 11 and drive the reciprocating drive member 32 to move the frame 3 to move the multiple bearings downward into the ultrasonic cleaning device 2, and then use the ultrasonic cleaning device 2 to clean the bearings. After the cleaning is completed, drive the reciprocating drive member 32 to reset the frame 3 and thus reset the bearings, then drive the reciprocating feed member 424 to move the mounting seat 422 so that the blowing member 423 blows air to the bearing to remove oil, and at the same time the centrifugal fan 412 works to suck the inside of the box 1, and finally open the door 11 to take out the supporting bracket 31 to remove the bearings.
[0044] The embodiments of this specific implementation method are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore, any equivalent changes made based on the structure, shape, and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A high-efficiency bearing cleaning device, characterized in that: The invention comprises a box (1) with an opening, wherein an ultrasonic cleaning device (2) is provided at the bottom of the box (1); a frame (3) is provided inside the box (1), and a plurality of support frames (31) are detachably provided on the frame (3), wherein the support frames (31) are configured to be able to accommodate a plurality of bearings; the box (1) is provided with a reciprocating driving member (32), wherein the reciprocating driving member (32) is connected to the frame (3), and wherein the reciprocating driving member (32) is configured to be able to drive the frame (3) to move, thereby driving the support frames (31) to enter the ultrasonic cleaning device (2) to clean the bearings; and the box (1) is also provided with a liquid removal device (4) for removing liquid from the bearings.
2. The high-efficiency bearing cleaning device according to claim 1 is characterized in that: The support frame (31) comprises a support column (311) for placing a bearing sleeve, and a strip hole (312) is opened on the frame body (3), and the strip hole (312) is configured to allow the support column (311) to be inserted so that the support column (311) is suspended; a baffle (33) is installed on the outer wall of the support column (311).
3. The high-efficiency bearing cleaning device according to claim 1 is characterized in that: The liquid removal device (4) comprises an air extraction component (41) and an air blowing component (42), wherein the air blowing component (42) and the air extraction component (41) are both arranged on the housing (1), wherein the air blowing component (42) is used to blow away the liquid on the bearing, and the air extraction component (41) is used to extract the mist in the housing (1).
4. The high-efficiency bearing cleaning device according to claim 3 is characterized in that: The blowing assembly (42) comprises a guide rail (421) arranged on the inner wall of the box body (1), the guide rail (421) is slidably connected to a mounting seat (422), a plurality of blowing members (423) are arranged on the mounting seat (422), and the box body (1) is also provided with a reciprocating feeding member (424), and the reciprocating feeding member (424) is connected to the mounting seat (422).
5. The high-efficiency bearing cleaning device according to claim 3 is characterized in that: The air extraction component (41) comprises an airflow pipe (411) arranged on the box body (1), the airflow pipe (411) is connected to the interior of the box body (1), the airflow pipe (411) is connected to a centrifugal fan (412) and a collection box (413), and the centrifugal fan (412) is used to suck the mist inside the box body (1) into the collection box (413) through the airflow pipe (411).
6. The high-efficiency bearing cleaning device according to claim 1 is characterized in that: The housing (1) is provided with a belt rotation assembly (5), and the belt rotation assembly (5) is used to drive the outer ring of the bearing on the support bracket (31) to rotate; the housing (1) is also provided with a liquid spray assembly (6), and the liquid spray assembly (6) is used to spray liquid on the bearing to remove dirt on the bearing.
7. The high-efficiency bearing cleaning device according to claim 6 is characterized in that: The belt rotation assembly (5) includes a reciprocating driving member (51) arranged on the box body (1), the reciprocating driving member (51) is connected to a mounting box (52), and the mounting box (52) is located in the box body (1); the mounting box (52) is rotatably connected to a rotating shaft (53), the rotating shaft (53) is connected to a driving member (54), a connecting gear (55) is provided on the rotating shaft (53), and the mounting box (52) is also slidably connected to a rack (56) meshing with the connecting gear (55), the rack (56) is provided with a belt rotation plate (57), and the driving member (54) is used to drive the connecting gear (55) to rotate through the rotating shaft (53) so that the rack (56) reciprocates to drive the belt rotation plate (57) to move and then drive the outer ring of the bearing to rotate.
8. The high-efficiency bearing cleaning device according to claim 7 is characterized in that: The belt rotation plate (57) comprises a belt rotation portion (571) in contact with the bearing, and the belt rotation portion (571) is made of rubber.
9. The high-efficiency bearing cleaning device according to claim 6, characterized in that: The liquid spraying assembly (6) comprises a crossbeam (61) arranged at the top of the box body (1), and a plurality of nozzles (62) for spraying liquid toward the bearing are arranged on the crossbeam (61).
Citation Information
Patent Citations
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