Corrosion resistance testing device and corrosion resistant aluminum wire for power device
By designing automated inspection and cleaning components, the existing aluminum wire corrosion resistance testing device is solved for complex operation, safety hazards and low detection efficiency, and an efficient, safe and accurate testing process is achieved.
Patent Information
- Application Number
- CN202411661305.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2044-11-20
AI Technical Summary
The existing aluminum wire corrosion resistance test device is complex in operation, frequent manual operation, and has safety hazards. The cleaning method affects the detection efficiency and reduces the user experience.
A corrosion resistance test device including detection components and cleaning components is designed. Through the cooperation of servo motor, electric push rod and vibration motor, the aluminum wire is automatically clamped, flipped and detected, replaced, and reduced manual operation; at the same time, the cleaning component is set up to drive the inner scraper and internal agitating rod by reducing the speed motor to automatically scrape the waste residue and stir the corrosion solution to ensure the accuracy of the detection results.
It improves the detection efficiency and user experience of the test device, reduces the operating frequency of staff, enhances safety, and improves the utilization rate of corrosive solutions and the accuracy of detection results through the automatic cleaning function.
Smart Images

Figure CN119178719B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field related to aluminum wire testing devices, and in particular to a corrosion resistance testing device and a corrosion-resistant aluminum wire for power devices. Background Art
[0002] The raw materials commonly used for bonding are gold, copper and aluminum. Gold wire is more expensive and is suitable for low-current products; copper wire is much cheaper than gold wire, has high mechanical strength, and has good arc stability after welding, making it suitable for high-current applications, but it is prone to oxidation, requires gas protection during the bonding process, and the bonding point is prone to cracking. IGBT is a high-power device with a large current passing through the lead, so high-purity thick aluminum wire is usually used for bonding.
[0003] At present, aluminum wires used in power devices need to be tested for corrosion resistance before use. The existing aluminum wire corrosion resistance testing device usually puts a group of aluminum wires into a corrosive solution for testing, then takes out the tested aluminum wires and puts a new group of aluminum wires into the corrosive solution for testing. However, the taking out and putting in process are mostly manual operations, which makes the testing process more complicated. In addition, if the staff are exposed to the volatile corrosive solution more, it will also cause harm to the human body. The waste residue after corrosion will adhere to the bottom surface of the inner cavity of the solution barrel. The existing cleaning method requires emptying all the corrosive solution in the solution barrel before cleaning, which will affect the detection efficiency of the aluminum wire. At the same time, the user experience of the corrosion resistance testing device is greatly reduced. Summary of the invention
[0004] In order to solve the defects in the prior art, the present invention provides a corrosion resistance testing device and a corrosion-resistant aluminum wire for power devices.
[0005] In order to solve the above technical problems, the present invention provides the following technical solutions:
[0006] The present invention discloses a corrosion resistance testing device, comprising a table, wherein the upper surface of the table located at the left end thereof is fixedly connected to a frame, the frame and the table are respectively equipped with detection components, and a cleaning component is installed at the bottom of the detection component for cleaning and collecting waste residues;
[0007] The detection assembly includes a detection barrel, the lower end of the detection barrel is fixedly connected with the upper surface of the right end of the table, the upper end surface of the detection barrel is provided with an annular groove, the inner cavity of the annular groove is plugged with a carrier plate, the upper end surface of the frame is installed with a positioning cylinder for adjusting the height, and the lower end of the positioning cylinder is fixedly connected with the upper surface of the left end of the carrier plate, a central hole is provided in the middle position of the upper surface of the carrier plate, the outer walls of both sides of the carrier plate at its upper end are provided with two side holes, the upper surfaces of the front end and the rear end of the carrier plate are provided with adapter grooves, the inner cavities of the two side holes are embedded with two side rods through bearings, and the ends of the two side rods close to each other are fixedly connected with a central tube;
[0008] The center cylinder has content sleeves embedded in its upper and lower surfaces, and the right inner wall of the content sleeve is fixedly connected with a right clamping sleeve. The center cylinder has two electric push rods installed on the top and bottom of the left inner wall, and the right ends of the two electric push rods are fixedly connected with two division plates in opposite directions, and left clamping sleeves are equidistantly distributed on the sides of the two division plates away from each other, and wiring holes are provided on the left side rod and the left side surface of the center cylinder.
[0009] As a preferred technical solution of the present invention, the detection component also includes a driven gear, which is fixedly installed on the outer wall of the left end of the side rod on the left side, a servo motor is fixedly installed on the upper surface of the left end of the carrier plate, and the left end of the servo motor is fixedly connected to a conversion gear, the upper surface of the carrier plate is fixedly connected to an outer protective box, the front inner wall of the outer protective box at its upper end is fixedly connected to a front sealing plate, and an upper containing groove is opened on the back side of the outer protective box at its upper end, and a rear sealing plate is clamped inside the upper containing groove.
[0010] As a preferred technical solution of the present invention, the right end face of the rear sealing plate is fixedly connected to an upper rack, the right side rod is located at its right end and is fixedly connected to bevel gear 1, the upper surface of the carrier plate at its right end is embedded with a vertical shaft through a bearing, the outer wall of the vertical shaft at its lower end is fixedly connected to bevel gear 2 meshing with bevel gear 1, the upper end of the vertical shaft is fixedly connected to an upper drive gear, and the right inner wall of the middle cylinder is fixedly installed with a vibration motor.
[0011] As a preferred technical solution of the present invention, the cleaning assembly includes a lower drive shaft, the upper end of the lower drive shaft is embedded in the middle position of the bottom surface of the inner cavity of the detection barrel through a stainless steel bearing, the upper end surface of the lower drive shaft is threadedly connected with an inner scraper through a bolt, and the upper surface of the inner scraper away from one end is fixedly connected with two inner stirring rods, a reduction motor is fixedly installed at the middle position of the upper surface of the table plate, and the upper end of the reduction motor is fixedly connected to the lower end of the lower drive shaft through a coupling, a transfer hole is opened on the left side of the bottom surface of the inner cavity of the detection barrel, and an external plug hole is opened on the left side of the detection barrel at its lower end, the inner cavity of the external plug hole is plugged with an inner baffle, and the left side of the inner baffle and the left side of the detection barrel are both threadedly connected with a handle.
[0012] As a preferred technical solution of the present invention, a collecting trough is fixedly connected to the left side of the lower surface of the detection barrel, a lower follower rod is embedded in the right side of the collecting trough through a bearing, a lower drive gear is fixedly connected to the outer wall of the lower drive shaft at its lower end, a lower follower gear is fixedly connected to the right end of the lower follower rod, bristles are evenly embedded in the outer wall of the lower follower rod at its left end, and a discharge port is connected to the bottom of the left side of the collecting trough.
[0013] As a preferred technical solution of the present invention, the interior of the detection barrel is filled with a corrosive solution, and the bottom surface of the inner cavity of the detection barrel is conical.
[0014] As a preferred technical solution of the present invention, the bottom surface of the inner cavity of the collecting trough is an arc surface, and the arc surface is inclined at an angle of 10°, the bristles are distributed in a cone shape on the outer wall of the lower rod, and the ends of the bristles away from each other are in contact with the bottom surface of the inner cavity of the collecting trough respectively.
[0015] As a preferred technical solution of the present invention, the two inner stirring rods are both S-shaped.
[0016] The present invention also provides a corrosion-resistant aluminum wire for power devices, wherein the chemical composition of the aluminum wire is as follows: by mass percentage, AI: 99.65%, Si: 0.15%, Fe: 0.285%, Cu: 0.012%, and impurities: 0.025%.
[0017] As a preferred technical solution of the present invention, the ratio of the mass percentage of Fe to the mass percentage of Si is greater than 1.
[0018] The beneficial effects of the present invention are:
[0019] 1. This corrosion resistance testing device, through the arranged positioning cylinder, servo motor, electric push rod and vibration motor, firstly, through the coordinated use of the servo motor and the electric push rod, the two groups of aluminum wires can be quickly clamped and turned, so that the device can easily perform replacement detection and replacement disassembly of the two groups of aluminum wires, thus reducing the manual operation of the staff and greatly improving the detection efficiency of the device. Finally, the positioning cylinder is controlled to start, and the positioning cylinder can drive the carrier plate and the middle cylinder to move downward at the same time. The downward movement of the middle cylinder can drive the inner sleeve and the aluminum wire to move downward at the same time, so that the length of the aluminum wire entering the corrosive solution can be conveniently controlled, so that the aluminum wire can be fully immersed, half immersed and partially immersed. Detection, thereby effectively improving the practicability of the detection device.
[0020] 2. This corrosion resistance test device, through the vertical shaft, bevel gear 1, bevel gear 2, upper drive gear, upper matching plate, proper position spring, rack and rear sealing plate, firstly, the servo motor is reversed to drive the rear sealing plate to fully engage with the front sealing plate, and then the automatic closure of the outer protective box is quickly completed, which effectively ensures the sealing of the entire device during operation, thereby effectively preventing the corrosive solution from volatilizing and endangering the staff, thereby improving the safety of the staff. When the vertical shaft continues to reverse, the upper drive gear will not rotate, and the proper position spring will be tightened along with the reversal of the vertical shaft and the upper matching plate, so that the middle cylinder can continue to rotate after the rear sealing plate is closed, so that the middle cylinder can When flipping, the outer protective box can be kept in a closed state, thereby greatly improving the self-protection of the device. Similarly, the forward rotation of the servo motor can drive the rear sealing plate to separate from the front sealing plate, so that the outer protective box can be automatically opened quickly. At this time, the staff can easily replace the upper detection aluminum wire. At the same time, controlling the vertical axis to rotate forward again can cause the positioning spring to tighten, so that the side rod and the middle tube can continue to rotate. After the middle tube rotates 180°, the aluminum wire below can be transferred to the top, so that the staff can quickly replace the new aluminum wire, thereby facilitating continuous use of the test device and greatly improving the staff's experience.
[0021] 3. This corrosion resistance test device, through the cleaning component set, first controls the reduction motor to start, which can drive the lower drive shaft and the lower drive gear to rotate at the same time, and the rotation of the lower drive shaft can drive the inner scraper and the inner stirring rod to rotate at the same time, and the rotation of the inner scraper can scrape the waste residue on the bottom surface of the inner cavity of the detection barrel, and the rotation of the inner stirring rod can stir the corrosion solution, which can prevent the corrosion solution from precipitating and ensure the uniform concentration of the corrosion solution, and at the same time ensure the accuracy of the aluminum wire corrosion result, and then control the lever to reverse to make it separate from the surface of the detection barrel, and then pull the lever to the left to Drive the inner baffle to move to the left. When the inner baffle moves to the left to the appropriate position, the transfer hole is opened. The inner scraper is controlled to continue to rotate to transfer the scraped waste residue to the collection tank through the transfer hole. After the cleaning is completed, push the inner baffle to the right and control the handle to rotate forward to quickly close the transfer hole. Finally, the rotation of the lower drive gear can also drive the brush to rotate. The rotation of the brush can clean the waste residue on the bottom surface of the inner cavity of the collection tank. At this time, open the discharge port to facilitate the discharge of the waste residue. This quickly completes the self-cleaning of the waste residue and effectively improves the utilization rate of the corrosive solution. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0023] Figure 1 It is a structural schematic diagram of a corrosion resistance testing device of the present invention;
[0024] Figure 2 is a front view of a corrosion resistance testing device of the present invention;
[0025] Figure 3 It is a structural schematic diagram of a corrosion resistance testing device of the present invention from the right side perspective;
[0026] Figure 4 It is an exploded view of a partial structure of a corrosion resistance testing device of the present invention;
[0027] Figure 5 is a front cross-sectional view of a corrosion resistance testing device of the present invention;
[0028] Figure 6 The present invention is a corrosion resistance testing device Figure 5 Stereoscopic image of
[0029] Figure 7 The present invention is a corrosion resistance testing device Figure 6 A schematic diagram of the structure from the bottom perspective;
[0030] Figure 8It is an exploded view of the structure of a detection component part of a corrosion resistance testing device of the present invention;
[0031] Fig. 9 The present invention is a corrosion resistance testing device Figure 8 A schematic diagram of the structure from the bottom perspective;
[0032] Fig.10 The present invention is a corrosion resistance testing device Figure 6 The enlarged view of point A in the middle;
[0033] Fig.11 The present invention is a corrosion resistance testing device Figure 6 The enlarged view of point B in the middle;
[0034] Fig.12 The present invention is a corrosion resistance testing device Fig. 9 Enlarged view of point C in the middle.
[0035] In the figure: 1, table; 2, frame; 3, detection assembly; 301, detection barrel; 302, ring groove; 303, carrier plate; 304, adjustment cylinder; 305, center hole; 306, side hole; 307, adapter groove; 308, side rod; 309, center cylinder; 310, inner sleeve; 311, right sleeve; 312, electric push rod; 313, division plate; 314, left sleeve; 315, wiring hole; 316, driven gear; 317, servo motor; 318, conversion gear; 319, outer protective box; 320, front sealing plate; 321, upper container; 322 , rear sealing plate; 323, upper rack; 324, bevel gear one; 325, vertical shaft; 326, bevel gear two; 327, upper drive gear; 328, upper matching plate; 329, positioning spring; 330, vibration motor; 4, cleaning assembly; 401, lower drive shaft; 402, inner scraper; 403, inner stirring rod; 404, reduction motor; 405, transfer hole; 406, external plug hole; 407, inner baffle; 408, handle; 409, collecting trough; 410, lower follower rod; 411, lower drive gear; 412, lower follower gear; 413, brush; 414, discharge port. DETAILED DESCRIPTION
[0036] Embodiment 1
[0037] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.
[0038] like Figure 1-12As shown, a corrosion resistance testing device of the present invention comprises a table 1, the upper surface of the table 1 at the left end thereof is fixedly connected to a frame 2, the frame 2 and the table 1 are respectively installed with a detection component 3, and a cleaning component 4 is installed at the bottom of the detection component 3 for cleaning and collecting waste residues; the detection component 3 comprises a detection barrel 301, the lower end of the detection barrel 301 is fixedly connected to the upper surface of the right end of the table 1, the upper end surface of the detection barrel 301 is provided with an annular groove 302, the inner cavity of the annular groove 302 is plugged with a carrier plate 303, the upper end surface of the frame 2 is provided with a positioning cylinder 304 for adjusting the height, and the lower end of the positioning cylinder 304 is fixedly connected to the upper surface of the left end of the carrier plate 303, a central hole 305 is provided in the middle position of the upper surface of the carrier plate 303, the outer walls of both sides of the carrier plate 303 at its upper end are provided with two side holes 306, and the upper surfaces of the front end and the rear end of the carrier plate 303 are both provided with suitable The matching groove 307 can facilitate the passage of the content sleeve 310 and the aluminum wire, and the volatilization rate of the corrosive solution can be reduced by matching the shapes of the content sleeve 310 and the aluminum wire. The inner cavities of the two side holes 306 are embedded with two side rods 308 through bearings, and the ends of the two side rods 308 close to each other are fixedly connected with a center tube 309; the center tube 309 is located on its upper and lower surfaces and embedded with the content sleeve 310, and the right inner wall of the content sleeve 310 is fixedly connected with a right clamping sleeve 311, and the center tube 309 is located on the top and bottom of the left inner wall of the center tube 309. The right ends of the two electric push rods 312 are fixedly connected with two dividing plates 313 in opposite directions, and the left clamping sleeves 314 are equidistantly distributed on the side of the two dividing plates 313 away from each other, and the left side of the side rod 308 and the left side of the center tube 309 are provided with wiring holes 315.
[0039] The detection component 3 also includes a driven gear 316, which is fixedly installed on the outer wall of the left end of the side rod 308 on the left side, a servo motor 317 is fixedly installed on the upper surface of the left end of the carrier 303, and the left end of the servo motor 317 is fixedly connected to a conversion gear 318, and an outer protective box 319 is fixedly connected to the upper surface of the carrier 303, and the front inner wall of the outer protective box 319 at the upper end thereof is fixedly connected to a front sealing plate 320, and the outer protective box 319 is provided with an upper receiving groove 321 on the back side of the upper end thereof, and a rear sealing plate 322 is clamped inside the upper receiving groove 321; the right end surface of the rear sealing plate 322 is fixedly connected to an upper rack 323, and the right side The side rod 308 is located at its right end and is fixedly connected to a bevel gear 1 324. The upper surface of the carrier plate 303 at its right end is embedded with a vertical shaft 325 through a bearing. The outer wall of the vertical shaft 325 at its lower end is fixedly connected to a bevel gear 2 326 meshing with the bevel gear 1 324. The outer wall of the vertical shaft 325 at its upper end is fixedly connected to an upper drive gear 327 through a bearing. An upper matching plate 328 is fixedly connected to the outer wall of the vertical shaft 325 below the upper drive gear 327. A positioning spring 329 is fixedly connected to the side of the upper matching plate 328 opposite to the upper drive gear 327. A vibration motor 330 is fixedly installed on the right inner wall of the center cylinder 309.
[0040] Among them, by setting the detection component 3, first controlling the servo motor 317 to reverse can drive the conversion gear 318 to reverse, and the conversion gear 318 to reverse can drive the driven gear 316 and the left side rod 308 to rotate forward at the same time, and the left side rod 308 to rotate forward can drive the center cylinder 309 and the right side rod 308 to rotate forward at the same time, and the right side rod 308 to rotate forward can drive the bevel gear 1 324 to rotate forward, and the bevel gear 1 324 to rotate forward can drive the bevel gear 2 326 and the vertical shaft 325 to reverse at the same time. The reversal of the vertical shaft 325 can drive the upper matching plate 328 and the upper drive gear 327 to reverse at the same time. The reversal of the upper drive gear 327 can drive the upper rack 323 and the rear sealing plate 322 to move forward at the same time. When the rear sealing plate 322 is fully engaged with the front sealing plate 320, the automatic closure of the outer protective box 319 is quickly completed. This effectively ensures the sealing of the entire device during operation, thereby effectively preventing the corrosive solution from volatilizing and endangering the staff. After the front sealing plate 320 is closed, the aluminum wire in the upper content sleeve 310 will be rotated to Directly below, at this time, the control adjustment cylinder 304 is started, and the start of the adjustment cylinder 304 can drive the carrier plate 303 to move up and down, and the up and down movement of the carrier plate 303 can drive the middle cylinder 309 to move up and down, and the up and down movement of the middle cylinder 309 can drive the aluminum wire in the lower content sleeve 310 to move up and down. By controlling the up and down movement of the aluminum wire, it is convenient to perform partial immersion, half immersion and full immersion on the aluminum wire to test the corrosion resistance of different areas. After a group of aluminum wire tests are completed, continue to control the servo motor 317 to reverse. It can drive the vertical shaft 325 and the upper matching plate 328 to continue to rotate forward. The forward rotation of the upper matching plate 328 will prompt the positioning spring 329 to tighten, and the upper drive gear 327 will stop moving, so that the center cylinder 309 can continue to rotate forward. When the center cylinder 309 rotates 180° forward, it can drive the aluminum wire in the upper content sleeve 310 to rotate to the bottom. At this time, the aluminum wire that has been tested at the bottom will rotate to the top, so that it is convenient to continuously test two groups of aluminum wires in a closed environment, which greatly ensures the safety of the staff.
[0041] The cleaning assembly 4 includes a lower drive shaft 401, the upper end of which is embedded in the middle position of the bottom surface of the inner cavity of the detection barrel 301 through a stainless steel bearing, and the upper end surface of the lower drive shaft 401 is connected to an inner scraper 402 through a bolt thread, and the upper surface of the inner scraper 402 away from one end is fixedly connected to two inner stirring rods 403, a reduction motor 404 is fixedly installed in the middle position of the upper surface of the table 1, and the upper end of the reduction motor 404 is fixedly connected to the lower end of the lower drive shaft 401 through a coupling, a transfer hole 405 is opened on the left side of the bottom surface of the inner cavity of the detection barrel 301, and an external plug hole is opened on the left side of the detection barrel 301 at its lower end 406, an inner baffle plate 407 is inserted into the inner cavity of the outer plug hole 406, and a handle bar 408 is threadedly connected to the left side surface of the inner baffle plate 407 and the left side surface of the detection barrel 301; a collecting tank 409 is fixedly connected to the left side of the lower surface of the detection barrel 301, and a lower follower rod 410 is embedded in the right side surface of the collecting tank 409 through a bearing, and the outer wall of the lower drive shaft 401 at its lower end is fixedly connected to the lower drive gear 411, and the right end of the lower follower rod 410 is fixedly connected to the lower follower gear 412, and the outer wall of the lower follower rod 410 at its left end is evenly embedded with bristles 413, and the collecting tank 409 is connected to a discharge port 414 at the bottom of its left side.
[0042] Among them, through the cleaning component 4 set, first control the reduction motor 404 to start, which can drive the lower drive shaft 401 and the lower drive gear 411 to rotate simultaneously, and the rotation of the lower drive shaft 401 can drive the inner scraper 402 and the inner stirring rod 403 to rotate simultaneously, and the rotation of the inner scraper 402 can scrape the waste residue on the bottom surface of the inner cavity of the detection barrel 301, and the rotation of the inner stirring rod 403 can stir the corrosion solution, which can prevent the corrosion solution from precipitating, and ensure the uniform concentration of the corrosion solution, and at the same time ensure the accuracy of the aluminum wire corrosion result, and then control the rod 408 to reverse and separate it from the surface of the detection barrel 301, then pull the rod 408 to the left to drive the inner baffle 407 to move to the left, when the inner baffle 407 moves to the left When it reaches the appropriate position, the transfer hole 405 is opened. The inner scraper 402 is controlled to continue to rotate to transfer the scraped waste residue through the transfer hole 405 to the collecting tank 409. After the cleaning is completed, the inner baffle 407 is pushed to the right and the handle 408 is controlled to rotate forward to quickly close the transfer hole 405. Finally, the rotation of the lower drive gear 411 can also drive the lower follower gear 412 and the lower follower rod 410 to rotate at the same time. The rotation of the lower follower rod 410 can drive the bristles 413 to rotate. The rotation of the bristles 413 can clean the waste residue on the bottom surface of the inner cavity of the collecting tank 409. At this time, the discharge port 414 can be opened to facilitate the discharge of the waste residue. In this way, the self-cleaning of the waste residue is quickly completed. At the same time, the utilization rate of the corrosive solution is effectively improved.
[0043] like Figure 5 As shown, the interior of the detection barrel 301 is filled with a corrosive solution, and the bottom surface of the inner cavity of the detection barrel 301 is conical.
[0044] The conical surface allows the waste residue to be concentrated on the outer side of the bottom surface of the inner cavity of the detection barrel 301 .
[0045] like Figure 5 and Figure 6 As shown, the bottom surface of the inner cavity of the collecting groove 409 is an arc surface, and the arc surface is inclined at an angle of 10°. The bristles 413 are distributed in a cone shape on the outer wall of the lower rod 410, and the ends of the bristles 413 away from each other are in contact with the bottom surface of the inner cavity of the collecting groove 409 respectively.
[0046] Among them, the inclined arc surface can facilitate the waste residue cleaned by the bristles 413 to be transported to the left to the discharge port 414, and the conical bristles 413 can easily fit the bottom surface of the inner cavity of the collection tank 409, which can improve the cleanliness of the waste residue cleaning in the collection tank 409.
[0047] like Figure 5 and Figure 6 As shown, the two inner stirring rods 403 are both S-shaped.
[0048] The S-shaped inner stirring rod 403 increases the contact area with the etching solution, thus increasing the mixing rate of the etching solution.
[0049] Embodiment 2
[0050] The present invention also provides a corrosion-resistant aluminum wire for power devices, wherein the chemical composition of the aluminum wire is as follows: in terms of mass percentage, AI: 99.65%, Si: 0.15%, Fe: 0.285%, Cu: 0.012%, and impurities: 0.025%; the ratio of the mass percentage of Fe to the mass percentage of Si is greater than 1.
[0051] During operation, install the aluminum wires: first, insert a group of aluminum wires into the upper content sleeve 310 respectively. At this time, controlling the upper electric push rod 312 to start can drive the upper division plate 313 and the left clamping sleeve 314 to move to the right at the same time. The left clamping sleeve 314 moves to the right to fully clamp the aluminum wires in the content sleeve 310, so that a group of aluminum wires can be quickly fixed in position. Then, controlling the servo motor 317 to rotate forward can drive the conversion gear 318 to rotate forward. The conversion gear 318 rotates forward to drive the driven gear 316 and the side rod 308 to reverse at the same time. The reversal of the side rod 308 can drive the middle cylinder 309 and the content sleeve 310 to reverse at the same time. The reversal of the middle cylinder 309 can drive the aluminum wires in the upper content sleeve 310 to rotate to the bottom. At this time, the lower content sleeve 31 0 will move to the top, and then the electric push rod 312 that is controlled to flip to the top can drive the left clamping sleeve 314 to clamp the aluminum wire in the inner sleeve 310 again, and the servo motor 317 and the electric push rod 312 can be used together to quickly complete the clamping and flipping of two sets of aluminum wires, wherein the continued reversal of the side rod 308 will drive the bevel gear 1 324 to reverse, and the reversal of the bevel gear 1 324 can drive the bevel gear 2 326 and the vertical shaft 325 to reverse at the same time, and the reversal of the vertical shaft 325 can drive the upper matching plate 328 and the appropriate spring 329 to reverse at the same time, and the reversal of the appropriate spring 329 can drive the upper drive gear 327 to reverse, and the reversal of the upper drive gear 327 can drive the rear sealing plate 322 to move backward, so that the outer protective box 319 can always be in an open state when installing the aluminum wire;
[0052] Aluminum wire detection: First, control the servo motor 317 to reverse, which can drive the conversion gear 318 to reverse, and the conversion gear 318 to reverse can drive the driven gear 316 and the left side rod 308 to rotate forward at the same time, and the left side rod 308 to rotate forward can drive the center tube 309 and the right side rod 308 to rotate forward at the same time, and the right side rod 308 to rotate forward can drive the bevel gear 1 324 to rotate forward, and the bevel gear 1 324 to rotate forward can drive the bevel gear 2 326 and the vertical shaft 325 to reverse at the same time, and the vertical shaft 325 to reverse can drive the upper matching plate 328 and the upper drive gear 327 to reverse at the same time, and the upper drive gear 327 to reverse can drive the upper rack 323 and the rear sealing plate 322 to move forward at the same time. When the rear sealing plate 322 is fully engaged with the front sealing plate 320 At this time, the automatic closure of the outer protective box 319 is quickly completed, which effectively ensures the sealing of the entire device during operation, thereby effectively preventing the corrosive solution from volatilizing and endangering the staff. After the front sealing plate 320 is closed, the aluminum wire in the upper content sleeve 310 will be rotated to the bottom, and the positioning cylinder 304 will be controlled to start. The positioning cylinder 304 can drive the carrier plate 303 to move up and down when it is started. The up and down movement of the carrier plate 303 can drive the middle cylinder 309 to move up and down. The up and down movement of the middle cylinder 309 can drive the aluminum wire in the lower content sleeve 310 to move up and down. By controlling the up and down movement of the aluminum wire, it is convenient to perform intermittent immersion, semi-immersion and full immersion on the aluminum wire to test the corrosion resistance of different areas. After a group of aluminum wire tests are completed, Continuing to control the servo motor 317 to reverse can drive the vertical shaft 325 and the upper matching plate 328 to continue to rotate forward. The forward rotation of the upper matching plate 328 will prompt the appropriate spring 329 to tighten, and the upper drive gear 327 will stop moving, so that the middle cylinder 309 can continue to rotate forward. After the middle cylinder 309 rotates forward 180°, it can drive the aluminum wire in the upper content sleeve 310 to rotate to the bottom. At this time, the aluminum wire tested below will rotate to the top, so that it is convenient to continuously detect two groups of aluminum wires in a closed environment. Similarly, the servo motor 317 controls the side rod 308 to reverse, and the reversal of the side rod 308 can drive the upper drive gear 327 to rotate forward. The forward rotation of the upper drive gear 327 can drive the rear sealing plate 322 to move backward. When the rear sealing plate 322 When the baffle plate provided on the upper surface contacts the rear inner wall of the outer protective box 319, the outer protective box 319 is automatically opened quickly. At this time, the staff can easily replace the upper detection aluminum wire. At the same time, the vertical axis 325 is controlled to rotate forward again to cause the appropriate spring 329 to be tightened, so that the side rod 308 and the middle cylinder 309 can continue to rotate. After the middle cylinder 309 rotates 180°, the aluminum wire below can be transferred to the top. In this way, the staff can quickly replace the new aluminum wire, thereby facilitating the continuous use of the test device. When the two aluminum wires are replaced and tested, the vibration motor 330 is controlled to start. The start of the vibration motor 330 can cause the middle cylinder 309 and the inner sleeve 310 to vibrate at the same time.The vibration of the content sleeve 310 can vibrate the converted detection aluminum wire below, which can ensure that the corrosive solution is separated from the surface of the aluminum wire, effectively avoiding the waste of the corrosive solution. At the same time, when the aluminum wire after detection is moved to the top, there is less corrosive solution on its surface, which can facilitate the staff to quickly take out the aluminum wire after detection, and also avoid the corrosive solution from hurting the detection personnel;
[0053] Waste residue cleaning: First, the reduction motor 404 is controlled to start, so that the lower drive shaft 401 and the lower drive gear 411 can be driven to rotate simultaneously. The rotation of the lower drive shaft 401 can drive the inner scraper 402 and the inner stirring rod 403 to rotate simultaneously. The rotation of the inner scraper 402 can scrape the waste residue on the bottom surface of the inner cavity of the detection barrel 301, and the rotation of the inner stirring rod 403 can stir the corrosion solution, which can prevent the corrosion solution from precipitating and ensure the uniform concentration of the corrosion solution, and at the same time ensure the accuracy of the aluminum wire corrosion result. Then, the handle 408 is controlled to reverse to separate it from the surface of the detection barrel 301. At this time, pulling the handle 408 to the left can drive the inner baffle 407 to move to the left. When the inner baffle 407 When it moves to the left to the appropriate position, the transfer hole 405 is opened. The inner scraper 402 is controlled to continue to rotate to transfer the scraped waste residue through the transfer hole 405 to the collecting tank 409. After the cleaning is completed, the inner baffle 407 is pushed to the right and the handle 408 is controlled to rotate forward to quickly close the transfer hole 405. Finally, the rotation of the lower drive gear 411 can also drive the lower follower gear 412 and the lower follower rod 410 to rotate at the same time. The rotation of the lower follower rod 410 can drive the bristles 413 to rotate. The rotation of the bristles 413 can clean the waste residue on the bottom surface of the inner cavity of the collecting tank 409. At this time, the discharge port 414 can be opened to facilitate the discharge of the waste residue, thereby quickly completing the self-cleaning of the waste residue.
[0054] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A corrosion resistance testing device, characterized in that: The platform (1) comprises a platform, wherein the upper surface of the platform (1) at the left end thereof is fixedly connected to a frame (2), the frame (2) and the platform (1) are respectively installed with a detection component (3), and a cleaning component (4) is installed at the bottom of the detection component (3) for cleaning and collecting waste residue; The detection assembly (3) comprises a detection barrel (301), the lower end of the detection barrel (301) is fixedly connected to the upper surface of the right end of the table (1), the upper end surface of the detection barrel (301) is provided with an annular groove (302), the inner cavity of the annular groove (302) is plugged with a carrier plate (303), the upper end surface of the frame (2) is installed with a positioning cylinder (304) for adjusting the height, and the lower end of the positioning cylinder (304) is fixedly connected to the upper surface of the left end of the carrier plate (303). A central hole (305) is provided in the middle of the upper surface of the carrier (303), two side holes (306) are provided on the outer walls of both sides of the upper end of the carrier (303), and an adaption groove (307) is provided on the upper surfaces of the front end and the rear end of the carrier (303), and two side rods (308) are embedded in the inner cavities of the two side holes (306) through bearings, and the ends of the two side rods (308) close to each other are fixedly connected to a central tube (309); The center cylinder (309) has a content sleeve (310) embedded in its upper and lower surfaces, and a right clamping sleeve (311) is fixedly connected to the right inner wall of the content sleeve (310). Two electric push rods (312) are installed at the top and bottom of the left inner wall of the center cylinder (309), and two division plates (313) in opposite directions are fixedly connected to the right ends of the two electric push rods (312). Left clamping sleeves (314) are evenly distributed on the sides of the two division plates (313) away from each other, and wiring holes (315) are opened on the left side rod (308) and the left side of the center cylinder (309); The detection assembly (3) further comprises a driven gear (316), wherein the driven gear (316) is fixedly mounted on the outer wall of the left end of the side rod (308) on the left side, a servo motor (317) is fixedly mounted on the upper surface of the left end of the carrier plate (303), the left end of the servo motor (317) is fixedly connected to a conversion gear (318), the upper surface of the carrier plate (303) is fixedly connected to an outer protective box (319), the front inner wall of the outer protective box (319) at the upper end thereof is fixedly connected to a front sealing plate (320), an upper containing groove (321) is provided on the back surface of the outer protective box (319) at the upper end thereof, and a rear sealing plate (322) is clamped inside the upper containing groove (321); The right end surface of the rear sealing plate (322) is fixedly connected to an upper rack (323); the right side rod (308) is located at its right end and is fixedly connected to a bevel gear 1 (324); the upper surface of the carrier (303) at its right end is embedded with a vertical shaft (325) through a bearing; the outer wall of the vertical shaft (325) at its lower end is fixedly connected to a bevel gear 2 (326) meshing with the bevel gear 1 (324); the outer wall of the vertical shaft (325) at its upper end is fixedly sleeved with an upper drive gear (327) through a bearing; an upper matching plate (328) is fixedly sleeved below the upper drive gear (327) and located on the outer wall of the vertical shaft (325); a surface of the upper matching plate (328) opposite to the upper drive gear (327) is fixedly connected to a positioning spring (329); and a vibration motor (330) is fixedly installed on the right inner wall of the middle cylinder (309).
2. A corrosion resistance testing device according to claim 1, characterized in that: The cleaning assembly (4) comprises a lower drive shaft (401), the upper end of the lower drive shaft (401) is embedded in the middle position of the bottom surface of the inner cavity of the detection barrel (301) through a stainless steel bearing, the upper end surface of the lower drive shaft (401) is connected to an inner scraper (402) through a bolt thread, the upper surface of the inner scraper (402) away from one end is fixedly connected to two inner stirring rods (403), and a reduction motor (404) is fixedly installed in the middle position of the upper surface of the table (1), and The upper end of the reduction motor (404) is fixedly connected to the lower end of the lower drive shaft (401) via a coupling; a transfer hole (405) is provided on the left side of the bottom surface of the inner cavity of the detection barrel (301); an external plug hole (406) is provided on the left side of the lower end of the detection barrel (301); an inner baffle (407) is inserted into the inner cavity of the external plug hole (406); and a handle (408) is threadedly connected to the left side of the inner baffle (407) and the left side of the detection barrel (301).
3. A corrosion resistance testing device according to claim 2, characterized in that: A collecting groove (409) is fixedly connected to the left side of the lower surface of the detection barrel (301); a lower follower rod (410) is embedded in the right side of the collecting groove (409) via a bearing; a lower drive gear (411) is fixedly connected to the outer wall of the lower drive shaft (401) at its lower end; a lower follower gear (412) is fixedly connected to the right end of the lower follower rod (410); bristles (413) are evenly embedded in the outer wall of the lower follower rod (410) at its left end; and a discharge port (414) is connected to the bottom of the left side of the collecting groove (409).
4. The corrosion resistance testing device according to claim 1, characterized in that: The interior of the detection barrel (301) is filled with a corrosive solution, and the bottom surface of the inner cavity of the detection barrel (301) is conical.
5. The corrosion resistance testing device according to claim 3, characterized in that: The bottom surface of the inner cavity of the collecting groove (409) is an arc surface, and the arc surface is inclined at an angle of 10°. The bristles (413) are distributed in a conical shape on the outer wall of the lower stem (410), and the ends of the bristles (413) that are away from each other are respectively in contact with the bottom surface of the inner cavity of the collecting groove (409).
6. The corrosion resistance testing device according to claim 2, characterized in that: The two inner stirring rods (403) are both S-shaped.
7. A corrosion-resistant aluminum wire for power devices, applied to a corrosion resistance testing device according to any one of claims 1 to 6, characterized in that: The chemical composition of the aluminum wire is as follows: by mass percentage, AI: 99.65%, Si: 0.15%, Fe: 0.285%, Cu: 0.012%, and impurities: 0.025%.
8. The corrosion-resistant aluminum wire for power devices according to claim 7, characterized in that: The ratio of the mass percentage of Fe to the mass percentage of Si is greater than 1.
Citation Information
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