A device and method for producing spherical graphite with uniform particle size

By designing a multi-stage cutting and dust removal integrated spherical graphite modification production device, the problem of uneven graphite quality generated by existing devices was solved, realizing the production of graphite with uniform particle size and high purity, thus improving production efficiency and product quality.

CN119186772BActive Publication Date: 2026-04-14HEILONGJIANG PROVINCE BAOQUANLING NONGKEN YIXIANG NEW ENERGY MATERIALS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-05
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

Existing spherical graphite production equipment has a simple structure and uses a single cutting and crushing method, resulting in poor quality and inconsistent size of the generated graphite, making it difficult to achieve uniform particle size.

Method used

A production device was designed, comprising a support platform, a corner ladder, a processing barrel, a top box, a feeding hopper, a cutting system, and a dust removal component. The top cover is rotated by a drive motor, which enables the feeding barrel and the unloading barrel to rotate in opposite directions. Combined with primary and secondary cutting units, multi-stage cutting is performed, and the dust removal component absorbs dust to improve the purity of graphite.

Benefits of technology

It improves the uniformity and purity of spherical graphite particles, thereby increasing production efficiency and product quality. It features a high degree of automation and integrated multi-stage cutting and dust removal.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application relates to the technical field of spherical graphite modification production, in particular to a spherical graphite modification production device and method capable of producing spherical graphite with uniform particle size, which comprises a supporting table, a corner ladder, a processing barrel, a top box and a feeding hopper, the processing barrel is arranged on the supporting table, the production device further comprises a top cover, a driving motor, a cutting system and a bagging assembly, the top cover is movably arranged on the top box, the driving motor is arranged on the top box and connected with the top cover, the cutting system is arranged in the top box and the processing barrel and connected with the top cover, the top cover is controlled to work the cutting system and cut the graphite raw material when moving, and the bagging assembly is arranged on the inner side of the supporting table and located on one side of the discharging machine; the whole process has high automation, realizes multi-stage cutting and dust removal integration in the mode of using one driving source, and guarantees the quality of the finally produced spherical graphite.
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Description

Technical Field

[0001] This invention relates to the field of spherical graphite modification production technology, and more specifically, to an apparatus and method for producing spherical graphite modification with uniform particle size. Background Technology

[0002] Lithium-ion batteries are the next generation of rechargeable batteries that followed nickel-metal hydride batteries in the 1960s. In the past decade or so, with the widespread application and rapid development of various portable electronic devices and electric vehicles, lithium-ion batteries have gained immense popularity due to their superior performance, including high reversible capacity, high voltage, high energy density, high cycle stability, long cycle life, low self-discharge, no memory effect, and no environmental pollution. They are hailed as the green energy source and dominant power source of the 21st century. Research and development of lithium-ion battery anode materials has become a key focus and hot topic for scientific research institutions. Currently, using natural spherical graphite instead of artificial graphite in lithium battery anode materials has improved energy density and cycle life.

[0003] To improve the quality of existing spherical graphite, modifiers are usually used to modify the inside of the machine casing. The modified graphite can then be processed by cutting equipment to obtain the final spherical graphite. Most existing spherical graphite production devices directly pour the graphite into the cutting equipment for cutting. Furthermore, the existing cutting production equipment has a simple structure and uses a single cutting and crushing method, resulting in poor quality and inconsistent size of the final graphite. Summary of the Invention

[0004] The purpose of this invention is to provide a production apparatus for producing spherical graphite with uniform particle size, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution:

[0006] A modified production apparatus for producing spherical graphite with uniform particle size includes a support platform, a corner ladder, a processing barrel, a top box, and a feeding funnel. The processing barrel is mounted on the support platform, the top box is mounted on the support platform and connected to the processing barrel, the feeding funnel is mounted on the support platform and communicates with the top box, the corner ladder is mounted on the support platform, and a discharge machine is provided at the end of the processing barrel away from the top box. The production apparatus also includes a top cover, a drive motor, a cutting system, and a bagging assembly. The top cover is movably mounted on the top box, the drive motor is mounted on the top box and its output end is connected to the top cover, the cutting system is located inside the top box and the processing barrel and is connected to the top cover, and the top cover controls the cutting system to work and cut the graphite raw material when it moves, and the bagging assembly is located inside the support platform and on one side of the discharge machine, for installing and sealing bags and receiving the produced spherical graphite.

[0007] The cutting system includes a cutting and crushing component and a dust removal component. The cutting and crushing component is located in the top box and the processing barrel and is connected to the feeding funnel. It is used to receive the graphite raw material in the feeding funnel and cut the graphite raw material. The dust removal component is located on the support platform and is connected to the cutting and crushing component. When the cutting and crushing component is working, it controls the dust removal component to work and absorb the fine dust in the processing barrel.

[0008] A further technical solution of this application: The cutting and crushing assembly includes a feeding hopper, a discharging hopper, a primary cutting unit, a secondary cutting unit, and a driving component. The feeding hopper is mounted on a top cover and communicates with a feeding funnel. The discharging hopper is movably mounted inside a processing hopper, with one end slidably inserted into the feeding hopper. The driving component is mounted inside the processing hopper and connected to both the feeding hopper and the discharging hopper. When the driving component is working, it controls the feeding hopper and the discharging hopper to rotate in opposite directions. The primary cutting unit is located between the feeding hopper and the discharging hopper and is used for primary cutting of the graphite raw material. The secondary cutting unit is located between the processing hopper and the driving component. When the driving component is working, it controls the secondary cutting unit to work and perform secondary cutting of the graphite raw material. The feeding hopper has several windows arranged around its upper ring, and dust removal screens are installed in the windows.

[0009] A further technical solution of this application: a ring box is provided on the top box, the feeding funnel is provided on the ring box, the inner side of the ring box is open and a sealing ring plate is movably provided, the sealing ring plate is connected to the feeding barrel, and the feeding barrel is connected to the feeding funnel through the ring box.

[0010] A further technical solution of this application: The driving component includes a gear ring, a second gear, a guide seat, and a slider. The guide seat and the gear ring are both disposed on the inner wall of the processing barrel. The guide seat is located on the side of the gear ring away from the loading barrel. The slider is movably disposed inside the guide seat. The slider is movably connected to the unloading barrel. The second gear is sleeved on the outer wall of the loading barrel. The second gear is disposed on the inner side of the gear ring and meshes with the gear ring.

[0011] A further technical solution of this application: the primary cutting unit includes several cutting blades and a primary cutting disc. The primary cutting disc is set on the feeding hopper and located inside the feeding hopper. Several cutting blades are arranged in a ring on the inner wall of the feeding hopper. The cutting blades and the primary cutting disc cooperate with each other.

[0012] A further technical solution of this application: The secondary cutting unit includes a secondary crushing seat, a crushing chamber, several discharge holes, a cutting seat, a fine cutting disc, a transmission disc, and a belt. The secondary crushing seat is disposed inside the processing barrel and located on the side of the gear ring away from the feeding barrel. The secondary crushing seat is provided with a crushing chamber, and several discharge holes are arranged in an array inside the crushing chamber. The cutting seat is movably disposed inside the crushing chamber and is connected to the slider. There are several transmission discs, which are equidistantly disposed on the cutting seat and are connected to each other by a belt. Each transmission disc is provided with a fine cutting disc. A fourth gear is movably disposed on the cutting seat. The fourth gear and one of the fine cutting discs are connected by a differential. A drive rack that meshes with the fourth gear is disposed on the guide seat.

[0013] A further technical solution of this application: The dust removal component includes a dust collection bin, a dust collection seat, a ring pipe, a dust storage bin, fan blades, and a power transmission structure. The dust collection bin is mounted on a support platform. There are two dust collection bins, which are mounted on the dust storage bin. Each dust collection bin contains a fan blade, and adjacent fan blades are coaxially connected. The dust collection seat is mounted on a processing bin and is connected to the dust collection bin through the ring pipe. The power transmission structure is mounted inside the processing bin and connects the feeding bin and the fan blades. When the feeding bin moves, the power transmission structure controls the fan blades to rotate synchronously.

[0014] A further technical solution of this application: The power transmission structure includes a sleeve, a guide rail, a dust removal rack, and a third gear. The sleeve is movably fitted on the feeding hopper, the guide rail is set on the sleeve, the dust removal rack movably passes through the processing hopper, one end of the dust removal rack is slidably engaged with the guide rail, and the third gear is movably set on the dust storage bin and coaxially connected with the fan blade. The third gear meshes with the dust removal rack.

[0015] A further technical solution of this application: The bagging assembly includes a receiving seat, a lifting platform, an adjusting motor, a threaded rod, a bag-locking rod, a limiting rod, a U-shaped rack, and a first gear. The receiving seat is located inside the support platform and on one side of the discharge machine. The lifting platform is movably mounted on the receiving seat. The adjusting motor is mounted on the receiving seat. The U-shaped rack is movably mounted on the receiving seat. The threaded rod is movably mounted on the receiving seat and connected to the output end of the adjusting motor. The threaded rod slides through the U-shaped rack and the lifting platform. The threaded rod, the U-shaped rack, and the lifting platform are all threadedly engaged with each other in opposite directions. Two bag-locking rods are symmetrically and movably mounted on the lifting platform. Two limiting rods are symmetrically mounted on each bag-locking rod. A first gear is movably mounted on the lifting platform and is coaxially connected to the bag-locking rod. The first gear meshes with the U-shaped rack.

[0016] A method for producing spherical graphite with uniform particle size, comprising the production apparatus described in the above technical solution, wherein the specific steps of the production method are as follows:

[0017] S100: Pour the graphite raw material into the feed hopper on the support platform. The graphite raw material can enter the processing barrel through the feed hopper. By placing the packaging bag directly below the discharge machine, the packaging bag is installed and fixed by controlling the operation of the bagging component.

[0018] S200: By controlling the drive motor to rotate, the top cover rotates. During the rotation of the top cover, the cutting and crushing components can work to perform coarse and fine cutting of the graphite raw material entering the processing barrel, and finally obtain spherical graphite and discharge it from the discharge machine.

[0019] S300: While the cutting and crushing components are working, the dust removal components can also be controlled to work synchronously. When the dust removal components are working, they can absorb the fine particles in the graphite raw materials, increasing the purity of the produced spherical graphite.

[0020] Compared with the prior art, the technical solution provided by the embodiments of the present invention has the following beneficial effects:

[0021] This invention, through the inclusion of a cutting and crushing assembly and a dust removal assembly, utilizes a mechanical linkage structure. By controlling the rotation of the top cover via an energized drive motor, the feeding and unloading hoppers revolve around the top cover. Under the action of the drive unit, the feeding and unloading hoppers simultaneously rotate on their own axes in opposite directions. This, combined with the cooperation of the cutting blade and the coarse cutting disc, achieves primary cutting of the graphite raw material. Furthermore, the drive unit controls the secondary cutting unit to synchronously perform secondary cutting of the pre-processed graphite raw material. Simultaneously, as the feeding hopper revolves around the top cover, the dust removal assembly works synchronously to absorb dust particles from the graphite raw material, improving the quality of the final spherical graphite. The entire process is highly automated, achieving multi-stage cutting and dust removal integrated using a single drive source, ensuring the quality of the final produced spherical graphite. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the structure of the production device for producing spherical graphite with uniform particle size in an embodiment of the present invention.

[0023] Figure 2 This is a schematic diagram of the cutting system in the production device for producing spherical graphite with uniform particle size in an embodiment of the present invention.

[0024] Figure 3This is a schematic diagram of the bagging component in the production device for producing spherical graphite with uniform particle size in an embodiment of the present invention.

[0025] Figure 4 This is an exploded view of the cutting system in the production apparatus for producing spherical graphite with uniform particle size in an embodiment of the present invention.

[0026] Figure 5 This is a schematic diagram of the cutting and crushing component in the production device for producing spherical graphite with uniform particle size in an embodiment of the present invention.

[0027] Figure 6 This is a partial structural diagram of the cutting and crushing component in the production device for producing spherical graphite with uniform particle size in an embodiment of the present invention.

[0028] Figure 7 This is a half-sectional view of the feeding hopper in the production device for producing spherical graphite with uniform particle size in an embodiment of the present invention.

[0029] Figure 8 This is a schematic diagram of the dust removal component in the production device for producing spherical graphite with uniform particle size in an embodiment of the present invention.

[0030] Explanation of the labels in the diagram:

[0031] 1-Support platform, 2-Corner ladder, 3-Processing barrel, 4-Discharge machine, 5-Top box, 6-Ring box, 7-Sealing ring plate, 8-Drive motor, 9-Feeding funnel, 10-Receiving seat, 11-Adjusting motor, 12-Threaded rod, 13-Bag locking rod, 14-Limit rod, 15-Lifting platform, 16-U-shaped rack, 17-First gear, 18-Top cover, 19-Feeding barrel, 20-Dust removal screen, 21-Cutting blade, 22-Second gear, 23-Sleeve, 24-Guide 25-Dust removal rack, 26-Ring tube, 27-Dust suction seat, 28-Third gear, 29-Dust suction bucket, 30-Fan blade, 31-Dust storage bin, 32-Coarse cutting disc, 33-Feeding bucket, 34-Gear ring, 35-Guide seat, 36-Slider, 37-Cutting seat, 38-Fine cutting disc, 39-Transmission disc, 40-Differential gear, 41-Belt, 42-Fourth gear, 43-Drive rack, 44-Secondary crushing seat, 45-Crushing chamber, 46-Discharge hole. Detailed Implementation

[0032] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention. The present invention will be further described below with reference to the embodiments.

[0033] Please see Figures 1-8 In one embodiment of this application, a production apparatus for producing spherical graphite with uniform particle size includes a support platform 1, a corner ladder 2, a processing barrel 3, a top box 5, and a feeding funnel 9. The processing barrel 3 is disposed on the support platform 1, the top box 5 is disposed on the support platform 1 and connected to the processing barrel 3, the feeding funnel 9 is disposed on the support platform 1 and communicates with the top box 5, the corner ladder 2 is disposed on the support platform 1, and a discharge machine 4 is disposed at the end of the processing barrel 3 away from the top box 5. The production apparatus also includes a top cover 18, a drive motor 8, a cutting system, and a bagging assembly. The top cover 18 is movably disposed on the top box 5, the drive motor 8 is disposed on the top box 5 and its output end is connected to the top cover 18, the cutting system is disposed inside the top box 5 and the processing barrel 3 and is connected to the top cover 18, and the top cover 18 controls the cutting system to work and cut the graphite raw material when the top cover 18 moves, and the bagging assembly is disposed inside the support platform 1 and located on one side of the discharge machine 4, for installing and sealing bags and receiving the produced spherical graphite.

[0034] The cutting system includes a cutting and crushing component and a dust removal component. The cutting and crushing component is installed in the top box 5 and the processing barrel 3 and is connected to the feeding hopper 9. It is used to receive the graphite raw material in the feeding hopper 9 and cut the graphite raw material. The dust removal component is installed on the support platform 1 and is connected to the cutting and crushing component. When the cutting and crushing component is working, it controls the dust removal component to work and absorbs the fine dust in the processing barrel 3.

[0035] In one specific embodiment, the cutting and crushing assembly includes a feeding hopper 19, a discharging hopper 33, a primary cutting unit, a secondary cutting unit, and a driving component. The feeding hopper 19 is mounted on a top cover 18 and communicates with a feeding funnel 9. The discharging hopper 33 is movably mounted inside a processing hopper 3, with one end slidably inserted into the feeding hopper 19. The driving component is mounted inside the processing hopper 3 and connected to both the feeding hopper 19 and the discharging hopper 33. When the driving component is working, it controls the feeding hopper 19 and the discharging hopper 33 to rotate in opposite directions. The primary cutting unit is located between the feeding hopper 19 and the discharging hopper 33 and is used to perform primary cutting of the graphite raw material. The secondary cutting unit is located between the processing hopper 3 and the driving component. When the driving component is working, it controls the secondary cutting unit to work and perform secondary cutting of the graphite raw material. The feeding hopper 19 has several windows arranged around its upper ring, and dust removal screens 20 are installed in the windows.

[0036] In another specific embodiment, the top box 5 is provided with an annular box 6, the feed hopper 9 is provided on the annular box 6, the inner side of the annular box 6 is open and movably provided with a sealing ring plate 7, the sealing ring plate 7 is connected to the feeding barrel 19, and the feeding barrel 19 is connected to the feed hopper 9 through the annular box 6.

[0037] In practical applications, graphite raw materials are poured into the feeding funnel 9 on the support platform 1. The graphite raw materials can enter the processing barrel 3 along the feeding funnel 9. By placing the packaging bag directly below the discharging machine 4, the packaging bag is installed and fixed by controlling the operation of the bagging assembly. By controlling the drive motor 8 to rotate, the top cover 18 rotates. During the rotation of the top cover 18, the feeding barrel 19 and the discharging barrel 33 can rotate with it. Under the action of the drive component, the rotation direction of the feeding barrel 19 and the discharging barrel 33 can be controlled to be opposite. The system controls the secondary cutting unit to perform primary cutting of the graphite raw material. On the other hand, it can drive the secondary cutting unit to perform secondary cutting of the pre-processed graphite, thereby achieving graded cutting of the graphite raw material and finally obtaining spherical graphite, which is discharged from the discharge machine 4. While the cutting and crushing components are working, the system can also control the dust removal components to work synchronously. When the dust removal components are working, they can absorb the fine particles in the graphite raw material, increasing the purity of the produced spherical graphite. By setting the discharge machine 4, the surface smoothness of the produced spherical graphite can be guaranteed.

[0038] Please see Figures 1-8In another preferred embodiment of this application, the driving component includes a gear ring 34, a second gear 22, a guide seat 35, and a slider 36. The guide seat 35 and the gear ring 34 are both disposed on the inner wall of the processing barrel 3. The guide seat 35 is located on the side of the gear ring 34 away from the loading barrel 19. The slider 36 is movably disposed inside the guide seat 35 and is movably connected to the unloading barrel 33. The second gear 22 is sleeved on the outer wall of the loading barrel 19 and is disposed on the inner side of the gear ring 34 and meshes with the gear ring 34.

[0039] In one specific embodiment, the primary cutting unit includes a plurality of cutting blades 21 and a primary cutting disc. The primary cutting disc is disposed on the feed hopper 33 and located inside the feed hopper 19. The plurality of cutting blades 21 are arranged in a ring around the inner wall of the feed hopper 19, and the cutting blades 21 cooperate with the primary cutting disc.

[0040] In another specific embodiment, the secondary cutting unit includes a secondary crushing seat 44, a crushing chamber 45, several discharge holes 46, a cutting seat 37, a fine cutting disc 38, a transmission disc 39, and a belt 41. The secondary crushing seat 44 is disposed inside the processing barrel 3 and located on the side of the gear ring 34 away from the feeding barrel 19. The secondary crushing seat 44 is provided with a crushing chamber 45, and several discharge holes 46 are arranged in an array inside the crushing chamber 45. The cutting seat 37 is movably disposed inside the crushing chamber 45 and is connected to the slider 36. Several transmission discs 39 are equidistantly disposed on the cutting seat 37 and are connected to each other by a belt 41. Each transmission disc 39 is provided with a fine cutting disc 38. A fourth gear 42 is movably disposed on the cutting seat 37. The fourth gear 42 and one of the fine cutting discs 38 are connected by a differential 40. A drive rack 43 that meshes with the fourth gear 42 is provided on the guide seat 35.

[0041] Of course, this embodiment is not limited to the cooperation between the slider 36 and the guide seat 35 to adjust the position of the fine cutting disk 38. A linear motor or an electric cylinder can also be used instead, which will not be listed here.

[0042] When the drive motor 8 is energized and rotates, it drives the top cover 18 to rotate, which in turn drives the loading bin 19 and the unloading bin 33 to rotate synchronously. Under the meshing action between the second gear 22 and the gear ring 34, the loading bin 19 rotates as it follows the rotation of the top cover 18. During this process, under the action of the slider 36 and the guide seat 35, the unloading bin 33 can be driven to rotate in the opposite direction to the rotation of the loading bin 19. This causes the rotation directions between the cutting blade 21 and the coarse cutting disc 32 to be opposite, thereby achieving the desired effect on the unloading bin. The graphite raw material in the feeding hopper 19 is subjected to coarse cutting processing. While the slider 36 reciprocates along the guide seat 35, it can drive the cutting seat 37 to reciprocate along the secondary crushing seat 44. Under the action of the fourth gear 42 and the drive rack 43, as well as the cooperation between the transmission disc 39 and the belt 41, the fine cutting discs 38 at different positions are driven to rotate, thereby realizing the secondary cutting processing of the graphite falling into the crushing chamber 45. Finally, the graphite that has been cut and meets the standards can fall into the discharge machine 4 through the discharge hole 46.

[0043] Please see Figures 1-8 In another preferred embodiment of this application, the dust removal assembly includes a dust collection bin 29, a dust collection seat 27, a ring pipe 26, a dust storage bin 31, a fan blade 30, and a power transmission structure. The dust collection bin is mounted on the support platform 1. There are two dust collection bins 29, which are mounted on the dust storage bin 31. Each dust collection bin 29 has a fan blade 30 movably mounted inside it, and adjacent fan blades 30 are coaxially connected. The dust collection seat 27 is mounted on the processing bin 3 and is connected to the dust collection bin 29 through the ring pipe 26. The power transmission structure is mounted inside the processing bin 3 and connects the loading bin 19 and the fan blade 30. When the loading bin 19 moves, the power transmission structure controls the fan blade 30 to rotate synchronously.

[0044] In one specific embodiment, the power transmission structure includes a sleeve 23, a guide rail 24, a dust removal rack 25, and a third gear 28. The sleeve 23 is movably fitted onto the feeding hopper 19, the guide rail 24 is mounted on the sleeve 23, the dust removal rack 25 movably passes through the processing hopper 3, one end of the dust removal rack 25 is slidably engaged with the guide rail 24, and the third gear 28 is movably mounted on the dust storage bin 31 and coaxially connected with the fan blade 30. The third gear 28 and the dust removal rack 25 mesh with each other.

[0045] In another specific embodiment, the bagging assembly includes a receiving seat 10, a lifting platform 15, an adjusting motor 11, a threaded rod 12, a bag locking rod 13, a limiting rod 14, a U-shaped rack 16, and a first gear 17. The receiving seat 10 is disposed inside the support platform 1 and located on one side of the discharge machine 4. The lifting platform 15 is movably disposed on the receiving seat 10. The adjusting motor 11 is disposed on the receiving seat 10. The U-shaped rack 16 is movably disposed on the receiving seat 10. The threaded rod 12 is movably disposed on the receiving seat 10. It is connected to the output end of the adjustment motor 11. The threaded rod 12 slides through the U-shaped rack 16 and the lifting platform 15. The threaded rod 12, the U-shaped rack 16 and the lifting platform 15 are all threadedly engaged and the threading directions are opposite. Two locking rods 13 are symmetrically and movably arranged on the lifting platform 15. Two limiting rods 14 are symmetrically arranged on each locking rod 13. A first gear 17 is movably arranged on the lifting platform 15 and the first gear 17 is coaxially connected to the locking rod 13. The first gear 17 meshes with the U-shaped rack 16.

[0046] In the installation of the packaging bag, by placing the bag opening directly below the limiting rod 14, the adjusting motor 11 is energized and rotated, which drives the lifting platform 15 to move down and the U-shaped rack 16 to move up. This causes the lifting platform 15 to move down close to the packaging bag. Under the meshing action between the U-shaped rack 16 and the first gear 17, the first gear 17 and the bag locking rod 13 can be driven to rotate, causing the limiting rod 14 to rotate into the inside of the packaging bag and abut against the inside of the packaging bag, thereby realizing the installation and fixing of the packaging bag. During the movement of the feeding barrel 19 in the processing barrel 3, the dust removal rack 25 can be driven to reciprocate horizontally in the processing barrel 3. Under the meshing action between the dust removal rack 25 and the third gear 28, the third gear 28 and the fan blade 30 are driven to rotate, thereby absorbing the dust particles mixed in with the graphite raw material falling into the feeding barrel 19 through the ring pipe 26 and the dust removal net 20, ensuring the purity of the final produced round graphite.

[0047] Please see Figures 1-8 In another embodiment of this application, a method for producing spherical graphite with uniform particle size is provided, comprising the production apparatus described in the above embodiments, and the specific steps of the production method are as follows:

[0048] S100: Pour the graphite raw material into the feed funnel 9 on the support platform 1. The graphite raw material can enter the processing barrel 3 along the feed funnel 9. And by placing the packaging bag directly below the discharge machine 4, the packaging bag is installed and fixed by controlling the operation of the bagging assembly.

[0049] S200: By controlling the drive motor 8 to rotate, the top cover 18 is rotated. During the rotation of the top cover 18, the cutting and crushing components can be driven to work and perform coarse and fine cutting on the graphite raw material entering the processing barrel 3, and finally obtain spherical graphite and discharge it from the discharge machine 4.

[0050] S300: While the cutting and crushing components are working, the dust removal components can also be controlled to work synchronously. When the dust removal components are working, they can absorb the fine particles in the graphite raw materials, increasing the purity of the produced spherical graphite.

[0051] The present invention and its embodiments have been described above illustratively. This description is not restrictive, and the figures shown are only one embodiment of the present invention; the actual structure is not limited thereto. Therefore, if those skilled in the art are inspired by this description and design similar structures and embodiments without departing from the spirit of the present invention, such designs should fall within the protection scope of the present invention.

[0052] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A production apparatus for producing spherical graphite with uniform particle size, comprising a support platform, a corner ladder, a processing barrel, a top box, and a feeding funnel, wherein the processing barrel is disposed on the support platform, the top box is disposed on the support platform and connected to the processing barrel, the feeding funnel is disposed on the support platform and communicates with the top box, the corner ladder is disposed on the support platform, and a discharge machine is disposed at the end of the processing barrel away from the top box, characterized in that... The production device also includes a top cover, a drive motor, a cutting system, and a bagging assembly. The top cover is movably mounted on the top box. The drive motor is mounted on the top box and its output end is connected to the top cover. The cutting system is located inside the top box and the processing barrel and is connected to the top cover. When the top cover moves, it controls the cutting system to work and cut the graphite raw material. The bagging assembly is located inside the support platform and on one side of the discharge machine. It is used to install and seal bags and receive the produced spherical graphite. The cutting system includes a cutting and crushing assembly and a dust removal assembly. The cutting and crushing assembly is located inside the top box and processing barrel and is connected to the feeding funnel. It is used to receive graphite raw materials from the feeding funnel and cut the graphite raw materials. The dust removal assembly is located on the support platform and is connected to the cutting and crushing assembly. When the cutting and crushing assembly is working, it controls the dust removal assembly to work and absorb fine dust from the processing barrel. The cutting and crushing assembly includes a feeding barrel, a discharging barrel, a primary cutting unit, a secondary cutting unit, and a driving component. The feeding barrel is located on the top cover and is connected to the feeding funnel. The material hopper is movably installed inside the processing hopper, with one end slidably inserted into the feeding hopper. The driving component is installed inside the processing hopper and connected to both the feeding hopper and the unloading hopper. When the driving component is working, it controls the feeding hopper and the unloading hopper to rotate in opposite directions. The primary cutting unit is installed between the feeding hopper and the unloading hopper and is used to perform primary cutting of the graphite raw material. The secondary cutting unit is installed between the processing hopper and the driving component. When the driving component is working, it controls the secondary cutting unit to work and perform secondary cutting of the graphite raw material. The feeding hopper has several windows arranged around its upper ring, and dust removal screens are installed in the windows.

2. The apparatus for producing spherical graphite modification with uniform particle size according to claim 1, characterized in that, The top box is equipped with an annular box, the feed hopper is installed on the annular box, the inner side of the annular box is open and movably equipped with a sealing ring plate, the sealing ring plate is connected to the feeding barrel, and the feeding barrel is connected to the feed hopper through the annular box.

3. The apparatus for producing spherical graphite modification with uniform particle size according to claim 2, characterized in that, The driving component includes a gear ring, a second gear, a guide seat, and a slider. The guide seat and the gear ring are both disposed on the inner wall of the processing barrel. The guide seat is located on the side of the gear ring away from the loading barrel. The slider is movably disposed inside the guide seat and is movably connected to the unloading barrel. The second gear is sleeved on the outer wall of the loading barrel and is disposed on the inner side of the gear ring and meshes with the gear ring.

4. The apparatus for producing spherical graphite modification with uniform particle size according to claim 3, characterized in that, The primary cutting unit includes several cutting blades and a primary cutting disc. The primary cutting disc is set on the feed hopper and located inside the feed hopper. Several cutting blades are arranged in a ring on the inner wall of the feed hopper, and the cutting blades and the primary cutting disc cooperate with each other.

5. The apparatus for producing spherical graphite modification with uniform particle size according to claim 4, characterized in that, The secondary cutting unit includes a secondary crushing seat, a crushing chamber, several discharge holes, a cutting seat, a fine cutting disc, a transmission disc, and a belt. The secondary crushing seat is located inside the processing barrel and on the side of the gear ring away from the feeding barrel. The secondary crushing seat has a crushing chamber, and several discharge holes are arranged in an array inside the crushing chamber. The cutting seat is movably disposed inside the crushing chamber and is connected to a slider. Several transmission discs are equidistantly disposed on the cutting seat and are connected to each other by a belt. Each transmission disc is provided with a fine cutting disc. A fourth gear is movably disposed on the cutting seat, and the fourth gear is connected to one of the fine cutting discs by a differential. A drive rack that meshes with the fourth gear is disposed on the guide seat.

6. The apparatus for producing spherical graphite modification with uniform particle size according to claim 5, characterized in that, The dust removal assembly includes a dust collection bin, a dust collection base, a ring pipe, a dust storage bin, fan blades, and a power transmission structure. The dust collection bin is mounted on a support platform. There are two dust collection bins, which are mounted on the dust storage bins. Each dust collection bin contains a movable fan blade, and adjacent fan blades are coaxially connected. The dust collection base is mounted on a processing bin and is connected to the dust collection bins via the ring pipe. The power transmission structure is located inside the processing bin and connects the feeding bin and the fan blades. When the feeding bin moves, the power transmission structure controls the synchronous rotation of the fan blades.

7. The apparatus for producing spherical graphite modification with uniform particle size according to claim 6, characterized in that, The power transmission structure includes a sleeve, a guide rail, a dust removal rack, and a third gear. The sleeve is movably mounted on the feeding hopper, the guide rail is mounted on the sleeve, the dust removal rack movably passes through the processing hopper, one end of the dust removal rack is slidably engaged with the guide rail, and the third gear is movably mounted on the dust storage bin and coaxially connected with the fan blade. The third gear meshes with the dust removal rack.

8. The apparatus for producing spherical graphite modification with uniform particle size according to claim 7, characterized in that, The bagging assembly includes a receiving seat, a lifting platform, a positioning motor, a threaded rod, a bag-locking rod, a limiting rod, a U-shaped rack, and a first gear. The receiving seat is located inside the support platform and on one side of the discharge machine. The lifting platform is movably mounted on the receiving seat. The positioning motor is mounted on the receiving seat. The U-shaped rack is movably mounted on the receiving seat. The threaded rod is movably mounted on the receiving seat and connected to the output end of the positioning motor. The threaded rod slides through the U-shaped rack and the lifting platform. The threaded rod, the U-shaped rack, and the lifting platform are all threadedly engaged with each other in opposite directions. Two bag-locking rods are symmetrically and movably mounted on the lifting platform. Each bag-locking rod is symmetrically equipped with two limiting rods. A first gear is movably mounted on the lifting platform and is coaxially connected to the bag-locking rod. The first gear meshes with the U-shaped rack.

9. A method for producing spherical graphite with uniform particle size, comprising the production apparatus of claim 8, characterized in that, The specific steps of the production method are as follows: S100: Pour the graphite raw material into the feed hopper on the support platform. The graphite raw material can enter the processing barrel through the feed hopper. By placing the packaging bag directly below the discharge machine, the packaging bag is installed and fixed by controlling the operation of the bagging component. S200: By controlling the drive motor to rotate, the top cover rotates. During the rotation of the top cover, the cutting and crushing components can work to perform coarse and fine cutting of the graphite raw material entering the processing barrel, and finally obtain spherical graphite and discharge it from the discharge machine. S300: While the cutting and crushing components are working, the dust removal components can also be controlled to work synchronously. When the dust removal components are working, they can absorb the fine particles in the graphite raw materials, increasing the purity of the produced spherical graphite.

Citation Information

Patent Citations

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    CN213620519U

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