Automatic assembly device for power distribution cabinet processing and use method
By designing an automatic assembly device for processing power distribution cabinets, using linear moving parts and dedicated linear moving parts and fixtures, the problems of structural stability and assembly efficiency in distribution cabinet assembly are solved, and efficient and automated assembly of distribution cabinets are achieved.
Patent Information
- Application Number
- CN202411321293.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2044-09-23
AI Technical Summary
The existing distribution cabinet assembly equipment can only produce distribution cabinets that lack internal frames, resulting in low structural stability and robustness, which cannot meet the application needs of high standards; at the same time, the high and narrow design leads to inconvenient feeding of single stations during frame assembly and the increase in the cost of double stations.
An automatic assembly device for processing power distribution cabinets is designed, using linear moving parts to control the movement of the brackets and shorten the feeding distance; by separating the frame and side beams, and equipped with special linear moving parts and fixtures, it can adapt to the frame assembly needs of different sizes and shapes; through the combination of different telescopic cylinder states, the fixtures can realize four states: clamping, loading, feeding and retraction, to meet the needs of different assembly stages.
By adjusting the feeding position, shortening the feed distance, reducing material handling time and labor consumption, improving assembly efficiency and automation level; the equipment can adapt to the assembly of distribution cabinets of different sizes, enhancing adaptability and expansion, and ensuring high-quality distribution cabinet assembly.
Smart Images

Figure CN119188252B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of electric power facility production, and in particular relates to an automatic assembly device for processing a power distribution cabinet and a use method thereof. Background Art
[0002] Existing power distribution cabinets usually adopt a tall and narrow design. This design is not only conducive to enhancing heat dissipation through natural convection and maintaining a safe level of internal temperature, but also maximizes the use of vertical space in space-constrained environments (such as residential corridors, offices or industrial plants), thereby saving valuable floor space. In addition, such a design also helps to simplify the installation and maintenance process of electrical equipment, and the small base reduces the pressure on the ground, making it easier to fix and install. However, this tall and narrow design leads to the following problems in the assembly and production process of the power distribution cabinet:
[0003] The existing distribution cabinet is mainly composed of two parts: the frame and the shell. The role of the frame is to ensure the overall structural stability and firmness of the distribution cabinet. However, some distribution cabinet assembly equipment on the market, such as the equipment with the patent name "A high-voltage distribution cabinet automatic assembly device" and application number 202410869725.8, can only assemble and produce distribution cabinets with shells but lacking internal frames. The distribution cabinets produced in this way have relatively poor structural stability and firmness and cannot meet high-standard application requirements.
[0004] In addition, considering that the distribution cabinet is usually designed to be tall and narrow, although this design helps to save space and enhance heat dissipation, it also brings about the problem of a large spacing between the bottom frame and the top frame. During the assembly and production process of the frame, if a single station is used for material supply, whether it is mechanical loading or manual loading, there will be a series of challenges. For mechanical loading, long-stroke loading equipment is required, which not only increases the purchase cost of the equipment, but also may increase the complexity and maintenance difficulty of the system. For manual loading, it means that workers need to move frequently between different heights, which not only increases the physical burden of workers, but may also lead to reduced efficiency, thereby affecting production progress.
[0005] Although the dual-station loading method can alleviate the above problems to a certain extent, because it allows material processing at two different locations at the same time, reducing the material handling distance and time, thereby improving work efficiency. However, the dual-station solution is also accompanied by a higher initial investment cost.
[0006] In summary, the current distribution cabinet assembly equipment can only produce distribution cabinets with only an outer shell but no internal frame, resulting in low structural stability and firmness of the finished product, which cannot meet high standards. The assembly of the frame is affected by the tall and narrow design, resulting in inconvenience in single-station loading and increased costs for double-station loading. Summary of the invention
[0007] In view of this, an object of the present invention is to provide an automatic assembly device for power distribution cabinet processing and a method of use to solve the problems existing in the above-mentioned background technology.
[0008] In order to solve the above technical problems, the first technical solution of the present invention is an automatic assembly device for processing a distribution cabinet, wherein the distribution cabinet comprises a frame and a shell, and the frame is divided into a first bracket, a second bracket and a third bracket according to the length, width and height; the assembly device comprises a clamp, and the clamp is used to clamp the frame; a bracket, and the bracket is provided with the clamp, which is used to erect the frame into shape; the bracket is composed of a frame body and a side beam, and the frame body is a fixed frame and a movable frame, and a linear movable component perpendicular to the fixed frame and the movable frame is arranged between the fixed frame and the movable frame, and the fixed frame is arranged at the end of the linear movable component, and the movable frame is arranged on the movable part of the linear movable component; the distance between the fixed frame and the movable frame is controlled by the linear movable component, and the feeding distance from the single-station loading to the fixed frame and the movable frame is shortened by bringing the fixed frame and the movable frame closer.
[0009] Preferably, the linear movable components are respectively arranged at the four end points of the frame; the side beams are arranged on the inner side of the linear movable components and are located at the same horizontal plane as the linear movable components; the clamps on the frame are all facing the inner side of the frame, the clamps on the frame are used to clamp the first bracket and the second bracket, and the clamps on the side beams are used to clamp the third bracket; when the frame is erected, the linear movable component first controls the fixed frame and the movable frame to approach, and places the first bracket and the second bracket; then controls the movable frame to retract and places the third bracket on the clamps of the side beams to complete the assembly of the frame.
[0010] Furthermore, the frame and the side beam are assembled by a linear moving component, and the clamp is arranged on a moving part of the linear moving component so that the position of the frame can be adjusted after the clamp clamps the frame.
[0011] Furthermore, the clamp includes a mounting plate and a control block, a clamp is slidably arranged on the mounting plate, and a control rod is provided at the bottom end of the clamp, which passes through the mounting plate and acts on the control block; a sliding groove acting on the control rod is provided on the end surface of the control block, and the movement of the clamp is controlled by changing the distance between the mounting plate and the control block.
[0012] Furthermore, a first telescopic cylinder is arranged between the bracket and the mounting plate, and a second telescopic cylinder is arranged between the mounting plate and the control block; the distance between the clamp and the bracket is controlled by the first telescopic cylinder, and the distance between the mounting plate and the control block is controlled by the second telescopic cylinder; the clamp is divided into an inner clamp and an outer clamp, the inner clamp is located on the inner side of the frame, and the outer clamp is located on the outer side of the frame; the slide groove is divided into a first slide groove and a second slide groove, the first slide groove is used to control the movement of the outer clamp, and the second slide groove is used to control the movement of the inner clamp.
[0013] Furthermore, the first slide groove is vertically arranged, and the second slide groove is inclined outwardly arranged; when the erection of the frame is completed, the control rod acts on the topmost ends of the first slide groove and the second slide groove, and the mounting plate and the control block are closest to each other; the control block is moved away from the mounting plate, so that the inner clamp plate remains stationary and the outer clamp plate moves toward the outside of the frame, so as to place the outer shell between the frame and the outer clamp plate; after completing the placement of the outer shell between the frame and the outer clamp plate, the control block is moved away from the mounting plate again, and the clamp plate is returned to the back of the mounting plate; then the distance between the clamp and the bracket is controlled, so as to place the outer shell between the frame and the mounting plate, thereby completing the assembly of the outer shell.
[0014] Furthermore, the upper half of the first slide slot is inclined outward, the lower half is vertically arranged, and the second slide slot is inclined outward; when the erection of the frame is completed, the control rod acts on the topmost ends of the first slide slot and the second slide slot, and the mounting plate and the control block are closest to each other; the control block is moved away from the mounting plate so that the inner clamp plate remains stationary and the outer clamp plate moves toward the outside of the frame, so as to place the outer shell between the frame and the outer clamp plate; after completing the placement of the outer shell between the frame and the outer clamp plate, the control block is moved away from the mounting plate again so that the inner clamp plate moves toward the inside of the frame and the outer clamp plate moves toward the outside of the frame, and then after returning to the back of the mounting plate together; the distance between the clamp and the bracket is controlled again, so as to place the outer shell between the frame and the mounting plate, thereby completing the assembly of the outer shell.
[0015] Preferably, the clamp is divided into a first clamp located at the bottom of the bracket and a second clamp not located at the bottom of the bracket; the clamp has a clamping state, a loading state, a feeding state and a retracting state; when the clamp is in the clamping state, the first telescopic cylinder is in an extended state, the second telescopic cylinder is in a retracted state, and the clamp is on the front side of the mounting plate; when the clamp is in the loading state, the first telescopic cylinder is in an extended state, the second telescopic cylinder is in an extended state, and the clamp is on the front side of the mounting plate; when the clamp is in the feeding state, the first telescopic cylinder is in an extended state, the second telescopic cylinder is in an extended state, and the clamp is on the back side of the mounting plate; when the clamp is in the retracting state, the first telescopic cylinder is in a retracted state, the second telescopic cylinder is in an extended state, and the clamp is on the back side of the mounting plate.
[0016] In order to solve the above technical problems, the second technical solution of the present invention is a method for using an automatic assembly device for processing a power distribution cabinet, and the automatic assembly device for processing a power distribution cabinet according to the first technical solution is applied, characterized in that the method for using includes assembling the frame, and assembling the frame includes the following steps:
[0017] S1. Adjust all the fixtures on the bracket to the retracted state;
[0018] S2, bringing the fixed frame and the movable frame closer together by using the linear moving component, and then adjusting the clamp on the frame to a clamping state to place the first bracket and the second bracket;
[0019] S3. Move the fixed frame and the movable frame away from each other by using the linear moving component, and then adjust the clamp on the side beam to a clamping state to place the third bracket.
[0020] Preferably, the method of use further comprises assembling the shell, and after assembling the frame, assembling the shell comprises the following steps:
[0021] S4, adjusting the first clamp to a loading state and the second clamp to a feeding state, placing the shell between the frame and the outer clamp, and then adjusting the first clamp and the second clamp to a clamping state to connect and fix the shell and the frame;
[0022] S5. Adjust the first clamp to the loading state and the second clamp to the retracting state to place the shell between the frame and the mounting plate, then adjust the first clamp to the clamping state and the second clamp to the feeding state to connect and fix the shell and the frame; complete the assembly of the power distribution cabinet.
[0023] Preferably, the method of use further comprises returning the material, and the returning the material comprises the following steps:
[0024] S6, the first clamp on the frame is adjusted to a feeding state, and the other clamps are adjusted to a retreat state;
[0025] S7, bring the fixed frame and the movable frame closer together through the linear moving component, let the movable frame push the assembled power distribution cabinet, and complete the material return; at the same time, bring the fixed frame and the movable frame closer together to prepare for the next assembly.
[0026] S1. Adjust all the clamps on the bracket to a state where the first telescopic cylinder is retracted and the second telescopic cylinder is extended;
[0027] S2, using the linear moving component to bring the fixed frame and the movable frame closer together, and placing the first bracket and the second bracket;
[0028] S3. Move the fixed frame and the movable frame away from each other by using the linear moving component to place the third bracket.
[0029] The technical effects of the present invention are mainly reflected in the following aspects:
[0030] The distance between the fixed frame and the movable frame is controlled by the linear moving parts, so that the fixed frame and the movable frame are moved closer to or farther away from each other, thereby adjusting the feeding position, shortening the feeding distance, and reducing the time and manpower consumption of material handling.
[0031] By designing the frame and side beams separately and equipping each with dedicated linear motion components and fixtures, the equipment can adapt to the assembly requirements of distribution cabinet frames of different sizes and shapes, thereby enhancing the adaptability and scalability of the equipment.
[0032] Through the design of the first and second slides, the movement of the outer and inner clamps can be precisely controlled to ensure accurate clamping and placement of the various parts of the frame during assembly; through different combinations of telescopic cylinder states, the fixture can be flexibly switched between the four states of clamping, loading, feeding and retracting to meet the needs of different assembly stages. The position and action of the fixture in each state are pre-set, ensuring that the required operations can be accurately performed at each stage; at the same time, through the reasonable design of the fixture state transition, unnecessary operation steps are reduced, and the efficiency and automation of the assembly process are improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] Figure 1 It is a structural diagram of the present invention;
[0034] Figure 2 for Figure 1 Structural diagram of the middle fixture;
[0035] Figure 3 for Figure 1 The clamping state diagram of the middle fixture;
[0036] Figure 4 for Figure 1 The loading status diagram of the middle fixture;
[0037] Figure 5 for Figure 1 Figure 2. The retraction state diagram of the middle fixture;
[0038] Figure 6 for Figure 1 Structural diagram of the middle bracket;
[0039] In the figure: 1. clamp, 11. mounting plate, 12. control block, 13. clamp, 131. inner clamp, 132. outer clamp; 14. control rod, 15. first slide groove, 16. second slide groove; 2. bracket, 21. fixed frame, 22. movable frame, 23. side beam, 24. linear movable part. DETAILED DESCRIPTION
[0040] The specific implementation modes of the present invention are further described below in conjunction with the accompanying drawings to make the technical solutions of the present invention easier to understand and grasp.
[0041] In this embodiment, it should be understood that the terms "middle", "upper", "lower", "top", "right", "left end", "above", "back", "middle", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0042] In addition, in this specific embodiment, if the connection or fixing method between components is not specifically described, the connection or fixing method can be through bolt fixing or pin fixing, or pin shaft connection and the like commonly used in the prior art, and therefore, it will not be described in detail in this embodiment.
[0043] Embodiment 1
[0044] See also Figure 1 , Figure 6: An automatic assembly device for processing a power distribution cabinet, the power distribution cabinet includes a frame and a shell, the frame is divided into a first bracket, a second bracket and a third bracket according to the length, width and height; the assembly device includes: a clamp 1, the clamp 1 is used to clamp the part of the power distribution cabinet frame to ensure that the frame can be accurately positioned and fixed during the assembly process. Bracket 2, the bracket 2 is provided with the clamp 1, which is used to support and position the frame so that it can be correctly erected and formed. The bracket 2 is composed of a frame body and a side beam 23, wherein the frame body has a fixed frame 21 and a movable frame 22, and a linear movable component 24 perpendicular to the fixed frame 21 and the movable frame 22 is arranged between the fixed frame 21 and the movable frame 22, wherein the fixed frame 21 is arranged at the end of the linear movable component 24, and the movable frame 22 is arranged on the movable part of the linear movable component 24; the distance between the fixed frame 21 and the movable frame 22 is controlled by the linear movable component 24, so that the fixed frame 21 and the movable frame 22 can be brought closer to or farther from each other; by bringing the fixed frame 21 and the movable frame 22 closer together, the feeding distance from a single station to the fixed frame 21 and the movable frame 22 can be shortened.
[0045] See also Figure 6 : The linear moving parts 24 are respectively arranged at the four ends of the frame, which means that there is a linear moving part 24 at each corner, and they jointly control the relative distance between the fixed frame 21 and the moving frame 22, ensuring the stability of the entire frame during the assembly process. The side beam 23 is arranged on the inner side of the linear moving part 24 and is located at the same horizontal plane as the linear moving part 24; the clamps 1 on the frame are all facing the inner side of the frame, the clamps 1 on the frame are used to clamp the first bracket and the second bracket, and the clamps 1 on the side beam 23 are used to clamp the third bracket; the above-mentioned clamps 1 help to complete the assembly of the entire frame. When the frame is erected, the linear moving part 24 first controls the fixed frame 21 and the moving frame 22 to approach, and the first bracket and the second bracket are placed; then the moving frame 22 is controlled to retreat and the third bracket is placed on the clamp 1 of the side beam 23 to complete the assembly of the frame. By designing the frame and the side beam 23 separately and equipping each with a dedicated linear moving component and a clamp 1, the device can adapt to the assembly requirements of the distribution cabinet frame of different heights, thereby enhancing the adaptability and expansibility of the device. The frame and the side beam 23 are assembled by a linear moving component, and the clamp 1 is arranged on the moving part of the linear moving component, so that the clamp 1 can adjust the position after clamping the frame, thereby improving the flexibility and accuracy of assembly.
[0046] See also Figure 2The clamp 1 includes a mounting plate 11 and a control block 12. A clamp 13 is slidably arranged on the mounting plate 11. A control rod 14 is arranged at the bottom end of the clamp 13, which passes through the mounting plate 11 and acts on the control block 12. A sliding groove is provided on the end surface of the control block 12 to act on the control rod 14. The movement of the clamp 13 is controlled by changing the distance between the mounting plate 11 and the control block 12. A first telescopic cylinder is arranged between the bracket 2 and the mounting plate 11. The distance between the clamp 1 and the bracket 2 is controlled by the first telescopic cylinder, so that the clamp 1 can clamp components at different positions. A second telescopic cylinder is arranged between the mounting plate 11 and the control block 12. The distance between the mounting plate 11 and the control block 12 is controlled by the second telescopic cylinder, so as to realize the opening and closing of the clamp 13 and complete the clamping and release of different parts of the frame. The clamping plate 13 is divided into an inner clamping plate 131 and an outer clamping plate 13213, wherein the inner clamping plate 131 is located on the inner side of the frame, and the outer clamping plate 132 is located on the outer side of the frame; the slide groove is divided into a first slide groove 15 and a second slide groove 16, wherein the first slide groove 15 is used to control the movement of the outer clamping plate 132, and the second slide groove 16 is used to control the movement of the inner clamping plate 131. The first slide groove 15 is vertically arranged, and the second slide groove 16 is inclined outwardly arranged; through the design of the first slide groove 15 and the second slide groove 16, the movement of the outer clamping plate 13213 and the inner clamping plate 131 can be accurately controlled, ensuring accurate clamping and placement of various parts of the frame during assembly. When the erection of the frame is completed, the control rod 14 acts on the top of the first slide groove 15 and the second slide groove 16, and the mounting plate 11 and the control block 12 are closest to each other; the control block 12 is moved away from the mounting plate 11, so that the inner clamping plate 131 remains stationary and the outer clamping plate 132 moves toward the outside of the frame, so as to place the outer shell between the frame and the outer clamping plate 132; after completing the placement of the outer shell between the frame and the outer clamping plate 132, the control block 12 is moved away from the mounting plate 11 again, and the clamping plate 13 is returned to the back of the mounting plate 11; then the distance between the clamp 1 and the bracket 2 is controlled, so as to place the outer shell between the frame and the mounting plate 11, and then complete the assembly of the outer shell.
[0047] See also Figure 3 , Figure 4 , Figure 5: The clamp 1 is divided into a first clamp 1 located at the bottom of the bracket 2 and a second clamp 1 not located at the bottom of the bracket 2; the clamp 1 has a clamping state, a loading state, a feeding state and a retracting state; when the clamp 1 is in the clamping state, the first telescopic cylinder is in an extended state, the second telescopic cylinder is in a retracted state, and the clamp 13 is on the front of the mounting plate 11 for firmly clamping the frame component; when the clamp 1 is in the loading state, the first telescopic cylinder is in an extended state, the second telescopic cylinder is in an extended state, and the clamp 13 is on the front of the mounting plate 11, ready to receive new components; when the clamp 1 is in the feeding state, the first telescopic cylinder is in an extended state, the second telescopic cylinder is in an extended state, and the clamp 13 is on the back of the mounting plate 11, so as to prevent the clamp 13 from affecting the movement of the assembled distribution cabinet; when the clamp 1 is in the retracting state, the first telescopic cylinder is in a retracted state, the second telescopic cylinder is in an extended state, and the clamp 13 is on the back of the mounting plate 11, preparing for the next loading. Specifically, through different telescopic cylinder state combinations, the clamp 1 can be flexibly switched between the four states of clamping, loading, feeding and retracting to meet the needs of different assembly stages. The position and action of the clamp 1 in each state are pre-set, ensuring that the required operations can be accurately performed at each stage; at the same time, by reasonably designing the state transition of the clamp 1, unnecessary operation steps are reduced, and the efficiency and automation of the assembly process are improved.
[0048] Embodiment 2
[0049] This embodiment is mainly to further optimize the first chute 15 in the first embodiment, specifically as follows:
[0050] The upper part of the first slide groove 15 is tilted outward, and the lower part is vertically arranged. The second slide groove 16 is tilted outward. When the frame is erected, the control rod 14 acts on the top of the first slide groove 15 and the second slide groove 16, and the mounting plate 11 and the control block 12 are closest. The control block 12 is moved away from the mounting plate 11, so that the inner clamping plate 131 remains stationary and the outer clamping plate 132 moves toward the outside of the frame, so as to carry out the frame and Place the outer shell between the outer clamping plate 132; after completing the placement of the outer shell between the frame and the outer clamping plate 132, move the control block 12 away from the mounting plate 11 again, so that the inner clamping plate 131 moves toward the inner side of the frame and the outer clamping plate 132 moves toward the outer side of the frame, and then return to the back of the mounting plate 11; then control the distance between the clamp 1 and the bracket 2 to place the outer shell between the frame and the mounting plate 11, and then complete the assembly of the outer shell. Specifically, the design of the inner clamping plate 131 moving inwards and then descending can avoid the collision of the clamping plate 13 with the already placed outer shell or other components when it descends directly, reducing the risk of damage. By moving inwards first and then descending, the misalignment or damage between the outer shell and the frame caused by misoperation can be reduced.
[0051] Embodiment 3
[0052] A method for using an automatic assembly device for processing a power distribution cabinet, using the automatic assembly device for processing a power distribution cabinet described in the first and second embodiments, the assembly device is suitable for clamping and fixing the components of the power distribution cabinet, the loading of the components can be done manually or by a loading robot, and the welding or screwing of the components after clamping and fixing is done by a special welding device or screwing device; the loading robot, welding device and screwing device are all existing conventional equipment. The method of use includes assembling the frame, and assembling the frame includes the following steps:
[0053] S1. Adjust the clamps 1 on the bracket 2 to the retracted state, that is, the first telescopic cylinder is retracted, the second telescopic cylinder is extended, and the clamping plate 13 is on the back of the mounting plate 11, so as to start new loading.
[0054] S2. The fixed frame 21 and the movable frame 22 are brought closer together by the linear moving component 24, thereby adjusting the feeding position and shortening the feeding distance; and then the clamp 1 on the frame is adjusted to a clamping state to place the first bracket and the second bracket.
[0055] S3, the fixed frame 21 and the movable frame 22 are moved away from each other by the linear moving component 24, and the movable frame 22 is controlled to retract, so that there is enough space between the fixed frame 21 and the movable frame 22. Then, the clamp 1 on the side beam 23 is adjusted to a clamping state, and the third bracket is placed.
[0056] After the first bracket, the second bracket and the third bracket are clamped, they are connected and fixed by welding equipment or screwing equipment.
[0057] The method of use further includes assembling the shell. After the frame is assembled, assembling the shell includes the following steps:
[0058] S4. Adjust the first clamp 1 to the loading state and the second clamp 1 to the feeding state. At this time, the welded frame is limited and fixed by the inner clamp 131 of the clamp 1, which can ensure that the frame is accurately aligned before placing the shell, avoiding assembly errors caused by inaccurate positioning. The second clamp 1 is adjusted to the feeding state, and the clamp 13 is placed on the back of the mounting plate 11 to provide a larger operating space for placing the shell, so that the manipulator or operator can put the shell in place more easily. Place the shell between the frame and the outer clamp 132, and then adjust the first clamp 1 and the second clamp 1 to the clamping state to connect and fix the shell and the frame;
[0059] After clamping the shell between the frame and the outer clamping plate 132, they are connected and fixed by welding equipment or screwing equipment;
[0060] S5. Adjust the first clamp 1 to the loading state and the second clamp 1 to the retracting state, place the clamp 13 on the back of the mounting plate 11, and allow the second clamp 1 to fix the outer shell through the mounting plate 11 and the frame; place the outer shell between the frame and the mounting plate 11, and then adjust the first clamp 1 to the clamping state and the second clamp 1 to the feeding state to connect and fix the outer shell and the frame.
[0061] After the housing is clamped between the frame and the mounting plate 11, they are connected and fixed by welding equipment or screwing equipment to complete the assembly of the power distribution cabinet.
[0062] The method of use also includes returning the material, and the returning the material includes the following steps:
[0063] S6, the first clamp 1 on the frame is adjusted to a feeding state, and the other clamps 1 are adjusted to a retreat state;
[0064] S7, bring the fixed frame 21 and the movable frame 22 closer together through the linear moving component 24, and let the movable frame 22 push the assembled power distribution cabinet to complete the material return; at the same time, bring the fixed frame 21 and the movable frame 22 closer together to prepare for the next assembly.
[0065] In addition, as common knowledge in the industry, the linear moving part 24, the linear moving part, the feeding manipulator, the welding equipment and the screwing equipment mentioned above are common knowledge, so their principles and structures will not be described in detail.
[0066] Of course, the above are only typical examples of the present invention. In addition, the present invention may also have many other specific implementations. All technical solutions formed by equivalent replacement or equivalent transformation fall within the scope of protection required by the present invention.
Claims
1. An automatic assembly device for processing a power distribution cabinet, the power distribution cabinet comprising a frame and a shell, the frame comprising a first bracket, a second bracket and a third bracket according to the length, width and height; characterized in that: The assembling device comprises: A clamp, the clamp is used for clamping the frame; A bracket, on which the clamp is provided, for erecting and forming the frame; the bracket is composed of a frame body and side beams, the frame body includes a fixed frame and a movable frame, a linear movable component perpendicular to the fixed frame and the movable frame is provided between the fixed frame and the movable frame, the fixed frame is provided at the end of the linear movable component, and the movable frame is provided on the movable part of the linear movable component; the distance between the fixed frame and the movable frame is controlled by the linear movable component, and the feeding distance from the single-station loading to the fixed frame and the movable frame is shortened by bringing the fixed frame and the movable frame closer together; The linear moving parts are respectively arranged at the four end points of the frame; the side beams are arranged on the inner side of the linear moving parts and are located at the same horizontal plane as the linear moving parts; the clamps on the frame are all facing the inner side of the frame, the clamps on the frame are used to clamp the first bracket and the second bracket, and the clamps on the side beams are used to clamp the third bracket; when the frame is erected, the fixed frame and the moving frame are first controlled by the linear moving parts to approach each other, and the first bracket and the second bracket are placed; then the moving frame is controlled to retreat and the third bracket is placed on the clamps of the side beams to complete the assembly of the frame; The clamp comprises a mounting plate and a control block, wherein a clamp is slidably arranged on the mounting plate, and a control rod passing through the mounting plate and acting on the control block is arranged at the bottom end of the clamp; a sliding groove acting on the control rod is arranged on the end surface of the control block, and the movement of the clamp is controlled by changing the distance between the mounting plate and the control block; A first telescopic cylinder is arranged between the bracket and the mounting plate, and a second telescopic cylinder is arranged between the mounting plate and the control block; the distance between the clamp and the bracket is controlled by the first telescopic cylinder, and the distance between the mounting plate and the control block is controlled by the second telescopic cylinder; the clamp is divided into an inner clamp and an outer clamp, the inner clamp is located on the inner side of the frame, and the outer clamp is located on the outer side of the frame; the slide groove is divided into a first slide groove and a second slide groove, the first slide groove is used to control the position of the inner clamp, and the second slide groove is used to control the position of the outer clamp.
2. The automatic assembly device for power distribution cabinet processing according to claim 1, characterized in that: The first slide groove is arranged vertically, and the second slide groove is arranged outwardly inclined; When the erection of the frame is completed, the control rod acts on the top of the first slide slot and the second slide slot, and the distance between the mounting plate and the control block is the shortest; the control block is moved away from the mounting plate, so that the inner clamping plate remains stationary and the outer clamping plate moves toward the outside of the frame, so as to place the shell between the frame and the outer clamping plate; After completing the placement of the shell between the frame and the outer clamp, move the control block away from the mounting plate again, and return the clamp to the back of the mounting plate; then control the distance between the clamp and the bracket to place the shell between the frame and the mounting plate, thereby completing the assembly of the shell.
3. The automatic assembly device for power distribution cabinet processing according to claim 1, characterized in that: The upper part of the first chute is inclined outwards, and the lower part is vertically arranged, and the second chute is inclined outwards; When the erection of the frame is completed, the control rod acts on the top of the first slide slot and the second slide slot, and the distance between the mounting plate and the control block is the shortest; the control block is moved away from the mounting plate, so that the inner clamping plate remains stationary and the outer clamping plate moves toward the outside of the frame, so as to place the shell between the frame and the outer clamping plate; After completing the placement of the outer shell between the frame and the outer clamp plate, move the control block away from the mounting plate again, so that the inner clamp plate moves toward the inner side of the frame and the outer clamp plate moves toward the outer side of the frame, and then the inner clamp plate and the outer clamp plate are returned together to the back side of the mounting plate; then control the distance between the clamp and the bracket to place the outer shell between the frame and the mounting plate, thereby completing the assembly of the outer shell.
4. The automatic assembly device for power distribution cabinet processing according to claim 2 or 3, characterized in that: The clamp is divided into a first clamp located at the bottom of the bracket and a second clamp not located at the bottom of the bracket; The clamp has a clamping state, a loading state, a feeding state and a retracting state; When the clamp is in a clamping state, the first telescopic cylinder is in an extended state, the second telescopic cylinder is in a retracted state, and the clamping plate is in front of the mounting plate; When the clamp is in a loading state, the first telescopic cylinder is in an extended state, the second telescopic cylinder is in an extended state, and the clamping plate is located in front of the mounting plate; When the clamp is in a feeding state, the first telescopic cylinder is in an extended state, the second telescopic cylinder is in an extended state, and the clamping plate is on the back of the mounting plate; When the clamp is in the retracted state, the first telescopic cylinder is in the retracted state, the second telescopic cylinder is in the extended state, and the clamping plate is on the back of the mounting plate.
5. A method for using an automatic assembly device for processing a power distribution cabinet, using the automatic assembly device for processing a power distribution cabinet according to claim 4, characterized in that: The method of use comprises assembling the frame, Assembling the frame comprises the following steps: S1. Adjust all the fixtures on the bracket to the retracted state; S2, bringing the fixed frame and the movable frame closer together by using the linear moving component, and then adjusting the clamp on the frame to a clamping state to place the first bracket and the second bracket; S3. Move the fixed frame and the movable frame away from each other by using the linear moving component, and then adjust the clamp on the side beam to a clamping state to place the third bracket.
6. The method of use according to claim 5, characterized in that: The method of use also includes assembling the housing, After the frame is assembled, the shell is assembled, including the following steps: S4, adjusting the first clamp to a loading state and the second clamp to a feeding state, placing the shell between the frame and the outer clamp, and then adjusting the first clamp and the second clamp to a clamping state to connect and fix the shell and the frame; S5. Adjust the first clamp to the loading state and the second clamp to the retracting state to place the shell between the frame and the mounting plate, then adjust the first clamp to the clamping state and the second clamp to the feeding state to connect and fix the shell and the frame; complete the assembly of the power distribution cabinet.
7. The method of use according to claim 6, characterized in that: The method of use also includes returning the material, The return process includes the following steps: S6, the first clamp on the frame is adjusted to a feeding state, and the other clamps are adjusted to a retreat state; S7, bringing the fixed frame and the movable frame closer together through the linear moving component, allowing the movable frame to push the assembled distribution cabinet to complete the material return; at the same time, bringing the fixed frame and the movable frame closer together to prepare for the next assembly.
Citation Information
Patent Citations
Automatic assembly device for high-voltage power distribution cabinet
CN118539333B
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