High-precision lamination device for hollow glass processing

Abstract

The application provides a high-precision laminating device for hollow glass processing, and mainly relates to the field of hollow glass laminating.The high-precision laminating device for hollow glass processing comprises a mounting seat and a hollow glass pressing machine, an opening is arranged on a side support frame, an XZ-axis displacement mechanism is arranged on the rear side of the side support frame, a Y-direction stretching mechanism is arranged on the XZ-axis displacement mechanism, a positioning suction cup group penetrating through the opening is arranged on the front end of the Y-direction stretching mechanism, a transverse displacement mechanism is arranged on the front side of the mounting seat, a vertical displacement mechanism is arranged on the transverse displacement mechanism, a stretching cylinder is arranged on the vertical displacement mechanism, and a grabbing suction cup group is arranged on the stretching cylinder; a pressing frame is arranged on the opposite side of the hollow glass pressing machine, a pressing frame is arranged on the stretching sleeve, a stretching pressing cylinder is arranged between the pressing frame and the pressing frame, and a limiting groove is arranged on the front side of the pressing frame.The beneficial effects of the application are that the adhesion efficiency and adhesion effect of the aluminum alloy frame in the hollow glass laminating process can be improved, the overall processing efficiency can be improved, and the frequency of defective products can be reduced.

Description

Technical Field

[0001] This invention mainly relates to the field of insulated glass assembly, specifically a high-precision assembly device for insulated glass processing. Background Technology

[0002] The assembly process for insulated glass involves bonding two or three panes of glass to an aluminum alloy frame, then pressing them together with external force, followed by sealing with adhesive. While the entire insulated glass production process can be automated, the assembly process requires manual bonding of the aluminum alloy frame to the glass for proper frame positioning. This manual bonding method is efficient for smaller insulated glass panes, but for larger panes, the frame deforms under its own weight, leading to misalignment during bonding. Operators must repeatedly check and adjust the bonding area, resulting in low processing efficiency and severely hindering production line flow. Furthermore, the inherent uncertainty of this manual bonding leads to inconsistent finished product quality, with a high probability of defects such as incomplete seals and uneven edges, resulting in a higher rate of product defects. Summary of the Invention

[0003] To address the shortcomings of existing technologies, this invention provides a high-precision bonding device for insulated glass processing, which can improve the bonding efficiency and effect of aluminum alloy frames in the insulated glass bonding process, improve overall processing efficiency, and reduce the frequency of defects.

[0004] To achieve the above objectives, the present invention employs the following technical solution: A high-precision lamination device for processing insulating glass includes a mounting base and an insulating glass press. The insulating glass press is mounted on top of the mounting base and includes a side support frame and several conveying rollers. Several bearing wheels are arrayed on the side support frame. The conveying rollers are used to convey the glass, and the support frame is used to support the glass. The side support frame has an opening, and an XZ-axis displacement mechanism is provided on the rear side of the side support frame. A Y-axis extension mechanism is provided on the XZ-axis displacement mechanism, and a positioning suction cup assembly passing through the opening is provided at the front end of the Y-axis extension mechanism. A support pad is provided on the front side of the side support frame to support the rear edge of the glass. The downstream of the support pad... Positioning sensors are installed on one side and the top side; a lateral displacement mechanism is installed on the front side of the mounting base, a vertical displacement mechanism is installed on the lateral displacement mechanism, an extension cylinder is installed on the vertical displacement mechanism, and a gripping suction cup assembly is installed on the extension cylinder; a pressing frame is installed on the opposite side of the insulating glass pressing machine, a plurality of extension sleeves are installed on the pressing frame, a pressing frame is installed on the extension sleeves, an extension pressing cylinder is installed between the pressing frame and the pressing frame, a limiting groove is installed on the front side of the pressing frame, the width of the limiting groove is adapted to the width of the aluminum alloy frame of the insulating glass, when the aluminum alloy frame of the insulating glass is placed in the limiting groove, the aluminum alloy frame of the insulating glass extends beyond the limiting groove, and at least two pressing cylinders are installed in the limiting groove.

[0005] The opening is an elongated hole, the positioning suction cup assembly is arranged linearly along the opening direction, and the support pad is disconnected at the opening position.

[0006] The height of the support pad is not lower than the height of the load-bearing wheel.

[0007] The XZ axis displacement mechanism includes a pair of Z-axis slide rails disposed on the rear side of the side support frame. A Z-axis lead screw drive mechanism is disposed on one side of the Z-axis slide rails. An X-axis drive seat is slidably disposed on the Z-axis slide rails. An X-axis slide rail and an X-axis synchronous belt drive mechanism are disposed on the X-axis drive seat. A transverse slide seat is slidably disposed on the X-axis slide rails. The Y-axis extension mechanism is disposed on the transverse slide seat.

[0008] The Z-axis slide rail is parallel to the side support frame, and the Y-axis extension mechanism is perpendicular to the side support frame.

[0009] The Y-axis extension mechanism is a slide cylinder, and the positioning suction cup assembly is fixedly connected to the front end of the piston rod of the slide cylinder.

[0010] The lateral displacement mechanism includes a lateral slide rail and a lateral synchronous belt mechanism. A lateral mounting seat is slidably disposed on the lateral slide rail. The vertical displacement mechanism includes a lifting sleeve and a lifting screw nut disposed on the lateral mounting seat. A lifting frame is slidably disposed inside the lifting sleeve. A lifting screw that cooperates with the lifting screw nut is disposed in the middle of the lifting frame. A lifting screw motor for driving the lifting screw to rotate is disposed at the bottom of the lifting frame. The extension cylinder is a slide cylinder and is disposed on the top of the lifting frame. The vertical displacement mechanism is parallel to the side support frame, and the extension cylinder is perpendicular to the side support frame.

[0011] The limiting groove is raised on the pressing frame, and the top surface of the limiting groove is a soft structure.

[0012] Several limiting platforms are provided inside the limiting groove.

[0013] Compared with the prior art, the beneficial effects of the present invention are: This invention modifies the existing pressing device structure for insulated glass production, transforming the process of manually installing the aluminum alloy frame of the insulated glass interlayer into an automatic pressing process, thus improving the efficiency of insulated glass assembly. Furthermore, this device is more effective for assembling large insulated glass units, as it avoids bending of the aluminum alloy frame due to gravity, thereby ensuring the dimensional and positional tolerances of the aluminum alloy frame installation.

[0014] This invention uses suction cups for clamping and positioning, and support pads for bearing, to support the adhesion point between the insulating glass and the aluminum alloy frame, dispersing the pressure of the pressing action, thereby preventing the insulating glass from breaking due to the pressing action. At the same time, it can also increase the pressing force to a certain extent and improve the bonding effect of the insulating glass.

[0015] The present invention has a higher degree of automation, especially for large insulated glass units that are difficult to assemble, the efficiency improvement is more obvious, and it can significantly improve the assembly quality and efficiency of insulated glass units. Attached Figure Description

[0016] Appendix Figure 1 This is a three-dimensional structural diagram of the present invention; Appendix Figure 2 This is a schematic diagram of the left-view structure of the present invention; Appendix Figure 3 This is a schematic diagram of the pressing machine structure from the main view of the present invention; Appendix Figure 4 This is a first-dimensional structural schematic diagram of the pressing machine of the present invention; Appendix Figure 5 This is a second-dimensional structural schematic diagram of the pressing machine of the present invention; Appendix Figure 6 This is a schematic diagram of the pressing frame structure from the main view of the present invention; Appendix Figure 7 This is the present invention. Figure 2 A partially enlarged structural diagram of section A in the middle; Appendix Figure 8 This is the present invention. Figure 4 A partially enlarged structural diagram of section B in the middle; Appendix Figure 9 This is the present invention. Figure 5 A magnified schematic diagram of part C in the middle.

[0017] The following are the labels in the attached diagram: 1. Insulating glass pressing machine; 2. Mounting base; 3. XZ axis displacement mechanism; 4. Y-axis extension mechanism; 5. Lateral displacement mechanism; 6. Vertical displacement mechanism; 7. Pressing frame; 8. Pressing frame; 11. Side support frame; 12. Conveying roller; 13. Opening; 14. Bearing wheel; 15. Support pad; 31. Z-axis slide rail; 32. Z-axis screw drive mechanism; 33. X-axis drive seat; 34. X-axis slide rail; 35. X-axis synchronous belt drive mechanism; 36. Lateral moving seat; 41. Positioning suction cup assembly; 51. Lateral slide rail; 52. Lateral synchronous belt mechanism; 53. Lateral mounting base; 61. Extension cylinder; 62. Grabbing suction cup assembly; 63. Lifting sleeve; 64. Lifting screw nut; 65. Lifting frame; 71. Extension sleeve; 72. Extension pressing cylinder; 81. Limiting groove; 82. Pressing cylinder; 83. Limiting platform. Detailed Implementation

[0018] The present invention will be further described in conjunction with the accompanying drawings and specific embodiments. It should be understood that these embodiments are for illustrative purposes only and are not intended to limit the scope of the invention. Furthermore, it should be understood that after reading the teachings of this invention, those skilled in the art can make various alterations or modifications to the invention, and these equivalent forms also fall within the scope defined in this application.

[0019] like Figure 1-9 As shown, the high-precision lamination device for insulated glass processing according to the present invention includes a mounting base 2 and an insulated glass press 1. The insulated glass press 1 is mounted on the top of the mounting base 2. The mounting base 2 serves as a support component and can stably support the insulated glass press 1. The insulated glass press 1 is placed into the insulated glass production line, thereby realizing automated production line processing of insulated glass.

[0020] The insulating glass pressing machine 1 includes a side support frame 11 and several conveying rollers 12. The side support frame 11 is tilted backward at a certain angle and is used to support the glass. Several bearing wheels 14 are arranged in an array on the side support frame 11. The bearing wheels 14 are used to support the individual panes of insulating glass and reduce the friction between them. The conveying rollers 12 are driven by servo motors and are used to convey the glass.

[0021] The side support frame 11 has an opening 13, which is an elongated hole. The positioning suction cup assembly 41 is arranged linearly along the direction of the opening 13. An XZ axis displacement mechanism 3 is provided on the rear side of the side support frame 11. The XZ axis displacement mechanism 3 includes a pair of Z-axis slide rails 31 provided on the rear side of the side support frame 11, which are parallel to the side support frame 11. A Z-axis lead screw drive mechanism 32 is provided on one side of the Z-axis slide rail 31, and an X-axis drive seat 33 is slidably mounted on the Z-axis slide rail 31. The X-axis drive seat 33 is driven by the Z-axis lead screw drive mechanism 32 to move up and down along the Z-axis slide rail 31. An X-axis slide rail 34 and an X-axis synchronous belt drive mechanism 35 are provided on the X-axis drive seat 33. A transverse slide seat 36 is slidably mounted on the X-axis slide rail 34, which is driven by the X-axis synchronous belt drive mechanism 35 and slides horizontally along the X-axis slide rail 34. A Y-axis extension mechanism 4 is installed on the XZ-axis displacement mechanism 3. A positioning suction cup assembly 41, passing through the opening 13, is installed at the front end of the Y-axis extension mechanism 4. The Y-axis extension mechanism 4 is mounted on the transverse support 36. The Y-axis extension mechanism 4 employs a slide cylinder, and the positioning suction cup assembly 41 is fixedly connected to the front end of the piston rod of the slide cylinder. Through the extension of the slide cylinder, the positioning suction cup assembly 41 can grip the glass, and the XZ-axis displacement mechanism 3 can drive the glass, thus achieving both driving and positioning of the glass.

[0022] A support pad 15 is provided on the front of the side support frame 11. The height of the support pad 15 is not lower than the height of the bearing wheel 14, so that the support pad 15 can more easily support the rear edge of the glass. The support pad 15 is disconnected at the opening 13. When the glass is gripped and positioned by the positioning suction cup assembly 41, the support pad 15 is used to support the glass. During the pressing operation, it can disperse the pressure of the glass, thereby preventing the glass from breaking on the bearing wheel 14. Positioning sensors are provided on the downstream side and the top side of the support pad 15. When the glass triggers the positioning sensor, the XZ axis displacement mechanism 3 stops running and places the glass in place.

[0023] A lateral displacement mechanism 5 is provided on the front side of the mounting base 2, and a vertical displacement mechanism 6 is provided on the lateral displacement mechanism 5. The vertical displacement mechanism 6 is parallel to the side support frame 11. An extension cylinder 61 is provided on the vertical displacement mechanism 6, and a gripping suction cup assembly 62 is provided on the extension cylinder 61. The lateral displacement mechanism 5 includes a lateral slide rail 51 and a lateral synchronous belt mechanism 52. A lateral mounting base 53 is slidably mounted on the lateral slide rail 51. The lateral mounting base 53 is driven by the lateral synchronous belt mechanism 52 and slides horizontally along the lateral slide rail 51. The vertical displacement mechanism 6 includes a pair of lifting sleeves 63 and a lifting screw nut 64 mounted on the lateral mounting base 53. A lifting frame 65 is slidably mounted inside the lifting sleeves 63. A lifting screw that cooperates with the lifting screw nut 64 is provided in the middle of the lifting frame 65. A lifting screw motor for driving the lifting screw to rotate is provided at the bottom of the lifting frame 65. Driven by the lifting screw motor, the lifting screw can be rotated, and with the cooperation of the lifting screw nut 64, a stable lifting action is achieved. The outer glass can be gripped by the lateral displacement mechanism 5 and the vertical displacement mechanism 6, moving it and finally positioning it in the pressing position for assembly. The extension cylinder 61 is a slide cylinder, which is set on the top of the lifting frame 65 and is perpendicular to the side support frame 11. Through the extension action of the extension cylinder 61, the outer glass gripped by the gripping suction cup assembly 62 can be placed onto the assembled aluminum alloy frame for adhesion.

[0024] A pressing frame 7 is installed on the opposite side of the insulating glass pressing machine 1, directly facing the machine. It is used for positioning and installing the aluminum alloy frame and for the overall pressing of the insulating glass. Several extension sleeves 71 are installed on the pressing frame 7, and a pressing frame 8 is mounted on each sleeve. The pressing frame 8, limited by the extension sleeves 71, can move closer to or further away from the pressing frame 7, thus achieving the positioning and pressing action of the aluminum alloy frame. An extension pressing cylinder 72 is installed between the pressing frame 7 and the pressing frame 8, serving as the power source for the pressing action of the pressing frame 8. The extension force of the extension pressing cylinder 72 is adjustable, adapting to the pressing action of insulating glass of different specifications and requirements. Furthermore, the pressing frame 8 can be molded for different specifications of insulating glass.

[0025] Specifically, a limiting groove 81 is provided on the front side of the pressing frame 8. The width of the limiting groove 81 is adapted to the width of the aluminum alloy frame of the insulating glass. After the aluminum alloy frame of the insulating glass is placed in the limiting groove 81, it extends beyond the limiting groove 81. The limiting groove 81 is used to limit the aluminum alloy frame, keeping it in a square shape and preventing it from bending or deforming due to gravity. Furthermore, to ensure the stability of the aluminum alloy frame within the limiting groove 81, at least two clamping cylinders 82 are provided within the limiting groove 81. The limiting groove 81 can be discontinuous or continuous, and the clamping cylinders 82 are located on both sides of the limiting groove 81. Through the extension action of the clamping cylinders 82, the aluminum alloy frame can be stably pressed against the limiting groove 81, thereby ensuring the stable clamping of the aluminum alloy frame.

[0026] Specifically, the limiting groove 81 is raised on the pressing frame 8, thereby preventing interference between the pressing frame 8 and the glass when pressing the aluminum alloy frame. The top surface of the limiting groove 81 is a soft structure. After the outer glass is adhered to the aluminum alloy frame, it can be pressed firmly by the top surface of the limiting groove 81. The soft structure can prevent scratches on the outer glass.

[0027] More specifically, a number of limiting platforms 83 are provided in the limiting groove 81. The limiting platforms 83 support the aluminum alloy frame, thereby preventing the bottom surface of the aluminum alloy frame from contacting the bottom surface of the limiting groove 81, thus ensuring that the adhesive on the bottom surface of the aluminum alloy frame is not contaminated.

[0028] Specifically, during the processing of insulated glass, the cleaned glass is first conveyed by the insulated glass press 1. When the glass is conveyed to the opening 13, the Y-axis extension mechanism 4 extends and the positioning suction cup assembly 41 applies negative pressure to grip the glass. Then, the XZ-axis displacement mechanism 3 transfers the glass into position. At the same time, the aluminum alloy frame is placed in the limiting groove 81. Through the extension action of the extension pressing cylinder 72, the aluminum alloy frame is pressed onto the glass, and the sealant on the aluminum alloy frame adheres to the glass. Subsequently, the extension pressing cylinder 72 drives the pressing frame 8 to reset, and the gripping suction cup assembly 62 grips another piece of glass. Through the cooperation of the horizontal displacement mechanism 5 and the vertical displacement mechanism 6, the glass is moved above the aluminum alloy frame. Through the extension action of the extension cylinder 61, the glass is adhered to the outside of the aluminum alloy frame. The suction cup assembly 62 is then reset, and the pressing frame 8 is extended again by the extending pressing cylinder 72. The top surface of the limiting groove 81 presses against the outer glass, allowing the two pieces of glass to adhere stably to the aluminum alloy frame, completing the pressing action of the insulated glass. The pressed insulated glass is then transferred to the next adhesive application process for further processing.

Claims

1. A high-precision lamination device for processing insulating glass, comprising a mounting base (2) and an insulating glass press (1), wherein the insulating glass press (1) is disposed on the top of the mounting base (2), the insulating glass press (1) comprising a side support frame (11) and a plurality of conveying rollers (12), wherein a plurality of bearing wheels (14) are arranged in an array on the side support frame (11), the conveying rollers (12) are used to convey the glass, and the support frame (11) is used to support the glass; characterized in that: The side support frame (11) has an opening (13), and an XZ axis displacement mechanism (3) is provided on the rear side of the side support frame (11). A Y-axis extension mechanism (4) is provided on the XZ axis displacement mechanism (3). A positioning suction cup assembly (41) passing through the opening (13) is provided at the front end of the Y-axis extension mechanism (4). A support pad (15) is provided on the front side of the side support frame (11). The support pad (15) is used to support the edge of the rear side of the glass. Positioning sensors are provided on the downstream side and the top side of the support pad (15). A lateral displacement mechanism (5) is provided on the front side of the mounting base (2). A vertical displacement mechanism (6) is provided on the lateral displacement mechanism (5). An extension mechanism (6) is provided on the vertical displacement mechanism (6). An extension cylinder (61) is provided, and a gripping suction cup assembly (62) is provided on the extension cylinder (61); a pressing frame (7) is provided on the opposite side of the insulating glass pressing machine (1), and several extension sleeves (71) are provided on the pressing frame (7). A pressing frame (8) is provided on the extension sleeves (71). An extension pressing cylinder (72) is provided between the pressing frame (7) and the pressing frame (8). A limiting groove (81) is provided on the front side of the pressing frame (8). The width of the limiting groove (81) is adapted to the width of the aluminum alloy frame of the insulating glass. When the aluminum alloy frame of the insulating glass is placed in the limiting groove (81), the aluminum alloy frame of the insulating glass extends beyond the limiting groove (81). At least two pressing cylinders (82) are provided in the limiting groove (81).

2. The high-precision lamination device for processing insulating glass according to claim 1, characterized in that: The opening (13) is an elongated hole, the positioning suction cup group (41) is arranged linearly along the direction of the opening (13), and the support pad (15) is disconnected at the opening (13).

3. The high-precision lamination device for processing insulating glass according to claim 1, characterized in that: The height of the support pad (15) is not lower than the height of the bearing wheel (14).

4. The high-precision lamination device for processing insulating glass according to claim 1, characterized in that: The XZ axis displacement mechanism (3) includes a pair of Z-axis slide rails (31) arranged on the rear side of the side support frame (11). A Z-axis lead screw drive mechanism (32) is arranged on one side of the Z-axis slide rail (31). An X-axis drive seat (33) is slidably arranged on the Z-axis slide rail (31). An X-axis slide rail (34) and an X-axis synchronous belt drive mechanism (35) are arranged on the X-axis drive seat (33). A transverse slide seat (36) is slidably arranged on the X-axis slide rail (34). The Y-axis extension mechanism (4) is arranged on the transverse slide seat (36).

5. A high-precision lamination device for processing insulating glass according to claim 4, characterized in that: The Z-axis slide rail (31) is parallel to the side support frame (11), and the Y-axis extension mechanism (4) is perpendicular to the side support frame (11).

6. The high-precision lamination device for processing insulating glass according to claim 1, characterized in that: The Y-axis extension mechanism (4) is a slide cylinder, and the positioning suction cup assembly (41) is fixedly connected to the front end of the piston rod of the slide cylinder.

7. The high-precision lamination device for processing insulating glass according to claim 1, characterized in that: The lateral displacement mechanism (5) includes a lateral slide rail (51) and a lateral synchronous belt mechanism (52). A lateral mounting seat (53) is slidably arranged on the lateral slide rail (51). The vertical displacement mechanism (6) includes a lifting sleeve (63) and a lifting screw nut (64) arranged on the lateral mounting seat (53). A lifting frame (65) is slidably arranged inside the lifting sleeve (63). A lifting screw that cooperates with the lifting screw nut (64) is arranged in the middle of the lifting frame (65). A lifting screw motor for driving the lifting screw to rotate is arranged at the bottom of the lifting frame (65). The extension cylinder (61) is a slide cylinder. The extension cylinder (61) is arranged on the top of the lifting frame (65). The vertical displacement mechanism (6) is parallel to the side support frame (11). The extension cylinder (61) is perpendicular to the side support frame (11).

8. The high-precision lamination device for processing insulating glass according to claim 1, characterized in that: The limiting groove (81) is in a raised state on the pressing frame (8), and the top surface of the limiting groove (81) is a soft structure.

9. A high-precision lamination device for processing insulating glass according to any one of claims 1-8, characterized in that: The limiting groove (81) is provided with several limiting platforms (83).

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