Rubber dam valve control rod
By designing a retractable rubber dam valve control lever, the existing operating lever is solved, and safe and efficient valve operation outside the well is achieved, and operating flexibility and safety are improved.
Patent Information
- Application Number
- CN202411447758.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-16
- Publication Date
- 2024-12-27
AI Technical Summary
The external operating lever of the existing rubber dam valve well is bulky and inconvenient to operate, poses safety hazards, and is difficult to meet the high demand, affecting operating efficiency and safety.
A rubber dam valve control rod is designed, including handwheel connection device, single-section cross-axis universal joint, first rotary rod, second rotary rod, positioning and stopping device, operating handwheel, unlocking handle, connecting parts and anti-aircraft The delimiting device forms a retractable structure to ensure flexible adjustment of the operating rod height, reduce physical consumption, and improve operational safety.
It realizes safe and efficient operation outside the rubber dam valve well, reduces physical consumption, improves operating flexibility and safety, and has a simple structure for production and installation.
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Figure CN119196385A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to a rubber dam valve control rod, and belongs to the technical field of tools for operating rubber dam valves outside a well. Background Art
[0002] As a new type of river hydraulic structure, water-filled rubber dam has been rapidly developed in my country. By controlling the water pump and rubber dam valve to fill or release water into the rubber dam bag through the pipeline, the dam bag can be raised or lowered, thereby controlling the water level upstream of the river.
[0003] As attached Figure 1 The figure shows a typical schematic diagram of the existing rubber dam valve well structure. When operating the rubber dam valve, the operator opens the manhole cover 6 of the rubber dam valve well, enters the valve well from the manhole 5 at the wellhead, enters the bottom of the valve well along the ladder 4 set on the inner wall of the well, and manually operates the rubber dam valve handwheel 3 to close or open the rubber dam valve 2.
[0004] The rubber dam valve well is usually more than 4 meters deep, which requires great physical exertion for the operators and there is a risk of falling and injury; the rubber dam valve well is located on the bank of the river, and water is easily accumulated in the well, making the operation of the rubber dam valve extremely troublesome; the rubber dam valve well is usually relatively hidden, and small animals such as mice and snakes may live in the well, which brings inconvenience to the operation of the rubber dam valve; the rubber dam bag is a closed anaerobic environment, and toxic and harmful gases are easily produced inside, and the rubber dam valve is directly connected to the rubber dam bag through pipeline 1, and there is a hidden danger of toxic and harmful gases entering the rubber dam valve well.
[0005] To solve the above problems, some rubber dam maintenance units will temporarily distribute operating rods to maintenance personnel. The operating rod is a rigid straight rod structure as a whole and is relatively bulky. It includes a circular hollow tube of fixed length. Three cylindrical columns evenly distributed along the horizontal circumference are arranged at the lower end of the hollow tube. The columns are welded with steel bars, and a circular handwheel is arranged at the upper end of the hollow tube. During operation, the maintenance personnel will first carry the operating rod to the side of the rubber dam valve well, and then put it upright into the valve well, and align the column at the lower end of the operating rod with the gap on the handwheel inserted into the rubber dam valve, and then turn the handwheel at the upper end of the operating rod to rotate the handwheel of the rubber dam valve, thereby realizing the control operation of the rubber dam valve on the well. After the operation is completed, the operating rod is taken out from the valve well and stored, and the well cover is closed to complete the operation task.
[0006] Because the rubber dam valve well is relatively deep, and such an operating rod is very heavy, it is not easy to align the column at the lower end of the operating rod with the gap of the rubber dam valve handwheel. It often requires repeated attempts, especially in rainy days, at night or when there is water in the well. Such operation is even more difficult. In order to further solve this problem, some maintenance personnel adopt a technical solution of not taking out the operating rod, but directly inserting the lower end of the operating rod into the valve handwheel. Because the valve well cover needs to be covered and the operating rod cannot be extended out of the valve well, the maintenance personnel can only let the upper end of the operating rod lean against the well wall of the valve well or the inner wall of the manhole. During operation, the maintenance personnel lie hard at the wellhead to turn the handwheel at the upper end of the operating rod. Obviously, such a solution is not convenient for the maintenance personnel to turn the operating rod, and there are great safety hazards.
[0007] In order to make the operating rod extend as long as possible out of the wellhead, some maintenance personnel abandoned the above scheme, shortened the previous operating rod in order not to affect the storage of the operating rod, and usually placed the lower end of the operating rod directly at the bottom of the well instead of inserting it into the valve handwheel, with the upper end of the operating rod still leaning against the well wall of the valve well or the inner wall of the manhole. When in use, the operating rod is pulled up upright and its lower end is inserted into the valve handwheel for operation. As mentioned above, such alignment operation is not easy, and the height from the valve handwheel to the bottom of the well is very limited, which leads to the operating rod extending out of the wellhead. The length of the operating rod extending out of the wellhead is usually no more than 60 cm, so the maintenance personnel can only bend over or squat at the wellhead to turn the operating rod handwheel. The maintenance personnel consume a lot of physical energy, have low efficiency, and have safety hazards.
[0008] The existing operating rod cannot be exposed outside the valve well when not in use. On the one hand, it affects the appearance of the city. On the other hand, there is a possibility of misoperation by unrelated personnel causing the rubber dam to lower and release water. Therefore, the existing operating rod must be stored in a management room outside the well or directly stored in the well after use.
[0009] Existing technology cannot meet the requirements. Summary of the invention
[0010] In view of the above deficiencies in the prior art, the technical problem to be solved by the present application is to provide a rubber dam valve control rod for safely operating the rubber dam valve outside the rubber dam valve well.
[0011] To achieve the above-mentioned purpose, the technical solution adopted by the present application to solve its technical problem is: a rubber dam valve control rod, including a handwheel connecting device, a single-section cross-axis universal joint, a first rotating rod, a second rotating rod, a positioning and retreating device, an operating handwheel, an unlocking handle, a connecting piece and an anti-slip limit device, characterized in that: the lower end of the handwheel connecting device is connected to the valve handwheel of the rubber dam valve, the upper end of the handwheel connecting device is connected to the output shaft of the single-section cross-axis universal joint, the input shaft of the single-section cross-axis universal joint is connected to the lower end of the first rotating rod, the first rotating rod and the second rotating rod are polygonal hollow tubes with the same cross-sectional shape, the number of sides of the polygon is 3 to 8, and the first rotating rod The length is not less than the length of the second rotating rod, the first rotating rod and the second rotating rod are axially mounted together, a gap is set between the first rotating rod and the second rotating rod, the minimum value of the gap enables the first rotating rod and the second rotating rod to smoothly perform relative axial linear motion, and the maximum value of the gap enables the first rotating rod and the second rotating rod to perform relative circumferential motion of no more than 6 degrees, so that the first rotating rod and the second rotating rod form a telescopic structure, at least one transparent positioning hole is axially arranged on the side wall of the first rotating rod, and a positioning stop device and a transparent first through hole are arranged on the lower end tube wall of the second rotating rod, and the cross section of the first through hole is parallel to the cross section of the positioning hole and the two are perpendicular. The distance is the shortest, the positioning stop device is a controllable one-way stop mechanism, the positioning stop device does not affect the upward movement of the second rotating rod, so that the second rotating rod is set at the corresponding positioning hole position of the first rotating rod through the first through hole by relying on the positioning stop device and will not fall, the axial lower end of the operating hand wheel is connected to the upper end of the second rotating rod, the upper end of the second rotating rod is in a blocked shape, the outer edge contour diameter of the operating hand wheel is larger than the outer diameter of the first rotating rod and the second rotating rod and smaller than the inner edge contour diameter of the wellhead manhole of the rubber dam valve well, so that the operating hand wheel can freely enter and exit the wellhead manhole, the unlocking handle can be movably arranged on the operating hand wheel up and down, and the connecting piece is a slender pull rod or a pull rope The unlocking handle controls the upper end of the connecting piece, and the lower end of the connecting piece is connected to the positioning and stopping device. The connecting piece is in a straight line shape without elasticity. Pulling up the unlocking handle can release the stopping function of the positioning and stopping device, so that the second rotating rod can move downward along the axial direction of the first rotating rod. The position of the anti-slip limit device is the lower side of the wellhead manhole of the rubber dam valve well. The anti-slip limit device limits the maximum upward stroke of the second rotating rod to prevent the first rotating rod and the second rotating rod from being separated from the mutual axial fitting state. Rotating the operating handwheel can rotate the second rotating rod, thereby driving the first rotating rod, the single-section cross-axis universal joint and the handwheel connecting device and the valve handwheel of the rubber dam valve to rotate, thereby realizing the operation of the rubber dam valve.
[0012] When the first rotating rod is sleeved on the outside of the second rotating rod, a tubular protective ring is arranged around the first rotating rod on the lower end surface of the operating hand wheel. The axial length of the tubular protective ring is 20 cm to 50 cm to prevent the operator's hand from touching the upper end of the first rotating rod and causing squeezing damage, thereby playing a safety protection role. The tubular protective ring does not affect the normal movement of the second rotating rod.
[0013] When the cross-sections of the first rotating rod and the second rotating rod are rectangular, the aspect ratio of the rectangle is 1:1 to 5:3.
[0014] When the number of the positioning holes is not less than 2, the positioning holes are arranged along an axial straight line of the first rotating rod, and the distance between adjacent positioning holes is 2 cm to 20 cm.
[0015] When the rubber dam valve control rod is stored in the rubber dam valve well, the uppermost end thereof does not exceed the wellhead manhole and is not lower than 0.3 meters from the wellhead manhole.
[0016] The length of the second rotating rod is 1.5 meters to 2.5 meters.
[0017] The unlocking handle is connected to the upper end of the guide column, and the guide column passes through from the upper side of the operating handwheel to the lower side of the operating handwheel. The guide column can slide up and down in the channel it passes through. The cross-sectional shape of the guide column is circular or a polygonal shape with 3 to 8 sides. The lower end of the guide column is connected to the upper end of the limit plate and the connecting piece in sequence. The limit plate is circular or a polygonal shape with 3 to 8 sides. The outer edge contour diameter of the limit plate is larger than the edge of the channel through which the guide column passes and does not touch the tube walls of the first rotating rod and the second rotating rod. The length of the guide column is larger than the length of the channel through which it passes. The difference in length between the two is the up and down stroke of the unlocking handle. The up and down stroke of the unlocking handle is larger than the minimum unlocking stroke required by the positioning stop device and smaller than the maximum unlocking stroke allowed by the positioning stop device.
[0018] The anti-slip limit device is a one-way stop mechanism. The anti-slip limit device does not affect the downward movement of the second rotating rod, but prevents the second rotating rod from continuing to move upward when the second rotating rod moves upward to a set limit position. The anti-slip limit device is arranged inside or outside the rubber dam valve control rod. A transparent limit hole is arranged on the tube wall near the upper end of the first rotating rod, and a transparent second through hole is arranged on the tube wall near the lower end of the second rotating rod. The cross-sections of the limit hole and the second through hole are parallel and the vertical distance between them is the shortest. The plane where the cross-section of the limit hole is located is parallel to the cross-section of the positioning hole. The planes where the surfaces are located are not in the same plane, and the anti-slip limit device is arranged on the tube wall close to the upper end of the first rotating rod or on the tube wall close to the lower end of the second rotating rod. When the anti-slip limit device is arranged on the tube wall close to the upper end of the first rotating rod, the anti-slip limit device is clamped at the second through hole position of the second rotating rod through the limiting hole, so that the second rotating rod cannot continue to move upward. When the anti-slip limit device is arranged on the tube wall close to the lower end of the second rotating rod, the anti-slip limit device is clamped at the limiting hole position through the second through hole of the second rotating rod, so that the second rotating rod cannot continue to move upward.
[0019] The anti-slip and anti-retreat device includes a limit pull rope, the upper end of the limit pull rope is connected to the upper connection point of the lower end of the second rotating rod, and the lower end of the limit pull rope is connected to the lower connection point of the lower end of the first rotating rod. The length of the limit pull rope is equal to the straight-line distance between the upper connection point and the lower connection point when the second rotating rod reaches the set limit stroke upward.
[0020] The rubber dam valve control rod described in the present application has the following beneficial effects: the rubber dam valve control rod is generally a retractable structure, which can well meet the operator's requirements for the height of the control rod, and will not block the wellhead manhole of the rubber dam valve well, and will not hinder personnel from entering and exiting the valve well, thereby achieving the expected effect; a reliable gap is set between the first rotating rod and the second rotating rod, so that the telescopic operation between the second rotating rod and the first rotating rod has no sense of jamming, and the reliability of the circumferential transmission between the two is guaranteed, and the wear of the pipe wall between the two is greatly reduced; the lower end of the rubber dam valve control rod is connected to the handwheel of the rubber dam valve, and there is no need to insert the handwheel gap again every time the operation is performed; the rubber dam valve control rod is installed in the valve well, and there is no need to remove the rubber dam valve control rod from the valve well; the upper end of the rubber dam valve control rod is very close to the entrance of the valve well, and it is easy to realize the taking, placing and storing operation of the rubber dam valve control rod, and a single-section cross-axis universal joint is set, which can allow the rubber dam valve control rod to be tilted, so that the operation of the valve The invention is very flexible and also solves the damage to the rubber dam valve control rod and the valve handwheel caused by the rigid rod structure; the length of the first rotating rod is not less than the length of the second rotating rod. Compared with the existing operating rod, even under the condition of the same cross section, the mass of the second rotating rod is greatly reduced, and it is very easy to adjust the height up and down; upper and lower limit structures are set, so that the upper end of the first rotating rod cannot be pushed out of the upper end of the second rotating rod, and the first rotating rod and the second rotating rod cannot be separated from the mutually fitted state, thereby ensuring the integrity of the structure; a positioning stop device with a torsion spring and a corresponding number of positioning holes are set to ensure the reliability of the positioning stop function; the positioning stop device is a controllable one-way stop mechanism, so that the length of the rubber dam valve control rod can be well controlled and contracted, and has good adaptability; a tubular protective ring is set to protect the operator from injury; the rubber dam valve control rod described in the present application is easy to store, easy and flexible to operate, simple in structure, and very easy to produce and install; the overall structure is detachable for easy maintenance. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 The figure shows a schematic diagram of the structure of a typical existing rubber dam valve well, wherein the rubber dam valve 2 is schematically drawn with a valve symbol.
[0022] Figure 2 Shown is a schematic diagram of the rubber dam valve control rod described in the present application being housed in the rubber dam valve well.
[0023] Figure 3 Shown is a schematic diagram of the rubber dam valve control rod described in the present application being pulled out from the rubber dam valve well.
[0024] Figure 4 , Figure 5 , Figure 6 and Figure 7The diagram shows a partial cross-sectional shape of the first rotating rod 9 and the second rotating rod 10 of the rubber dam valve control rod described in the present application.
[0025] Figure 8 Shown is a partial cutaway schematic diagram of the rubber dam valve control rod of the present application.
[0026] Fig. 9 , Fig.10 and Fig.11 The figure shows a schematic diagram of an embodiment of the positioning and stopping device 11 described in the present application, wherein Fig. 9 and Fig.11 The figure shows that the positioning and stopping device 11 is arranged inside the second rotating rod 10. Fig.11 yes Fig. 9 A side view of Fig.11 The first rotating rod 9 and the limiting pull rope 16 are not shown. Fig.10 For Fig. 9 The embodiment of the positioning and stopping device 11 is drawn out separately and isolatedly.
[0027] Fig.12 , Fig.13 , Fig.14 and Fig.15 The figure shows a schematic diagram of an embodiment of the anti-dropping limit device 15 of the rubber dam valve control rod of the present application, wherein Fig.12 and Fig.13 The figure shows that the anti-dropping limit device 15 is arranged inside the rubber dam valve control rod. Fig.14 and Fig.15 As shown, the anti-drop limit device 15 is arranged outside the rubber dam valve control rod. Fig.12 and Fig.14 The anti-slip limit stop device 15 shown in FIG. 1 has not reached the limit point. Fig.13 and Fig.15 The anti-slip and anti-retraction device 15 shown in FIG. 1 reaches the limit point.
[0028] Fig.16 and Fig.17 The figure is a schematic plan view of an embodiment of the positioning and stopping device 11 of the rubber dam valve control rod of the present application, wherein Fig.16 The positioning point is not reached. Fig.17 Shown is reaching the positioning point.
[0029] Fig.18 , Fig.19 and Fig. 20 Shown is a schematic diagram of an embodiment of the structure of the upper end portion of a rubber dam valve control rod.
[0030] Fig.21 Shown is Fig. 9 , Fig.10 and Fig.11The illustrated embodiment of the positioning and stopping device 11 is a schematic diagram of the positioning and stopping device 11 in a positioning and stopping state.
[0031] Fig. 22 The figure is a schematic diagram of an embodiment in which the positioning and stopping device 11 is arranged on the outer wall of the second rotating rod 10 .
[0032] Among them, 1, pipeline 2, rubber dam valve 3, valve handwheel 4, ladder 5, wellhead manhole 6, well cover 7, handwheel connecting device 8, single-section cross-axis universal joint 9, first rotating rod 901, positioning hole 902, limit hole 10, second rotating rod 101, first through hole 102, second through hole 11, positioning stop device 111, stop bracket 112, first rotating shaft 113, shaft sleeve 114, second rotating shaft 115, rotating arm 116, first Torsion spring 117, first bracket 118, first roller 119, first axle 12, operating hand wheel 13, unlocking handle 131, guide column 132, limiting plate 14, connecting piece 15, anti-slip limiting device 150, second torsion spring 151, push rod 152, third rotating shaft 157, second bracket 158, second roller 159, second axle 16, limiting pull rope 161, upper connecting point 162, lower connecting point 17, tubular protective ring sleeve. DETAILED DESCRIPTION
[0033] The technical solution of the rubber dam valve control rod of the present application is further described in detail below by taking the embodiment shown in the accompanying drawings as an example.
[0034] As attached Figure 2 As shown, a rubber dam valve control rod comprises a handwheel connecting device 7, a single-section cross-axis universal joint 8, a first rotating rod 9, a second rotating rod 10, a positioning and stopping device 11, an operating handwheel 12, an unlocking handle 13, a connecting piece 14 and an anti-slip limit device 15, characterized in that: in the rubber dam valve well, the structure of the rubber dam valve control rod is from bottom to top, the lower end of the handwheel connecting device 7 is connected to the valve handwheel 3 of the rubber dam valve 2, the upper end of the handwheel connecting device 7 is connected to the output shaft of the single-section cross-axis universal joint 8, and the input shaft of the single-section cross-axis universal joint 8 is connected to the lower end of the first rotating rod 9.
[0035] The first rotating rod 9 and the second rotating rod 10 are polygonal hollow tubes with the same cross-sectional shape. Figure 4 , Attachment Figure 5 , Attachment Figure 6 and attached Figure 7 As shown, the number of sides of the polygon is 3 to 8. The figure does not show the situation of 6 to 8 sides, but it is not difficult to understand the cross-sectional shape described in the present application by analogy. When the cross-section of the first rotating rod 9 and the second rotating rod 10 is attached Figure 4When the rectangle is 1:1 to 5:3, the length-width ratio of the rectangle is too large, which will be detrimental to the utilization of the internal space of the tube, affect the placement of the components in the tube, and deteriorate its mechanical properties. Although it can be solved by increasing the wall thickness, this will undoubtedly increase the weight and reduce the space in the tube, which is obviously not the technical direction of the solution described in this application. The prior art only considers its mechanical properties and allows the rectangle to have a wider range of length-width ratios and thicker wall thickness. It can be seen that when the length-width ratio of the rectangle is 1:1, it will form an attached Figure 5 The square shown, with Figure 6 The figure shows an equilateral triangle. Figure 7 An equilateral pentagon is shown. Of course, the solution described in this application does not exclude unequal-sided polygons according to specific technical requirements.
[0036] The length of the first rotating rod 9 is not less than the length of the second rotating rod 10, and the first rotating rod 9 and the second rotating rod 10 are axially mounted together. Here, an embodiment in which the first rotating rod 9 can be mounted on the outside of the second rotating rod 10 is selected for explanation, and it is not difficult to understand the embodiment in which the second rotating rod 10 is mounted on the outside of the first rotating rod 9. A gap is set between the first rotating rod 9 and the second rotating rod 10. The minimum value of the gap enables the first rotating rod 9 and the second rotating rod 10 to smoothly perform relative axial linear motion. The maximum value of the gap enables the first rotating rod 9 and the second rotating rod 10 to perform relative circumferential motion of no more than 6 degrees, so that the first rotating rod 9 and the second rotating rod 10 form a telescopic structure. It can be seen that the size of the gap will seriously affect the working performance of the telescopic structure. A too small gap will make the axial motion between the second rotating rod 10 and the first rotating rod 9 not smooth enough or even cause jamming or stuck. Ideally, the minimum value of the gap is greater than 0mm. According to common knowledge in the field, the minimum value of the gap is related to the smoothness and lubrication of the sliding surface and the contact condition; the existence of the gap will make the second rotating rod 10 and the first rotating rod 9 There is a possibility of relative circumferential movement, so when rotating the rubber dam valve control rod described in the present application, an excessively large gap can easily cause the second rotating rod 10 and the tube wall of the first rotating rod 9 to suffer greater impact wear in the circumferential direction, or even jam or the second rotating rod 10 cannot transmit power to the first rotating rod 9, and an excessively large gap will have unacceptable adverse effects on the positioning and retreating device 11 or the anti-slip limit device 15, such as functional failure, unreliability or component wear. Taking into account the possible uneven distribution of the gap, the scheme described in the present application limits the relative circumferential circular motion between the second rotating rod 10 and the first rotating rod 9 to 6 degrees. The prior art expresses the maximum gap as a length unit. Such an expression ignores the profound impact of the gap, which leads to a one-sided, imprecise and inaccurate understanding of the technical solution.
[0037] At least one transparent positioning hole 901 is axially arranged on the side wall of the first rotating rod 9, see the attached Figure 8 As shown, when the number of the positioning holes 901 is not less than 2, each positioning hole 901 is arranged along the axial straight line of the first rotating rod 9, and the distance between adjacent positioning holes 901 is 2 cm to 20 cm. If the distance is too small, the axial shear stress tolerance strength of the tube wall between adjacent positioning holes will be reduced. The larger the distance, the greater the impact force that the lower edge of the positioning hole 901 and the components of the positioning stop device 11 may suffer during positioning. Please refer to the attached Fig.17 , Attachment Fig.21 and attached Fig. 22 As shown in the figure, the top end of the positioning bracket 111 rests on the lower edge of the positioning hole 901, and the upper side surface of the positioning bracket 111 rests on the upper edge of the first through hole 101, so that the positioning stop device 11 and the device connected thereto cannot move downward. Excessive impact force will cause the components to reduce their lifespan or even be damaged. Of course, too large a distance will also affect the positioning accuracy, causing the height of the operating hand wheel 12 to be too high or too low, thereby affecting the operation.
[0038] A positioning stopper 11 and a transparent first through hole 101 are provided on the lower end tube wall of the second rotating rod 10. Fig. 9 , Fig.10 , Fig.11 , Fig.16 , Fig.17 and Fig.21 As shown in these embodiments, the positioning and stopping device 11 is arranged inside the second rotating rod 10. Of course, based on this and in combination with the common knowledge in the art, it is also easy to understand that the positioning and stopping device 11 is arranged on the outer wall of the second rotating rod 10. Please refer to the attached Fig. 22 As shown, the cross section of the first through hole 101 is parallel to the cross section of the positioning hole 901 and the vertical distance between the two is the shortest, that is, there is a gap between the two. The positioning stop device 11 is a controllable one-way stop mechanism. The positioning stop device 11 does not affect the upward movement of the second rotating rod 10, so that the second rotating rod 10 relies on the positioning stop device 11 to pass through the first through hole 101 and is set at the corresponding positioning hole 901 position of the first rotating rod 9 without falling.
[0039] As attached Fig. 9 , Fig.10 , Fig.11 , Fig.16 , Fig.17 , Fig.21 and Fig. 22In the embodiment shown, the positioning and retreat-stopping device 11 is arranged on the tube wall of the second rotating rod 10 via the first rotating shaft 112 or a first bracket 117 is arranged on the tube wall of the second rotating rod 10, the first rotating shaft 112 is arranged on the first bracket 117, the positioning and retreat-stopping device 11 includes a rotating arm 115 and a first torsion spring 116, wherein the first rotating shaft 112 is arranged on the first bracket 117, and the first rotating shaft 112 is arranged on the first bracket 117. Fig. 9 , Fig.10 , Fig.11 and Fig.21 In the embodiment, the rotating arm 115 is disc-shaped, and a back-stop bracket 111 is arranged at one end of the rotating arm 115. The first rotating shaft 112 can relatively rotate through the center of the first torsion spring 116 and the rotation center of the rotating arm 115. A second rotating shaft 114 is arranged at the other end of the rotating arm 115. A shaft sleeve 113 is mounted on the second rotating shaft 114. The lower end of the connecting member 14 is on the shaft sleeve 113. The back-stop bracket 111 and the second rotating shaft 114 are respectively located on the radial sides of the first rotating shaft 112. One end of the first torsion spring 116 is not against the tube wall of the second rotating rod 10, and one end of the first torsion spring 116 is not against the back-stop bracket 111. The force direction of the torsion spring 116 makes the back-stop bracket 111 apply pressure to the tube wall of the first rotating rod 9 through the first through hole 101. As shown in the attached figure Fig. 9 and attached Fig.21 As shown, when the second rotating rod 10 moves upward, when encountering the positioning hole 901, the top end of the anti-retraction bracket 111 will enter the positioning hole 901, so that the anti-retraction bracket 111 is pressed against the lower edge of the positioning hole 901, and the upper side of the positioning bracket 111 is pressed against the upper edge of the first through hole 101, so that the positioning anti-retraction device 11 and the related devices connected thereto cannot move downward, thereby realizing the positioning of the second rotating rod 10 and realizing the stretching positioning operation of the rubber dam valve control rod described in this application, see the attached Figure 3 As shown; the connecting member 14 is pulled upward to overcome the elastic force of the first torsion spring 116 to make the rotating arm 115 rotate around the first rotating shaft 112, thereby driving the anti-retraction bracket 111 to rotate, and at the same time, the second rotating rod 10 will also move upward together, so that the anti-retraction bracket 111 is completely separated from the positioning hole 901, and finally the positioning of the second rotating rod 10 is released. When the second rotating rod 10 moves downward, the connecting member 14 should be pulled all the time so that the top of the anti-retraction bracket 111 cannot enter the positioning hole 901, so as to realize the contraction operation of the rubber dam valve control rod described in the present application, which is convenient for storage, see Figure 2 shown.
[0040] Attached Fig.21 The top end of the backstop bracket 111 shown in FIG. is in an arc shape. Fig. 22 The top of the anti-retraction bracket 111 shown in the figure is provided with a roller device. According to this solution and the common knowledge in the art, it can be known that both have advantages and disadvantages.
[0041] As attached Fig.18 , Attachment Fig.19 and attached Fig. 20 As shown, the axial lower end of the operating hand wheel 12 is connected to the upper end of the second rotating rod 10, and the upper end of the second rotating rod 10 is blocked. The outer edge contour diameter of the operating hand wheel 12 is larger than the outer diameter of the first rotating rod 9 and the second rotating rod 10 and smaller than the inner edge contour diameter of the wellhead manhole 5 of the rubber dam valve well, so that the operating hand wheel 12 can freely enter and exit the wellhead manhole 5, and the unlocking handle 13 can be movably arranged on the operating hand wheel 12 up and down. The connecting member 14 is a slender pull rod or pull rope. The unlocking handle 13 controls the upper end of the connecting member 14. The lower end of the connecting member 14 is connected to the positioning stop device 11. The connecting member 14 is a straight line without elasticity. Pulling up the unlocking handle 13 can make the positioning stop device 11 release its stop function and then make the second rotating rod 10 move downward along the axial direction of the first rotating rod 9. If the positioning stop device 11 is arranged on the outer wall of the second rotating rod 10, the connecting member 14 that controls it is also arranged on the outside of the rubber dam valve control rod. Please refer to the attached Fig. 20 shown.
[0042] The unlocking handle 13 is connected to the upper end of the guide column 131, and the guide column 131 passes through from the upper side of the operating hand wheel 12 to the lower side of the operating hand wheel 12, and the guide column 131 can slide up and down in the channel through which it passes, and the cross-sectional shape of the guide column 131 is circular or a polygonal shape with 3 to 8 sides, and the lower end of the guide column 131 is connected to the limit plate 132 and the upper end of the connecting member 14 in sequence, and the limit plate 132 is circular or a polygonal shape with 3 to 8 sides, and the outer edge contour diameter of the limit plate 132 is larger than the edge of the channel through which the guide column 131 passes and does not touch the tube wall of the first rotating rod 9 and the second rotating rod 10, and the length of the guide column 131 is larger than the length of the channel through which it passes, and the length difference between the two is the up and down stroke of the unlocking handle 13, and the up and down stroke of the unlocking handle 13 is larger than the minimum unlocking stroke required by the positioning stop device 11 and smaller than the maximum unlocking stroke allowed by the positioning stop device 11.
[0043] The position of the anti-slip limit device 15 is at the lower side of the wellhead manhole 5 of the rubber dam valve well. The anti-slip limit device 15 limits the maximum upward stroke of the second rotating rod 10 to prevent the first rotating rod 9 and the second rotating rod 10 from being separated from the mutual axial fitting state. The scheme described in the present application does not recommend setting the positioning stop device 11 or the anti-slip limit device 15 on the outside of the rubber dam valve control rod at the wellhead manhole 5 and the manhole cover 6 to prevent inconvenience or damage due to bumps during operation.
[0044] As attached Fig.12 , Attachment Fig.13 , Attachment Fig.14 and attached Fig.15In the embodiment shown in the figure, the second rotating rod 10 is on the inner side of the first rotating rod 9. The connecting member 14 in the figure will not have any effect on the anti-slip limit device. The anti-slip limit device 15 is a one-way stop mechanism. The anti-slip limit device 15 does not affect the downward movement of the second rotating rod 10, but when the second rotating rod 10 moves upward to the set limit position, the second rotating rod 10 cannot continue to move upward. The anti-slip limit device 15 is arranged inside or outside the rubber dam valve control rod, wherein the attached Fig.12 and attached Fig.13 The embodiment of the anti-dropping limit device 15 is arranged inside the rubber dam valve control rod. Fig.14 and attached Fig.15 The embodiment of the anti-slip limit device 15 is arranged outside the rubber dam valve control rod, a transparent limit hole 902 is arranged on the tube wall near the upper end of the first rotating rod 9, and a transparent second through hole 102 is arranged on the tube wall near the lower end of the second rotating rod 10, the limit hole 902 is parallel to the cross section of the second through hole 102 and the vertical distance between them is the shortest, the plane where the cross section of the limit hole 902 is located is not in the same plane as the plane where the cross section of the positioning hole 901 is located, so that the positioning hole 901 will not affect the anti-slip limit device 15, and the anti-slip limit device 15 is arranged near the first rotating rod 9. The anti-slip limit device 15 is arranged on the tube wall at the upper end of the rod 9 or on the tube wall near the lower end of the second rotating rod 10. When the anti-slip limit device 15 is arranged on the tube wall near the upper end of the first rotating rod 9, the anti-slip limit device 15 is stuck at the position of the second through hole 102 of the second rotating rod 10 through the limiting hole 902, so that the second rotating rod 10 cannot continue to move upward. When the anti-slip limit device 15 is arranged on the tube wall near the lower end of the second rotating rod 10, the anti-slip limit device 15 is stuck at the position of the limiting hole 902 through the second through hole 102 of the second rotating rod 10, so that the second rotating rod 10 cannot continue to move upward.
[0045] In the attached Fig.12 In the embodiment, a second bracket 157 is arranged on the inner wall of the second rotating rod 10, and the third rotating shaft 152 can rotatably pass through the second bracket 157, the rotating shaft end of the push rod 151 and the center of the second torsion spring 150. Of course, as an optional embodiment, the second bracket can also be cancelled, and the third rotating shaft 152 can be arranged on the tube wall of the second rotating rod 10, so that the tube wall of the second rotating rod 10 plays the role of the second bracket 157. One end of the second torsion spring 150 is not against the inner wall of the second rotating rod 10, and the other end of the second torsion spring 150 is not against the push rod 151. The force direction of the second torsion spring 150 makes the top end of the push rod 151 press against the inner wall of the first rotating rod 9 through the second through hole 102. In this embodiment, a roller mechanism composed of a second roller 158 and a second wheel shaft is arranged at the top end of the push rod 151. When the second rotating rod 10 moves upward to the maximum stroke, as shown in the attached figure Fig.13As shown, the top end of the push rod 151 rests on the upper edge of the limiting hole 902, and the lower side of the push rod 151 rests on the lower edge of the second through hole 102, so that the second rotating rod 10 cannot continue to move upward, thereby achieving the effect of limiting and preventing disengagement. At this time, if the second rotating rod 10 moves downward, the push rod 151 will disengage from the limiting hole 902 along the lower edge of the second through hole 102, and will not affect the continued operation of the second rotating rod 10.
[0046] By contrast, it is easy to understand the attached Fig.14 and attached Fig.15 The structure and specific working principle of the embodiment of the anti-slip limit device 15 are not described in detail here.
[0047] Of course, by analogy, it is easy to obtain an embodiment of the anti-slip limit device 15 when the second rotating rod 10 is mounted on the outer side of the first rotating rod 9, and its structure and specific working principle are also easy to understand, which will not be described in detail here.
[0048] As attached Figure 2 and attached Figure 3 The embodiment of the anti-slip limit device 15 shown in the figure, the anti-slip and stop device 15 includes a limit rope 16, the upper end of the limit rope 16 is connected to the upper connection point 161 of the lower end of the second rotating rod 10, and the lower end of the limit rope 16 is connected to the lower connection point 162 of the lower end of the first rotating rod 9. The length of the limit rope 16 is equal to the straight-line distance between the upper connection point 161 and the lower connection point 162 when the second rotating rod 10 reaches the set limit stroke upward. The advantages of this embodiment are simple structure and high reliability, but it bends in the tube and is easy to wear against the tube wall, so it is advisable to select polymer synthetic fibers such as POM, PE, PP, PA, and the inner wall of the first rotating rod 9 should be smooth and free of burrs.
[0049] As attached Figure 3 As shown, after the rubber dam valve control rod described in the present application is stretched to reach the set positioning point, rotating the operating hand wheel 12 can rotate the second rotating rod 10, thereby driving the first rotating rod 9, the single-section cross-axis universal joint 8 and the handwheel connecting device 7 and the valve handwheel 3 of the rubber dam valve 2 to rotate, thereby realizing the operation of the rubber dam valve 2.
[0050] As attached Fig.18 , Attachment Fig.19 and attached Fig. 20 As shown, when the first rotating rod 9 is sleeved on the outside of the second rotating rod 10, a tubular protective ring sleeve 17 is arranged around the first rotating rod 9 on the lower end surface of the operating hand wheel 12, and the axial length of the tubular protective ring sleeve 17 is 20 cm to 50 cm to prevent the operator's hand from touching the upper end of the first rotating rod 9 and causing squeezing damage. The tubular protective ring sleeve 17 does not affect the normal movement of the second rotating rod 10, and only plays a role of safety protection.
[0051] When the rubber dam valve control rod is retracted and stored in the rubber dam valve well, its top end does not exceed the wellhead manhole 5 and is not lower than 0.3 meters below the wellhead manhole 5. The solution described in the present application preferably sets its top end at the wellhead manhole 5, so that the operating hand wheel 12 can lean against or set a hook to hang on the inner wall of the wellhead manhole 5, which is conducive to pulling out and lowering the rubber dam valve control rod. When its top end is below the wellhead manhole 5, it can be considered to set a corresponding device such as a hook to make it not exceed 0.3 meters, because the arm length of most adults is about 0.6 meters, and a position that is too low is very unfavorable for the use of the rubber dam valve control rod.
[0052] The length of the second rotating rod 10 is 1.5 meters to 2.5 meters. In order to ensure the stability of the rubber dam valve control rod and the normal arrangement of the corresponding structural parts, when the second rotating rod 10 reaches the maximum stroke, at least 20 cm of length should be reserved to overlap with the first rotating rod 9. If an operating height of 1.3 meters is selected, the lower limit of the second rotating rod 10 is not less than 1.5 meters. For most ordinary rubber dam valve control rods, the upper limit length of the second rotating rod 10 should not exceed 2 meters. For rubber dam valve control rods with higher requirements, the overlapping length of the second rotating rod 10 and the first rotating rod 9 is 50 cm. In order to ensure that personnel or other equipment can smoothly enter and exit the rubber dam valve well, the extended length of the second rotating rod 10 is preferably 2 meters, and the upper limit of the second rotating rod 10 does not exceed 2.5 meters. Compared with the operating rod of the prior art, the length of the second rotating rod 10 is greatly reduced, and the effect is significant.
[0053] The length of the first rotating rod 9 is not less than that of the second rotating rod 10. Compared with the operating rod of the prior art, even under the condition of the same cross-sectional area, the mass of the second rotating rod 10 is greatly reduced, so that the operation of adjusting the height up and down is very light. Too much mass is not conducive to the operation of the rubber dam control rod, and its downward impact force is very large. However, combined with the scheme described in the present application and the common knowledge in the field, it is easy to understand that the mass of the second rotating rod 10 accounts for the vast majority of the total mass of the movable components of the rubber dam control rod described in the present application. For a shorter second rotating rod 10, the total mass will be lower. By comparison, it can be seen that the scheme described in the present application has significant progress.
[0054] If the existing rigid rod structure is used to directly connect the rubber dam valve handwheel, the upper end of the operating rod will inevitably produce lateral movement during operation, which is very likely to damage the operating rod and the rubber dam valve handwheel. Figure 2 and attached Figure 3As shown, the solution described in the present application includes a single-section cross-axis universal joint 8, the input shaft of the single-section cross-axis universal joint 8 is connected to the lower end of the first rotating rod 9, and the output shaft of the single-section cross-axis universal joint 8 is connected to the handwheel connecting device 7. This solution solves the damage to the rubber dam valve control rod and the valve handwheel caused by the rigid rod structure, and also allows the rubber dam valve control rod to be tilted, so that the operation of the valve is very flexible and can well adapt to the operator standing at the rubber dam valve well for operation. The valve operating rod of the prior art has always insisted on using a rigid rod structure with a fixed length, and this idea of the prior art has never changed.
[0055] The solution described in the present application allows the rubber dam valve control rod to be tilted, so the outer wall of the rubber dam valve control rod described in the present application may touch the inner wall edge of the wellhead manhole 5. As a preferred solution, the solution described in the present application is preferably to set the anti-slip limit device 15, the connecting piece 14, and the positioning and stopping device 11 inside the rubber dam valve control rod. Of course, the present application does not exclude the feasibility of other embodiments based on the solution described in the present application.
[0056] The operation mode of the rubber dam control lever of the present application is as follows: the operator first opens the manhole cover 6, the operator stands at the rubber dam valve well, bends down, holds the operating hand wheel 12 from the wellhead manhole 5 and pulls it upwards. In the process of pulling upwards, a metal collision sound is usually heard, which is the sound of the top of the stop bracket 111 of the positioning stop device 11 touching the pipe wall. When the operating hand wheel 12 reaches a height suitable for the operator, the operator continues to hold the operating hand wheel 12 and moves it slightly downwards until it stops. At this time, the positioning stop device 11 plays a role, and the operator can turn the operating hand wheel 12 to control the operation of the rubber dam valve 2; after the operation is completed, the operator pulls up the unlocking handle 13, at this time, the operating hand wheel 12 and the second rotating rod 10 will also move slightly upwards, releasing the positioning stop function, and continues to hold the unlocking handle 13 and move it downwards. At the same time, the operating hand wheel 12 and the second rotating rod 10 will also move downwards under the action of gravity, so that the rubber dam valve control rod is retracted to the storage length and no longer moves, and then the operator can let go, cover the manhole cover 6, and complete this operation task. According to common knowledge in the art, as usage experience accumulates, the operation mode and method will tend to be improved, and the solution described in this application may also be partially improved.
[0057] Usually, there is a certain difference in the depth of the rubber dam valve well. In order to make the production of the rubber dam valve control rod described in the present application serialized and standardized, the scheme described in the present application can also use the positioning stop device 11 and the positioning hole 901 to determine the required contraction of the rubber dam valve control rod to the required length that can be accommodated, without having to carry out targeted customized design for each rubber dam valve well.
[0058] Like all technical solutions, the solution described in this application may also have defects, but these defects will not change the development direction of the technology in this field led by the technical solution described in this application. With the advancement of technology, the gradual resolution of these defects will make the solution described in this application perfect, and even propose better ideas for the development of technology in this field again.
[0059] Of course, without departing from the framework of the present application, there may be other options and developments as well as equivalent devices that we can foresee.
Claims
1. A rubber dam valve control rod, comprising a hand wheel connecting device (7), a single-section cross-axis universal joint (8), a first rotating rod (9), a second rotating rod (10), a positioning and stopping device (11), an operating hand wheel (12), an unlocking handle (13), a connecting piece (14) and an anti-dropping limit device (15), characterized in that: The lower end of the handwheel connecting device (7) is connected to the valve handwheel (3) of the rubber dam valve (2), the upper end of the handwheel connecting device (7) is connected to the output shaft of the single-section cross-axis universal joint (8), the input shaft of the single-section cross-axis universal joint (8) is connected to the lower end of the first rotating rod (9), the first rotating rod (9) and the second rotating rod (10) are polygonal hollow tubes with the same cross-sectional shape, the number of sides of the polygon is 3 to 8, the length of the first rotating rod (9) is not less than the length of the second rotating rod (10), the first rotating rod (9) and the second rotating rod (10) are axially sleeved together, a gap is set between the first rotating rod (9) and the second rotating rod (10), so that the first rotating rod (9) and the second rotating rod (10) are ) forms a retractable structure, at least one transparent positioning hole (901) is axially arranged on the side wall of the first rotating rod (9), and a positioning stop device (11) and a transparent first through hole (101) are arranged on the lower end tube wall of the second rotating rod (10), the cross section of the first through hole (101) is parallel to the cross section of the positioning hole (901) and the vertical distance between the two is the shortest, the positioning stop device (11) is a controllable one-way stop mechanism, the positioning stop device (11) does not affect the upward movement of the second rotating rod (10), so that the second rotating rod (10) relies on the positioning stop device (11) to pass through the first through hole (101) and is arranged at the position of the corresponding positioning hole (901) of the first rotating rod (9) without falling, the operation The axial lower end of the hand wheel (12) is connected to the upper end of the second rotating rod (10), the upper end of the second rotating rod (10) is in a blocked shape, the outer edge profile diameter of the operating hand wheel (12) is larger than the outer diameter of the first rotating rod (9) and the second rotating rod (10) and smaller than the inner edge profile diameter of the wellhead manhole (5) of the rubber dam valve well, so that the operating hand wheel (12) can freely enter and exit the wellhead manhole (5), the unlocking handle (13) is movably arranged on the operating hand wheel (12) up and down, the connecting piece (14) is a slender pull rod or a pull rope, the unlocking handle (13) controls the upper end of the connecting piece (14), the lower end of the connecting piece (14) is connected to the positioning stop device (11), and the connecting piece (14) is a straight non-elastic The locking device (11) is linear, and pulling the unlocking handle (13) upwards can release the locking function of the positioning locking device (11), thereby allowing the second rotating rod (10) to move downward along the axial direction of the first rotating rod (9). The anti-slip limit device (15) is located at the lower side of the wellhead manhole (5) of the rubber dam valve well. The anti-slip limit device (15) limits the maximum upward stroke of the second rotating rod (10) to prevent the first rotating rod (9) and the second rotating rod (10) from being separated from the mutually axially fitted state. The operating hand wheel (12) can rotate the second rotating rod (10), thereby driving the first rotating rod (9), the single-section cross-axis universal joint (8), the hand wheel connecting device (7), and the valve hand wheel (3) of the rubber dam valve (2) to rotate, thereby realizing the operation of the rubber dam valve (2).
2. The rubber dam valve control rod according to claim 1, characterized in that: When the first rotating rod (9) is sleeved on the outside of the second rotating rod (10), a tubular protective ring sleeve (17) is arranged around the first rotating rod (9) on the lower end surface of the operating hand wheel (12), and the axial length of the tubular protective ring sleeve (17) is 20 cm to 50 cm, so as to prevent the operator's hand from touching the upper end of the first rotating rod (9) and causing squeezing damage. The tubular protective ring sleeve (17) does not affect the normal movement of the second rotating rod (10).
3. The rubber dam valve control rod according to claim 1, characterized in that: When the cross-sections of the first rotating rod (9) and the second rotating rod (10) are rectangular, the length-to-width ratio of the rectangle is 1:1 to 5:
3.
4. The rubber dam valve control rod according to claim 1, characterized in that: When the number of the positioning holes (901) is not less than 2, each positioning hole (901) is arranged along an axial straight line of the first rotating rod (9), and the distance between adjacent positioning holes (901) is 2 cm to 20 cm.
5. The rubber dam valve control rod according to claim 1, characterized in that: When the rubber dam valve control rod is stored in the rubber dam valve well, its uppermost end does not exceed the wellhead manhole (5) and is not lower than 0.3 meters from the wellhead manhole (5).
6. The rubber dam valve control rod according to claim 1, characterized in that: The length of the second rotating rod (10) is 1.5 meters to 2.5 meters.
7. The rubber dam valve control rod according to claim 1, characterized in that: The minimum value of the gap enables the first rotating rod (9) and the second rotating rod (10) to smoothly perform relative axial linear motion, and the maximum value of the gap enables the first rotating rod (9) and the second rotating rod (10) to perform relative circumferential motion of no more than 6 degrees.
8. The rubber dam valve control rod according to claim 1, characterized in that: The unlocking handle (13) is connected to the upper end of a guide column (131), and the guide column (131) passes through from the upper side of the operating hand wheel (12) to the lower side of the operating hand wheel (12). The guide column (131) can slide up and down in the hole through which it passes. The cross-sectional shape of the guide column (131) is circular or polygonal with 3 to 8 sides. The lower end of the guide column (131) is connected to a limit plate (132) and an upper end of a connecting member (14) in sequence. The limit plate (132) is circular or polygonal with 3 to 8 sides. The limit plate (132) has a polygonal shape, the outer edge profile diameter of which is larger than the edge of the hole through which the guide column (131) passes and does not touch the tube wall of the first rotating rod (9) and the second rotating rod (10), the length of the guide column (131) is larger than the length of the hole through which it passes, and the length difference between the two is the up-and-down stroke of the unlocking handle (13), and the up-and-down stroke of the unlocking handle (13) is larger than the minimum unlocking stroke required by the positioning stop device (11) and smaller than the maximum unlocking stroke allowed by the positioning stop device (11).
9. The rubber dam valve control rod according to claim 1, characterized in that: The anti-slip limit device (15) is a one-way stop mechanism. The anti-slip limit device (15) does not affect the downward movement of the second rotating rod (10), but prevents the second rotating rod (10) from continuing to move upward when the second rotating rod (10) moves upward to a set limit position. The anti-slip limit device (15) is arranged inside or outside the rubber dam valve control rod. A transparent limit hole (902) is arranged on the tube wall near the upper end of the first rotating rod (9), and a transparent second through hole (102) is arranged on the tube wall near the lower end of the second rotating rod (10). The cross sections of the limit hole (902) and the second through hole (102) are parallel and the vertical distance between them is the shortest. The plane where the cross section of the limit hole (902) is located is parallel to the plane where the cross section of the positioning hole (901) is located. The two ends of the first rotating rod (9) and the second rotating rod (10) are not in the same plane. The anti-slip limit device (15) is arranged on the tube wall near the upper end of the first rotating rod (9) or on the tube wall near the lower end of the second rotating rod (10). When the anti-slip limit device (15) is arranged on the tube wall near the upper end of the first rotating rod (9), the anti-slip limit device (15) is inserted through the limiting hole (902) to be stuck at the position of the second through hole (102) of the second rotating rod (10), thereby preventing the second rotating rod (10) from continuing to move upward. When the anti-slip limit device (15) is arranged on the tube wall near the lower end of the second rotating rod (10), the anti-slip limit device (15) is inserted through the second through hole (102) of the second rotating rod (10) to be stuck at the position of the limiting hole (902), thereby preventing the second rotating rod (10) from continuing to move upward.
10. The rubber dam valve control rod according to claim 1, characterized in that: The anti-slip and anti-retraction device (15) comprises a limit pull rope (16), the upper end of the limit pull rope (16) is connected to an upper connection point (161) at the lower end of the second rotating rod (10), and the lower end of the limit pull rope (16) is connected to a lower connection point (162) at the lower end of the first rotating rod (9), and the length of the limit pull rope (16) is equal to the straight-line distance between the upper connection point (161) and the lower connection point (162) when the second rotating rod (10) reaches a set limit stroke upward.