A hardware production surface damage detection equipment
By designing a hardware detection device that combines a multi-vision detection camera and a detection disc, the problems of discontinuous and incomplete detection of the central shaft hardware in the prior art are solved, and efficient and accurate hardware detection is achieved.
Patent Information
- Application Number
- CN202411323939.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2044-09-23
AI Technical Summary
The existing visual inspection system is difficult to achieve continuous detection of shaft hardware, especially the detection of longer hardware and hollow hardware is not comprehensive enough.
A hardware production surface damage detection equipment is designed, and multiple visual inspection cameras are used to conduct comprehensive inspection of the outer and inner surfaces. Combined with the detection disc, U-shaped locker, arc pallet, rotating assembly and cylinder structures, the continuous detection of shaft hardware is achieved.
It realizes continuous detection of shaft hardware, improves detection efficiency and accuracy, adapts to hardware of different lengths and diameters, and can effectively detect the inner surface defects of hollow hardware.
Smart Images

Figure CN119198768B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of hardware detection, and in particular to a hardware production surface damage detection device. Background Art
[0002] Hardware is a machine part or component made of hardware. It can be used alone or as an auxiliary tool. For example, hardware tools, hardware parts, daily hardware, construction hardware, and security products. Among them, shaft hardware is widely used, especially in the field of automation, such as various connecting shafts, drive shafts, camshafts, etc.
[0003] In the field of industrial manufacturing, shaft hardware plays a vital role. After production, it is necessary to detect surface defects such as flash and burrs, which will affect the normal operation and safety of the equipment.
[0004] At present, the naked eye is generally used to directly detect and screen defective hardware, which is inaccurate. Machine vision inspection systems have also emerged. The visual inspection system can detect the threads, gears, inner and outer diameters, hole spacing, burrs, cracks and other problems of shaft hardware that cannot be detected or missed by the naked eye. However, the existing visual inspection system for the inspection of shaft hardware often cannot achieve a continuous inspection process, the inspection of longer shaft hardware is not comprehensive enough, and the interior of some hollow shaft hardware cannot be effectively inspected. Summary of the invention
[0005] In response to the above problems, the present invention provides a surface damage detection device for hardware production, which can continuously complete the detection process of shaft hardware and use multiple visual inspection cameras to complete the comprehensive inspection process of the outer and inner surfaces with high detection efficiency and accuracy.
[0006] To solve the above problems, the technical solution adopted by the present invention is:
[0007] A surface damage detection device for hardware production comprises a detection disk, a plurality of placement grooves are radially arranged on the circumferential disk surface of the detection disk, a U-shaped holder which can move radially and is used for clamping shaft hardware is slidably installed in the placement groove, a height-adjustable arc-shaped support plate is installed in the middle of the U-shaped holder, an abutment tube is elastically installed on the inner side end of the U-shaped holder, an inner abutment plate is fixedly installed on the end of the abutment tube, an outer abutment plate corresponding to the inner abutment plate is rotatably connected to the outer side end of the U-shaped holder, a loading position, four outer surface detection positions, an inner surface detection position and a unloading position are sequentially arranged on the circumference of the detection disk, a base is installed below the detection disk, and an extension support is fixedly connected at the center of the base An installation column extends to the center of the inspection disk, and a rotating component that can drive the anti-tube to rotate 90° is installed at the top of the installation column corresponding to the four outer surface inspection positions. A top plate is installed above the inspection disk, and a top visual inspection camera is installed on the top plate at the four outer surface inspection positions corresponding to the four outer surface inspection positions. An electric slide rail is installed on the side of the inspection disk corresponding to the inner surface inspection position, and a side visual inspection camera is installed on the electric slide rail. The shooting end of the side visual inspection camera is fixedly installed with a focusing tube that can be inserted into shaft hardware, and a reflection component is installed at the end of the focusing tube. A light beam adapted to the reflection component is fixedly installed at the top of the installation column corresponding to the inner surface inspection position.
[0008] Preferably, a servo motor is fixedly mounted on the top of the mounting column, an output end of the servo motor is fixedly connected to the detection disk via a connecting frame, and the detection disk is rotatably sleeved on the top of the mounting column.
[0009] Preferably, the base is fixedly connected to a mounting ring which is sleeved on the periphery of the detection disk, and first cylinders are radially mounted on the side walls of the mounting ring corresponding to the four outer surface detection positions, and the telescopic end of the first cylinder is adapted to a U-shaped holder, and the circumferential inner side of the detection disk is rotatably connected to a plurality of telescopic tubes, and the telescopic ends of the telescopic tubes extend into corresponding placement grooves and are rotatably connected to corresponding U-shaped holders, and a first spring is elastically mounted in the telescopic tubes.
[0010] Preferably, the rotating assembly includes four arc-shaped tooth plates fixedly mounted on the circumferential top of the mounting column, the four arc-shaped tooth plates corresponding to the four outer surface detection positions in a one-to-one offset manner, the inner end of the telescopic tube is fixedly connected with a gear that cooperates with the arc-shaped tooth plate, and the telescopic end of the telescopic tube is elastically connected to the anti-tube through a second spring.
[0011] Preferably, a second vertical cylinder is fixedly installed on both sides of the mounting column, the telescopic end of the second cylinder is fixedly connected to an annular plate sleeved on the mounting column, the top of the annular plate is rotatably connected to a lifting plate sleeved on the periphery of the mounting column, the bottom of the detection plate is fixedly connected to a plurality of guide rods passing through the lifting plate, and the bottom of the arc-shaped support plate is connected to the lifting plate via a connecting assembly.
[0012] Preferably, the connecting assembly includes a connecting rod fixedly connected to the bottom of the arc-shaped support plate, the bottom of the U-shaped seat and the bottom of the placement groove are provided with a discharge port for the connecting rod to pass through, the lower end of the connecting rod is fixedly connected to a C-shaped frame, and the two ends of the C-shaped frame are slidably connected to the lifting plate through a pair of slides.
[0013] Preferably, the reflective assembly includes a mounting rod fixedly connected to the shooting end of the side visual detection camera, the mounting rod extends out of the focusing tube and is fixedly connected to a first conical reflector and a second conical reflector, the second conical reflector faces the light beam, the first conical reflector faces the focusing tube, and the outer end of the U-shaped socket and the outer abutment plate are provided with openings for the focusing tube to pass through.
[0014] Preferably, the cone angle of the first conical reflector is 90°, and the cone angle of the second conical reflector is 60°.
[0015] Preferably, strip grooves are provided on both sides of the discharge port at the bottom of the placement groove, and pull rods are elastically connected to the strip grooves through a third spring. A pair of pull rods respectively abut against both sides of the connecting rod. A control component for controlling the power on and off of the third spring and the second spring is installed on the detection plate, and a pair of discharge ports are provided on the lifting plate at the position corresponding to the discharge port.
[0016] Preferably, the control component includes multiple sets of electrical terminals embedded on the inner wall of the detection disk, and the multiple sets of electrical terminals are electrically connected to the corresponding second springs and a pair of third springs respectively. The top of the mounting column is equipped with electrical sockets that cooperate with the electrical terminals at the upper material position and the lower material position, and the electrical sockets are externally connected to a controller.
[0017] The beneficial effects of the present invention are:
[0018] 1. By setting the inspection disk, loading position, four outer surface inspection positions, inner surface inspection position and unloading position, the shaft hardware can be loaded onto the U-shaped holder through the loading position, and the servo motor drives the inspection disk to rotate, passing through the four outer surface inspection positions and the inner surface inspection positions in turn, automatically completing the inner and outer surface inspection process, and finally turning to the unloading position for unloading, which can continuously complete the inspection process of shaft hardware with high inspection efficiency.
[0019] 2. By installing the abutment tube, the inner abutment plate, the outer abutment plate and the arc-shaped support plate, the height of the arc-shaped support plate can be adjusted according to the diameter of the shaft hardware. It is only necessary to start a pair of second cylinders to drive the annular plate to rise and fall, and then drive multiple connecting components to rise and fall through the lifting plate, thereby driving multiple arc-shaped support plates to rise and fall synchronously. The axis of the shaft hardware is always aligned with the axis of the outer abutment plate and the inner abutment plate. The shaft hardware is clamped under the elastic force of the second spring, thereby adapting to shaft hardware of different lengths, and has strong versatility.
[0020] 3. By installing the rotating assembly, four top visual inspection cameras and the first cylinder, the inspection disk drives the clamped shaft hardware to pass through four outer surface inspection positions in sequence. After the gear at the inner end of the telescopic tube passes through the corresponding arc-shaped tooth plate, the clamped shaft hardware is rotated 90° through the telescopic tube and the abutment tube, and then turned to the bottom of the top visual inspection camera, and the image of the top half side is captured for processing and analysis. After passing through the four arc-shaped tooth plates in sequence, the four half sides of the shaft hardware are photographed and inspected separately to complete the entire outer surface inspection process. The camera only needs to take photos of one side each time, and there is no need for continuous rotation and continuous shooting, which greatly improves the image processing efficiency. The U-shaped holder is pushed to move radially by the first cylinder, which can drive the longer shaft hardware to pass through the bottom of the top visual inspection camera in sections to complete the inspection process of the longer shaft hardware.
[0021] 4. By installing the side vision inspection camera, focusing tube, reflection component and light beam, for the inspection of inner surface defects of hollow shaft hardware, when it turns to the inner surface inspection position, the electric slide rail drives the side vision inspection camera to move radially, driving the focusing tube and the reflection component through the opening into the shaft hardware. The light emitted by the light beam passes through the telescopic tube and the anti-tube into the shaft hardware, and is evenly reflected circumferentially by the second conical reflector to form a halo on the inner wall of the shaft hardware. The light of the halo is reflected into the focusing tube by the first conical reflector, and finally the circumferential inner wall of the halo segment is photographed by the side vision inspection camera, and the radial movement is coordinated to complete the entire inner surface inspection process.
[0022] 5. By installing the discharge port, the third spring, the pull rod, the discharge port and the control component, after the U-shaped holder is turned to the loading position, the power socket contacts the corresponding power head, and the controller energizes the corresponding second spring to shrink it, which can shrink the push tube to facilitate the placement of shaft hardware. When it is turned to the discharge position, the controller controls the push tube to shrink again to release the shaft hardware. At the same time, according to the test results, the corresponding third spring is controlled to be energized and shrink, and the connecting rod is pulled to the corresponding side by the pull rod, and then the arc-shaped support plate is moved to the corresponding side, corresponding to the corresponding end of the shaft hardware. The shaft hardware in the released state can tilt to the side without support due to uneven force at both ends, and fall to the corresponding discharge port through the discharge port, completing the sorting process of defective products. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 A top view of the detection disk of the present invention;
[0024] Figure 2 A top view of the present invention;
[0025] Figure 3 for Figure 1 Sectional view at AA in the figure;
[0026] Figure 4 is a cross-sectional view of the telescopic tube of the present invention;
[0027] Figure 5 A top view of a placement slot of the present invention;
[0028] Figure 6 It is a schematic diagram of the structure of the connection assembly of the present invention;
[0029] Figure 7 A top view of the lifting plate of the present invention;
[0030] Figure 8 It is a schematic diagram of the inner surface detection state of the present invention.
[0031] In the figure: 1 detection plate, 2 mounting column, 3 mounting ring, 4 loading position, 5 unloading position, 6 inner surface detection position, 7 outer surface detection position, 8 first cylinder, 9 placement slot, 10 U-type card seat, 11 pipe, 12 discharge port, 13 arc support plate, 14 telescopic tube, 15 arc gear plate, 16 gear, 17 servo motor, 18 light beam, 19 side visual inspection camera, 20 focusing tube, 21 electric slide rail, 22 top visual inspection camera, 23 top plate, 24 second spring, 25 first spring, 26 inner abutment plate, 27 pull rod, 28 outer abutment plate, 29 opening, 30 third spring, 31 connecting rod, 32 second conical reflector, 33 first conical reflector, 34 mounting rod, 35 shaft hardware, 36 C-type frame, 37 base, 38 second cylinder, 39 annular plate, 40 guide rod, 41 lifting plate, 42 unloading port, 43 connecting frame, 44 electric head, 45 slideway. DETAILED DESCRIPTION
[0032] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present invention, so the present invention is not limited by the specific implementation disclosed below.
[0033] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation method.
[0034] Reference Figure 1-8A surface damage detection device for hardware production includes a detection disk 1. A loading position 4, four outer surface detection positions 7, an inner surface detection position 6 and a unloading position 5 are sequentially arranged on the circumference of the detection disk 1. A plurality of placement grooves 9 are radially arranged on the circumferential disk surface of the detection disk 1. A U-shaped card seat 10 that can be radially moved and used for clamping shaft hardware is slidably installed in the placement groove 9. A servo motor 17 is fixedly installed on the top of the mounting column 2. The output end of the servo motor 17 is fixedly connected to the detection disk 1 through a connecting frame 43. The detection disk 1 is rotatably sleeved on the top of the mounting column 2. The servo motor 17 drives the detection disk 1 to rotate, passes through the four outer surface detection positions 7 and the inner surface detection position 6 in sequence, automatically completes the detection process of the inner and outer surfaces, and finally turns to the unloading position 5 for unloading. The detection process of shaft hardware can be completed continuously, and the detection efficiency is high.
[0035] A height-adjustable arc-shaped support plate 13 is installed in the middle of the U-shaped holder 10, and a vertical second cylinder 38 is fixedly installed on both sides of the mounting column 2. The telescopic end of the second cylinder 38 is fixedly connected to an annular plate 39 sleeved on the mounting column 2, and the top of the annular plate 39 is rotatably connected to a lifting plate 41 sleeved on the periphery of the mounting column 2. The bottom of the detection plate 1 is fixedly connected to a plurality of guide rods 40 passing through the lifting plate 41. The bottom of the arc-shaped support plate 13 is connected to the lifting plate 41 through a connecting assembly, and the connecting assembly includes a connecting rod 3 fixedly connected to the bottom of the arc-shaped support plate 13. 1. The bottom of the U-shaped holder 10 and the bottom of the placement groove 9 are both provided with a discharge port 12 for the connecting rod 31 to pass through. The lower end of the connecting rod 31 is fixedly connected to a C-shaped frame 36. The two ends of the C-shaped frame 36 are slidably connected to the lifting plate 41 through a pair of slideways 45. A pair of second cylinders 38 are started to drive the annular plate 39 to rise and fall, and then the lifting plate 41 drives the multiple connecting components to rise and fall, thereby driving the multiple arc-shaped supporting plates 13 to rise and fall synchronously, and always keeping the axis of the shaft hardware corresponding to the axis of the outer plate 28 and the inner plate 26, so as to adapt to shaft hardware of different diameters.
[0036] The inner end of the U-shaped holder 10 is elastically mounted with a push tube 11, and the end of the push tube 11 is fixedly mounted with an inner push plate 26. The outer end of the U-shaped holder 10 is rotatably connected with an outer push plate 28 corresponding to the inner push plate 26. Under the elastic force of the second spring 24, shaft hardware is clamped by the inner push plate 26 and the outer push plate 28, thereby adapting to shaft hardware of different lengths.
[0037] Furthermore, a mounting ring 3 sleeved on the periphery of the detection disk 1 is fixedly connected to the base 37, and a first cylinder 8 is radially installed on the side walls of the mounting ring 3 corresponding to the four outer surface detection positions 7, and the telescopic end of the first cylinder 8 is adapted to the U-shaped holder 10. A plurality of telescopic tubes 14 are rotatably connected to the circumferential inner side of the detection disk 1, and the telescopic ends of the telescopic tubes 14 extend into the corresponding placement grooves 9 and are rotatably connected to the corresponding U-shaped holder 10. A first spring 25 is elastically installed in the telescopic tube 14, and the U-shaped holder 10 is pushed radially by the first cylinder 8, thereby driving longer shaft hardware to pass in sections directly under the top visual inspection camera 22, thereby completing the inspection process of longer shaft hardware.
[0038] A base 37 is installed below the detection disk 1, and a mounting column 2 extending to the center of the detection disk 1 is fixedly connected at the center of the base 37. A rotating assembly that can drive the abutment tube 11 to rotate 90° is installed at the top of the mounting column 2 corresponding to the four outer surface detection positions 7. The rotating assembly includes four arc-shaped toothed plates 15 fixedly installed at the top of the mounting column 2 in the circumferential direction. The four arc-shaped toothed plates 15 correspond to the four outer surface detection positions 7 one by one. The inner side end of the telescopic tube 14 is fixedly connected to a gear 16 that cooperates with the arc-shaped toothed plate 15. The telescopic end of the telescopic tube 14 passes through the first The two springs 24 are elastically connected to the abutment tube 11. After the gear 16 at the inner end of the telescopic tube 14 passes through the corresponding arc-shaped tooth plate 15, the telescopic tube 14 and the abutment tube 11 can only radially expand and contract, and cannot rotate relative to each other. The clamped shaft hardware is rotated 90° through the telescopic tube 14 and the abutment tube 11, and then rotated to the bottom of the top visual inspection camera 22, and the image of the top half side is captured for processing and analysis. It passes through four arc-shaped tooth plates 15 in turn, and the four half sides of the shaft hardware are separately photographed and inspected, thereby completing the entire outer surface inspection process.
[0039] A top plate 23 is installed above the inspection disk 1, and top visual inspection cameras 22 are installed on the top plate 23 corresponding to the four outer surface inspection positions 7. The camera only needs to take photos of a single side each time, and there is no need for continuous rotation and continuous shooting, which greatly improves the image processing efficiency.
[0040] An electric slide rail 21 is installed on one side of the inspection disk 1 corresponding to the inner surface inspection position 6, and a side vision inspection camera 19 is installed on the electric slide rail 21. A focusing tube 20 that can be inserted into the shaft hardware is fixedly installed on the shooting end of the side vision inspection camera 19, and a reflection component is installed on the end of the focusing tube 20. A light beam 18 adapted to the reflection component is fixedly installed at the top of the mounting column 2 corresponding to the inner surface inspection position 6. The reflection component includes a mounting rod 34 fixedly connected to the shooting end of the side vision inspection camera 19, and the mounting rod 34 extends out of the focusing tube 20 and is fixedly connected to a first conical reflector 33 and a second conical reflector 32. The second conical reflector 32 is directly opposite to the light beam 18, and the first conical reflector 33 is directly opposite to the light beam 18. For the focusing tube 20, an opening 29 for the focusing tube 20 to pass through is provided on the outer end of the U-shaped holder 10 and the outer abutment plate 28. The electric slide rail 21 drives the side vision inspection camera 19 to move radially, driving the focusing tube 20 and the reflection component to pass through the opening 29 and enter the shaft hardware. The light emitted by the light beam 18 passes through the telescopic tube 14 and the abutment tube 11 and enters the shaft hardware. It is evenly reflected circumferentially by the second conical reflector 32 to form a halo on the inner wall of the shaft hardware. The light of the halo is reflected into the focusing tube 20 by the first conical reflector 33, and finally the circumferential inner wall of the halo segment is photographed by the side vision inspection camera 19, and the radial movement is coordinated to complete the inspection process of the entire inner surface.
[0041] Furthermore, the cone angle of the first conical reflector 33 is 90°, and the cone angle of the second conical reflector 32 is 60°. The light beam 18 irradiating the second conical reflector 32 can be reflected to the circumferential position of the first conical reflector 33, and then reflected into the focusing tube 20 through the first conical reflector 33.
[0042] Furthermore, strip grooves are provided on both sides of the discharge port 12 at the bottom of the placement groove 9, and a pull rod 27 is elastically connected to the strip groove through a third spring 30. A pair of pull rods 27 respectively abut against both sides of the connecting rod 31. A control component for controlling the power on and off of the third spring 30 and the second spring 24 is installed on the detection disk 1. A pair of discharge ports 42 are provided at the position corresponding to the discharge port 12 on the lifting disk 41. The control component includes a plurality of groups of electrical connectors 44 embedded on the inner side wall of the detection disk 1. The plurality of groups of electrical connectors 44 are respectively electrically connected to the corresponding second springs 24 and a pair of third springs 30. The top of the mounting column 2 is connected to the upper material position 4 and the lower material position 5, respectively, and a power socket that cooperates with the power head 44 is installed. The power socket is externally connected to a controller, and according to the detection result, the corresponding third spring 30 is controlled to be energized and contracted, and the connecting rod 31 is pulled to the corresponding side by the pull rod 27, thereby moving the arc-shaped support plate 13 to the corresponding side, corresponding to the corresponding end of the shaft hardware. The shaft hardware in the released state can tilt to the side without support force due to uneven force on both ends, and fall to the corresponding lower material port 42 through the discharge port 12, completing the sorting process of defective products.
[0043] To adjust the height of the arc support plate 13 according to the diameter of the shaft hardware, it is only necessary to start a pair of second cylinders 38 to drive the annular plate 39 to rise and fall, and then drive multiple connecting components to rise and fall through the lifting plate 41, thereby driving multiple arc support plates 13 to rise and fall synchronously, and always keep the axis of the shaft hardware corresponding to the axis of the outer resistance plate 28 and the inner resistance plate 26. Under the elastic force of the second spring 24, the shaft hardware is clamped by the inner resistance plate 26 and the outer resistance plate 28, thereby adapting to shaft hardware of different lengths.
[0044] Start the servo motor 17, and drive the inspection disk 1 to rotate through the connecting frame 43, and drive the clamped shaft hardware to pass through the four outer surface inspection positions 7 in sequence. After the gear 16 at the inner end of the telescopic tube 14 passes through the corresponding arc-shaped tooth plate 15, since the telescopic tube 14 and the abutment tube 11 can only radially expand and contract, and cannot rotate relatively, the clamped shaft hardware is rotated 90° through the telescopic tube 14 and the abutment tube 11, and then rotated to the bottom of the top visual inspection camera 22, and the image of the top half side is captured for processing and analysis, and passes through the four arc-shaped tooth plates 15 in sequence, and the four half sides of the shaft hardware are separately photographed and inspected, and the entire outer surface inspection process can be completed. The camera only needs to take a single-sided photo each time, and there is no need for continuous rotation and continuous shooting, which greatly improves the image processing efficiency. The U-shaped holder 10 is pushed to move radially by the first cylinder 8, and the longer shaft hardware is driven to pass through the bottom of the top visual inspection camera 22 in sections, completing the inspection process of the longer shaft hardware.
[0045] For the detection of inner surface defects of hollow shaft hardware 35, when it moves to the inner surface detection position 6, the electric slide rail 21 drives the side visual inspection camera 19 to move radially, driving the focusing tube 20 and the reflective component to pass through the opening 29 into the shaft hardware. The light emitted by the light beam 18 passes through the telescopic tube 14 and the abutment tube 11 into the shaft hardware, and is evenly reflected circumferentially by the second conical reflector 32 to form a halo on the inner wall of the shaft hardware. The light of the halo is reflected into the focusing tube 20 by the first conical reflector 33, and finally the circumferential inner wall of the halo segment is photographed by the side visual inspection camera 19, and the entire inner surface inspection process is completed in coordination with the radial movement.
[0046] After the U-shaped holder 10 is rotated to the loading position 4, the power socket contacts the corresponding power head 44, and the controller energizes the corresponding second spring 24 to shrink it, thereby shrinking the push tube 11 to facilitate the placement of shaft hardware. When it is rotated to the unloading position 5, the controller controls the push tube 11 to shrink again to release the shaft hardware. At the same time, according to the detection result, the corresponding third spring 30 is controlled to be energized and shrink, and the connecting rod 31 is pulled to the corresponding side through the pull rod 27, thereby moving the arc-shaped support plate 13 to the corresponding side, corresponding to the corresponding end of the shaft hardware. The shaft hardware in the released state can tilt to the side without support force due to uneven force on both ends, and fall to the corresponding unloading port 42 through the discharge port 12, completing the sorting process of defective products.
[0047] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A hardware production surface damage detection device, comprising a detection plate (1), characterized in that: A plurality of placement grooves (9) are radially arranged on the circumferential disk surface of the detection disk (1), a U-shaped holder (10) which is radially movable and used for clamping shaft hardware is slidably installed in the placement groove (9), a height-adjustable arc-shaped support plate (13) is installed in the middle of the U-shaped holder (10), a push tube (11) is elastically installed on the inner side end of the U-shaped holder (10), an inner push plate (26) is fixedly installed on the end of the push tube (11), and an outer push plate (28) corresponding to the inner push plate (26) is rotatably connected to the outer side end of the U-shaped holder (10), a loading position (4), four outer surface detection positions (7), an inner surface detection position (6) and a unloading position (5) are sequentially arranged on the circumference of the detection disk (1), a base (37) is installed below the detection disk (1), and a support extending to the center of the detection disk (1) is fixedly connected at the center of the base (37). A mounting column (2) is arranged at the top of the mounting column (2), and a rotating assembly capable of driving the abutment tube (11) to rotate 90° is installed at the top of the mounting column (2) corresponding to the four outer surface detection positions (7). A top plate (23) is installed above the detection disk (1), and a top visual detection camera (22) is installed on the top plate (23) at the four outer surface detection positions (7). An electric slide rail (21) is installed on one side of the detection disk (1) corresponding to the inner surface detection position (6), and a side visual detection camera (19) is installed on the electric slide rail (21). A focusing tube (20) capable of being inserted into an axis hardware is fixedly installed at the shooting end of the side visual detection camera (19), and a reflective assembly is installed at the end of the focusing tube (20). A light beam (18) adapted to the reflective assembly is fixedly installed at the top of the mounting column (2) corresponding to the inner surface detection position (6).
2. The hardware production surface damage detection equipment according to claim 1 is characterized in that: A servo motor (17) is fixedly mounted on the top of the mounting column (2); an output end of the servo motor (17) is fixedly connected to the detection disk (1) via a connecting frame (43); and the detection disk (1) is rotatably sleeved on the top of the mounting column (2).
3. The hardware production surface damage detection equipment according to claim 2 is characterized in that: The base (37) is fixedly connected to a mounting ring (3) sleeved on the periphery of the detection disk (1); first cylinders (8) are radially mounted on the side walls of the mounting ring (3) corresponding to the four outer surface detection positions (7); the telescopic end of the first cylinder (8) is adapted to fit the U-shaped holder (10); the inner circumferential side of the detection disk (1) is rotatably connected to a plurality of telescopic tubes (14); the telescopic ends of the telescopic tubes (14) extend into corresponding placement grooves (9) and are rotatably connected to corresponding U-shaped holders (10); a first spring (25) is elastically mounted in the telescopic tube (14).
4. The hardware production surface damage detection equipment according to claim 3 is characterized in that: The rotating assembly comprises four arc-shaped tooth plates (15) fixedly mounted on the circumferential top of the mounting column (2), the four arc-shaped tooth plates (15) corresponding to the four outer surface detection positions (7) in a one-to-one offset manner, the inner end of the telescopic tube (14) is fixedly connected with a gear (16) matched with the arc-shaped tooth plates (15), and the telescopic end of the telescopic tube (14) is elastically connected to the abutment tube (11) via a second spring (24).
5. The hardware production surface damage detection equipment according to claim 4 is characterized in that: A second vertical cylinder (38) is fixedly mounted on both sides of the mounting column (2); the telescopic end of the second cylinder (38) is fixedly connected to an annular plate (39) sleeved on the mounting column (2); the top of the annular plate (39) is rotatably connected to a lifting plate (41) sleeved on the periphery of the mounting column (2); a plurality of guide rods (40) penetrating the lifting plate (41) are fixedly connected to the bottom of the detection plate (1); and the bottom of the arc-shaped support plate (13) is connected to the lifting plate (41) via a connecting assembly.
6. The hardware production surface damage detection equipment according to claim 5 is characterized in that: The connecting assembly comprises a connecting rod (31) fixedly connected to the bottom of the arc-shaped supporting plate (13); the bottom of the U-shaped holder (10) and the bottom of the placement groove (9) are both provided with a discharge port (12) for the connecting rod (31) to pass through; the lower end of the connecting rod (31) is fixedly connected to a C-shaped frame (36); and the two ends of the C-shaped frame (36) are slidably connected to the lifting plate (41) via a pair of slideways (45).
7. The hardware production surface damage detection equipment according to claim 6 is characterized in that: The reflective assembly comprises a mounting rod (34) fixedly connected to the shooting end of the side vision detection camera (19); the mounting rod (34) extends out of the focusing tube (20) and is fixedly connected to a first conical reflector (33) and a second conical reflector (32); the second conical reflector (32) faces the light beam (18); the first conical reflector (33) faces the focusing tube (20); and an opening (29) for the focusing tube (20) to pass through is provided on the outer end of the U-shaped holder (10) and the outer abutment plate (28).
8. The hardware production surface damage detection equipment according to claim 7 is characterized in that: The cone angle of the first conical reflector (33) is 90°, and the cone angle of the second conical reflector (32) is 60°.
9. The hardware production surface damage detection equipment according to claim 8 is characterized in that: Both sides of the discharge port (12) at the bottom of the placement groove (9) are provided with strip grooves, and a pull rod (27) is elastically connected to the strip groove through a third spring (30). A pair of the pull rods (27) respectively abut against the two sides of the connecting rod (31). A control component for controlling the power on and off of the third spring (30) and the second spring (24) is installed on the detection plate (1), and a pair of discharge ports (42) are provided on the lifting plate (41) at the position corresponding to the discharge port (12).
10. The hardware production surface damage detection equipment according to claim 9, characterized in that: The control component comprises a plurality of groups of electrical connectors (44) embedded on the inner wall of the detection plate (1), the plurality of groups of electrical connectors (44) being electrically connected to corresponding second springs (24) and a pair of third springs (30), respectively; electrical sockets cooperating with the electrical connectors (44) are installed at the top of the mounting column (2) corresponding to the upper material position (4) and the lower material position (5), and the electrical sockets are externally connected to a controller.
Citation Information
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