Positioning and spraying shielding tool for back structure of profiling product
Through profiling positioning and dry ice dust removal technology, the problem that traditional spraying methods cannot ensure the cleanliness of large surface products is solved, and efficient paint finish for complex appearance designs is achieved, ensuring high-quality paint finish of the product.
Patent Information
- Application Number
- CN202411478545.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2024-12-31
AI Technical Summary
Traditional spraying methods cannot ensure the cleanliness of large surface products, especially in spraying specific areas in complex appearance designs, manual dust removal is difficult to ensure the quality of the paint surface.
The positioning and spraying tooling with the back structure of the contoured product is adopted to realize the contour positioning of the product through an elastic mechanism. Combined with dry ice dust removal technology, the transmission device and spray head are used to perform automated spraying and dust removal operations to ensure the paint yield.
By profiling positioning, the back angle is protected and dry ice dust removal technology is used to significantly improve the paint quality of large-plan products, avoiding the uncertainty of manual dust removal steps, and ensuring the cleanliness of the product.
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Figure CN119216132A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of spray-shielding tooling, in particular to a positioning spray-shielding tooling for profiling a product back structure. Background Art
[0002] With the continuous development of industrial design, the appearance of products is becoming more and more complex. In order to meet the needs of aesthetics and functionality, certain specific areas often need to be sprayed during the production process.
[0003] The traditional spraying method is manual dust removal, which cannot ensure the cleanliness of large surface products.
[0004] Therefore, we proposed a positioning and spray-blocking tooling for the back structure of the profiling product to solve the above problems. Summary of the invention
[0005] The present invention aims at the problems raised in the prior art and proposes the following technical solutions:
[0006] A positioning and shielding spray tool for the back structure of a contoured product, comprising a spray chamber, a placement slot installed in the spray chamber, a transmission roller installed in the placement slot, and a transmission device installed in the placement slot via the transmission roller, wherein placement plates are equidistantly placed on the transmission device, and the placement plates are equipped with clamps via an elastic mechanism, and the clamps are clamped on the outer wall of the product body.
[0007] The back structure of the product body is contoured and positioned to protect the back corners.
[0008] As a preferred embodiment of the above technical solution, the elastic mechanism includes a movable rod installed on the inner wall of the clamp, and an elastic part is connected to the inner side of the movable rod, the inner side of the elastic part is connected to a limiting groove, the limiting groove is opened on the outer wall of the placing plate, the inner wall of the limiting groove is symmetrically provided with sliding rails, and a slider is slidably connected in the sliding rails, and the slider is installed on the outer wall of the movable rod.
[0009] Due to the elastic potential energy of the elastic part, the clamping jaws are pulled outwards in cooperation with the sliding action of the slider and the slide rail. At this time, the product body to be sprayed is placed on the placement plate, and the elastic reaction force of the elastic part and the special shape of the clamping jaws are used to complete the clamping operation of the product body.
[0010] As a preferred embodiment of the above technical solution, the side wall of the spray chamber is symmetrically provided with a bottom plate, and the top of the bottom plate is equidistantly provided with support members, and the top of the support members is connected to the bottom end of the placement groove.
[0011] Under the support of the bottom plate and the supporting member, the extended placement slot and the transmission device are supported and limited.
[0012] As a preferred embodiment of the above technical solution, the inner top end of the clamping jaw is arc-shaped.
[0013] The inner top end of the clamping jaw is in an arc shape; due to the special arc design, it is possible to conveniently perform a clamping operation around the product body.
[0014] As a preferred embodiment of the above technical solution, an anti-collision pad is connected to the inner wall of the clamping jaw, and the inner side of the anti-collision pad abuts against the outer wall of the product body.
[0015] Under the protective effect of the anti-collision pad, the outer wall of the product body and the inner wall of the clamping claw are protected to avoid wear caused by direct contact.
[0016] As a preferred embodiment of the above technical solution, the top of the spray chamber is penetrated by a diverter pipe, the bottom end of the diverter pipe is connected to the mounting plate, the bottom end of the mounting plate is equidistantly connected with a nozzle, and the bottom end of the nozzle is movably connected with a nozzle, the top end of the diverter pipe is connected to the bottom end of the transmission pipe, the side away from the transmission pipe is installed in the storage device, and a pressure pump is installed in the middle of the transmission pipe.
[0017] The liquid dry ice in the storage device is transported to the nozzle under the transmission action of the transmission pipe and the pressurization action of the pressure pump, and is sprayed through the nozzle to complete the dry ice dust removal operation on the product body clamped on the placement plate, ensuring the paint surface yield of the large flat surface.
[0018] As a preferred embodiment of the above technical solution, a position sensor is installed on the placement plate, a position sensor is installed on the outer wall of the installation plate, and a switch is installed on the side wall of the installation plate.
[0019] Through the above signal control operation, the automatic control operation of the device is completed, effectively solving the manual dust removal operation steps.
[0020] The beneficial effects of the present invention are:
[0021] By contouring the back structure of the part, the back corners are protected, and dry ice is used for dust removal to ensure the paint yield of large flat products. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 The schematic diagram of the internal structure in the front view state provided by the embodiment of the present invention is shown;
[0023] Figure 2 The embodiment of the present invention provided by Figure 1 A schematic diagram of the three-dimensional structure of the placement plate and the product body;
[0024] Figure 3 The embodiment of the present invention provided by Figure 2 A schematic diagram of a side-view stereoscopic structure;
[0025] Figure 4 The embodiment of the present invention provided by Figure 2 The internal structure diagram of the placement plate and the product body in the front view;
[0026] Figure 5 The embodiment of the present invention provided by Figure 1 Enlarged structural diagram at A in the middle.
[0027] Legend:
[0028] 1. Spray chamber; 2. Bottom plate; 3. Support member; 4. Placement slot; 5. Transmission device; 6. Transmission roller; 7. Mounting plate; 8. Diverter pipe; 9. Transmission pipe; 10. Storage device; 11. Pressure pump; 12. Nozzle; 13. Nozzle; 14. Position sensor; 15. Position sensor; 16. Switch; 17. Placement plate; 18. Limiting slot; 19. Elastic member; 20. Movable rod; 21. Slider; 22. Slide rail; 23. Clamp; 24. Product body; 25. Anti-collision pad. DETAILED DESCRIPTION
[0029] In order to make the purpose, technical solution and advantages of the embodiments of the present invention more clear, the technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments.
[0030] The present application aims to address the problem that the spraying method in the prior art uses manual dust removal and cannot ensure the cleanliness of large-surface products. By performing profiling and positioning on the back structure of the part, the back corners are protected, and dry ice is used for dust removal to ensure the paint yield of large-surface products. By performing profiling and positioning on the back structure of the part, the back corners are protected, and dry ice in the storage device 10 is used for dust removal to ensure the paint yield of the large-surface product body 24.
[0031] like Figure 1 As shown, in the embodiment of the present invention: a positioning and shielding spray tool for the back structure of a contoured product, comprising a spray chamber 1, a placement slot 4 installed in the spray chamber 1, a transmission roller 6 installed in the placement slot 4, and a transmission device 5 installed in the placement slot 4 through the transmission roller 6; in the prior art, the transmission work of the transmission device 5 is completed by starting the driving motor on the rear side of the transmission roller 6, so as to complete the operation of moving the workpiece to be sprayed into the spray chamber 1 for spraying and dust removal, which is well known to those skilled in the art and will not be elaborated in this application; it is worth noting that the driving motor for driving the transmission roller 6 to rotate is not drawn in the figure, which is a direct reference to the prior art; the side wall of the spray chamber 1 is symmetrically installed with a base plate 2, and the top of the base plate 2 is equidistantly installed with a support member 3, and the top of the support member 3 is connected to the bottom end of the placement slot 4; under the support of the base plate 2 and the support member 3, the extended placement slot 4 and the transmission device 5 are supported and limited.
[0032] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, the transfer device 5 is equidistantly provided with placement plates 17, and the placement plates 17 are provided with clamping claws 23 through an elastic mechanism, and the clamping claws 23 are clamped on the outer wall of the product body 24; the back structure of the product body 24 is contoured and positioned to protect the back clamping angle; the elastic mechanism includes a movable rod 20 installed on the inner wall of the clamping claw 23, and the inner side of the movable rod 20 is connected to an elastic member 19, and the inner side of the elastic member 19 is connected to a limiting groove 18, and the limiting groove 18 is provided on the outer wall of the placement plate 17, and the inner wall of the limiting groove 18 is symmetrically provided with slide rails 22, and the inner side of the slide rails 22 is provided with a plurality of elastic members 19, and the elastic members 19 are connected to the inner side of the limiting groove 18. A slider 21 is slidably connected, and the slider 21 is installed on the outer wall of the movable rod 20; due to the elastic potential energy of the elastic member 19, the clamping jaw 23 is pulled outward in cooperation with the sliding action of the slider 21 and the slide rail 22, and the product body 24 to be sprayed is placed on the placement plate 17 at this time, and the elastic reaction force of the elastic member 19 and the special shape of the clamping jaw 23 are cooperated to complete the clamping operation of the product body 24; the inner top end of the clamping jaw 23 is arc-shaped; under the special arc-shaped design, the clamping operation around the product body 24 can be conveniently performed.
[0033] like Figure 4 and Figure 5 As shown, the inner wall of the clamp 23 is connected to an anti-collision pad 25, and the inner side of the anti-collision pad 25 abuts against the outer wall of the product body 24; under the protective effect of the anti-collision pad 25, the outer wall of the product body 24 and the inner wall of the clamp 23 are protected to avoid wear caused by direct contact.
[0034] like Figure 1 and Figure 5 As shown, the top of the spray chamber 1 is penetrated by a shunt pipe 8, the bottom end of the shunt pipe 8 is connected to the mounting plate 7, the bottom end of the mounting plate 7 is equidistantly connected with a nozzle 12, and the bottom end of the nozzle 12 is movably connected with a nozzle head 13, the top end of the shunt pipe 8 is connected to the bottom end of the transmission pipe 9, the side of the transmission pipe 9 away from 8 is installed in the storage device 10, and a pressure pump 11 is installed in the middle of the transmission pipe 9; the liquid dry ice in the storage device 10 is transported to the nozzle 12 under the transmission action of the transmission pipe 9 and the pressurization action of the pressure pump 11, so that it is transported to the nozzle 12 and sprayed through the nozzle 13, completing the dry ice dust removal operation on the product body 24 clamped and placed on the placement plate 17, thereby ensuring the paint surface yield of the large flat product body 24.
[0035] like Figure 1 and Figure 5As shown, a position sensor 15 is installed on the placement plate 17, a position sensor 14 is installed on the outer wall of the mounting plate 7, and a switch 16 is installed on the side wall of the mounting plate 7; when the placement plate 17 carrying the product body 24 moves to the middle position in the spray chamber 1 under the transmission cooperation of the transmission device 5, the position sensor 15 and the position sensor 14 are in the same vertical horizontal state at this time, and the position sensor 15 is started. At this time, the signal output end of the position sensor 15 is connected to the signal input end of the position sensor 14, and the signal output end of the position sensor 14 is connected to the signal input end of the switch 16, and the signal output end of the switch 16 controls the storage device 10, so as to complete the spraying and cleaning work of the nozzle 13, thereby completing the automatic control operation of the device, and effectively solving the manual dust removal operation steps; it is worth noting that all signal control connection operations are direct references to the prior art.
[0036] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them.
Claims
1. A positioning and shielding spraying tool for the back structure of a profiling product, comprising a spraying chamber (1), a placement groove (4) installed in the spraying chamber (1), a transmission roller (6) installed in the placement groove (4), and a transmission device (5) installed in the placement groove (4) through the transmission roller (6), characterized in that: Placement plates (17) are equidistantly placed on the transmission device (5), and clamping claws (23) are installed on the placement plates (17) through an elastic mechanism, and the clamping claws (23) are clamped on the outer wall of the product body (24).
2. The positioning and shielding tool for the back structure of a contoured product according to claim 1, characterized in that: The elastic mechanism comprises a movable rod (20) mounted on the inner wall of the clamp (23), and the inner side of the movable rod (20) is connected to an elastic member (19), the inner side of the elastic member (19) is connected to a limiting groove (18), the limiting groove (18) is provided on the outer wall of the placement plate (17), the inner wall of the limiting groove (18) is symmetrically provided with a slide rail (22), and a slider (21) is slidably connected in the slide rail (22), and the slider (21) is mounted on the outer wall of the movable rod (20).
3. The positioning and shielding tool for the back structure of a contoured product according to claim 1, characterized in that: The side wall of the spray chamber (1) is symmetrically mounted with a bottom plate (2), and the top of the bottom plate (2) is equidistantly mounted with support members (3), and the top of the support members (3) is connected to the bottom of the placement groove (4).
4. The positioning and shielding tool for the back structure of a contoured product according to claim 1, characterized in that: The inner top end of the clamping jaw (23) is in an arc shape.
5. The positioning and shielding tool for the back structure of a contoured product according to claim 1, characterized in that: The inner wall of the clamping jaw (23) is connected to an anti-collision pad (25), and the inner side of the anti-collision pad (25) abuts against the outer wall of the product body (24).
6. The positioning and shielding tool for the back structure of a contoured product according to claim 1, characterized in that: The top of the spray chamber (1) is penetrated by a shunt pipe (8), the bottom of the shunt pipe (8) is connected to a mounting plate (7), the bottom of the mounting plate (7) is equidistantly connected to a nozzle (12), and the bottom of the nozzle (12) is movably connected to a nozzle head (13), the top of the shunt pipe (8) is connected to the bottom of a transmission pipe (9), the side of the transmission pipe (9) away from 8 is installed in a storage device (10), and a pressure pump (11) is installed in the middle of the transmission pipe (9).
7. The positioning and shielding tool for the back structure of a contoured product according to claim 2, characterized in that: A position sensor (15) is installed on the placement plate (17), a position sensor (14) is installed on the outer wall of the installation plate (7), and a switch (16) is installed on the side wall of the installation plate (7).
