A preparation process of polygonal glass fiber geogrid with stable structure

By using a biaxial warp knitting machine to wove glass fiber grille in geogrid production, and using sealed coating devices and related cleaning and agitation mechanisms, the pollution and coating layering problems are solved, and the coating quality and performance are improved.

CN119216171BActive Publication Date: 2025-03-25JIANGXI SUPU NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202411390952.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2025-03-25
Estimated Expiration
2044-10-08

AI Technical Summary

Technical Problem

In the production of existing geogrids, grease and other pollutants are prone to adhere to dust, grease and other pollutants during the transmission process, which affects the adhesion strength between the coating and the substrate, and the coating layering problem leads to a decrease in coating uniformity and performance indicators.

Method used

A biaxial warp knitting machine is used to wove alkali-free glass fibers into a biaxial warp knitting grille, and through a sealed coating device, combined with a grille cleaning mechanism and a coating agitation mechanism, ensure that the grille avoids contamination during the coating process and prevents paint from layering.

Benefits of technology

It effectively reduces the impact of dust, grease and other pollutants in the workshop on coating quality, improves the adhesion strength between the coating and the substrate, and ensures the improvement of coating uniformity and performance indicators.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of geogrid production equipment, and more specifically, to a process for preparing a polygonal glass fiber geogrid with a stable structure, wherein a coating device comprises a coating bin, a driving unit arranged inside the coating bin for driving the grid transportation, a grid cleaning mechanism for quickly controlling the moisture of the grid, a coating stirring mechanism for placing asphalt coating to produce stratification, and a transmission unit for transmitting the power of the driving unit. The process for preparing a polygonal glass fiber geogrid with a stable structure, the design of the liquid guide frame plate and the sealing plate designed inside the fixed bin body, ensure that the grid is in a sealed area after being soaked and cleaned before entering the asphalt coating, and cooperate with the grid cleaning mechanism so that the grid can be cleaned and dried before being covered with asphalt coating, thereby reducing the influence of pollutants such as dust and grease in the workshop on the coating quality.
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Description

Technical Field

[0001] The invention relates to the technical field of geogrid production equipment, in particular to a preparation process of a polygonal glass fiber geogrid with a stable structure. Background Art

[0002] The preparation process of polygonal glass fiber geogrid focuses on structural stability. Its production process includes key steps such as raw material preparation, weaving base material, directional structure process, coating treatment and drying. During the weaving process, the directional structure process is adopted to ensure that the yarn strength is fully exerted, which significantly improves the tensile strength, tear strength and creep resistance of the grid, thereby achieving structural stability.

[0003] The patent with application number CN202310277278.2 discloses an intelligent geogrid, a manufacturing device and a manufacturing method thereof. The intelligent geogrid is composed of several intelligent geogrid units extending longitudinally and transversely. The intelligent geogrid unit includes a central node; several extended strips arranged at intervals around the central node and located on the same horizontal plane, one end of the extended strip is connected to the central node, and the other end is connected to the adjacent intelligent geogrid unit; the geogrid also has good tensile and impact resistance, which solves engineering problems such as when the geogrid is damaged, it is difficult to detect due to the hidden usage scenario.

[0004] In the current geogrid production, alkali-free glass fiber is woven by a biaxial warp knitting machine and then directly enters the coating process and is impregnated with asphalt coating. Although the process is efficient, the semi-open environment makes it easy for dust, grease and other pollutants to adhere to the grid material during transportation, affecting the adhesion strength between the coating and the substrate and reducing the coating quality. At the same time, long-term operation of the coating equipment will cause the solid particles and pigments in the asphalt coating to settle, causing the coating to stratify, affecting the coating uniformity and performance indicators.

[0005] In view of this, we propose a preparation process of polygonal glass fiber geogrid with stable structure. Summary of the invention

[0006] The object of the present invention is to provide a process for preparing a polygonal glass fiber geogrid with a stable structure, so as to solve the problems raised in the above-mentioned background technology.

[0007] To achieve the above object, the present invention provides the following technical solutions:

[0008] A process for preparing a polygonal glass fiber geogrid with a stable structure comprises the following steps:.

[0009] S1. First, the alkali-free glass fiber is fed into a biaxial warp knitting machine for weaving. After the warp knitting directional structure process, the biaxial warp knitted grid is woven through the synergistic effect of three yarn systems: the lining warp yarn, the lining weft yarn and the connecting yarn.

[0010] S2. Next, the operator passes the woven grille through the coating device and then sends it into the drying chamber, and winds the end of the grille into the winding device on the right side of the drying chamber;

[0011] S3, then, start the driving motor, the dryer and the winding device in the driving unit, and drive the grid to be continuously wound on the winding roller of the winding device;

[0012] S4, after the driving motor is started, it drives the traction roller to rotate, and drives the grid to move from the stretching roller to the traction roller inside the fixed bin, and enters the drying bin from the right end of the fixed bin;

[0013] S5. At this time, the transmission unit transmits the power of the output shaft of the driving motor to the rotating disk of the grille cleaning mechanism and the rotating shaft of the paint stirring mechanism;

[0014] S6. After the rotating disk rotates, the connecting rod on the outside of the disk body drives the movable tooth plate to reciprocate up and down, thereby driving the cleaning roller to rotate, so that the brush on the cleaning roller cleans the water film in the gap of the grille and moves the grille up and down;

[0015] S7, after the rotating shaft rotates, it drives a number of reciprocating screw rods to rotate, and drives the docking cross plate to move back and forth, thereby allowing the push-pull frame to move back and forth at the bottom of the paint;

[0016] S8. At this time, as the push-pull frame moves back and forth, the several connecting tooth plates drive the several rotating parts in the coating chamber to rotate, so that the grid is fully in contact with the flowing paint;

[0017] S9, after the surface of the grid is covered with an asphalt coating and sent to the interior of a drying bin, the coating on the surface of the grid is quickly dried in the drying bin, thereby completing the preparation of the geogrid;

[0018] The above process uses a biaxial warp knitting machine to weave the alkali-free glass fiber into a biaxial warp knitted grid, and then uses a coating device to cover the asphalt coating and then dries it in a drying bin to complete the preparation of the geogrid;

[0019] The coating device is characterized in that: the coating device comprises a coating chamber, a driving part arranged inside the coating chamber for driving the grid transportation, a grid cleaning mechanism for quickly controlling the moisture of the grid, a coating stirring mechanism for placing the asphalt coating to produce stratification, and a transmission part for transmitting the power of the driving part;

[0020] The coating chamber includes a fixed chamber body, guide rollers arranged in pairs at the left and right ends of the fixed chamber body, stretching rollers for pulling the grid, several groups of dryers arranged on the top surface of the fixed chamber body, and a rotating part cooperating with a paint stirring mechanism to stir the asphalt paint;

[0021] A liquid guide frame is provided at the center of the bottom surface of the fixed bin body, and clean water and asphalt coating are respectively poured into the fixed bin body on the left and right sides of the liquid guide frame, and sealing plates with bottom ends extending below the liquid level of clean water and asphalt coating are provided on the inner top surfaces of the left and right ends of the fixed bin body;

[0022] The driving part includes a driving motor and a traction roller arranged on an output shaft of the driving motor;

[0023] The grille cleaning mechanism comprises two groups of rotating disks symmetrically arranged front and back, a movable tooth plate that reciprocates up and down as the rotating disks rotate, and a cleaning roller that continuously rotates as the movable tooth plate moves;

[0024] The paint stirring mechanism includes a rotating shaft, a plurality of reciprocating screws that rotate as the rotating shaft rotates, and a push-pull frame and a butt-jointed tooth plate that reciprocate left and right inside the asphalt paint as the reciprocating screws rotate.

[0025] In the technical solution of the present invention, slots for the grille to pass through are provided on the outer walls at the left and right ends of the fixed bin body, the liquid guide frame plate is welded and fixed to the inner bottom surface of the fixed bin body and the top surface is lower on the left and higher on the right, a partition plate is welded and fixed to the inner wall at the right end of the liquid guide frame plate, and the sealing plate is clamped and fixed to the inner top surface of the fixed bin body.

[0026] In the technical solution of the present invention, the outer walls at the front and rear ends of the fixed bin body are fixedly connected to the outer cover body by bolts and support frames are fixed at the corners of the bottom surface. The guide roller and the stretching roller are rotatably connected to the interior of the fixed bin body, and the dryer is fixedly connected to the inner top surface of the fixed bin body by bolts.

[0027] In the technical solution of the present invention, the rotating part includes a stirring shaft rotatably connected to the inner top surface of the fixed bin body, a plurality of stirring blades rotating along with the stirring shaft, and a docking ring gear welded and fixed under the plurality of stirring blades.

[0028] In the technical solution of the present invention, the driving motor is fixedly connected to the outer wall of the outer sleeve cover by bolts, the traction roller is coaxially connected to the output shaft of the driving motor, and the outer walls at the front and rear ends of the traction roller are integrally formed with limiting discs for limiting the movement range of the grille.

[0029] In the technical solution of the present invention, the rotating disk is rotatably connected to the outer wall of the fixed bin body, a disk body cam is integrally formed at a position of the outer wall of the rotating disk near the edge, a plate body cam is integrally formed on the outer wall of the outer wall of the movable tooth plate near the bottom end, a connecting rod is connected between the disk body cam and the plate body cam, and the upper and lower ends of the connecting rod are rotatably connected to the plate body cam and the disk body cam respectively.

[0030] In the technical solution of the present invention, the cleaning roller is rotatably connected to the inside of the fixed bin body, the convex shafts at the front and rear ends of the cleaning roller extend to the outside of the fixed bin body and the extended parts are clamped and fixed with roller end gears, the roller end gears are meshed with the movable tooth plate, and the outer side of the movable tooth plate is provided with a limit bracket for limiting its moving range.

[0031] In the technical solution of the present invention, the transmission part includes two groups of pulleys arranged in parallel on the left and right and a transmission belt sleeved between the two groups of pulleys. The pulley on the left is sleeved on the convex shaft on the inner side of the rotating disk, and the pulley on the right is sleeved on the outer side of the center rod of the traction roller.

[0032] In the technical solution of the present invention, the front and rear ends of the rotating shaft are respectively clamped and fixed with the convex shafts on the inner sides of the front and rear rotating disks, and a plurality of worms corresponding to the positions of the reciprocating screws are sleeved on the outer wall of the rotating shaft. The left and right ends of the reciprocating screw are rotatably connected between the liquid guide frame plate and the partition plate, and the ends of the reciprocating screw are clamped and fixed with worm wheels meshing with the worms.

[0033] In the technical solution of the present invention, the outer sides of several of the reciprocating screw rods are sleeved with docking cross plates that move left and right as they rotate, a number of regularly distributed connecting round rods are connected between the docking cross plates and the push-pull frame and are slidably connected to the inside of the liquid guide frame plate, a number of regularly distributed stirring blades are integrally formed on the inner side of the frame groove of the push-pull frame, and the docking tooth plate is welded and fixed to the outer wall of the push-pull frame and meshes with the docking ring teeth.

[0034] Compared with the prior art, the present invention has the following beneficial effects:

[0035] 1. The preparation process of the polygonal glass fiber geogrid with stable structure, the design of the liquid guide frame plate and the sealing plate inside the fixed bin body make the grid in a sealed area after being soaked and cleaned before entering the asphalt coating area. With the grid cleaning mechanism, the grid can be cleaned and dried before being covered with asphalt coating, thereby reducing the influence of pollutants such as dust and grease in the workshop on the coating quality.

[0036] 2. In the preparation process of the polygonal glass fiber geogrid with stable structure, when the driving part drives the grid to move, the power of the driving motor is transmitted to the rotating shaft through the transmission part, thereby driving the push-pull frame to move at the bottom of the asphalt coating, thereby cooperating with the rotating part to avoid the stratification of the asphalt coating after long-term work. BRIEF DESCRIPTION OF THE DRAWINGS

[0037] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0038] Figure 2 It is a schematic structural diagram of the coating device in the present invention;

[0039] Figure 3 It is a schematic cross-sectional view of the structure of the coating device in the present invention;

[0040] Figure 4 It is a schematic cross-sectional view of the structure of the coating chamber in the present invention;

[0041] Figure 5 It is a side view of the coating chamber structure in the present invention;

[0042] Figure 6 It is a structural schematic diagram of the rotating part in the present invention;

[0043] Figure 7 It is a structural schematic diagram of the driving part in the present invention;

[0044] Figure 8 It is a structural schematic diagram of the grille cleaning mechanism in the present invention;

[0045] Fig. 9 It is a structural schematic diagram of the transmission part in the present invention;

[0046] Fig.10 It is a structural schematic diagram of the paint stirring mechanism in the present invention;

[0047] Description of reference numerals:

[0048] 100. Biaxial warp knitting machine;

[0049] 200, coating device; 210, coating chamber; 211, fixed chamber body; 2110, liquid guide frame plate; 2111, partition plate; 2112, sealing plate; 212, outer cover body; 213, support frame; 214, guide roller; 215, stretching roller; 216, drying machine; 217, rotating part; 2170, rotating shaft; 2171, stirring blade; 2172, docking ring gear; 220, driving part; 221, driving motor; 222, traction roller; 223, limiting disc; 230, grid cleaning mechanism; 231, rotating disk; 232, disk body cam; 233, connecting rod; 234, moving tooth plate; 235, plate body cam; 236, cleaning roller; 237, roller end gear; 238, limit bracket; 240, transmission part; 241, pulley; 242, transmission belt; 250, paint stirring mechanism; 251, rotating shaft; 252, reciprocating screw; 253, worm; 254, worm wheel; 255, docking cross plate; 256, push-pull frame; 257, stirring sheet; 258, docking tooth plate 259, connecting round rod;

[0050] 300. Drying chamber. DETAILED DESCRIPTION

[0051] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0052] See also Figure 1-Figure 10 As shown, this embodiment provides a technical solution:

[0053] A process for preparing a polygonal glass fiber geogrid with a stable structure comprises the following steps:

[0054] S1. First, the alkali-free glass fiber is fed into a biaxial warp knitting machine 100 for weaving. After the warp knitting directional structure process, the biaxial warp knitted grid is woven through the synergistic effect of three yarn systems including the lining warp yarn, the lining weft yarn and the connecting yarn.

[0055] S2. Next, the operator passes the woven grille through the coating device 200 and sends it into the drying chamber 300, and winds the end of the grille into the winding device on the right side of the drying chamber 300;

[0056] S3, then, start the driving motor 221, the dryer 216 and the winding device in the driving unit 220, and drive the grid to be continuously wound on the winding roller of the winding device;

[0057] S4, after the driving motor 221 is started, the traction roller 222 is driven to rotate, and the grid is driven to move from the stretching roller 215 to the traction roller 222 inside the fixed bin 211, and enter the drying bin 300 from the right end of the fixed bin 211;

[0058] S5. At this time, the transmission part 240 transmits the power of the output shaft of the driving motor 221 to the rotating disk 231 of the grid cleaning mechanism 230 and the rotating shaft 251 of the paint stirring mechanism 250;

[0059] S6, after the rotating disk 231 rotates, the connecting rod 233 on the outside of the disk body drives the movable tooth plate 234 to reciprocate up and down, thereby driving the cleaning roller 236 to rotate, so that the brush on the cleaning roller 236 cleans the water film in the gap of the grille and moves the grille up and down;

[0060] S7, after the rotating shaft 251 rotates, it drives the reciprocating screw rods 252 to rotate, and drives the docking cross plate 255 to move back and forth, and then the push-pull frame 256 moves back and forth at the bottom of the paint;

[0061] S8. At this time, as the push-pull frame 256 reciprocates, the plurality of docking tooth plates 258 drive the plurality of rotating parts 217 in the coating chamber 210 to rotate, so that the grid is in full contact with the flowing coating;

[0062] S9, after the surface of the grid is covered with an asphalt coating and sent into the drying bin 300, the coating on the surface of the grid is quickly dried by the drying bin 300, thereby completing the preparation of the geogrid.

[0063] The above process uses a biaxial warp knitting machine 100 to weave the alkali-free glass fiber into a biaxial warp knitted grid, and then uses a coating device 200 to cover the asphalt coating and dries it in a drying chamber 300 to complete the preparation of the geogrid;

[0064] In this embodiment, Figure 3-Figure 5 As shown, the coating device 200 includes a coating chamber 210, a driving unit 220 disposed inside the coating chamber 210 for driving the grid transportation, a grid cleaning mechanism 230 for quickly controlling the moisture of the grid, a coating stirring mechanism 250 for placing the asphalt coating to generate stratification, and a transmission unit 240 for transmitting the power of the driving unit 220;

[0065] Specifically, the coating chamber 210 includes a fixed chamber 211, guide rollers 214 arranged in pairs at the left and right ends of the fixed chamber 211, stretching rollers 215 for pulling the grid, several groups of dryers 216 arranged on the top surface of the fixed chamber 211, and a rotating part 217 cooperating with a paint stirring mechanism 250 to stir the asphalt paint;

[0066] Furthermore, a liquid guide frame 2110 is provided at the center position of the inner bottom surface of the fixed bin body 211, and clean water and asphalt paint are respectively poured into the left and right sides of the liquid guide frame 2110 of the fixed bin body 211, and sealing plates 2112 with their bottoms extending below the liquid levels of clean water and asphalt paint are provided on the inner top surfaces of the left and right ends of the fixed bin body 211.

[0067] Furthermore, slots for the grille to pass through are provided on the outer walls at both ends of the fixed bin body 211, the liquid guide frame plate 2110 is welded and fixed to the inner bottom surface of the fixed bin body 211 and the top surface is lower on the left and higher on the right, a partition plate 2111 is welded and fixed to the inner wall at the right end of the liquid guide frame plate 2110, and a sealing plate 2112 is clamped and fixed to the inner top surface of the fixed bin body 211.

[0068] Furthermore, the outer walls at the front and rear ends of the fixed bin body 211 are fixedly connected to the outer cover body 212 by bolts, and the support frames 213 are fixed at the corners of the bottom surface. The guide roller 214 and the stretching roller 215 are rotatably connected to the interior of the fixed bin body 211, and the dryer 216 is fixedly connected to the inner top surface of the fixed bin body 211 by bolts.

[0069] Furthermore, the fixed bin body 211 is used to ensure the strength of the overall structure of the coating bin 210, the liquid guiding frame 2110 is used to facilitate the backflow of cleaning water to the left side of the liquid guiding frame 2110, the sealing plate 2112 is used to form a closed area above the liquid guiding frame 2110, the outer cover body 212 and the support frame 213 are used to ensure the strength of the fixed bin body 211, the guide roller 214 is used to change the movement direction of the grille, and the stretching roller 215 is used to allow the grille to be immersed in the cleaning liquid.

[0070] In this embodiment, Figure 6 As shown, the rotating part 217 includes a stirring shaft 2170 rotatably connected to the inner top surface of the fixed bin body 211, a plurality of stirring blades 2171 rotating along with the stirring shaft 2170, and a docking ring gear 2172 welded and fixed below the plurality of stirring blades 2171;

[0071] Furthermore, the docking ring gear 2172 rotates after contacting the structure in the paint stirring mechanism 250, and drives the stirring blade 2171 to rotate through the stirring shaft 2170, thereby stirring the asphalt paint.

[0072] In this embodiment, Figure 7 As shown, the driving unit 220 includes a driving motor 221 and a traction roller 222 disposed on the output shaft of the driving motor 221;

[0073] Specifically, the driving motor 221 is fixedly connected to the outer wall of the outer cover body 212 by bolts, the traction roller 222 is coaxially connected to the output shaft of the driving motor 221, and the outer walls at the front and rear ends of the traction roller 222 are integrally formed with limiting discs 223 for limiting the movement range of the grille.

[0074] Furthermore, after the driving motor 221 is started, it cooperates with the winding device to drive the grille to be continuously wound around the winding roller of the winding device, and the limiting disc 223 is used to limit the moving range of the grille.

[0075] In this embodiment, Figure 8 As shown, the grille cleaning mechanism 230 includes two sets of rotating disks 231 symmetrically arranged front and back, a moving tooth plate 234 that reciprocates up and down as the rotating disk 231 rotates, and a cleaning roller 236 that continuously rotates as the moving tooth plate 234 moves;

[0076] Specifically, the rotating disk 231 is rotatably connected to the outer wall of the fixed bin body 211, and a disk body cam 232 is integrally formed on the outer wall of the rotating disk 231 near the edge, and a plate body cam 235 is integrally formed on the outer wall of the movable tooth plate 234 near the bottom end, and a connecting rod 233 is connected between the disk body cam 232 and the plate body cam 235, and the upper and lower ends of the connecting rod 233 are rotatably connected to the plate body cam 235 and the disk body cam 232 respectively.

[0077] Furthermore, the cleaning roller 236 is rotatably connected to the inside of the fixed bin body 211, and the convex shafts at the front and rear ends of the cleaning roller 236 extend to the outside of the fixed bin body 211 and the extended parts are clamped and fixed with roller end gears 237, and the roller end gears 237 are meshed with the movable tooth plate 234. The outer side of the movable tooth plate 234 is provided with a limit bracket 238 for limiting its moving range.

[0078] Furthermore, after the rotating disk 231 rotates, the connecting rod 233 on the outside of the disk body drives the movable tooth plate 234 to reciprocate up and down, thereby driving the cleaning roller 236 to rotate, so that the water film in the grille gap is cleaned by the brush on the cleaning roller 236, and the grille is moved up and down to vibrate. The disk body cam 232 and the plate body cam 235 are used to provide mounting points for the connecting rod 233. During the up and down movement of the movable tooth plate 234, the cleaning roller 236 is driven to rotate through contact with the roller end gear 237. During the rotation of several bristles on the cleaning roller 236, the water film remaining in the grille gap can be cleaned.

[0079] In this embodiment, Fig. 9 As shown, the transmission part 240 includes two groups of pulleys 241 arranged in parallel on the left and right sides and a transmission belt 242 sleeved between the two groups of pulleys 241. The pulley 241 on the left side is sleeved on the convex shaft on the inner side of the rotating disk 231, and the pulley 241 on the right side is sleeved on the outer side of the central rod of the traction roller 222.

[0080] Furthermore, after the pulley 241 sleeved on the traction roller 222 rotates, the pulley 241 sleeved on the convex shaft on the inner side of the rotating disk 231 is driven to rotate through the transmission belt 242 .

[0081] In this embodiment, Fig.10 As shown, the paint stirring mechanism 250 includes a rotating shaft 251, a plurality of reciprocating screws 252 that rotate as the rotating shaft 251 rotates, and a push-pull frame 256 and a docking tooth plate 258 that reciprocate left and right inside the asphalt paint as the reciprocating screws 252 rotate;

[0082] Specifically, the front and rear ends of the rotating shaft 251 are respectively clamped and fixed with the convex shafts on the inner sides of the front and rear rotating disks 231, and a plurality of worm gears 253 corresponding to the positions of the reciprocating screw rods 252 are sleeved on the outer wall of the rotating shaft 251. The left and right ends of the reciprocating screw rod 252 are rotatably connected between the liquid guide frame plate 2110 and the partition plate 2111, and the ends of the reciprocating screw rod 252 are clamped and fixed with worm wheels 254 meshing with the worm gear 253.

[0083] Furthermore, the outer sides of the plurality of reciprocating screw rods 252 are sleeved with docking transverse plates 255 which move left and right as they rotate; a plurality of regularly distributed connecting round rods 259 which are slidably connected to the inside of the liquid guide frame plate 2110 are connected between the docking transverse plates 255 and the push-pull frame 256; a plurality of regularly distributed stirring blades 257 are integrally formed on the inner side of the frame groove of the push-pull frame 256; and a docking tooth plate 258 is welded and fixed to the outer side wall of the push-pull frame 256 and meshes with the docking ring teeth 2172.

[0084] Furthermore, after the rotating shaft 251 rotates, the worm 253 on its outer wall contacts the worm wheel 254 on the reciprocating screw 252, thereby driving the reciprocating screw 252 to rotate, and then the docking cross plate 255 together with the push-pull frame 256 moves back and forth left and right, thereby stirring the asphalt coating through the stirring piece 257, and the docking tooth plate 258 is used to contact the docking ring teeth 2172 in the rotating part 217, thereby driving it to rotate.

[0085] The foregoing description of specific exemplary embodiments of the present invention is for the purpose of illustration and demonstration. These descriptions are not intended to limit the present invention to the precise form disclosed, and it is clear that many changes and variations can be made based on the above teachings. The purpose of selecting and describing exemplary embodiments is to explain the specific principles of the present invention and its practical application, so that those skilled in the art can realize and utilize various different exemplary embodiments of the present invention and various different selections and changes. The scope of the present invention is intended to be limited by the specification and its equivalents.

Claims

1. A process for preparing a polygonal glass fiber geogrid with a stable structure, characterized by: The following steps are involved: S1. First, the alkali-free glass fiber is fed into a biaxial warp knitting machine (100) for weaving, and after a warp knitting directional structure process, a biaxial warp knitted grid is woven through the synergistic effect of three yarn systems, namely, a lining warp yarn, a lining weft yarn and a connecting yarn; S2. Next, the operator passes the woven grille through the coating device (200) and then sends it into the drying chamber (300), and winds the end of the grille into the winding device on the right side of the drying chamber (300); S3, then, starting the driving motor (221), the drying machine (216) and the winding device in the driving unit (220), driving the grid to be continuously wound on the winding roller of the winding device; S4, after the driving motor (221) is started, the traction roller (222) is driven to rotate, thereby driving the grid to move from the stretching roller (215) to the traction roller (222) inside the fixed bin body (211), and enter the drying bin (300) from the right end of the fixed bin body (211); S5. At this time, the transmission part (240) transmits the power of the output shaft of the driving motor (221) to the rotating disk (231) of the grid cleaning mechanism (230) and the rotating shaft (251) of the paint stirring mechanism (250); S6, after the rotating disk (231) rotates, the connecting rod (233) on the outside of the disk body drives the movable tooth plate (234) to reciprocate up and down, thereby driving the cleaning roller (236) to rotate, so that the brush on the cleaning roller (236) cleans the water film in the gap of the grille and moves the grille to vibrate up and down; S7, after the rotating shaft (251) rotates, it drives a plurality of reciprocating screw rods (252) to rotate, thereby driving the docking cross plate (255) to move back and forth, thereby causing the push-pull frame (256) to move back and forth at the bottom of the coating; S8. At this time, as the push-pull frame (256) reciprocates, the plurality of docking tooth plates (258) respectively drive the plurality of rotating parts (217) in the coating chamber (210) to rotate, so that the grid is in full contact with the flowing coating; S9, after the surface of the grid is covered with an asphalt coating and sent into the drying chamber (300), the coating on the surface of the grid is quickly dried in the drying chamber (300), thereby completing the preparation of the geogrid; In the above process, the alkali-free glass fiber is woven into a biaxial warp knitting grid by a biaxial warp knitting machine (100), and then covered with an asphalt coating by a coating device (200) and dried in a drying chamber (300) to complete the preparation of the geogrid; The coating device (200) is characterized in that: the coating device (200) comprises a coating chamber (210), a driving unit (220) disposed inside the coating chamber (210) for driving the grid to be transported, a grid cleaning mechanism (230) for quickly drying the grid, a coating stirring mechanism (250) for placing the asphalt coating to generate layers, and a transmission unit (240) for transmitting power of the driving unit (220); The coating chamber (210) comprises a fixed chamber body (211), guide rollers (214) arranged in pairs at the left and right ends of the fixed chamber body (211), stretching rollers (215) for pulling the grid, a plurality of groups of drying machines (216) arranged on the top surface of the fixed chamber body (211), and a rotating part (217) cooperating with a coating stirring mechanism (250) to stir the asphalt coating; A liquid guide frame (2110) is provided at the center of the bottom surface of the fixed bin body (211), and clean water and asphalt coating are respectively poured into the left and right sides of the liquid guide frame (2110) of the fixed bin body (211), and sealing plates (2112) are provided on the top surfaces of the left and right ends of the fixed bin body (211), the bottom ends of which extend below the liquid level of the clean water and asphalt coating; The driving unit (220) comprises a driving motor (221) and a traction roller (222) arranged on an output shaft of the driving motor (221); The grille cleaning mechanism (230) comprises two groups of rotating disks (231) symmetrically arranged front and rear, a movable tooth plate (234) that reciprocates up and down as the rotating disks (231) rotate, and a cleaning roller (236) that continuously rotates as the movable tooth plate (234) moves. The paint stirring mechanism (250) comprises a rotating shaft (251), a plurality of reciprocating screws (252) that rotate as the rotating shaft (251) rotates, and a push-pull frame (256) and a docking tooth plate (258) that reciprocate left and right inside the asphalt paint as the reciprocating screws (252) rotate.

2. The process for preparing a structurally stable polygonal glass fiber geogrid according to claim 1, characterized in that: The outer walls at the left and right ends of the fixed bin body (211) are provided with slots for the grille to pass through; the liquid guide frame plate (2110) is welded and fixed to the inner bottom surface of the fixed bin body (211) and the top surface is lower on the left and higher on the right; a partition plate (2111) is welded and fixed to the inner wall at the right end of the liquid guide frame plate (2110); and the sealing plate (2112) is clamped and fixed to the inner top surface of the fixed bin body (211).

3. The process for preparing a structurally stable polygonal glass fiber geogrid according to claim 1, characterized in that: The outer side walls at the front and rear ends of the fixed bin body (211) are fixedly connected to an outer cover body (212) by means of bolts, and support frames (213) are fixed to the corners of the bottom surface thereof; the guide roller (214) and the stretching roller (215) are rotatably connected to the interior of the fixed bin body (211); and the dryer (216) is fixedly connected to the inner top surface of the fixed bin body (211) by means of bolts.

4. The process for preparing a structurally stable polygonal glass fiber geogrid according to claim 1, characterized in that: The rotating part (217) comprises a stirring shaft (2170) rotatably connected to the inner top surface of the fixed bin body (211), a plurality of stirring blades (2171) rotating along with the stirring shaft (2170), and a docking ring gear (2172) welded and fixed below the plurality of stirring blades (2171).

5. The process for preparing a polygonal glass fiber geogrid with a stable structure according to claim 3, characterized in that: The driving motor (221) is fixedly connected to the outer wall of the outer cover (212) by means of bolts, the traction roller (222) is coaxially connected to the output shaft of the driving motor (221), and limiting discs (223) for limiting the moving range of the grille are integrally formed on the outer walls at both the front and rear ends of the traction roller (222).

6. The process for preparing a structurally stable polygonal glass fiber geogrid according to claim 1, characterized in that: The rotating disk (231) is rotatably connected to the outer wall of the fixed bin body (211); a disk body convex shaft (232) is integrally formed on the outer wall of the rotating disk (231) near the edge; a plate body convex shaft (235) is integrally formed on the outer wall of the movable tooth plate (234) near the bottom end; a connecting rod (233) is connected between the disk body convex shaft (232) and the plate body convex shaft (235); and the upper and lower ends of the connecting rod (233) are rotatably connected to the plate body convex shaft (235) and the disk body convex shaft (232) respectively.

7. The process for preparing a structurally stable polygonal glass fiber geogrid according to claim 1, characterized in that: The cleaning roller (236) is rotatably connected to the inside of the fixed bin body (211), and the convex shafts at the front and rear ends of the cleaning roller (236) extend to the outside of the fixed bin body (211), and the extended parts are all clamped and fixed with roller end gears (237), and the roller end gears (237) are meshed with the movable tooth plate (234), and the outer side of the movable tooth plate (234) is provided with a limit bracket (238) for limiting its moving range.

8. The process for preparing a structurally stable polygonal glass fiber geogrid according to claim 1, characterized in that: The transmission part (240) comprises two groups of pulleys (241) arranged in parallel on the left and right sides and a transmission belt (242) sleeved between the two groups of pulleys (241), the pulley (241) on the left side is sleeved on the convex shaft on the inner side of the rotating disk (231), and the pulley (241) on the right side is sleeved on the outer side of the central rod of the traction roller (222).

9. The process for preparing a structurally stable polygonal glass fiber geogrid according to claim 1, characterized in that: The front and rear ends of the rotating shaft (251) are respectively clamped and fixed to the convex shafts on the inner sides of the front and rear rotating disks (231); a plurality of worms (253) corresponding to the positions of the reciprocating screws (252) are sleeved on the outer wall of the rotating shaft (251); the left and right ends of the reciprocating screw (252) are rotatably connected between the liquid guide frame plate (2110) and the partition plate (2111); and the ends of the reciprocating screw (252) are clamped and fixed with worm wheels (254) meshing with the worms (253).

10. The process for preparing a polygonal glass fiber geogrid with a stable structure according to claim 4, characterized in that: The outer sides of the plurality of reciprocating screw rods (252) are sleeved with docking transverse plates (255) that move left and right as they rotate; a plurality of regularly distributed connecting round rods (259) that are slidably connected to the inside of the liquid guide frame plate (2110) are connected between the docking transverse plates (255) and the push-pull frame (256); a plurality of regularly distributed stirring blades (257) are integrally formed on the inner side of the frame groove of the push-pull frame (256); the docking tooth plate (258) is welded and fixed to the outer side wall of the push-pull frame (256) and meshes with the docking ring teeth (2172).

Citation Information

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