Quick-switching movable welding clamp
The quick-switching movable welding fixture addresses the cumbersome nature of current clamps by using a motor-driven worm gear system for automated fixture body switching, improving efficiency and safety through automated power control and simplified maintenance.
Patent Information
- Application Number
- CN202411444084.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-16
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2044-10-16
AI Technical Summary
Current clamps for auto parts are cumbersome and require manual replacement, leading to increased workload and safety risks due to their large size and the need for multiple types, which lack auxiliary tools for efficient switching.
A quick-switching movable welding fixture with a motor-driven worm gear system and rotating connecting frames allows for seamless switching of fixture bodies without disassembly, powered by plug-and-slot connections and enhanced by pulleys and electric cylinders for ease of use and maintenance.
Facilitates quick and efficient replacement of fixture bodies, reducing labor and improving safety by automating power switching and enabling easier disassembly and assembly, enhancing operational efficiency.
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Figure CN119216941A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of clamps, and in particular relates to a quick-switching movable welding clamp. Background Art
[0002] Auto parts are the various units that make up the whole of a car and are a kind of product that serves the car. There are many types of auto parts, and their uses are also different. They play different functional roles when they are assembled and used in a car. When processing auto parts, fixtures are needed to limit and fix them in place to ensure the accuracy of workpiece processing.
[0003] Nowadays, due to the large size and weight of some auto parts, the volume of the clamps used is also very large. In addition, since there are many types of auto parts, different parts require the use of corresponding clamps, so the clamps need to be replaced. The current clamps lack auxiliary replacement tools, which will bring a heavy workload to the operators, seriously reduce work efficiency, and may even threaten the safety of the operators themselves. Summary of the invention
[0004] The invention provides a quick-switching movable welding fixture, aiming to solve the problem that the current fixture lacks auxiliary workpiece replacement and the fixture is troublesome and laborious to disassemble and replace.
[0005] The invention is implemented as follows: a quick-switching movable welding fixture comprises a base plate; a bracket is installed on the surface of the base plate, a limiting sleeve is rotatably installed on the top of the bracket, a connecting shaft is rotatably installed on the inner side of the limiting sleeve, a connecting disk is installed at the shaft end of the connecting shaft, a connecting frame is installed on the side of the connecting disk, and the connecting frame is provided with six groups, and the six groups of connecting frames are distributed on the surface of the connecting disk in a circular array. A fixing plate is installed at one end of the connecting frame away from the connecting disk, and a mounting frame is installed on the side of the fixing plate away from the connecting frame, and a fixture body is installed on the upper end of the mounting frame, the bracket and the limiting sleeve are each provided with two groups, connecting disks are installed at both ends of the connecting shaft, a worm gear is fixedly sleeved on the outer side of the connecting shaft, a worm gear meshing with the worm gear is rotatably installed on the side of the bracket, a motor is installed on the side of the bracket, the output shaft of the motor is connected to the rod end of the worm gear, a controller is installed between the two groups of the brackets, and the controller is electrically connected to the motor.
[0006] Preferably, a card plate is connected to the lower end of the clamp body, and the mounting frame is provided with two groups and is in an inverted L shape. The card plate is embedded between the two groups of mounting frames, and the card plate slides in from the front side of the mounting frame. A fixing frame is installed at the bottom of the fixing plate, and a pull rod is slidably installed on the inner side of the fixing frame. The inner end of the pull rod is connected to a pin shaft, and a first spring is sleeved on the outer side of the pull rod. A card slot matched with the pin shaft is provided at the bottom of the card plate, and the pin shaft passes through the surface of the fixing plate and is inserted into the bottom of the card plate.
[0007] Preferably, pulleys are rotatably mounted on the upper and lower surfaces of the card plate, and four groups of pulleys are provided, and the four groups of pulleys are distributed around the card plate.
[0008] Preferably, a fixing tube is installed at the bottom of the clamp body, electric wires are inserted into the interior of the fixing tube and a plug is installed at the bottom, the front sides of the card plate, the fixing plate and the connecting frame are all provided with placement grooves adapted to the fixing tube, a fixing frame is installed on the top side of the bracket, a slot is installed at the upper end of the fixing frame, and the slot and the plug are slidably connected.
[0009] Preferably, a groove is provided inside the plug, and two groups of gaskets are installed in the groove, the two groups of gaskets are connected by a second spring, the second spring is conductive, a conductive block is connected to the side of one group of gaskets, and a conductive plate is installed on the inner side of the slot.
[0010] Preferably, the side surface of the conductive block is arranged as an inclined surface, and the inner wall of the slot is arranged as an inclined groove.
[0011] Preferably, two groups of electric cylinders are installed on the top of the bracket, and an operating table is installed on the top of the output shaft of the electric cylinder, and the operating table is located between the clamp bodies.
[0012] Preferably, a top plate is installed on the top of the clamp body, and a ball bearing is installed on the upper surface of the top plate.
[0013] Compared with the prior art, the embodiments of the present application have the following beneficial effects:
[0014] 1. The device installs six different types of fixture bodies on a connecting frame, and can rotate the appropriate fixture body to a horizontal position for use according to the welding workpiece. The device switches the fixture body by rotating, eliminating the need to disassemble and assemble the fixture body, thereby effectively improving the convenience of replacing the fixture body. The fixture body is powered on and off by plugging and unplugging the plug and the slot. Through this setting, the power can be automatically turned on and off when the fixture body is switched, thereby further improving the convenience of switching the fixture body.
[0015] 2. By providing a card plate, the card plate is installed between the two sets of mounting frames by sliding and fixing by a pin limiter. When the fixture fails and needs to be disassembled for maintenance, the pull rod can be pulled to pull the pin out of the card plate slot, and then the fixture body can be pulled horizontally out of the two sets of mounting frames for removal. This installation method can make the disassembly and maintenance of the fixture body easier and faster. By providing an electric cylinder, the electric cylinder can push the operating table up and down, thereby realizing the lifting and lowering adjustment of the operating table. This setting can make the operating table more convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a three-dimensional structural schematic diagram of the present invention;
[0017] Figure 2 It is a front view cross-sectional structural schematic diagram of the present invention;
[0018] Figure 3 It is a side structural schematic diagram of the present invention;
[0019] Figure 4 It is a schematic diagram of the left side cross-sectional structure of the mounting frame of the present invention;
[0020] Figure 5 It is a schematic diagram of the right side cross-sectional structure of the mounting frame of the present invention;
[0021] Figure 6 is a schematic diagram of a top cross-sectional structure of a plug of the present invention;
[0022] In the figure: 1. bottom plate; 2. bracket; 3. limit sleeve; 4. connecting shaft; 5. connecting plate; 6. connecting frame; 7. fixing plate; 8. mounting frame; 9. fixture body; 10. worm gear; 11. worm; 12. motor; 13. controller; 14. card plate; 15. fixing frame; 16. pull rod; 17. pin; 18. first spring; 19. pulley; 20. fixing tube; 21. plug; 22. fixing frame; 23. slot; 24. gasket; 25. second spring; 26. conductive block; 27. conductive plate; 28. electric cylinder; 29. operating table; 30. top plate; 31. ball bearing. DETAILED DESCRIPTION
[0023] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by technicians in the technical field of this application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, not to describe a specific order.
[0024] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0025] The embodiment of the present invention provides a movable welding fixture with quick switching, such as Figure 1-4 As shown, it includes a base plate 1, a bracket 2 is installed on the surface of the base plate 1, a limiting sleeve 3 is rotatably installed on the top of the bracket 2, a connecting shaft 4 is rotatably installed on the inner side of the limiting sleeve 3, a connecting disk 5 is installed at the axial end of the connecting shaft 4, a connecting frame 6 is installed on the side of the connecting disk 5, six groups of connecting frames 6 are provided, and the six groups of connecting frames 6 are distributed on the surface of the connecting disk 5 in a circular array, a fixing plate 7 is installed at one end of the connecting frame 6 away from the connecting disk 5, a mounting frame 8 is installed on the side of the fixing plate 7 away from the connecting frame 6, a fixture body 9 is installed on the upper end of the mounting frame 8, the bracket 2 and the limiting sleeve 3 are each provided with two groups, connecting disks 5 are installed at both ends of the connecting shaft 4, a worm gear 10 is fixedly sleeved on the outer side of the connecting shaft 4, a worm 11 meshing with the worm gear 10 is rotatably installed on the side of the bracket 2, a motor 12 is installed on the side of the bracket 2, and the output of the motor 12 The output shaft is connected to the rod end of the worm 11, and a controller 13 is installed between the two groups of brackets 2. The controller 13 is electrically connected to the motor 12. The device is implemented by installing six different types of clamp bodies 9 on the connecting frame 6. When the clamp body 9 needs to be replaced, the motor 12 is first started through the controller 13. The motor 12 drives the worm 11 to rotate, and the worm wheel 10 drives the connecting shaft 4 to rotate under the action of the thread on the surface of the worm 11. The single rotation angle of the connecting shaft 4 is 60 degrees. At this time, the connecting disk 5 drives the connecting frame 6 to rotate, and the adapted clamp body 9 can be rotated to a horizontal position for use according to the welding workpiece. The device switches the clamp body 9 by rotation, eliminating the need to disassemble and assemble the clamp body 9, thereby effectively improving the convenience of replacing the clamp body 9.
[0026] The lower end of the clamp body 9 is connected with a card plate 14, and the mounting frame 8 is provided with two groups and is in an inverted L shape. The card plate 14 is embedded between the two groups of mounting frames 8, and the card plate 14 slides and snaps in from the front side of the mounting frame 8. A fixing frame 15 is installed at the bottom of the fixing plate 7, and a pull rod 16 is slidably installed on the inner side of the fixing frame 15. The inner end of the pull rod 16 is connected with a pin shaft 17, and the outer side of the pull rod 16 is sleeved with a first spring 18. The bottom of the card plate 14 is provided with a card slot adapted to the pin shaft 17, and the pin shaft 17 passes through the surface of the fixing plate 7 and is plugged into the bottom of the card plate 14. By providing the card plate 14, the card plate 14 is installed between the two groups of mounting frames 8 by sliding and clamping and is fixed by the pin shaft 17. When the clamp fails and needs to be disassembled for maintenance, the pull rod 16 can be pulled to pull the pin shaft 17 out of the card slot of the card plate 14, and then the clamp body 9 can be pulled horizontally to separate from the two groups of mounting frames 8 for removal. This installation method can make the disassembly and maintenance of the clamp body 9 easier and faster.
[0027] Pulleys 19 are rotatably installed on the upper and lower surfaces of the card plate 14. There are four groups of pulleys 19, which are distributed around the card plate 14. By installing the pulleys 19 on the upper and lower surfaces of the card plate 14, the pulleys 19 can convert the sliding friction between the card plate 14 and the mounting frame 8 into rolling friction, thereby making the disassembly and assembly of the clamp body 9 more labor-saving.
[0028] A fixing tube 20 is installed at the bottom of the clamp body 9, and electric wires are inserted into the interior of the fixing tube 20 and a plug 21 is installed at the bottom. The front sides of the card plate 14, the fixing plate 7 and the connecting frame 6 are all provided with placement grooves adapted to the fixing tube 20. A fixing frame 22 is installed on the top side of the bracket 2, and a slot 23 is installed at the upper end of the fixing frame 22. The slot 23 and the plug 21 are slidably connected. By providing the fixing tube 20, the fixing tube 20 can bundle the wires and limit the plug 21 to the inner side of the connecting frame 6, so as to realize the subsequent on-off connection between the plug 21 and the slot 23.
[0029] A groove is provided inside the plug 21, and two groups of gaskets 24 are installed in the groove. The two groups of gaskets 24 are connected by a second spring 25, and the second spring 25 is conductive. A conductive block 26 is connected to the side of one group of gaskets 24, and a conductive plate 27 is installed on the inner side of the slot 23. By providing the plug 21 and the slot 23, the plug 21 is located on the inner side of the connecting frame 6. When the connecting frame 6 rotates to switch the clamp body 9, the plug 21 of the clamp body 9 before use will be disengaged from the slot 23, and the plug 21 of the clamp body 9 to be used will be inserted into the slot 23. Through this setting, the power can be automatically turned on and off when the clamp body 9 is switched, thereby further improving the convenience of switching the clamp body 9.
[0030] The side surface of the conductive block 26 is set as an inclined surface, and the inner wall of the slot 23 is opened as an inclined groove. By setting both sides of the conductive block 26 as inclined surfaces, electricity is supplied to the plug 21 and the slot 23 through the contact between the conductive block 26 and the conductive plate 27. When the connecting frame 6 rotates, the side wall of the slot 23 will generate pressure on the conductive block 26, and the pressure will cause the conductive block 26 to retract into the inside of the plug 21, thereby achieving power off.
[0031] Two groups of electric cylinders 28 are installed on the top of the bracket 2, and an operating table 29 is installed on the top of the output shaft of the electric cylinder 28. The operating table 29 is located between the clamp bodies 9. By setting the electric cylinder 28, the electric cylinder 28 can push the operating table 29 up and down, thereby realizing the lifting and lowering adjustment of the operating table 29. This setting can make the operating table 29 more convenient to use.
[0032] A top plate 30 is installed on the top of the clamp body 9, and a ball 31 is installed on the upper surface of the top plate 30. By providing the top plate 30, when the clamp body 9 is removed, the clamp body 9 can be inverted and moved by sliding the ball 31 on the surface of the top plate 30, thereby making the movement and replacement of the clamp body 9 more labor-saving.
[0033] It should be noted that, for the above-mentioned embodiments, for the sake of simplicity, they are all described as a series of action combinations, but those skilled in the art should know that the present invention is not limited by the described order of actions, because according to the present invention, some steps may be performed in other orders or simultaneously. Secondly, those skilled in the art should also know that the embodiments described in the specification are all preferred embodiments, and the actions and modules involved are not necessarily required by the present invention.
[0034] In the several embodiments provided in the present application, it should be understood that the disclosed devices can be implemented in other ways. For example, the device embodiments described above are merely schematic, such as the division of the above-mentioned units. There may be other division methods in actual implementation, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or communication connection shown or discussed can be through some interfaces, and the indirect coupling or communication connection between devices or units can be in the form of telecommunication or other forms.
[0035] The units described above as separate components may or may not be physically separated, and the components displayed as units may or may not be physical units, that is, they may be located in one place, or they may be distributed on multiple network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the scheme of this embodiment. The above embodiments are only used to illustrate the technical scheme of the present invention, rather than to limit the scope of protection of the invention. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the present invention. Although the present invention has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the embodiments of the present invention according to the situation without conflict, without making creative work, so as to obtain different other technical solutions that are essentially not separated from the concept of the present invention, and these technical solutions also belong to the scope of protection of the present invention.
Claims
1. A quick-switching movable welding fixture, characterized in that: The invention comprises a bottom plate (1), wherein a support (2) is mounted on the surface of the bottom plate (1), a limiting sleeve (3) is rotatably mounted on the top of the support (2), a connecting shaft (4) is rotatably mounted on the inner side of the limiting sleeve (3), a connecting disk (5) is mounted at the shaft end of the connecting shaft (4), a connecting frame (6) is mounted on the side of the connecting disk (5), six groups of the connecting frames (6) are arranged, and the six groups of the connecting frames (6) are distributed on the surface of the connecting disk (5) in a circumferential array, a fixing plate (7) is mounted on one end of the connecting frame (6) away from the connecting disk (5), and a mounting frame (8) is mounted on the side of the fixing plate (7) away from the connecting frame (6). ), a clamp body (9) is installed at the upper end of the mounting frame (8), two groups of the bracket (2) and the limiting sleeve (3) are provided, connecting plates (5) are installed at both ends of the connecting shaft (4), a worm gear (10) is fixedly sleeved on the outer side of the connecting shaft (4), a worm (11) meshing with the worm gear (10) is rotatably installed on the side of the bracket (2), a motor (12) is installed on the side of the bracket (2), the output shaft of the motor (12) is connected to the rod end of the worm gear (11), a controller (13) is installed between the two groups of the brackets (2), and the controller (13) is electrically connected to the motor (12).
2. A quick-switching movable welding fixture as claimed in claim 1, characterized in that: The lower end of the clamp body (9) is connected with a card plate (14), and the mounting frame (8) is provided with two groups and is in an inverted L shape. The card plate (14) is embedded between the two groups of mounting frames (8), and the card plate (14) is slidably inserted into the mounting frame (8) from the front side. A fixing frame (15) is installed at the bottom of the fixing plate (7), and a pull rod (16) is slidably installed on the inner side of the fixing frame (15). The inner end of the pull rod (16) is connected with a pin shaft (17), and the outer side of the pull rod (16) is sleeved with a first spring (18). The bottom of the card plate (14) is provided with a card groove adapted to the pin shaft (17), and the pin shaft (17) passes through the surface of the fixing plate (7) and is inserted into the bottom of the card plate (14).
3. A quick-switching movable welding fixture as claimed in claim 2, characterized in that: Pulleys (19) are rotatably mounted on the upper and lower surfaces of the clamping plate (14), and four groups of pulleys (19) are provided. The four groups of pulleys (19) are distributed around the clamping plate (14).
4. A quick-switching movable welding fixture as claimed in claim 2, characterized in that: A fixing tube (20) is installed at the bottom of the clamp body (9), electric wires are inserted into the fixing tube (20) and a plug (21) is installed at the bottom. The front sides of the clamp plate (14), the fixing plate (7) and the connecting frame (6) are all provided with placement grooves that are compatible with the fixing tube (20). A fixing frame (22) is installed on the top side of the bracket (2), and a slot (23) is installed at the upper end of the fixing frame (22). The slot (23) and the plug (21) are slidably connected.
5. A quick-switching movable welding fixture as claimed in claim 4, characterized in that: The plug (21) has a groove formed inside, and two groups of gaskets (24) are installed in the groove. The two groups of gaskets (24) are connected via a second spring (25), and the second spring (25) is conductive. A conductive block (26) is connected to the side of one group of gaskets (24), and a conductive plate (27) is installed inside the slot (23).
6. A quick-switching movable welding fixture as claimed in claim 5, characterized in that: The side surface of the conductive block (26) is arranged as an inclined surface, and the inner wall of the slot (23) is arranged as an inclined groove.
7. A quick-switching movable welding fixture as claimed in claim 1, characterized in that: Two groups of electric cylinders (28) are installed on the top of the bracket (2), and an operating table (29) is installed on the top of the output shaft of the electric cylinder (28), and the operating table (29) is located between the clamp bodies (9).
8. A quick-switching movable welding fixture as claimed in claim 1, characterized in that: A top plate (30) is installed on the top of the clamp body (9), and a ball bearing (31) is installed on the upper surface of the top plate (30).
Citation Information
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