Door closer housing grinding equipment
Through the fixing method of the top shaft and the top bead and the coordination of the sensor and pneumatic pump, the fast loading and efficient polishing of the door closer shell is achieved, solving the problem of cumbersome fixing methods in the prior art, and improving work efficiency and polishing quality.
Patent Information
- Application Number
- CN202411753803.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2044-12-02
AI Technical Summary
When the existing polishing device polishes the door closer housing, the fixing method is complicated, which affects the loading and polishing efficiency.
The fixing method of combining the top shaft with the top bead is adopted, and the sensor and pneumatic pump are used to achieve rapid fixation and automatic loading of the housing, and separate the loading and polishing process to improve efficiency.
The rapid loading and efficient polishing of the shell is achieved, the overall working efficiency is improved, and the polishing quality is improved through automated unloading and reciprocating top shafts.
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Figure CN119217222B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of polishing devices, in particular to a door closer shell polishing device. Background Art
[0002] The manufacturing process of the door closer shell is casting-drilling-polishing, wherein polishing can remove the defects produced during casting on the shell surface, thereby improving the appearance of the door closer and enhancing the durability of the shell.
[0003] During the polishing process of the door closer housing, each housing needs to be fixed one by one to ensure the polishing accuracy of the door closer. However, the existing polishing device generally uses a clamping type fixing part to fix the door closer. In simple terms, two or more unit components with adjustable spacing are used. By placing the housing between the unit components and adjusting to reduce the spacing between the unit components, the unit components use friction to clamp and fix the housing. However, this method will obviously make the loading work of the housing cumbersome, because the same action needs to be performed sequentially and repeatedly during the operation, which affects the loading efficiency of the housing, and further affects the polishing efficiency of the housing. Summary of the invention
[0004] In view of the technical defects mentioned in the above-mentioned background technology, the present invention proposes a door closer shell polishing device which can facilitate the shell loading work, thereby improving the working efficiency of polishing the door closer shell.
[0005] The technical solution is: a door closer housing grinding device, comprising: a frame; a grinding belt arranged on the frame; a moving seat slidably connected to the frame, the moving seat moving forward and backward; a fixed module fixedly connected to the moving seat; a drive a fixedly connected to the frame; a moving platform arranged on the control end of the drive a, the drive a controlling the moving platform to move left and right; a cavity is provided on the moving platform; a limit block slidably connected to the cavity; a pneumatic pump fixedly connected to the moving platform, the pneumatic pump is connected to the cavity; a sensor fixedly connected to the limit block, the control unit of the sensor is connected to the pneumatic pump and the drive a electrical signal;
[0006] The fixed module includes: a mounting shell fixedly connected to the movable seat; a top shaft rotatably connected to the mounting shell, the top shaft can pass through the shell, and the top shaft can clamp the shell after passing through the shell; a mounting plate fixedly connected to the top shaft; a top bead slidably connected to the mounting plate, the size of the top bead is consistent with the size of the mounting hole on the shell, when the shell is clamped on the top shaft, the position of the top bead corresponds to the position of the mounting hole; a spring a fixedly connected between the top bead and the mounting plate.
[0007] Optionally, at least two groups of fixed modules are arranged on the movable seat; the limit blocks are arranged in groups, the number of which is consistent with the number of fixed modules, and the position spacing between each group of limit blocks corresponds to the position spacing between each group of fixed modules.
[0008] Optionally, it also includes: a mobile frame slidably connected to the frame; a drive b fixedly connected to the frame, and the control end of the drive b is fixed to the mobile frame; a rotating shaft rotatably connected to the mobile frame, and the sanding belt is wound between the rotating shafts; a drive c fixedly connected to the mobile frame, and the control end of the drive c is fixed to one of the rotating shafts.
[0009] Optionally, it also includes: rotating a pressure roller connected to the mobile frame, the pressure roller abuts against the abrasive belt, and the number of the pressure rollers is consistent with the number of fixed module groups.
[0010] Optionally, it further comprises: a moving module fixedly connected to the frame, the moving module being connected to the moving seat;
[0011] The moving module comprises: a reciprocating screw rod a rotatably connected to the frame, a moving seat being threadedly connected to the reciprocating screw rod a; a driving d fixedly connected to the frame, a control end of the driving d being fixedly connected to the reciprocating screw rod a.
[0012] Optionally, it also includes: a gear rotatably connected in each mounting shell, each gear is coaxially fixed with the top shaft on each mounting shell; a rack slidably connected in each mounting shell, the gear in each mounting shell is correspondingly meshed with the rack; a reciprocating screw b rotatably connected between all mounting shells, the number of reciprocating thread segments on the reciprocating screw b is consistent with the number of segments of the fixed module, and each reciprocating thread segment is threadedly connected with each rack; a drive e fixedly connected to the moving seat, and the control end of the drive e is fixed to the reciprocating screw b.
[0013] Optionally, it also includes: a push plate arranged on the frame, and the push plate pushes the shell off the top shaft through relative displacement between the push plate and the fixed module.
[0014] Optionally, it also includes: a fixed frame fixedly connected to the frame; a push plate slidably connected to the fixed frame; a guide frame fixedly connected to the movable seat, the front and rear of the guide frame are provided with inclined surfaces; a top block fixedly connected to the push plate, the top block can contact the inclined surface of the guide frame; a spring b fixedly connected between the fixed frame and the push plate.
[0015] Beneficial effects of the present invention:
[0016] The present invention utilizes a top shaft and a top ball to fix the shell, so that the fixing means of the shell can utilize the transportation process of the shell to quickly fix the shell, effectively saving the time of loading the shell of the present invention and improving the efficiency of polishing the shell of the present invention; and the part of the shell that is manually loaded is separated from the part that performs the polishing work of the shell, so that the present invention can simultaneously perform the shell layout process during the polishing process, so that the time for this part to operate the shell does not affect the regular polishing work of the shell, thereby further improving the efficiency of polishing the shell of the present invention. The present invention is provided with a push plate to automatically unload the shell, which provides convenience for the use of the present invention; the present invention is provided with a top shaft that can swing back and forth, so that the sanding belt can polish the shell more comprehensively and improve the polishing quality of the shell; the present invention is provided with a top shaft to assist the sanding belt in polishing the shell, which can improve the polishing quality of the sanding belt, reduce the polishing time of the shell of the present invention, and improve the efficiency of polishing the shell of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0018] Figure 2 It is a schematic diagram of the connection structure of the fixed module in the present invention.
[0019] Figure 3 It is a cross-sectional view of the connection structure between the moving platform and the limiting block in the present invention.
[0020] Figure 4 It is a schematic diagram of the connection structure of the grinding belt and the pressure roller in the present invention.
[0021] Figure 5 It is a schematic diagram of the connection structure between the mobile module and the fixed module in the present invention.
[0022] Figure 6 This is a separation diagram of the connection structure between the fixed module and the gear and rack in the present invention.
[0023] Figure 7 It is a schematic diagram of the matching position structure of the push plate and the fixed module in the present invention.
[0024] Figure 8 This is a separation diagram of the connection structure of the push plate in the present invention.
[0025] The markings in the accompanying drawings are: 0-housing, 001-mounting hole, 101-mounting table, 102-mounting platform, 103-mounting frame, 104-mounting frame, 201-moving seat, 202-mounting shell, 203-top shaft, 204-mounting plate, 205-top ball, 206-spring a, 301-drive a, 302-moving platform, 303-cavity, 304-limiting block, 305-pneumatic pump, 306-sensor, 401-moving Frame, 402-drive b, 403-rotating shaft, 404-grinding belt, 405-drive c, 406-pressure roller, 501-reciprocating screw a, 502-drive d, 503-drive pulley set, 601-gear, 602-mounting rod, 603-rack, 604-reciprocating screw b, 605-drive e, 701-fixed frame, 702-guide rod, 703-push plate, 704-guide frame, 705-top block, 706-spring b. DETAILED DESCRIPTION
[0026] The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
[0027] Embodiment: The structure of the door closer housing 0 is shown in FIG. Figure 2 The main body of the housing 0 is provided with a space for installing the internal components of the door closer, and extensions are provided on both sides of the main body of the housing 0. The extensions of the housing 0 are provided with mounting holes 001 for installing the door closer.
[0028] A door closer housing 0 grinding device, see Figure 1 , including: a frame, the frame includes: a mounting table 101, a groove is opened in the middle of the mounting table 101, and a collection container for collecting the polished shell 0 will be placed in the lower middle of the mounting table 101 for collecting materials; a mounting table 102 fixedly installed on the left side of the mounting table 101; a mounting frame 103 fixedly installed on the mounting table 101; and a mounting frame 104 fixedly installed at the rear of the mounting table 101.
[0029] See also Figure 2, further comprising: a moving seat 201 slidably mounted on the mounting frame 103, the moving seat 201 moving forward and backward; a fixed module fixedly mounted on the moving seat 201 for fixing the housing 0, a total of three fixed modules are arranged on the moving seat 201, the fixed module comprising: a mounting shell 202 fixedly mounted on the moving seat 201; a top shaft 203 rotatably mounted on the mounting shell 202, the top shaft 203 is located at the rear of the mounting shell 202, the top shaft 203 can pass through the space of the housing 0, the top shaft 203 is composed of two sections of cylinders with different diameters, a transition section is arranged between the two sections of the cylinders, and the transition section is a cross section of the two cylinders as the upper and lower The cross-sectional area of the bottom surface of the cone is between the cross-sectional areas of the two cylinders, so that the top shaft 203 can be fixed to the shell 0 when passing through the shell 0 space; the mounting plate 204 is fixedly mounted below the top shaft 203; the top ball 205 is slidably mounted on the bottom of the mounting plate 204, the size of the top ball 205 is consistent with the size of the mounting hole 001 on the shell 0, when the shell 0 is fixed on the top shaft 203, the position of the top ball 205 corresponds to the shell 0; the spring a206 is fixedly mounted between the top ball 205 and the mounting plate 204, and the spring a206 is used to clamp the top ball 205 into the mounting hole 001 of the shell 0.
[0030] See also Figure 3 , further comprising: a drive a301 fixedly mounted on the mounting platform 102, the drive a301 being a cylinder; a mobile platform 302 slidably mounted on the end of the rod of the drive a301, the drive a301 controlling the mobile platform 302 to move left and right, the mobile platform 302 moving rightward can move to the rear of the fixed module; a cavity 303 is provided on the mobile platform 302; a limit block 304 slidably mounted on the cavity 303, the limit block 304 being used to limit the position of the housing 0 on the mobile platform 302, and every four limit blocks 304 are set as a group of limit blocks 304 There are three groups of limit blocks 304 on the moving platform 302, and the position spacing between the three groups of limit blocks 304 corresponds to the position spacing between the fixed modules; a pneumatic pump 305 is fixedly installed at the bottom of the moving platform 302, and the pneumatic pump 305 is connected to the cavity 303 to control the up and down movement of the limit blocks 304 by controlling the air pressure in the cavity 303; a sensor 306 is fixedly installed on the limit block 304, and the sensor 306 has a built-in control unit, and the control unit of the sensor 306 is connected to the pneumatic pump 305 and the driving a301 electrical signal.
[0031] See also Figure 4, further comprising: a mobile frame 401 slidably mounted on the mounting frame 104; a driving b402 fixedly mounted on the mounting frame 104, the driving b402 being a cylinder, the telescopic end of the driving b402 being fixed to the mobile frame 401, the driving b402 controlling the mobile frame 401 to move up and down; a rotating shaft 403 rotatably mounted on the mobile frame 401, the rotating shaft 403 being provided with two; a frosting belt 404 wound between the two rotating shafts 403, the rotating shaft 403 rotating the frosting belt 404 will enable it to perform polishing processing on the shell 0; a fixed A drive c405 installed on the mobile frame 401, wherein the drive c405 is a motor, wherein the output end of the drive c405 is fixed to the rotating shaft 403 on the left side, and the drive c405 controls the rotation of the rotating shaft 403; a pressure roller 406 installed on the mobile frame 401 is rotated, wherein the lower bottom surface of the pressure roller 406 abuts against the lower layer of the frosting belt 404 to limit the position of the frosting belt 404, and a total of three pressure rollers 406 are provided. When the fixed module moves to the bottom of the frosting belt 404, the three pressure rollers 406 are respectively located directly above the three groups of fixed modules.
[0032] See also Figure 5 , also includes: a moving module fixedly mounted on the mounting frame 103, the moving module is connected to the moving seat 201, the moving module drives the moving seat 201 to move forward and backward, the moving module includes: a reciprocating screw rod a501 rotatably mounted on the left and right sides of the mounting frame 103, the moving seat 201 is threadedly connected to the two reciprocating screw rods a501; a driving d502 fixedly mounted on the rear part of the mounting frame 103, the driving d502 is a motor, the output end of the driving d502 is fixedly connected to the reciprocating screw rod a501 on the left, and the driving d502 drives the reciprocating screw rod a501 to rotate; a transmission pulley group 503 installed between the two reciprocating screw rods a501, the transmission pulley group 503 makes the two reciprocating screw rods a501 rotate synchronously, the transmission pulley group 503 is composed of two transmission wheels and a transmission belt wound between the two transmission wheels, and the two transmission wheels are respectively fixed to the two reciprocating screw rods a501.
[0033] See also Figure 6, and also includes: a gear 601 rotatably installed in each mounting shell 202, each gear 601 is coaxially fixed with the top shaft 203 of each fixed module; a mounting rod 602 fixedly installed in each mounting shell 202; a rack 603 slidably installed on each mounting rod 602, and the gear 601 in each mounting shell 202 is correspondingly meshed with the rack 603; a reciprocating screw b604 rotatably installed between the three mounting shells 202, the reciprocating thread on the reciprocating screw b604 is divided into three sections, which correspond to the positions of the three racks 603 respectively, and are threadedly connected with the three racks 603 respectively, so that when the reciprocating screw b604 rotates, the rack 603 is controlled to move back and forth left and right within the range of the mounting shell 202; a drive e605 fixedly installed on the leftmost mounting shell 202, the drive e605 is a motor, the output end of the drive e605 is fixed to the reciprocating screw b604, and the drive e605 controls the rotation of the reciprocating screw b604.
[0034] See also Figure 7-Figure 8 , further comprising: a fixing frame 701 fixedly mounted on the mounting frame 103, the fixing frame 701 being located in the middle of the moving track of the moving seat 201; guide rods 702 fixedly mounted on the left and right sides of the fixing frame 701; a push plate 703 slidably mounted on the fixing frame 701, the push plate 703 being slidably connected to the guide rod 702, the push plate 703 being provided with three inverted U-shaped forks, the spacing between the three forks being set corresponding to the spacing between the fixed modules; guide frames 704 fixedly mounted on the left and right sides of the moving seat 201, the front of the guide frames 704 and the rear are provided with inclined surfaces; the top blocks 705 fixedly installed on the left and right sides of the push plate 703, the two top blocks 705 can contact with the inclined surfaces of the two guide frames 704, so that in the process of the moving seat 201 moving forward and backward, the cooperation between the top blocks 705 and the guide frames 704 can make the push plate 703 move upward; the spring b706 mounted on the guide rod 702, the two ends of the spring b706 are respectively fixed to the fixed frame 701 and the push plate 703, and the spring b706 is used to move the push plate 703 downward for resetting.
[0035] Use this device to polish the shell 0. First, place the shell 0 on the moving table 302, and cooperate with the limiting effect of each group of limit blocks 304 to accurately place the shell 0 on the moving table 302. Then, drive a301 to control the moving table 302 to move right to the middle of the installation table 101. At this time, the three shells 0 are located directly behind the three groups of fixed modules. Then, the mobile module controls the moving seat 201 to move forward and backward;
[0036] When the movable seat 201 moves backward, first, the movable seat 201 drives the guide frame 704 to contact with the top block 705, and squeezes the push plate 703 to move upward, and the spring b706 is compressed, so that the push plate 703 can pass over the fixed module; then, the top shaft 203 is inserted into the space of the shell 0, and the top ball 205 is squeezed and retracted into the mounting plate 204 by the extension part of the shell 0, and the spring a206 is compressed until the shell 0 contacts the transition section of the top shaft 203 and is fixed on the top shaft 203, and the spring a206 clamps the top ball 205 into the mounting hole 001, thereby further fixing the shell 0, and at the same time, the shell The reaction force of the body 0 acts on the limit block 304, so that the sensor 306 can sense the force change of the limit block 304, and the control unit controls the pneumatic pump 305 and drives a301 to move the limit block 304 downward and into the movable table 302, and the movable table 302 is quickly moved to the left and retracted on the mounting table 102 without contacting the movable table 302. Therefore, the shell 0 is transferred to be fixed on the fixed module, and is transported backward by the fixed module to move below the sanding belt 404. After the top block 705 is separated from the guide frame 704, the push plate 703 is moved downward and reset by the spring b706;
[0037] When the three shells 0 are moved to the bottom of the frosting belt 404, the moving seat 201 stops moving, and the driving b402 controls the moving frame 401 to move downward, so that the frosting belt 404 contacts the shell 0, and then the driving c405 starts to control the frosting belt 404 to rotate to polish the shell 0. At the same time, the driving e605 controls the reciprocating screw b604 to rotate, controls the rack 603 to move back and forth, and controls the top shaft 203 to drive the upper shell 0 to flip back and forth, so that the frosting belt 404 contacts the outer surface of the shell 0 evenly; and the pressure roller 406 enables the frosting belt 404 to contact better, prevents the frosting belt 404 from being squeezed and deformed upward by the shell 0, and prevents the polishing quality from being reduced due to incomplete contact between the shell 0 and the frosting belt 404.
[0038] After finishing the polishing work of the shell 0, the moving seat 201 moves the fixed module and its upper shell 0 forward, and the guide frame 704 moves the top block 705 and the push plate 703 upward again, so that the push plate 703 can first pass over the mounting shell 202, and then the push plate 703 is moved down and reset by the spring b706. At this time, the forks of the push plate 703 are located in front of the top shaft 203 and the shell 0. Therefore, in the process of the fixed module continuing to move forward, the push plate 703 will resist the shell 0, so that the relative position of the shell 0 and the top shaft 203 changes, and the top ball 205 is squeezed by the mounting plate 204 and detached from the mounting hole 001, releasing the fixation of the shell 0. Then, the shell 0 will be completely detached from the top shaft 203 and fall freely, and will be collected uniformly by the collection frame located under the mounting table 101;
[0039] In particular, after the movable table 302 is moved back to the mounting table 102, the shell 0 can be placed on the movable table 302, and after the fixed module passes through the push plate 703 and completes the unloading of the polished shell 0, the movable table 302 can be controlled to move right to perform the next round of polishing of the shell 0, and so on.
[0040] The above-mentioned embodiments only express the preferred implementation modes of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the present invention. It should be pointed out that, for a person skilled in the art, several modifications, improvements and substitutions can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention patent shall be subject to the attached claims.
Claims
1. A door closer housing grinding device, characterized in that: include: frame; A sanding belt (404) is arranged on the frame, and the sanding belt (404) is used for polishing the shell (0); a moving seat (201) is slidably connected to the frame, and the moving seat (201) moves forward and backward to move toward the sanding belt (404); a fixed module is fixedly connected to the moving seat (201) and is used to fix the shell (0); a drive a (301) is fixedly connected to the frame; a moving platform (302) is arranged on the control end of the drive a (301), and the drive a (301) controls the moving platform (302) to move left and right to move to face the fixed module; the moving platform (302) ) is provided with a cavity (303); a limit block (304) slidably connected to the cavity (303), the limit block (304) being used to limit the position of the housing (0) on the moving platform (302); a pneumatic pump (305) fixedly connected to the moving platform (302), the pneumatic pump (305) being in communication with the cavity (303) to control the upward and downward movement of the limit block (304); a sensor (306) fixedly connected to the limit block (304), the control unit of the sensor (306) being in electrical signal communication with the pneumatic pump (305) and the driver a (301); The fixed module comprises: a mounting shell (202) fixedly connected to the movable seat (201); a top shaft (203) rotatably connected to the mounting shell (202), the top shaft (203) being able to pass through the housing (0), and the top shaft (203) being able to clamp the housing (0) after passing through the housing (0); a mounting plate (204) fixedly connected to the top shaft (203); a top ball (205) slidably connected to the mounting plate (204), the size of the top ball (205) being consistent with the size of the mounting hole (001) on the housing (0), and when the housing (0) is clamped on the top shaft (203), the position of the top ball (205) corresponds to the position of the mounting hole (001); and a spring a (206) fixedly connected between the top ball (205) and the mounting plate (204), the spring a (206) being used to clamp the top ball (205) into the mounting hole (001); At least two groups of fixed modules are arranged on the movable seat (201); the limit blocks (304) are arranged in groups, the number of which is consistent with the number of fixed module groups, and the position spacing between each group of limit blocks (304) corresponds to the position spacing between each group of fixed modules, so that the position of the housing (0) restricted by each group of limit blocks (304) can correspond to the position of each group of fixed modules one by one; The invention also comprises: a moving frame (401) slidably connected to the frame; a driving b (402) fixedly connected to the frame, the control end of the driving b (402) being fixed to the moving frame (401), the driving b (402) controlling the moving frame (401) to move up and down; a rotating shaft (403) rotatably connected to the moving frame (401), the sanding belt (404) being wound around the rotating shaft (403), the rotating shaft (403) controlling the sanding belt (404) to rotate; and a driving c (405) fixedly connected to the moving frame (401), the control end of the driving c (405) being fixed to one of the rotating shafts (403), the driving c (405) controlling the rotation of the rotating shaft (403).
2. A door closer housing grinding device according to claim 1, characterized in that: Also includes: The pressing roller (406) connected to the movable frame (401) is rotated so that the pressing roller (406) abuts against the sanding belt (404) to limit the position of the sanding belt (404). The number of the pressing rollers (406) is consistent with the number of the fixed module groups.
3. The door closer housing grinding device according to claim 2, characterized in that: Also includes: A moving module fixedly connected to the frame, the moving module being connected to the moving seat (201) to drive the moving seat (201) to move forward and backward; The moving module comprises: a reciprocating screw rod a (501) rotatably connected to the frame, and a moving seat (201) threadedly connected to the reciprocating screw rod a (501); A drive d (502) is fixedly connected to the frame, and a control end of the drive d (502) is fixedly connected to the reciprocating screw rod a (501). The drive d (502) drives the reciprocating screw rod a (501) to rotate.
4. The door closer housing grinding device according to claim 3, characterized in that: Also includes: A gear (601) is rotatably connected to each mounting shell (202), and each gear (601) is coaxially fixed to a top shaft (203) on each mounting shell (202); a rack (603) is slidably connected to each mounting shell (202), and the gear (601) in each mounting shell (202) is correspondingly meshed with the rack (603); a reciprocating screw rod b (604) is rotatably connected between all mounting shells (202), and the number of reciprocating thread segments on the reciprocating screw rod b (604) is consistent with the number of segments of the fixed module, and each reciprocating thread segment is threadedly connected to each rack (603) to control the reciprocating left and right movement of each rack (603); a drive e (605) is fixedly connected to the moving seat (201), and the control end of the drive e (605) is fixed to the reciprocating screw rod b (604), and the drive e (605) controls the rotation of the reciprocating screw rod b (604).
5. The door closer housing grinding device according to claim 4, characterized in that: Also includes: A push plate (703) is arranged on the frame, and the push plate (703) pushes the housing (0) out from the top shaft (203) through relative displacement with the fixed module.
6. The door closer housing grinding device according to claim 5, characterized in that: Also includes: A fixed frame (701) fixedly connected to the frame; a push plate (703) slidably connected to the fixed frame (701); a guide frame (704) fixedly connected to the movable seat (201), the front and rear portions of the guide frame (704) being provided with inclined surfaces; a top block (705) fixedly connected to the push plate (703), the top block (705) being able to contact the inclined surface of the guide frame (704) so as to move the push plate (703) upward; and a spring b (706) fixedly connected between the fixed frame (701) and the push plate (703), the spring b (706) being used to move the push plate (703) downward for resetting.
Citation Information
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