A shearing butt welding machine
By designing multi-stage welding smoke treatment components in the shear butt welding machine, the impact of welding smoke pollution on the production line is solved, and efficient welding smoke treatment and continuous operation of the production line are achieved.
Patent Information
- Application Number
- CN202411621303.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2044-11-14
AI Technical Summary
The welding smoke generated during tape welding will cause production line pollution, which will affect work efficiency. It is difficult for the prior art to effectively control pollutants in welding smoke.
A shear butt welding machine is designed, equipped with a welding cigarette treatment component, which includes a cover, a flared bucket and a sorted part. Through a multi-stage treatment structure of the grille and the mesh disk, it effectively removes contaminants from the welding cigarette.
Multi-stage efficient management of welding fume is achieved, ensuring the cleanliness of the production line, reducing maintenance downtime, and improving work efficiency.
Smart Images

Figure CN119238135B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of shearing butt welding machines, in particular to a shearing butt welding machine. Background Art
[0002] When using strips for production welding, the tail of the previous strip needs to be butt-welded with the head of the next strip. More advanced production lines are equipped with special automatic shearing and welding equipment, which can automatically complete the shearing and welding operations to achieve continuous production of the production line.
[0003] However, due to its own characteristics, the material strip will produce welding smoke during welding. These welding fumes are directly discharged into the production line due to the influence of materials and oil pollution. However, during the treatment process, pollutants will be attached, which will cause the work line to stop for maintenance, affecting work efficiency.
[0004] In view of this, a shear butt welding machine is proposed. Summary of the invention
[0005] The purpose of this section is to summarize some aspects of embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and the invention title of this application to avoid blurring the purpose of this section, the specification abstract and the invention title, and such simplifications or omissions cannot be used to limit the scope of the present invention.
[0006] In view of the following technical problems in the prior art: However, due to its own characteristics, the material strip will produce welding smoke during welding. These welding fumes are directly discharged into the production line due to the influence of materials and oil pollution. However, pollutants will adhere during the treatment process, which causes the work line to stop for maintenance, affecting work efficiency.
[0007] In order to solve the above technical problems, the present invention provides the following technical solutions: a shearing butt welding machine, comprising a control console, a right feed rack, a left feed rack and a welding assembly;
[0008] The control console is provided with a right feed rack, a left feed rack, a welding assembly and a punching assembly. The right feed rack and the left feed rack are located at both ends of the control console, and the welding assembly and the punching assembly are located between the right feed rack and the left feed rack. The punching assembly is provided with a visual inspection camera, and the welding assembly is provided with a welding fume control assembly.
[0009] The welding smoke treatment component comprises an outer cover, a flaring bucket and a sorting piece, wherein the outer cover is arranged on the welding component, the flaring bucket is arranged at the lower end of the outer cover, and the sorting piece is arranged in the outer cover;
[0010] The sorting component is hollow, an expansion channel is reserved in the middle of the sorting component, a discharge component is connected to the upper opening of the sorting component, an interception component 1 is movably installed on the periphery of the sorting component, an interception component 2 is installed in the middle of the sorting component, and a closing component is installed at the lower part of the sorting component;
[0011] The interception member 1 includes a grille, a linkage ring 1 and a linkage ring 2, the grille is movably connected to the outer position of the middle section of the sorting member, the grille corresponds to the position of the expansion channel, and the linkage ring 1 is fixedly connected to one end of the grille facing the discharge member;
[0012] The outer edge of the selection member is fixedly connected with an assembly ring, the assembly ring is fitted with one side of the linkage module, and the assembly ring is butted with the inner edge of the opening on the outer cover;
[0013] The middle section of the sorting component is provided with a blocking component, the blocking component comprises a blocking platform, an elastic component 4 and a blocking block, the blocking platform is provided at the inner edge of the middle section of the sorting component, and a plurality of continuous channels 1 are reserved on the blocking platform.
[0014] As an optimal technical solution for a shearing butt welding machine, a servo motor 1 is installed on the right feed rack, and a servo motor 2 is installed on the left feed rack.
[0015] As an optimal technical solution for a shear butt welding machine, a guide channel is reserved on the outer cover, a collecting box is installed at the outer edge of the outer cover corresponding to the guide channel, a guide frame is fixedly connected to the lower inner edge of the outer cover close to the guide channel, and the inner edge surface of the guide frame has a slope.
[0016] As an optimal technical solution for a shear butt welding machine, the second linkage ring is fixedly connected to one end of the grille facing the closure member, the second linkage ring is fitted with the closure member, a linkage module is installed outside the first linkage ring, and a removal module is installed outside the linkage module.
[0017] As an optimal technical solution for a shearing butt welding machine, the linkage module includes a bearing platform, a linkage column and a synchronization ring. The bearing platforms are configured in a pair, and the pair of bearing platforms are independently configured at the edge of the linkage ring and the linkage module. A motor is installed on the side of the bearing platform facing the closing member, and the two ends of the linkage column are hingedly connected to the opposite surfaces of a pair of bearing platforms. The side of the bearing platform facing the discharge member is hingedly configured with a linkage block, and the linkage block is connected to the linkage column. The edge of the linkage block is distributed with tooth blocks at equal angles. The synchronization ring is fixedly connected to the side of the linkage ring facing the discharge member, and the edge of the synchronization ring is reserved with tooth notches distributed at equal angles. The tooth block and the synchronization ring are in an occlusal connection relationship.
[0018] As an optimal technical solution for a shearing butt welding machine, the removal module includes a movable column, a transmission bar, a removal roller and a removal frame. The movable column is hingedly connected to a pair of bearing platforms, the removal roller is fixedly connected to the periphery of the movable column, the removal roller is fitted with a grid, and a transmission bar is commonly configured on the movable column and the linkage column. An elastic member 1 is installed on the inner edge of the opposite surfaces of a pair of bearing platforms, and the other end of the elastic member 1 is connected to a right-angle frame. One side of the right-angle frame is fixedly connected to the removal frame, and the removal frame is fitted with the removal roller. A protrusion is fixedly connected to the linkage column, and the protrusion is fitted with the right-angle frame. The edge of the protrusion has a slope, and the angle between the tooth notches on the synchronization ring is smaller than the angle between the tooth blocks.
[0019] As an optimal technical solution for a shear butt welding machine, a blocking block is telescopically movable in channel one on the blocking table, the elastic member four is arranged in the middle of channel one and the blocking block of the blocking table, channel two is reserved near channel one of the sorting member, and the blocking block telescopically moves in channel two; a section of the blocking block extending out of channel two is in a semicircular shape.
[0020] As an optimal technical solution for a shear butt welding machine, the second intercepting member includes a mesh plate, a bearing ring and a stopper. The mesh plate is telescopically configured in the sorting member, and a notch is reserved at the edge of the mesh plate. The notch is matched with the blocking platform. A positioning ring is installed on the side of the mesh plate facing the discharge member, and the mesh plate is fitted with the positioning ring. The stopper is configured on the other side of the mesh plate. The stopper is telescopically configured in the sorting member, and the positioning ring has two elastic members distributed at equal angles on one side of the positioning ring facing the discharge member. The bearing ring is fixedly connected to the inner edge of the sorting member, and the bearing ring is connected to the second elastic member.
[0021] As an optimal technical solution for a shear butt welding machine, the resisting part includes a resisting pad, a resisting column and a linkage pad. The resisting pad is fitted at the edge of the mesh plate facing the closing part, the resisting column is fixedly connected to the back of the resisting pad, the resisting column is telescopically connected to the end of the sorting part close to the closing part, the linkage pad is connected to the end of the resisting column extending out of the sorting part, an elastic part three is installed between the linkage pad and the outer edge of the sorting part, and the linkage pad is fitted with the closing part.
[0022] As an optimal technical solution for a shear butt welding machine, the closing part includes a docking ring and a stop block. The inner edge of the docking ring is provided with a threaded protrusion, and a spiral groove is reserved on the surface of the tail position of the sorting part. The docking ring is threadedly connected to the sorting part, the docking ring is fitted with the linkage ring 2, the stop block is docked with the inner edge of the docking ring, the stop block is fitted with the linkage pad, and a conical seat is installed at the lower position of the stop block.
[0023] Beneficial effects of the present invention:
[0024] 1. This shearing butt welding machine uses the motor, linkage column, linkage block and tooth-shaped block to link the synchronous ring and the grille to make circular motion. At this time, the sieve hole position on the grille can move cyclically and be removed in sequence by the removal module and the barrier to ensure the effect of welding fume control. The different effects of the grille and the mesh plate can achieve multi-level efficient control of welding fume;
[0025] 2. When the shearing butt welding machine makes a circular motion through the grid, the screen opening on the surface of the grid reaches the position of the barrier, and the barrier block is acted upon by the elastic member 4 and enters the screen opening. At this time, the solid pollutants will be pushed out of the screen opening, and the removal roller can remove these pollutants when it moves. Under the action of the barrier block, these pollutants can be removed well, and these pollutants are not easy to fall into the interior of the sorting part;
[0026] 3. This shearing butt welding machine is made by fitting the removal roller and the removal frame. The removal frame can remove the pollutants gathered on the removal roller at the same time, so as to ensure the removal effect of the removal roller on the pollutants on the grid. The protrusion moves with the linkage column. When it moves to the right angle frame position, it can make the right angle frame vibrate. With the cooperation of the elastic member 1, these pollutants can be guided out and processed centrally with the cooperation of the guide channel and the guide frame.
[0027] 4. This shearing butt welding machine twists the butt ring so that the butt ring is not connected to the sorting part. At the same time, the blocking block will also be separated from the sorting part, and the blocking block will no longer act on the linkage pad. Under the action of the elastic part three, the blocking column will be driven to move toward the direction of the closing part, and under the action of the elastic part two, the positioning ring and the mesh plate will also move toward the position of the closing part. At this time, the grille can be telescopically taken out for maintenance, and the mesh plate can also be taken out from the expansion channel for maintenance. At the same time, the efficiency during assembly can also achieve the best effect;
[0028] 5. This shearing and welding machine sends a signal to the PLC when the visual inspection camera detects that the material strips are not aligned. Servo motor 2 and servo motor 1 control the alignment of the material strips on both sides and perform welding.
[0029] Other features and advantages of the present invention will be described in the following description, and partly become apparent from the description, or understood by practicing the present invention. The purpose and other advantages of the present invention can be realized and obtained by the structures particularly pointed out in the description and the drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:
[0031] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0032] Figure 2 It is a top view schematic diagram of the present invention.
[0033] Figure 3 It is a schematic diagram of the structure of the welding smoke control component of the present invention.
[0034] Figure 4 The outer cover of the present invention is half cut away Figure 1 .
[0035] Figure 5 The outer cover of the present invention is half cut away Figure 2 .
[0036] Figure 6 It is a schematic diagram of the connection between the sorting member and the intercepting member of the present invention.
[0037] Figure 7 The present invention is based on Figure 6 The intercepting part 1 is assembled as shown below.
[0038] Figure 8 The present invention is based on Figure 6 Half-cut schematic diagram.
[0039] Fig. 9 It is a structural schematic diagram of an intercepting member of the present invention.
[0040] Fig.10 It is a schematic diagram of the removal module structure of the present invention.
[0041] Fig.11 It is a schematic diagram of the removal roller structure of the present invention.
[0042] Fig.12 The present invention is based on Figure 7 Schematic diagram from another perspective.
[0043] Fig.13 It is a structural schematic diagram of the second intercepting member of the present invention.
[0044] Figure numerals: 100, control panel; 200, right feed rack; 201, servo motor one; 300, left feed rack; 301, servo motor two; 400, welding assembly; 500, punching assembly; 600, visual inspection camera; 700, welding smoke control assembly; 701, outer cover; 702, expansion bucket; 703, collection box; 704, conical seat; 705, guide channel; 706, guide frame; 707, sorting part; 708, expansion channel; 709, discharge part; 710, closing part; 711, docking ring; 712, blocking block; 713, assembly ring; 714, barrier; 715, barrier platform; 716, elastic part four; 717, barrier block; 800, Intercepting member one; 801, grille; 802, linkage ring one; 803, linkage ring two; 804, linkage module; 805, bearing platform; 806, motor; 807, linkage column; 808, linkage block; 809, synchronization ring; 810, tooth-shaped block; 811, removal module; 812, movable column; 813, transmission bar; 814, removal roller; 815, removal frame; 816, right-angle frame; 817, elastic member one; 818, protrusion; 900, intercepting member two; 901, mesh plate; 902, positioning ring; 903, elastic member two; 904, bearing ring; 905, stop member; 906, stop pad; 907, stop column; 908, elastic member three; 909, linkage pad. DETAILED DESCRIPTION
[0045] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
[0046] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0047] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor is it a separate or selective embodiment that is mutually exclusive with other embodiments.
[0048] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the embodiments of the present invention in detail, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general scale, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.
[0049] Example, see Figure 1 , 2 and 3, a shearing butt welding machine, comprising a control console 100, a right feed rack 200, a left feed rack 300 and a welding assembly 400;
[0050] A right material feed rack 200, a left material feed rack 300, a welding assembly 400 and a punching assembly 500 are installed on the control console 100. The right material feed rack 200 and the left material feed rack 300 are located at both ends of the control console 100. The welding assembly 400 and the punching assembly 500 are located between the right material feed rack 200 and the left material feed rack 300. A visual inspection camera 600 is arranged on the punching assembly 500, and a welding smoke control assembly 700 is arranged on the welding assembly 400.
[0051] A servo motor 1 201 is installed on the right feeding rack 200, and a servo motor 2 301 is installed on the left feeding rack 300;
[0052] The welding smoke control assembly 700 includes an outer cover 701, a flaring bucket 702 and a sorting member 707. The outer cover 701 is arranged on the welding assembly 400, the flaring bucket 702 is arranged at the lower end of the outer cover 701, and the sorting member 707 is arranged in the outer cover 701;
[0053] Reference Figure 3 , 4 5. A guide channel 705 is reserved on the outer cover 701. A collection box 703 is installed at the outer edge of the outer cover 701 corresponding to the guide channel 705. A guide frame 706 is fixedly connected to the lower inner edge of the outer cover 701 near the guide channel 705. The inner edge surface of the guide frame 706 has a slope, wherein the pollutants removed by the removal frame 815 can be introduced into the guide channel 705 through the guide frame 706 and enter the collection box 703 for collection;
[0054] The material strip is introduced from the positions of the left material feed rack 300 and the right material feed rack 200, the punching assembly 500 cuts the welding end of the material strip flat, and the welding assembly 400 performs welding. When the visual inspection camera 600 detects that the material strip is not aligned, it sends a signal to the PLC, and the servo motor 2 301 and the servo motor 1 201 control the alignment of the material strips on both sides, and perform welding. During the welding process, the welding smoke control assembly 700 operates, and the servo motor 2 301 and the servo motor 1 201 are both connected to the ball screw;
[0055] refer to Figure 6 and 7, the sorting member 707 is hollow, and an expansion channel 708 is reserved in the middle of the sorting member 707, wherein under the action of the expansion channel 708, the welding smoke can be introduced into the sorting member 707 after entering the outer cover 701, and the upper end opening of the sorting member 707 is connected with a discharge member 709, wherein the discharge member 709 is used to discharge the welding smoke after multi-stage treatment, and the exhaust components 709 can be configured correspondingly for use when the amount of welding smoke is large, the outer periphery of the sorting member 707 is movably provided with an interception member 800, and the middle position of the sorting member 707 is provided with an interception member 2 900, and under the cooperation of the interception member 1 800 and the interception member 2 900, the welding smoke can be treated in multiple stages, and a closing member 710 is provided at the lower position of the sorting member 707, and the closing member 710 can control the displacement of the interception member 1 800 and the interception member 2 900;
[0056] refer to Figure 8 and 9The interception member 800 includes a grille 801, a linkage ring 1 802 and a linkage ring 2 803. The grille 801 is movably connected to the outer position of the middle section of the sorting member 707. The grille 801 corresponds to the position of the expansion channel 708. The linkage ring 1 802 is fixedly connected to the end of the grille 801 facing the discharge member 709. The linkage ring 2 803 is fixedly connected to the end of the grille 801 facing the closing member 710. The linkage ring 2 803 is fitted with the closing member 710. A linkage module 804 is installed outside the linkage ring 1 802, wherein the linkage module 804 controls the grid 801 to make a circular motion, so that the screen opening of the grid 801 can be changed, so that the screen opening can be used to treat welding smoke in turn. A removal module 811 is installed outside the linkage module 804, wherein the removal module 811 removes the solid pollutants on the grid 801; the linkage module 804 includes a bearing platform 805, a linkage column 807 and a synchronization ring 809, and the bearing platform 805 is configured in a pair, and the pair of bearing platforms 805 are independently configured at the edge of the linkage ring 1 802 and the linkage module 804. The bearing platform 805 is arranged such that when the linkage ring 1 802 and the linkage ring 2 803 move, the position of the bearing platform 805 remains unchanged and can be docked with the inner edge of the outer cover 701. The bearing platform 805 is provided with a motor 806 on the side facing the closing member 710. The two ends of the linkage column 807 are hingedly docked on the opposite sides of a pair of bearing platforms 805. The motor 806 is controlled by the linkage column 807. The bearing platform 805 is hingedly provided with a linkage block 808 on the side facing the discharge member 709. The linkage block 808 is docked with the linkage column 807. The edge of the block 808 is provided with tooth-shaped blocks 810 distributed at equal angles, the synchronous ring 809 is fixedly connected to the side of the linkage ring 802 facing the discharge member 709, and the edge of the synchronous ring 809 is reserved with tooth notches distributed at equal angles, and the tooth-shaped blocks 810 and the synchronous ring 809 are in a bite-type docking relationship, wherein the motor 806 controls the linkage column 807 to operate, and under the action of the linkage block 808 and the tooth-shaped block 810, the synchronous ring 809 is linked to the grille 801 to make a circular motion, so that the position of the screen opening on the grille 801 can be moved and changed;
[0057] refer to Figure 3 , 4 8, the outer edge of the sorting member 707 is fixedly connected with an assembly ring 713, the assembly ring 713 is fitted with one side of the linkage module 804, and the assembly ring 713 is butted with the inner edge of the opening on the outer cover 701, so that the sorting member 707 can be assembled on the outer cover 701;
[0058] refer to Fig.10 and 11, the removal module 811 includes a movable column 812, a transmission bar 813, a removal roller 814 and a removal frame 815, the movable column 812 is hingedly docked between a pair of bearing platforms 805, the removal roller 814 is fixedly docked to the outer periphery of the movable column 812, the removal roller 814 is in contact with the grille 801, wherein the removal roller 814 is in contact with the grille 801, and the removal roller 814 can remove the viscous material on the grille 801 when it moves, and the movable column 812 and the linkage column 807 are jointly configured with a transmission bar 813, and the movable column 812 and the linkage column 807 are linked by the transmission bar 813; an elastic member 817 is installed on the inner edge of the opposite surface of a pair of bearing platforms 805, and the other end of the elastic member 817 is docked with a right-angle frame 816, and one side of the right-angle frame 816 is fixedly connected with the removal frame 815, and the removal frame 815 is fitted with the removal roller 814, and a protrusion 818 is fixedly connected to the linkage column 807. The protrusion 818 is fitted with the right-angle frame 816, and the edge of the protrusion 818 has a slope. The protrusion 818 moves synchronously with the linkage column 807. The protrusion 818 drives the right-angle frame 816 to vibrate at a certain angle, and with the cooperation of the elastic member 817, the removal frame 815 at this time reciprocates and vibrates and acts on the removal roller 814, so that the pollutants collected on the removal frame 815 can be separated, and the angle between the two tooth notches on the synchronization ring 809 is smaller than the angle between the two tooth blocks 810. At this time, the speed ratio of the grille 801 and the removal roller 814 is different, ensuring that when the barrier block 717 acts on the sieve mouth on the grille 801, the removal roller 814 can better clear the single-row sieve mouth.
[0059] refer to Figure 8 The middle section of the sorting member 707 is provided with a blocking member 714, which includes a blocking platform 715, an elastic member 716 and a blocking block 717. The blocking platform 715 is arranged at the inner edge of the middle section of the sorting member 707. A plurality of continuous channels 1 are reserved on the blocking platform 715. A blocking block 717 is telescopically movable in the channel 1 on the blocking platform 715. The elastic member 716 is arranged at the middle position between the channel 1 of the blocking platform 715 and the blocking block 717. A channel 2 is reserved near the channel 1 of the sorting member 707. The blocking block 717 telescopically moves in the channel 2. The elastic member 716 is arranged at the middle position between the channel 1 of the blocking platform 715 and the blocking block 717. Under the action of, the blocking block 717 and the sieve opening of the grille 801 can be intermittently embedded. At this time, when the removal roller 814 cleans the grille 801, when the blocking block 717 is embedded in the sieve opening of the grille 801, these solid pollutants can be pushed out to ensure that they are cleaned by the grille 801. The blocking block 717 can have a blocking effect on the sieve opening of the grille 801, and the solid pollutants are not easy to fall into the sorting member 707 at this time; the blocking block 717 extends out of the channel 2 in a semicircular shape. At this time, the grille 801 can drive the blocking block 717 to retract a distance when doing a circular motion, which is convenient for subsequent embedding;
[0060] Referring to 8, 12 and 13, the interception member 900 includes a mesh plate 901, a bearing ring 904 and a stopper 905. The mesh plate 901 is telescopically arranged in the sorting member 707. A notch is reserved at the edge of the mesh plate 901. The notch is matched with the blocking platform 715 to ensure the stable extension and retraction of the mesh plate 901 and prevent the mesh plate 901 from rotating. A positioning ring 902 is installed on the side of the mesh plate 901 facing the discharge member 709, and the mesh plate 901 fits the positioning ring 902 to facilitate the subsequent positioning of the mesh plate 901. Maintenance, the stopper 905 is arranged on the other side of the mesh plate 901, the stopper 905 is telescopically arranged in the sorting member 707, the positioning ring 902 is arranged with an elastic member 903 at an equal angle on one side of the discharge member 709, the bearing ring 904 is fixedly connected to the inner edge of the sorting member 707, the bearing ring 904 is connected to the elastic member 903, and under the action of the stopper 905, the mesh plate 901 is completely fitted with the positioning ring 902, so that the mesh plate 901 and the expansion channel 708 are misaligned, so that the welding smoke can be treated at the second level The control, and under the action of the second elastic member 903, the network port plate 901 can be quickly detached when not under force; the blocking member 905 is configured in a pair to ensure the stability of movement. The blocking member 905 includes a blocking pad 906, a blocking column 907 and a linkage pad 909. The blocking pad 906 is fitted at the edge of the network port plate 901 facing the closing member 710, and the blocking column 907 is fixedly connected to the back of the blocking pad 906. The end of the blocking column 907 close to the closing member 710 is telescopically connected to the sorting member 707. The linkage pad 909 is connected to one end of the resisting column 907 extending out of the sorting member 707. An elastic member 908 is installed between the linkage pad 909 and the outer edge of the sorting member 707. The linkage pad 909 is fitted with the closing member 710. Under the action of the closing member 710, the linkage pad 909 is driven toward the outer edge of the sorting member 707. The resisting column 907 and the resisting pad 906 move toward the position of the network port plate 901 synchronously, and then fit with the network port plate 901, and the network port plate 901 is linked to move toward the position of the positioning ring 902.
[0061] refer to Figure 4 , 5 8, the closing member 710 includes a docking ring 711 and a stopper 712, the closing member 710 can block the positions of the interception member 1 800 and the interception member 2 900, the inner edge of the docking ring 711 is provided with a threaded protrusion, the tail position surface of the sorting member 707 is reserved with a spiral notch, the docking ring 711 and the sorting member 707 are threadedly connected, the docking ring 711 is fitted with the linkage ring 2 803, the stopper 712 is docked with the inner edge of the docking ring 711, and the stopper 712 is fitted with the linkage pad 909; a conical seat 704 is installed at the lower position of the stopper 712, wherein the conical seat 704 can guide welding smoke into the outer cover 701;
[0062] Through the above, it can be achieved that: the material strip is introduced from the positions of the left feed rack 300 and the right feed rack 200, the punching component 500 cuts the welding end of the material strip flat, and the welding component 400 performs welding. The visual inspection camera 600 sends a signal to the PLC when it detects that the material strip is not aligned, and the servo motor 2 301 and the servo motor 1 201 control the alignment of the material strips on both sides (determine whether the material strips at both ends are uneven, and the difference is how many mm, and then the corresponding motor moves the material strip forward and backward to ensure that the linear error of the material strip is within 0.05mm, and the motor rotates to drive the linear module forward and backward), and welding is performed. During the welding process, the welding smoke control component 700 operates, and the welding smoke The outer cover 701 reaches the position of the grille 801, and the grille 801 reaches the sorting part 707. Under the action of the grille 801, the welding smoke can be treated at a first level, and the mesh plate 901 performs a second level of treatment, and is finally discharged by the discharge part 709. The motor 806 controls the linkage column 807 to operate. At this time, the linkage block 808 links the synchronous ring 809 to make a circular motion under the action of the tooth block 810. The grille 801 moves in a circular motion with the synchronous ring 809 under the action of the linkage ring 1 802. When the screen opening on the surface of the grille 801 reaches the position of the blocking member 714, the blocking block 717 is affected by the elastic member 4 716 and enters the screen opening. At this time, the solid contaminants will be pushed out from the sieve mouth, and the removal roller 814 can remove these contaminants when it moves. Under the action of the blocking block 717, these contaminants can be well removed, and these contaminants are not easy to fall into the interior of the sorting member 707. At the same time, the removal roller 814 and the removal frame 815 are fitted together, and the removal frame 815 can remove the contaminants gathered together on the removal roller 814, thereby ensuring the removal effect of the removal roller 814 on the contaminants on the grid 801. The protrusion 818 runs with the linkage column 807, and when it moves to the right angle frame 816 position, it can make the right angle frame 816 vibrate, and the elastic member 817 With the cooperation of , these pollutants can be discharged, and the docking ring 711 is twisted. Under the action of the threaded transmission, the docking ring 711 is not connected to the sorting part 707. At the same time, the stop block 712 will also be separated from the sorting part 707, and the stop block 712 will no longer act on the linkage pad 909. Under the action of the elastic part three 908, the stop column 907 will be driven to move toward the direction of the closing part 710, and under the action of the elastic part two 903, the positioning ring 902 and the mesh plate 901 also move toward the position of the closing part 710. At this time, the grille 801 can be telescopically taken out for maintenance, and the mesh plate 901 can also be taken out of the expansion channel 708 for maintenance.
[0063] It should be understood that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but for those of ordinary skill having the benefit of this disclosure, without undue experimentation, the development effort will be a routine task of design, fabrication, and production.
[0064] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.
Claims
1. A shearing butt welding machine, characterized in that: It comprises a control console (100), a right material feeding rack (200), a left material feeding rack (300) and a welding assembly (400); A right material feed rack (200), a left material feed rack (300), a welding assembly (400) and a punching assembly (500) are installed on the control panel (100); the right material feed rack (200) and the left material feed rack (300) are located at two ends of the control panel (100); the welding assembly (400) and the punching assembly (500) are located between the right material feed rack (200) and the left material feed rack (300); a visual inspection camera (600) is arranged on the punching assembly (500); and a welding fume control assembly (700) is arranged on the welding assembly (400); The welding smoke treatment component (700) comprises an outer cover (701), a flaring bucket (702) and a sorting component (707); the outer cover (701) is arranged on the welding component (400); the flaring bucket (702) is arranged at the lower end of the outer cover (701); and the sorting component (707) is arranged in the outer cover (701); The sorting member (707) is hollow, an expansion channel (708) is reserved at the middle of the sorting member (707), a discharge member (709) is connected to the upper opening of the sorting member (707), an intercepting member 1 (800) is movably installed on the periphery of the sorting member (707), an intercepting member 2 (900) is installed at the middle of the sorting member (707), and a closing member (710) is installed at the lower part of the sorting member (707); The interception member 1 (800) comprises a grille (801), a linkage ring 1 (802) and a linkage ring 2 (803); the grille (801) is movably connected to the outer position of the middle section of the sorting member (707); the grille (801) corresponds to the position of the expansion channel (708); and the linkage ring 1 (802) is fixedly connected to one end of the grille (801) facing the discharge member (709); An assembly ring (713) is fixedly connected to the outer edge of the selection member (707), the assembly ring (713) is in contact with one side of the linkage module (804), and the assembly ring (713) is butted against the inner edge of the upper opening of the outer cover (701); A blocking member (714) is disposed at the middle section of the sorting member (707), the blocking member (714) comprising a blocking platform (715), an elastic member (716) and a blocking block (717), the blocking platform (715) being disposed at the inner edge of the middle section of the sorting member (707), and a plurality of continuous channels (714) being reserved on the blocking platform (715); The second linkage ring (803) is fixedly connected to one end of the grille (801) facing the closing member (710), the second linkage ring (803) and the closing member (710) are in close contact, a linkage module (804) is arranged outside the first linkage ring (802), and a removal module (811) is arranged outside the linkage module (804); A blocking block (717) is telescopically movable in channel one on the blocking platform (715); the elastic member (716) is disposed at a position between channel one and the blocking block (717) of the blocking platform (715); a channel two is reserved near channel one of the sorting member (707); the blocking block (717) is telescopically movable in channel two; a section of the blocking block (717) extending out of channel two is in a semicircular shape; The closing member (710) comprises a docking ring (711) and a stop block (712); the inner edge of the docking ring (711) is provided with a threaded protrusion; a spiral groove is reserved on the surface of the tail position of the sorting member (707); the docking ring (711) and the sorting member (707) are connected in a threaded manner; the docking ring (711) is fitted with the linkage ring 2 (803); the stop block (712) is connected to the inner edge of the docking ring (711); the stop block (712) is fitted with the linkage pad (909); and a conical seat (704) is arranged at the lower position of the stop block (712).
2. The shearing butt welding machine according to claim 1, characterized in that: The right material feeding rack (200) is provided with a servo motor 1 (201), and the left material feeding rack (300) is provided with a servo motor 2 (301).
3. The shearing butt welding machine according to claim 1, characterized in that: A guide channel (705) is reserved on the outer cover (701), a collecting box (703) is installed on the outer cover (701) at an outer edge position corresponding to the guide channel (705), and a guide frame (706) is fixedly connected to the lower inner edge position of the outer cover (701) close to the guide channel (705), and the inner edge surface of the guide frame (706) has a slope.
4. The shearing butt welding machine according to claim 1, characterized in that: The linkage module (804) comprises a bearing platform (805), a linkage column (807) and a synchronization ring (809). The bearing platforms (805) are arranged in a pair. The pair of bearing platforms (805) are independently arranged at the edge of the linkage ring (802) and the linkage module (804). A motor (806) is installed on a side of the bearing platform (805) facing the closing member (710). Both ends of the linkage column (807) are hingedly connected to the opposite surfaces of the pair of bearing platforms (805). A linkage block (808) is hingedly arranged on one side of (805) facing the discharge member (709), the linkage block (808) and the linkage column (807) are butted against each other, the edge of the linkage block (808) is provided with tooth blocks (810) distributed at equal angles, the synchronization ring (809) is fixedly connected to a side of the linkage ring (802) facing the discharge member (709), the edge of the synchronization ring (809) is provided with tooth notches distributed at equal angles, and the tooth blocks (810) and the synchronization ring (809) are in an occlusal butt-jointed relationship.
5. The shearing butt welding machine according to claim 1, characterized in that: The removal module (811) comprises a movable column (812), a transmission bar (813), a removal roller (814) and a removal frame (815); the movable column (812) is hingedly connected to a pair of support platforms (805); the removal roller (814) is fixedly connected to the outer periphery of the movable column (812); the removal roller (814) and the grid (801) are fitted together; the movable column (812) and the linkage column (807) are jointly provided with a transmission bar (813); elastic springs are arranged on the inner edges of the opposite surfaces of the pair of support platforms (805); Part one (817), the other end of the elastic part one (817) is butt-jointed with a right-angle frame (816), one side of the right-angle frame (816) is fixedly connected with a removal frame (815), the removal frame (815) is fitted with a removal roller (814), a protrusion (818) is fixedly connected to the linkage column (807), the protrusion (818) is fitted with the right-angle frame (816), the edge of the protrusion (818) has a slope, and the angle between the tooth notches on the synchronization ring (809) is smaller than the angle between the tooth-shaped blocks (810).
6. The shearing butt welding machine according to claim 1, characterized in that: The second interception member (900) comprises a mesh plate (901), a bearing ring (904) and a stopper (905); the mesh plate (901) is telescopically arranged in the sorting member (707); a notch is reserved at the edge of the mesh plate (901); the notch is matched with the blocking platform (715); a positioning ring (902) is installed on the side of the mesh plate (901) facing the discharge member (709); and the mesh plate (901) and the positioning ring (902) are connected to each other. The positioning ring (902) is fitted, the retaining member (905) is arranged on the other side of the network port plate (901), the retaining member (905) is telescopically arranged in the sorting member (707), and the elastic member 2 (903) is distributed at an equal angle on the side of the positioning ring (902) facing the discharge member (709), the bearing ring (904) is fixedly connected to the inner edge of the sorting member (707), and the bearing ring (904) is connected to the elastic member 2 (903).
7. The shearing butt welding machine according to claim 6, characterized in that: The resisting member (905) comprises a resisting pad (906), a resisting column (907) and a linkage pad (909); the resisting pad (906) is fitted at an edge of the mesh port plate (901) facing the closing member (710); the resisting column (907) is fixedly connected to the back of the resisting pad (906); one end of the resisting column (907) is telescopically connected to the selecting member (707) near the closing member (710); the linkage pad (909) is connected to an end of the resisting column (907) extending out of the selecting member (707); an elastic member three (908) is arranged between the linkage pad (909) and the outer edge of the selecting member (707); and the linkage pad (909) is fitted with the closing member (710).
Citation Information
Patent Citations
Automatic welding device for material roll butt joint
CN108747111A
Steel strip shearing and butt welding device
CN109570870A