An ultrasonic welding device for syringe filter needle holders

By designing an ultrasonic welding equipment for syringe filter needle holders and utilizing automated feeding, welding, and unloading mechanisms, the problems of low production efficiency and safety hazards in syringe filter needle holder welding were solved, achieving highly efficient automated production.

CN119238984BActive Publication Date: 2025-10-28YANGZHOU MEDLINE IND CO LTD
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Patent Information

Application Number
CN202411557191.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-04
Publication Date
2025-10-28
Estimated Expiration
2044-11-04

AI Technical Summary

Technical Problem

Welding of syringe filter needle holders is inefficient and poses safety hazards, mainly due to the difficulty of manual loading and unloading caused by their irregular shape.

Method used

Design an ultrasonic welding device for syringe filter needle holders, comprising a welding bracket, a feeding box, a feeding auxiliary seat, a rotating seat, and a welding auxiliary mechanism, to achieve automated production of needle holders through automated feeding, welding, and unloading.

Benefits of technology

It improves welding efficiency, avoids the safety hazards of manual material feeding, realizes automated production of syringe filter needle seats, and reduces manual intervention.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention relates to the field of medical device manufacturing technology and discloses an ultrasonic welding device for syringe filter needle hubs. The device includes a welding bracket, a feeding box, a feeding mechanism, and a welding auxiliary mechanism. The feeding mechanism includes a feeding auxiliary seat and a rotating seat. The feeding auxiliary seat is fixedly installed on the bottom inner wall of the feeding box, and the rotating seat is rotatably installed inside the feeding auxiliary seat. The welding auxiliary mechanism includes a base body, two welding auxiliary cylinders, and a welding auxiliary plate. The base body is located on top of a base, and the welding auxiliary cylinders and welding auxiliary plate are both located inside the base body. This invention, through the feeding mechanism, allows the needle hubs to be welded to be arranged one by one, facilitating the welding process. The welding auxiliary mechanism enables automatic welding and unloading, avoiding the need for manual placement of each needle hub at the workstation, which results in low welding efficiency and eliminates the safety hazards associated with manual feeding.
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Description

Technical Field

[0001] This invention relates to the field of medical device manufacturing technology, specifically to an ultrasonic welding device for syringe filter needle holders. Background Technology

[0002] A syringe filter cartridge is a single-use filter cartridge routinely used to remove particulates from liquids used in sample preparation processes, such as in high-performance liquid chromatography (HPLC), ion chromatography, or dissolution tests. In other cases, the syringe filter can be attached to a syringe to remove particulates during subcutaneous injection.

[0003] Syringe filter needle holders typically contain a filter membrane. To prevent leakage, the needle holder and filter membrane are usually welded together as a single unit to ensure filter quality. Due to the irregular shape of syringe filter needle holders, manual loading and unloading are often required during production. This results in low welding efficiency and poses safety hazards due to manual handling of the needle holders. Summary of the Invention

[0004] The purpose of this invention is to provide an ultrasonic welding device for syringe filter needle holders to solve the problems mentioned in the background art.

[0005] To solve the above technical problems, the present invention is achieved through the following technical solutions:

[0006] This invention relates to an ultrasonic welding device for syringe filter needle holders, comprising a welding bracket and a feeding box. The welding bracket is fixedly installed on the top of a base, and a welding module is fixedly installed on the top of the welding bracket. Two welding heads are symmetrically installed on the bottom of the welding module. Three support legs are evenly fixedly installed on the bottom side wall of the feeding box. The device also includes:

[0007] The feeding mechanism includes a feeding auxiliary seat and a rotating seat. The feeding auxiliary seat is fixedly installed on the bottom inner wall of the feeding box, and the rotating seat is rotatably installed inside the feeding auxiliary seat.

[0008] The welding auxiliary mechanism includes a base body, two welding auxiliary cylinders and a welding auxiliary plate. The base body includes a first mounting shell and a second mounting shell. A top cover is installed on the top of the second mounting shell. The first mounting shell is fixedly installed on the top of the top cover, and the second mounting shell is fixedly installed on the top of the base.

[0009] The first mounting housing has two symmetrical cylindrical holes inside, and the top of the side wall of the cylindrical hole is inclined. The welding auxiliary cylinders are slidably disposed inside the corresponding first mounting housing.

[0010] A long groove is provided in the middle of the first mounting housing, and a welding auxiliary plate is slidably disposed inside the long groove.

[0011] Furthermore, a feeding funnel is fixedly installed on the top of the feeding box, a feeding pipe is fixedly connected to the bottom of the feeding funnel, a support plate is fixedly connected to the inner wall of the feeding pipe, and a fixing plate is fixedly installed on the side wall of the feeding box, with the fixing plate located on the side of the feeding box close to the welding bracket.

[0012] Furthermore, both the feeding auxiliary seat and the rotating seat are conical. The top of the feeding auxiliary seat is provided with an eccentric guide opening. A discharge trough is provided on one side of the feeding auxiliary seat together with the side wall of the feeding box and the fixed plate. A side groove is provided on the top of the side wall of the discharge trough. Two overflow ports are symmetrically opened inside the side wall of the feeding auxiliary seat. The discharge trough is located between the two overflow ports.

[0013] Furthermore, a fixed cylinder is fixedly connected to the central axis of the rotating seat, and a motor is installed inside the rotating seat. The motor is fixedly installed on the bottom inner wall of the feeding box, and the output end of the motor is fixedly installed inside the fixed cylinder. Several grooves are evenly opened on the top side wall edge of the rotating seat, and a tray is fixedly installed on the top of the rotating seat. A conical seat is fixedly connected to the central axis of the tray, and several arc-shaped plates are evenly fixedly connected to the top of the tray. Several material discharge ports are evenly opened on the edge of the tray, and the arc-shaped plates and material discharge ports are arranged alternately.

[0014] Furthermore, a pair of fixed seats are symmetrically fixedly connected to the top of the first mounting housing near the feeding box, and a pair of guide rods are fixedly installed between the fixed seats. The end of the guide rod away from the fixed seat is fixedly installed on the fixed plate. Two sliding grooves are symmetrically opened in the middle of the first mounting housing, and a square groove is opened at the bottom of the first mounting housing. Two sets of slots are symmetrically opened at both ends of the top cover. Two slots are symmetrically opened in the middle of the top cover, and two guide holes are symmetrically opened on the side wall of the slots. A cavity is opened inside the second mounting housing, and an electric telescopic rod is fixedly installed in the middle of the bottom inner wall of the cavity.

[0015] Furthermore, the bottom of the two welding auxiliary cylinders is fixedly connected to a base plate, which is slidably set inside the square groove. Two openings are symmetrically opened on the reserve edge of the base plate. Two sets of first limit seats are symmetrically fixedly connected to the top of the base plate. Four insert rods are evenly fixedly connected to the bottom of the base plate. The insert rods are slidably set inside the slot. A movable plate is fixedly installed at the bottom of the insert rods. The movable plate is slidably set inside the cavity. The movable plate is fixedly installed on the top of the electric telescopic rod.

[0016] Furthermore, two ladders are symmetrically fixedly connected to the top of the movable plate. Two movable blocks are symmetrically arranged on both sides of the top of the ladders. The movable blocks are slidably arranged inside the slot. Two upper and lower limit blocks are symmetrically fixedly connected to the side of the two movable blocks that are close to each other. Sliding surfaces are opened on the side of the openings of the two limit blocks that are far apart from each other. Guide posts are fixedly connected to the side of the two movable blocks that are far apart from each other. The guide posts are slidably arranged inside the guide holes. Springs are arranged between the guide posts and the bottom inner wall of the guide holes.

[0017] Furthermore, a partition is fixedly connected to the top of the welding auxiliary plate near the feeding box. Two insert plates are symmetrically fixedly connected to the bottom of the welding auxiliary plate. The insert plates are slidably set inside a corresponding opening. A horizontal plate is fixedly connected to the middle of the insert plate. A limiting seat two is symmetrically fixedly connected to the bottom of the horizontal plate. A spring three is sleeved on the limiting seat two. The bottom of the spring three is sleeved on the corresponding first limiting seat one. A second limiting seat one is fixedly connected to the bottom of each insert plate. Limiting slots are opened on the symmetrical side walls of the second limiting seat one.

[0018] Furthermore, a mounting frame is fixedly installed between the two second limiting seats. Sliding rods are slidably installed at both ends of the mounting frame. Circular plate one and circular plate two are fixedly connected to the middle and bottom of the sliding rods, respectively. The mounting frame is located between circular plate one and circular plate two. A lifting seat is fixedly installed on the top of each sliding rod. Guide slopes are provided on the sides of the two lifting seats that are far apart from each other. The lifting seats are located inside the welding auxiliary cylinder. Spring four is provided between the top of circular plate two and the mounting frame. Spring four is sleeved on the sliding rod.

[0019] The present invention has the following beneficial effects:

[0020] (1) Through the setting of the feeding mechanism, the needle seat will roll along the side wall of the guide port after being guided by the guide port. When the needle seat rolls to the discharge groove position, the needle seat may roll directly out of the discharge groove or may get stuck inside the discharge groove. Through the setting of the rotating seat, the rotating seat rotates, which facilitates feeding and also drives the needle seat stuck inside the discharge groove to rotate, thus avoiding the situation of blockage in the discharge groove. In this way, the needle seat can be automatically fed, avoiding the need for manual feeding.

[0021] (2) The needle seat of the present invention will roll along the guide rod to the welding auxiliary plate due to gravity. Due to the shape of the needle seat itself, its center of gravity is not directly above the welding auxiliary plate. The needle seat will tilt and fall into the cylindrical hole, and after being guided by the tilt angle, it will fall directly above the welding auxiliary cylinder, which is convenient for welding. Then the welding module works, pushes the welding head down, and works with the welding auxiliary cylinder to press the needle seat tightly, so that ultrasonic welding can be performed.

[0022] (3) By setting up the welding auxiliary plate, the partition plate will block the subsequent needle seat during welding, so that it is stored in the guide rod. After welding is completed, the lifting seat can automatically pop out the welded needle seat by using inertia, thus realizing automatic unloading. Furthermore, by setting up the guide slope, the needle seat will be guided, preventing the needle seat from falling back onto the welding auxiliary cylinder, which facilitates the smooth progress of subsequent welding operations.

[0023] (4) After the automatic feeding of the present invention, the partition will move up and lose its blocking effect on the needle seat. The next needle seat to be welded will move into the welding auxiliary plate again to perform the next welding action. This avoids the situation where the needle seats need to be placed on the work station one by one manually, which results in low welding efficiency. It also avoids the safety hazards of manual feeding.

[0024] Of course, any product implementing this invention does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0025] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0026] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0027] Figure 2 This is a schematic diagram of the internal structure of the feeding box of the present invention;

[0028] Figure 3 This is a schematic diagram of the feeding mechanism of the present invention;

[0029] Figure 4 This is a schematic diagram of the main structure of the base of the present invention;

[0030] Figure 5 This is a schematic diagram of the internal structure of the base body of the present invention;

[0031] Figure 6 This is a schematic diagram of the welding auxiliary cylinder installation structure of the present invention;

[0032] Figure 7 This is a schematic diagram of the welding auxiliary cylinder structure of the present invention;

[0033] Figure 8 For the present invention Figure 7 A magnified view of part A in the diagram;

[0034] Figure 9 This is a schematic diagram of the welding auxiliary plate structure of the present invention;

[0035] Figure 10 For the present invention Figure 9 A magnified view of part B in the diagram.

[0036] The attached diagram lists the components represented by each number as follows:

[0037] In the diagram: 1. Welding bracket; 11. Base; 12. Welding module; 13. Welding head; 2. Feeding box; 21. Support leg; 22. Feeding funnel; 221. Feeding pipe; 222. Pallet; 23. Fixing plate; 3. Feeding auxiliary seat; 31. Guide port; 32. Discharge chute; 321. Side chute; 33. Overflow port; 4. Rotating seat; 401. Fixing cylinder; 41. Motor; 42. Groove; 43. Tray; 431. Conical seat; 44. Arc plate; 45. Drop port; 5. Base body; 51. First mounting shell; 5101. Fixing seat; 5102. Guide rod; 511. Cylindrical hole; 512. Inclined angle; 513. Long groove; 514. Sliding groove; 515. Square groove; 52. Second mounting shell; 521. Top 5211, Slot; 5212, Groove; 5213, Guide Hole; 522, Cavity; 53, Electric Telescopic Rod; 6, Welding Auxiliary Cylinder; 61, Base Plate; 611, Opening; 612, First Limiting Seat One; 62, Insert Rod; 63, Movable Plate; 64, Ladder Platform; 65, Spring One; 66, Movable Block; 661, Limiting Block; 662, Sliding Surface; 663, Guide Post; 67, Spring Two; 7, Welding Auxiliary Plate; 71, Partition Plate; 72, Insert Plate; 721, Horizontal Plate; 722, Limiting Seat Two; 73, Spring Three; 74, Second Limiting Seat One; 741, Limiting Slot; 75, Mounting Frame; 76, Sliding Rod; 761, Circular Plate One; 762, Circular Plate Two; 77, Lifting Seat; 771, Guide Inclined Surface; 78, Spring Four. Detailed Implementation

[0038] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0039] Example 1

[0040] See also Figure 1 - Figure 3As shown, the present invention is an ultrasonic welding device for syringe filter needle holders, including a welding bracket 1 and a feeding box 2. The welding bracket 1 is fixedly installed on the top of the base 11, and a welding module 12 is fixedly installed on the top of the welding bracket 1. Two welding heads 13 are symmetrically installed on the bottom of the welding module 12. Three support legs 21 are evenly fixedly installed on the bottom of the side wall of the feeding box 2. The device also includes:

[0041] The feeding mechanism includes a feeding auxiliary seat 3 and a rotating seat 4. The feeding auxiliary seat 3 is fixedly installed on the bottom inner wall of the feeding box 2, and the rotating seat 4 is rotatably installed inside the feeding auxiliary seat 3.

[0042] The welding auxiliary mechanism includes a base body 5, two welding auxiliary cylinders 6 and a welding auxiliary plate 7. The base body 5 includes a first mounting shell 51 and a second mounting shell 52. A top cover 521 is installed on the top of the second mounting shell 52. The first mounting shell 51 is fixedly installed on the top of the top cover 521, and the second mounting shell 52 is fixedly installed on the top of the base 11.

[0043] The first mounting housing 51 has two symmetrical cylindrical holes 511 inside. The top of the side wall of the cylindrical hole 511 is provided with an inclination angle 512. The welding auxiliary cylinders 6 are respectively slidably disposed inside the corresponding first mounting housing 51.

[0044] The first mounting housing 51 has a long groove 513 in the middle, and the welding auxiliary plate 7 is slidably disposed inside the long groove 513.

[0045] A feeding hopper 22 is fixedly installed on the top of the feeding box 2. A feeding pipe 221 is fixedly connected to the bottom of the feeding hopper 22. A support plate 222 is fixedly connected to the inner wall of the feeding pipe 221. A fixing plate 23 is fixedly installed on the side wall of the feeding box 2. The fixing plate 23 is located on the side of the feeding box 2 close to the welding bracket 1.

[0046] Both the feeding auxiliary seat 3 and the rotating seat 4 are conical. The top of the feeding auxiliary seat 3 is provided with an eccentric guide port 31. A discharge trough 32 is provided between one side of the feeding auxiliary seat 3, the side wall of the feeding box 2, and the fixing plate 23. A side groove 321 is provided on the top of the side wall of the discharge trough 32. Two overflow ports 33 are symmetrically provided inside the side wall of the feeding auxiliary seat 3. The discharge trough 32 is located between the two overflow ports 33.

[0047] A fixed cylinder 401 is fixedly connected to the central axis of the rotating seat 4. A motor 41 is installed inside the rotating seat 4. The motor 41 is fixedly installed on the bottom inner wall of the feeding box 2. The output end of the motor 41 is fixedly installed inside the fixed cylinder 401. Several grooves 42 are evenly opened on the top side wall edge of the rotating seat 4. A tray 43 is fixedly installed on the top of the rotating seat 4. A conical seat 431 is fixedly connected to the central axis of the tray 43. Several arc plates 44 are evenly fixedly connected to the top of the tray 43. Several material discharge ports 45 are evenly opened on the edge of the tray 43. Several arc plates 44 and several material discharge ports 45 are arranged alternately.

[0048] Guided by the guide port 31, the needle seat rolls along the side wall of the guide port 31. When the needle seat rolls to the discharge groove 32, the housing of the needle seat enters the discharge groove 32. It can roll directly out along the discharge groove 32, or it may get stuck inside the discharge groove 32. As the rotating seat 4 rotates, the groove 42 will drive the needle seat stuck inside the discharge groove 32 to rotate, avoiding blockage of the discharge groove 32. This can realize automatic feeding of the needle seat and avoid the need for manual feeding.

[0049] Example 2

[0050] See also Figure 4 - Figure 8 As shown, a pair of fixed seats 5101 are symmetrically fixedly connected to the top of the first mounting housing 51 near the feeding box 2. A pair of guide rods 5102 are fixedly installed between the fixed seats 5101. The end of the guide rod 5102 away from the fixed seat 5101 is fixedly installed on the fixed plate 23. Two sliding grooves 514 are symmetrically opened in the middle of the first mounting housing 51. A square groove 515 is opened at the bottom of the first mounting housing 51. Two sets of slots 5211 are symmetrically opened at both ends of the top cover 521. Two slots 5212 are symmetrically opened in the middle of the top cover 521. Two guide holes 5213 are symmetrically opened on the side wall of the slots 5212. A cavity 522 is opened inside the second mounting housing 52. An electric telescopic rod 53 is fixedly installed in the middle of the bottom inner wall of the cavity 522.

[0051] The bottom of the two welding auxiliary cylinders 6 is fixedly connected to a base plate 61. The base plate 61 is slidably set inside the square groove 515. Two openings 611 are symmetrically opened on the reserve edge of the base plate 61. Two sets of first limit seats 612 are symmetrically fixedly connected to the top of the base plate 61. Four insert rods 62 are evenly fixedly connected to the bottom of the base plate 61. The insert rods 62 are slidably set inside the slot 5211. A movable plate 63 is fixedly installed at the bottom of the insert rods 62. The movable plate 63 is slidably set inside the cavity 522. The movable plate 63 is fixedly installed on the top of the electric telescopic rod 53.

[0052] Two ladders 64 are symmetrically fixedly connected to the top of the movable plate 63. Two movable blocks 66 are symmetrically arranged on both sides of the top of the ladders 64. The movable blocks 66 are slidably arranged inside the slot 5212. Two upper and lower limit blocks 661 are symmetrically fixedly connected to the side of the two movable blocks 66 that are close to each other. The side of the openings of the two limit blocks 661 that are far apart from each other is provided with a sliding surface 662. The side of the two movable blocks 66 that are far apart from each other is fixedly connected with a guide post 663. The guide post 663 is slidably arranged inside the guide hole 5213. A spring 67 is provided between the guide post 663 and the bottom inner wall of the guide hole 5213.

[0053] Using the ladder platform 64, the electric telescopic rod 53 extends, and the side wall of the ladder platform 64 contacts the first limiting seat 612 on the bottom opening 611, pushing the movable blocks 66 on both sides away from each other, so that the welding auxiliary plate 7 can be moved up and reset.

[0054] Example 3

[0055] See also Figure 9 - Figure 10 As shown, a partition plate 71 is fixedly connected to the top of the welding auxiliary plate 7 near the side of the feeding box 2. Two insert plates 72 are symmetrically fixedly connected to the bottom of the welding auxiliary plate 7. The insert plates 72 are slidably set inside the corresponding opening 611. A horizontal plate 721 is fixedly connected to the middle of the insert plate 72. A limiting seat 722 is symmetrically fixedly connected to the bottom of the horizontal plate 721. A spring 73 is sleeved on the limiting seat 722. The bottom of the spring 73 is sleeved on the corresponding first limiting seat 612. A second limiting seat 74 is fixedly connected to the bottom of the insert plate 72. Limiting slots 741 are opened on the two symmetrical side walls of the second limiting seat 74.

[0056] A mounting bracket 75 is fixedly installed between two second limiting seats 74. Slide rods 76 are slidably installed at both ends of the mounting bracket 75. Circular plate 761 and circular plate 762 are fixedly connected to the middle and bottom of the slide rod 76, respectively. The mounting bracket 75 is located between circular plate 761 and circular plate 762. A lifting seat 77 is fixedly installed on the top of each slide rod 76. Guide slopes 771 are provided on the sides of the two lifting seats 77 that are far apart from each other. The lifting seats 77 are located inside the welding auxiliary cylinder 6. Springs 78 are provided between the top of circular plate 762 and the mounting bracket 75. Springs 78 are sleeved on the slide rod 76.

[0057] When the welding auxiliary plate 7 moves to the top, the pusher seat 77 will continue to move upward due to inertia, the spring 4 78 will be compressed, and the pusher seat 77 will pop out the welded needle seat. Furthermore, the guide slope 771 will guide the needle seat, preventing it from falling back onto the welding auxiliary cylinder 6, thus facilitating the smooth progress of subsequent welding operations.

[0058] In use, the assembled filter needle holders to be welded are placed inside the feed funnel 22. The motor 41 is started to drive the rotating seat 4 to rotate. When the rotating seat 4 rotates, the needle holders will fall between the arc plates 44 through the setting of the arc plates 44, and then fall onto the top of the rotating seat 4 through the discharge port 45. Guided by the guide port 31, the needle holders roll along the side wall of the guide port 31. When the needle holders roll to the discharge trough 32, the housing of the needle holders may be stuck inside the discharge trough 32. At this time, the needle holders can roll directly along the discharge trough 32 and be guided by the guide rod 5102 to the end of the guide rod 5102. Alternatively, the end connector of the needle holders may be stuck inside the discharge trough 32. At this time, as the rotating seat 4 rotates, the connector on the other side of the needle holders will be stuck inside the groove 42, which will drive the needle holders stuck inside the discharge trough 32 to rotate, thus avoiding the discharge trough 32 from being blocked. This can realize automatic feeding of needle holders and avoid the need for manual feeding.

[0059] Afterwards, the needle holder will roll along the guide rod 5102 to the top of the welding auxiliary plate 7 and stay on the top of the welding auxiliary plate 7. Then, due to the shape of the needle holder itself, its center of gravity is not directly above the welding auxiliary plate 7. The needle holder will tilt and fall into the cylindrical hole 511 and fall above the welding auxiliary cylinder 6 through the guide angle 512. Then the welding module 12 works, pushing the welding head 13 to move down, and cooperates with the welding auxiliary cylinder 6 to press the needle holder and perform the welding action.

[0060] During this process, the welding head 13 will press the welding auxiliary cylinder 6 downward through the needle seat, and the base plate 61, the insertion rod 62 and the movable plate 63 will move downward simultaneously. The spring 65 will be compressed, and the welding auxiliary plate 7 will move downward simultaneously. When the welding auxiliary cylinder 6 moves to the bottom, the limiting block 661 located at the top of the movable block 66 will just fit into the limiting slot 741.

[0061] When welding is completed, welding head 13 moves upward, spring 65 rebounds, pushing welding auxiliary cylinder 6 upward, while limit block 661 has a limiting effect on second limit seat 74, welding auxiliary plate 7 stays at the bottom, and spring 73 is in a compressed state.

[0062] When the welding auxiliary cylinder 6 returns to its original position and the welding head 13 retracts, the electric telescopic rod 53 extends and pushes the movable plate 63, the insertion rod 62, the base plate 61 and the welding auxiliary cylinder 6 upward again. The side wall of the ladder 64 contacts the first limiting seat 612 on the bottom opening 611, pushing the movable blocks 66 on both sides away from each other until the limiting block 661 disengages from the limiting slot 741. The spring 73 rebounds and pushes the welding auxiliary plate 7 upward to reset. When the welding auxiliary plate 7 moves to the top, the lifting seat 77 will continue to move upward due to inertia. The spring 78 is compressed, and the lifting seat 77 will pop out the welded needle seat. Through the setting of the guide slope 771, it will guide the needle seat and prevent the needle seat from falling back onto the welding auxiliary cylinder 6.

[0063] During the ejection of the completed needle holder, the next needle holder will move into the welding auxiliary plate 7 again due to the upward movement of the partition 71, thus losing its blocking effect on the needle holder. Then, the next welding action will be performed again. This avoids the situation where the needle holders need to be placed on the work station one by one, which results in low welding efficiency, and also avoids the safety hazards of manual material loading.

[0064] The preferred embodiments of the present invention disclosed above are merely illustrative of the invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the invention to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the invention, thereby enabling those skilled in the art to better understand and utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

Claims

1. An ultrasonic welding device for syringe filter needle holders, comprising a welding bracket (1) and a feeding box (2), wherein the welding bracket (1) is fixedly installed on the top of a base (11), a welding module (12) is fixedly installed on the top of the welding bracket (1), two welding heads (13) are symmetrically installed on the bottom of the welding module (12), and three support legs (21) are uniformly fixedly installed on the bottom of the side wall of the feeding box (2), characterized in that, Also includes: The feeding mechanism includes a feeding auxiliary seat (3) and a rotating seat (4). The feeding auxiliary seat (3) is fixedly installed on the bottom inner wall of the feeding box (2), and the rotating seat (4) is rotatably installed inside the feeding auxiliary seat (3). The welding auxiliary mechanism includes a base body (5), two welding auxiliary cylinders (6) and a welding auxiliary plate (7). The base body (5) includes a first mounting shell (51) and a second mounting shell (52). A top cover (521) is installed on the top of the second mounting shell (52). The first mounting shell (51) is fixedly installed on the top of the top cover (521), and the second mounting shell (52) is fixedly installed on the top of the base (11). The first mounting housing (51) has two cylindrical holes (511) symmetrically opened inside. The top of the side wall of the cylindrical hole (511) is provided with an inclination angle (512). The welding auxiliary cylinder (6) is slidably arranged inside the corresponding first mounting housing (51). The first mounting housing (51) has a long groove (513) in the middle, and the welding auxiliary plate (7) is slidably disposed inside the long groove (513); Both the feeding auxiliary seat (3) and the rotating seat (4) are conical. The top of the feeding auxiliary seat (3) is provided with an eccentric guide port (31). A discharge trough (32) is provided between one side of the feeding auxiliary seat (3), the side wall of the feeding box (2), and the fixing plate (23). A side groove (321) is provided on the top of the side wall of the discharge trough (32). Two overflow ports (33) are symmetrically opened inside the side wall of the feeding auxiliary seat (3). The discharge trough (32) is located between the two overflow ports (33). A fixed cylinder (401) is fixedly connected to the central axis of the rotating seat (4). A motor (41) is installed inside the rotating seat (4). The motor (41) is fixedly installed on the bottom inner wall of the feeding box (2). The output end of the motor (41) is fixedly installed inside the fixed cylinder (401). Several grooves (42) are evenly opened on the top side wall edge of the rotating seat (4). A tray (43) is fixedly installed on the top of the rotating seat (4). A conical seat (431) is fixedly connected to the central axis of the tray (43). Several arc plates (44) are evenly fixedly connected to the top of the tray (43). Several material drop ports (45) are evenly opened on the edge of the tray (43). Several arc plates (44) and several material drop ports (45) are staggered.

2. The ultrasonic welding equipment for syringe filter needle holder according to claim 1, characterized in that: The top of the feeding box (2) is fixedly installed with a feeding funnel (22), the bottom of the feeding funnel (22) is fixedly connected with a feeding pipe (221), the inner wall of the feeding pipe (221) is fixedly connected with a support plate (222), and a fixing plate (23) is fixedly installed on the side wall of the feeding box (2). The fixing plate (23) is located on the side of the feeding box (2) close to the welding bracket (1).

3. The ultrasonic welding equipment for a syringe filter needle holder according to claim 1, characterized in that: A pair of fixed seats (5101) are symmetrically fixedly connected to the top of the first mounting housing (51) near the feeding box (2). A pair of guide rods (5102) are fixedly installed between the fixed seats (5101). The end of the guide rod (5102) away from the fixed seat (5101) is fixedly installed on the fixed plate (23). Two sliding grooves (514) are symmetrically opened in the middle of the first mounting housing (51). A square groove (515) is opened at the bottom of the first mounting housing (51). Two sets of slots (5211) are symmetrically opened at both ends of the top cover (521). Two slots (5212) are symmetrically opened in the middle of the top cover (521). Two guide holes (5213) are symmetrically opened on the side wall of the slots (5212). A cavity (522) is opened inside the second mounting housing (52). An electric telescopic rod (53) is fixedly installed in the middle of the bottom inner wall of the cavity (522).

4. The ultrasonic welding equipment for a syringe filter needle holder according to claim 3, characterized in that: The bottom of the two welding auxiliary cylinders (6) is fixedly connected to a base plate (61). The base plate (61) is slidably disposed inside the square groove (515). The reserve edge of the base plate (61) has two openings (611) symmetrically opened. The top of the base plate (61) is symmetrically fixedly connected to two sets of first limiting seats (612). The bottom of the base plate (61) is evenly fixedly connected to four insert rods (62). The insert rods (62) are slidably disposed inside the slot (5211). The bottom of the insert rods (62) is fixedly installed with a movable plate (63). The movable plate (63) is slidably disposed inside the cavity (522). The movable plate (63) is fixedly installed on the top of the electric telescopic rod (53).

5. The ultrasonic welding equipment for a syringe filter needle holder according to claim 4, characterized in that: Two ladders (64) are symmetrically fixedly connected to the top of the movable plate (63). Two movable blocks (66) are symmetrically arranged on both sides of the top of the ladders (64). The movable blocks (66) are slidably arranged inside the slot (5212). Two upper and lower limit blocks (661) are symmetrically fixedly connected to the side of the two movable blocks (66) that are close to each other. The side of the openings of the two limit blocks (661) that are far apart from each other is provided with a sliding surface (662). The side of the two movable blocks (66) that are far apart from each other is fixedly connected with a guide post (663). The guide post (663) is slidably arranged inside the guide hole (5213). A spring (67) is provided between the guide post (663) and the bottom inner wall of the guide hole (5213).

6. The ultrasonic welding equipment for a syringe filter needle holder according to claim 5, characterized in that: A partition plate (71) is fixedly connected to the top of the welding auxiliary plate (7) near the side of the feeding box (2). Two insert plates (72) are symmetrically fixedly connected to the bottom of the welding auxiliary plate (7). The insert plates (72) are slidably disposed inside a corresponding opening (611). A horizontal plate (721) is fixedly connected to the middle of the insert plate (72). A limiting seat two (722) is symmetrically fixedly connected to the bottom of the horizontal plate (721). A spring three (73) is sleeved on the limiting seat two (722). The bottom of the spring three (73) is sleeved on the corresponding first limiting seat one (612). A second limiting seat one (74) is fixedly connected to the bottom of the insert plate (72). Limiting slots (741) are opened on the two symmetrical side walls of the second limiting seat one (74).

7. The ultrasonic welding equipment for a syringe filter needle holder according to claim 6, characterized in that: A mounting frame (75) is fixedly installed between the two second limiting seats (74). A slide rod (76) is slidably installed at both ends of the mounting frame (75). A circular plate (761) and a circular plate (762) are fixedly connected to the middle and bottom of the slide rod (76), respectively. The mounting frame (75) is located between the circular plate (761) and the circular plate (762). A lifting seat (77) is fixedly installed on the top of the slide rod (76). A guide slope (771) is opened on the side of the two lifting seats (77) that are far apart from each other. The lifting seat (77) is set inside the welding auxiliary cylinder (6). A spring (78) is set between the top of the circular plate (762) and the mounting frame (75). The spring (78) is sleeved on the slide rod (76).

Citation Information

Patent Citations

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