Double-glass-fiber covered enameled wire take-up machine

Through the gear system and absorption components driven by the servo motor, the precise cutting and odor treatment of double glass wire-encapsulated wire are achieved, solving the problems of cumbersome cutting and odor pollution in the prior art, and improving production efficiency and product quality.

CN119240430AInactive Publication Date: 2025-01-03HUBEI TENGYANG COPPER CO LTD
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Patent Information

Application Number
CN202411436973.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-15
Publication Date
2025-01-03
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

When the existing wire collectors are coiled with double glass wire-clad enameled wire, the cutting is complicated and can easily lead to cut burrs, which reduces production efficiency, and the enameled wire emits a odor and pollutes the environment, threatening workers' health.

Method used

A double-glass wire-encapsulated wire collector is designed, and the gear system driven by a servo motor is used for precise cutting, combining the absorption component and the purification box to achieve neat cutting and odor absorption, and the protective component prevents the wire from loosening.

Benefits of technology

Ensure the neatness of the cutting openings, improve production efficiency and product quality, reduce odor pollution, and improve the working environment and employee health and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a double glass fiber covered enameled wire take-up machine, and relates to the technical field of enameled wire take-up, the double glass fiber covered enameled wire take-up machine comprises two sets of vertical plates, one side of one set of vertical plates is fixedly connected with a servo motor, the output end of the servo motor is fixedly connected with a take-up shaft, and a cutting assembly is arranged between the vertical plates. A servo motor is started, a reciprocating lead screw a drives a moving block to transversely move towards one side, the moving block drives an inclined block a to move to be attached to and extrude an inclined block b, a movable plate drives a spring a, a cutting piece and an extrusion plate to synchronously descend till the extrusion plate is attached to an enameled wire, and continuous descending of the extrusion plate can fix the enameled wire and compress the spring a at the same time; at the moment, the cutting blade can cut the varnished wire through the cutting groove, it can be ensured that a notch is neat and free of burrs when the varnished wire is cut off, meanwhile, a worker can conveniently take down the sleeve and conduct subsequent packaging or processing on the varnished wire, the production efficiency is greatly improved, and the production period is shortened.
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Description

Technical Field

[0001] The invention relates to the technical field of enameled wire winding, in particular to a double glass-fiber enameled wire winding machine. Background Art

[0002] Before the enameled wire is made into a finished product and shipped out of the factory, its surface generally needs to be treated with anti-corrosion. The general process is to apply anti-corrosion paint on the surface of the enameled wire, then wrap it with alkali-free glass fiber yarn, then apply anti-corrosion paint and wrap it with alkali-free glass fiber yarn for a second time, then apply anti-corrosion paint for a third time, and finally send it into an oven for heating and baking.

[0003] When the existing wire take-up machine reels the double glass fiber enameled wire, the staff usually cuts the enameled wire. However, manual cutting is cumbersome and can easily lead to burrs on the cut edges, affecting the quality of the product and reducing production efficiency. At the same time, during the winding process of the enameled wire, the enameled wire is prone to emit odor, which can easily pollute the working environment and may pose a threat to the physical and mental health of the staff over a long period of time. Therefore, a double glass fiber enameled wire take-up machine is proposed. Summary of the invention

[0004] Based on this, the object of the present invention is to provide a double glass fiber covered enameled wire take-up machine to solve the technical problems raised in the above background.

[0005] To achieve the above object, the present invention provides the following technical solution: a double glass fiber enameled wire take-up machine, comprising vertical plates, the vertical plates are provided with two groups, one side of the vertical plates of one group is fixedly connected to a servo motor, the output end of the servo motor is fixedly connected to a winding shaft, a cutting assembly is provided between the vertical plates, an absorbing assembly is provided directly below the cutting assembly, and a protective assembly is provided on one side of the vertical plates;

[0006] The cutting assembly includes a gear a fixedly connected to one side of the surface of the winding shaft, a ratchet gear meshing with the gear a is provided on one side of the gear a, a gear b meshing with the gear a is provided on the side of the ratchet gear away from the gear a, a reciprocating screw rod a is fixedly connected to the center of the gear b, a moving block is rotatably connected to the surface of the reciprocating screw rod a, an inclined block a is fixedly connected to the bottom end of the moving block, an inclined block b is affixed to the bottom end of the inclined block a, a movable plate is welded to the bottom end of the inclined block b, three groups of springs a are fixedly connected to the bottom end of the movable plate, a cutting piece welded to the bottom end of the movable plate is provided on one side of the spring a, and an extrusion plate is fixedly connected to the bottom end of the spring a, a support plate fixedly connected between the two groups of vertical plates is provided directly below the extrusion plate, and a roller is rotatably connected inside the support plate.

[0007] As an optimal technical solution of a double glass fiber covered enameled wire take-up machine of the present invention, the absorption component includes a belt rotatably connected to one side of the surface of the winding shaft, the inner wall of the belt is rotatably connected to a sleeve on the side away from the winding shaft, the inner wall of the sleeve is rotatably connected to a reciprocating screw rod b, one end of the reciprocating screw rod b is provided with a connecting rod, the end of the connecting rod away from the reciprocating screw rod b is fixedly connected to a piston, the surface of the piston is slidably connected to an absorption cylinder, an inclined plate is provided inside the absorption cylinder, and a plurality of groups of connecting pipes are provided at the lower end of one side of the absorption cylinder, a purification box is provided at the end of the plurality of connecting pipes away from the absorption cylinder, and a one-way valve is provided at the connecting end of the connecting pipe and the absorption cylinder.

[0008] As a preferred technical solution of a double glass fiber covered enameled wire take-up machine of the present invention, the surface of the take-up shaft is provided with an enameled wire, and the bottom end of the enameled wire is attached to the surface of the roller.

[0009] As a preferred technical solution of the double glass fiber covered enameled wire take-up machine of the present invention, a horizontal plate is provided on the top of the moving block, the horizontal plate is slidably connected to the moving block, and the horizontal plate is fixedly connected to the top of the vertical plate.

[0010] As a preferred technical solution of a double glass-fiber enameled wire take-up machine of the present invention, sliders are fixedly connected to both ends of the movable plate, and a cutting groove matching the cutting blade is provided inside the extrusion plate.

[0011] As a preferred technical solution of a double glass-fiber enameled wire take-up machine of the present invention, a square block is welded to one end of the reciprocating screw rod b, and the square block is arranged inside the connecting rod.

[0012] As a preferred technical solution of a double glass fiber covered enameled wire take-up machine of the present invention, the top of the absorption tube is trumpet-shaped, and the absorption tube is arranged directly below the enameled wire, and the inclined plate is obliquely fixed to the inner wall of the absorption tube.

[0013] As an optimal technical solution of a double glass fiber covered enameled wire take-up machine of the present invention, the protective component includes a U-shaped frame welded to one side of a vertical plate, an inner wall of the U-shaped frame is fixedly connected to an arc plate, and one end of the arc plate away from the U-shaped frame is fixedly connected to two groups of springs b, and one end of the two groups of springs b away from the arc plate is fixedly connected to a bonding plate.

[0014] As a preferred technical solution of the double glass fiber covered enameled wire take-up machine of the present invention, arc blocks are welded on both sides of the bonding plate, and a round shaft is rotatably connected between the two groups of the arc blocks.

[0015] In summary, the present invention mainly has the following beneficial effects:

[0016] 1. The present invention starts the servo motor to make the reciprocating screw a drive the moving block to move horizontally to one side, and the moving block drives the inclined block a to move and fit and squeeze the inclined block b, so that the movable plate drives the spring a, the cutting piece and the squeezing plate to descend synchronously until the squeezing plate fits the enameled wire. The continuous descent of the squeezing plate will fix the enameled wire and compress the spring a at the same time. At this time, the cutting piece can cut the enameled wire through the cutting groove, which can ensure that the enameled wire has a neat incision and no burrs when it is cut. At the same time, it is convenient for the staff to remove the casing more conveniently and carry out subsequent packaging or processing of the enameled wire, which greatly improves the production efficiency and shortens the production cycle.

[0017] 2. The present invention drives the connecting rod and the piston to move back and forth inside the absorption cylinder through the reciprocating screw rod b, so that negative pressure is generated inside the absorption cylinder, which can absorb the odor generated by the enameled wire, and then transport the odor to the inside of the purification box through the connecting pipe, effectively reducing the pollution of these gases to the working environment, and improving the working comfort of employees, while also avoiding the threat of harmful substances in the gas to human health.

[0018] 3. The diameter of the enameled wire of the present invention will gradually increase when it is rolled up. When the surface of the enameled wire fits the surface of the round shaft, the fitting plate will drive the spring b to apply a reaction force to the enameled wire, preventing the enameled wire from becoming loose to a certain extent when it is cut. This can effectively maintain the structural integrity of the enameled wire and avoid breakage or deformation of the wire body during subsequent use, thereby improving the durability and stability of the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a three-dimensional schematic diagram of the overall assembly of the present invention;

[0020] Figure 2 It is a three-dimensional schematic diagram of a partial component of the present invention;

[0021] Figure 3 It is a three-dimensional schematic diagram of the cutting assembly of the present invention;

[0022] Figure 4 It is a three-dimensional schematic diagram of a support plate of the present invention;

[0023] Figure 5 is a three-dimensional schematic diagram of the absorption assembly of the present invention;

[0024] Figure 6 For the present invention Figure 5 Enlarged view of point A in the middle;

[0025] Figure 7 It is a three-dimensional schematic diagram of the protection component of the present invention.

[0026] In the figure: 100, vertical plate; 110, servo motor; 120, reel; 130, enameled wire;

[0027] 200, cutting assembly; 210, gear a; 220, ratchet gear; 230, gear b; 240, reciprocating screw a; 250, moving block; 260, inclined block a; 270, cross plate; 280, inclined block b; 290, movable plate; 291, slider; 2910, spring a; 2920, cutting blade; 2930, extrusion plate; 2931, cutting groove; 2940, support plate; 2950, ​​roller;

[0028] 300, absorption assembly; 310, belt; 320, sleeve; 330, reciprocating screw rod b; 331, square block; 340, connecting rod; 350, piston; 360, absorption cylinder; 370, inclined plate; 380, connecting pipe; 390, purification box;

[0029] 400, protection assembly; 410, U-shaped frame; 420, arc plate; 430, spring b; 440, fitting plate; 450, arc block; 460, round shaft. DETAILED DESCRIPTION

[0030] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0031] The following describes an embodiment of the present invention based on its overall structure.

[0032] A double glass fiber enameled wire take-up machine, such as Figure 1-7 As shown, it includes vertical plates 100, and the vertical plates 100 are provided with two groups. A servo motor 110 is fixedly connected to one side of one group of vertical plates 100, and a reel 120 is fixedly connected to the output end of the servo motor 110. A cutting assembly 200 is provided between the vertical plates 100, and an absorbing assembly 300 is provided directly below the cutting assembly 200. A protective assembly 400 is provided on one side of the vertical plate 100;

[0033] The cutting assembly 200 includes a gear a210 fixedly connected to one side of the surface of the winding shaft 120, a ratchet gear 220 meshing with the gear a210 is provided on one side of the gear a210, a gear b230 meshing with the gear a220 is provided on the side of the ratchet gear 220 away from the gear a210, a reciprocating screw rod a240 is fixedly connected to the center of the gear b230, a moving block 250 is rotatably connected to the surface of the reciprocating screw rod a240, and an inclined block a260 is fixedly connected to the bottom end of the moving block 250, and the bottom end of the inclined block a260 is in contact with the gear a210. There is an inclined block b280, a movable plate 290 is welded to the bottom of the inclined block b280, three groups of springs a2910 are fixedly connected to the bottom of the movable plate 290, a cutting piece 2920 welded to the bottom of the movable plate 290 is provided on one side of the spring a2910, and an extrusion plate 2930 is fixedly connected to the bottom of the spring a2910, and a support plate 2940 fixedly connected between the two groups of vertical plates 100 is provided directly below the extrusion plate 2930, and a roller 2950 is rotatably connected inside the support plate 2940;

[0034] The absorption component 300 includes a belt 310 rotatably connected to one side of the surface of the winding shaft 120, and a sleeve 320 is rotatably connected to the inner wall of the belt 310 away from the winding shaft 120. The inner wall of the sleeve 320 is rotatably connected to a reciprocating screw b330. A connecting rod 340 is provided at one end of the reciprocating screw b330. A piston 350 is fixedly connected to the end of the connecting rod 340 away from the reciprocating screw b330. An absorption cylinder 360 is slidably connected to the surface of the piston 350. An inclined plate 370 is provided inside the absorption cylinder 360, and a plurality of connecting pipes 380 are provided at the lower end of one side of the absorption cylinder 360. A purification box 390 is provided at one end of the plurality of connecting pipes 380 away from the absorption cylinder 360, and a one-way valve is provided at the connecting end of the connecting pipe 380 and the absorption cylinder 360.

[0035] The servo motor 110 is started to drive the reel 120 and the gear a210 to rotate, so that the reel 120 reels the enameled wire 130. When the enameled wire 130 needs to be cut after being reeled to a certain diameter, the servo motor 110 is slowly reversed. At this time, the gear a210 drives the ratchet gear 220 to rotate, the ratchet gear 220 drives the gear b230 to rotate, and the gear b230 drives the reciprocating screw rod a240 to rotate synchronously. 240 drives the moving block 250 to move horizontally to one side, and the moving block 250 drives the inclined block a260 to move and press the inclined block b280, so that the movable plate 290 drives the spring a2910, the cutting blade 2920 and the pressing plate 2930 to descend synchronously until the pressing plate 2930 is in contact with the enameled wire 130. The continuous descent of the pressing plate 2930 will fix the enameled wire 130 and compress the spring a2910 at the same time. At this time, the cutting blade 2920 can pass through the cutting groove 2931 to The enameled wire 130 can be cut to ensure that the enameled wire 130 has a neat incision without burrs when being cut. At the same time, it is also convenient for the staff to remove the sleeve more conveniently and carry out subsequent packaging or processing of the enameled wire 130, which greatly improves the production efficiency and shortens the production cycle. The reel 120 continuously rotates to drive the belt 310 to rotate when the enameled wire 130 is reeled up. The belt 310 drives the sleeve 320 to rotate, so that the sleeve 320 drives the reciprocating screw rod b330 to move, and the reciprocating screw rod b330 drives the connecting rod 340 and the piston 350 to reciprocate inside the absorption tube 360, so that negative pressure is generated inside the absorption tube 360, and the odor generated by the enameled wire 130 can be absorbed, and then the odor is transported to the inside of the purification box 390 through the connecting pipe 380, which effectively reduces the pollution of these gases to the working environment, improves the working comfort of employees, and also avoids the threat of harmful substances in the gas to human health.

[0036] Please refer to Figures 1 to 4 The surface of the winding shaft 120 is provided with an enameled wire 130, and the bottom end of the enameled wire 130 is attached to the surface of the roller 2950. A horizontal plate 270 is provided on the top of the moving block 250. The horizontal plate 270 is slidably connected to the moving block 250, and the horizontal plate 270 is fixedly connected to the top of the vertical plate 100. Slide blocks 291 are fixedly connected at both ends of the movable plate 290, and a cutting groove 2931 matching the cutting blade 2920 is opened inside the extrusion plate 2930.

[0037] By fitting the roller 2950 to the surface of the enameled wire 130 , it is convenient to reduce the friction when the enameled wire 130 is rolled up, and by providing the cutting groove 2931 , it is convenient for the cutting blade 2920 to perform cutting.

[0038] Please refer to Figure 5 and Figure 6A square block 331 is welded at one end of the reciprocating screw rod b330, and the square block 331 is arranged inside the connecting rod 340. The top of the absorption tube 360 ​​is trumpet-shaped, and the absorption tube 360 ​​is arranged directly below the enameled wire 130. The inclined plate 370 is fixed to the inner wall of the absorption tube 360 ​​at an angle.

[0039] The square block 331 is provided to prevent the reciprocating screw rod b330 from rotating, and the inclined plate 370 is provided to better allow the absorbed gas to enter the purification box 390 .

[0040] Please refer to Figure 1 and Figure 7 The protection component 400 includes a U-shaped frame 410 welded to one side of the vertical plate 100, an arc plate 420 is fixedly connected to the inner wall of the U-shaped frame 410, two groups of springs b430 are fixedly connected to one end of the arc plate 420 away from the U-shaped frame 410, and a bonding plate 440 is fixedly connected to one end of the two groups of springs b430 away from the arc plate 420. Arc blocks 450 are welded on both sides of the bonding plate 440, and a round shaft 460 is rotatably connected between the two groups of arc blocks 450.

[0041] When the enameled wire 130 is wound, the diameter of the enameled wire 130 will gradually increase. When the surface of the enameled wire 130 is in contact with the surface of the round shaft 460, the bonding plate 440 will be driven to squeeze the spring b430, so that the round shaft 460 and the bonding plate 440 apply a reaction force to the enameled wire 130, preventing the enameled wire 130 from becoming loose to a certain extent when being cut. This can effectively maintain the structural integrity of the enameled wire 130 and avoid the wire body from breaking or deforming during subsequent use, thereby improving the durability and stability of the product.

[0042] When in use, the servo motor 110 is started to make the cutting blade 2920 cut the enameled wire 130 through the cutting groove 2931, which can ensure that the enameled wire 130 has a neat incision and no burrs when being cut. At the same time, it is also convenient for the staff to remove the sleeve more conveniently and carry out subsequent packaging or processing of the enameled wire 130, which greatly improves the production efficiency and shortens the production cycle. The reel 120 continuously rotates to drive the belt 310 to rotate when the enameled wire 130 is reeled up, so that negative pressure is generated inside the absorption tube 360, which can absorb the odor generated by the enameled wire 130, and then transport the odor to the inside of the purification box 390 through the connecting pipe 380. , effectively reducing the pollution of these gases to the working environment and improving the working comfort of employees, while also avoiding the threat of harmful substances in the gas to human health. When the enameled wire 130 is rolled up, the diameter of 130 will gradually increase, so that the round shaft 460 and the bonding plate 440 exert a reaction force on the enameled wire 130, preventing the enameled wire 130 from being loose to a certain extent when cut, and can effectively maintain the structural integrity of the enameled wire 130, avoiding the wire body from breaking or deforming during subsequent use, thereby improving the durability and stability of the product. The parts not involved in the device are the same as the prior art or can be implemented using the prior art.

[0043] Although an embodiment of the present invention has been shown and described, this specific embodiment is merely an explanation of the present invention and is not a limitation of the invention. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contributions as needed without departing from the principles and purpose of the present invention. However, as long as they are within the scope of the claims of the present invention, they are protected by patent law.

Claims

1. A double glass fiber enameled wire take-up machine, comprising a vertical plate (100), characterized in that: The vertical plates (100) are provided with two groups, one side of the vertical plates (100) of one group is fixedly connected to a servo motor (110), the output end of the servo motor (110) is fixedly connected to a reel (120), a cutting assembly (200) is provided between the vertical plates (100), an absorbing assembly (300) is provided directly below the cutting assembly (200), and a protective assembly (400) is provided on one side of the vertical plates (100); The cutting assembly (200) comprises a gear a (210) fixedly connected to one side of the surface of the winding shaft (120), a ratchet gear (220) meshing with the gear a (210) is provided on one side of the gear a (210), a gear b (230) meshing with the gear a (210) is provided on the side of the ratchet gear (220) away from the gear a (210), a reciprocating screw rod a (240) is fixedly connected to the center of the gear b (230), a moving block (250) is rotatably connected to the surface of the reciprocating screw rod a (240), a bevel block a (260) is fixedly connected to the bottom end of the moving block (250), and the bottom end of the bevel block a (260) is A slanted block b (280) is fitted thereto, a movable plate (290) is welded to the bottom end of the slanted block b (280), three groups of springs a (2910) are fixedly connected to the bottom end of the movable plate (290), one side of the spring a (2910) is provided with a cutting sheet (2920) welded to the bottom end of the movable plate (290), and an extrusion plate (2930) is fixedly connected to the bottom end of the spring a (2910), a support plate (2940) fixedly connected between the two groups of vertical plates (100) is provided directly below the extrusion plate (2930), and a roller (2950) is rotatably connected inside the support plate (2940).

2. A double glass fiber enameled wire take-up machine according to claim 1, characterized in that: The absorption assembly (300) comprises a belt (310) rotatably connected to one side of the surface of the reel (120); a shaft sleeve (320) is rotatably connected to the inner wall of the belt (310) at a side away from the reel (120); a reciprocating screw rod b (330) is rotatably connected to the inner wall of the shaft sleeve (320); a connecting rod (340) is provided at one end of the reciprocating screw rod b (330); and a connecting rod (340) is disposed at a side away from the reciprocating screw rod b (330). One end is fixedly connected to a piston (350), and the surface of the piston (350) is slidably connected to an absorption cylinder (360). An inclined plate (370) is provided inside the absorption cylinder (360), and a plurality of connecting pipes (380) are provided at the lower end of one side of the absorption cylinder (360). A purification box (390) is provided at one end of the plurality of connecting pipes (380) away from the absorption cylinder (360), and a one-way valve is provided at the connecting end of the connecting pipe (380) and the absorption cylinder (360).

3. A double glass fiber enameled wire take-up machine according to claim 2, characterized in that: The surface of the reel (120) is provided with an enameled wire (130), and the bottom end of the enameled wire (130) is attached to the surface of the roller (2950).

4. A double glass fiber enameled wire take-up machine according to claim 2, characterized in that: A transverse plate (270) is provided at the top of the moving block (250), the transverse plate (270) is slidably connected to the moving block (250), and the transverse plate (270) is fixedly connected to the top of the vertical plate (100).

5. The double glass fiber enameled wire take-up machine according to claim 2, characterized in that: Slide blocks (291) are fixedly connected to both ends of the movable plate (290), and a cutting groove (2931) matching the cutting blade (2920) is provided inside the extrusion plate (2930).

6. A double glass fiber enameled wire take-up machine according to claim 2, characterized in that: A square block (331) is welded to one end of the reciprocating screw rod b (330), and the square block (331) is arranged inside the connecting rod (340).

7. The double glass fiber enameled wire take-up machine according to claim 2, characterized in that: The top end of the absorption tube (360) is trumpet-shaped, and the absorption tube (360) is arranged directly below the enameled wire (130). The inclined plate (370) is obliquely fixed to the inner wall of the absorption tube (360).

8. The double glass fiber enameled wire take-up machine according to claim 2, characterized in that: The protection assembly (400) comprises a U-shaped frame (410) welded to one side of the vertical plate (100); an arc-shaped plate (420) is fixedly connected to the inner wall of the U-shaped frame (410); two groups of springs b (430) are fixedly connected to one end of the arc-shaped plate (420) away from the U-shaped frame (410); and a bonding plate (440) is fixedly connected to one end of the two groups of springs b (430) away from the arc-shaped plate (420).

9. A double glass fiber enameled wire take-up machine according to claim 8, characterized in that: Arc blocks (450) are welded on both sides of the bonding plate (440), and a circular shaft (460) is rotatably connected between two groups of the arc blocks (450).