Carbon dioxide steel cylinder heating device
Through the combination of dynamic heating and monitoring components, the existing heating equipment cannot flexibly adjust the temperature and loading and unloading complexity, and the safe and stable heating and efficient loading and unloading of carbon dioxide cylinders are achieved.
Patent Information
- Application Number
- CN202411333811.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2025-01-03
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing heating equipment cannot flexibly adjust the temperature during the heating process of carbon dioxide steel cylinders, resulting in excessive gas expansion and safety hazards in the steel cylinders. The loading and unloading process is complicated, which increases labor intensity and operational complexity.
A device including a heating assembly, a placement assembly and a carbon dioxide monitoring assembly is designed to achieve dynamic heating through induction coils and thermal disks, simplify the loading and unloading process using the placement assembly lifting structure, and monitor leakage and control heating through the carbon dioxide monitoring assembly.
It realizes automatic adjustment of the heating frequency according to the temperature of the carbon dioxide cylinder, avoids excessive expansion, reduces operation difficulty and safety risks, and ensures stable supply of carbon dioxide and safe production.
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Figure CN119244934A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of motor maintenance, and in particular relates to a carbon dioxide cylinder heating device. Background Art
[0002] During the overhaul of power plant units, in order to ensure safe operation, the hydrogen inside the generator must be safely replaced with air. Since hydrogen and air are very likely to cause explosions within a specific volume concentration range (4.0% to 75.6%), direct replacement is strictly limited. Therefore, we use carbon dioxide as an intermediate medium to ensure the safety of the operation in a step-by-step replacement manner. The specific steps involve first replacing the hydrogen in the generator with carbon dioxide, and then replacing the carbon dioxide with air, thereby successfully completing the replacement process;
[0003] When performing this replacement process, the liquid carbon dioxide stored in the carbon dioxide cylinder is used as the supply source. However, when the liquid carbon dioxide is converted into gas, it absorbs a large amount of heat, causing the surface of the cylinder to frost quickly, which in turn affects the smooth release of the liquid carbon dioxide. To overcome this problem, it is particularly important to properly heat the carbon dioxide cylinder.
[0004] Most of the heating equipment on the current market uses constant temperature heating. This fixed heating mode cannot be flexibly adjusted according to the actual changes in the surface temperature of the cylinder. Once the surface of the cylinder is no longer frosted, continuous constant temperature heating may cause excessive expansion of the gas in the cylinder and increase internal pressure, thus posing potential safety hazards. In addition, these heating devices usually rely on cumbersome manual operations or additional auxiliary equipment when loading and unloading carbon dioxide cylinders, which increases the complexity and labor intensity of the operation. Summary of the invention
[0005] The present invention provides a carbon dioxide cylinder heating device to solve at least one technical problem raised in the above background technology.
[0006] In order to solve the above technical problems, the present invention discloses a carbon dioxide cylinder heating device, comprising: a casing, a heating component is arranged in the casing, the heating component realizes the opening and closing of the circuit through a switch structure, a weighing component is arranged under the casing, and a placement component is arranged on both sides of the casing, and the placement component loads and unloads the carbon dioxide cylinder through a lifting structure;
[0007] Also included is a carbon dioxide monitoring component for monitoring carbon dioxide leakage from a carbon dioxide cylinder.
[0008] Preferably, the heating assembly includes an insulating furnace, which is installed in a casing. An induction coil is installed in the insulating furnace, which is connected to a power supply line. The insulating furnace and the casing are provided with a plurality of insertion holes, and heating rods are provided in the insertion holes. The heating rods and the insulating furnace are relatively displaced, a heat conducting plate is connected to the top of the heating rod, a switch structure is provided in the center of the heat conducting plate, and a telescopic structure is provided under the heat conducting plate.
[0009] Preferably, the telescopic structure includes a telescopic rod, the tops of several telescopic rods are bolted to the insulation pad, the insulation pad bolts are installed under the heat conduction plate, the bottoms of several telescopic rods are slidably connected to the lifting sleeve, the lifting sleeve is installed on the casing, and a compression elastic member is provided between the telescopic rod and the lifting sleeve.
[0010] Preferably, the switch structure includes a switch sleeve, which passes through and is installed in the center of the heat conduction plate, a temperature control sleeve is slidably connected inside the switch sleeve, a compression elastic member 2 is provided between the switch sleeve and the temperature control sleeve, a temperature sensing magnet is fixed on the top of the temperature control sleeve, a permanent magnetic slide cover is slidably connected inside the temperature control sleeve, a compression elastic member 3 is provided between the permanent magnetic slide cover and the temperature control sleeve, an adjustment top cover is provided under the permanent magnetic slide cover, the adjustment top cover is threadedly connected to the casing, the temperature sensing magnet is connected to the power supply, and the permanent magnetic slide cover is connected to the power supply line.
[0011] Preferably, the placement assembly includes support columns, which are symmetrically bolted to the casing, and slideways are fixedly connected to the tops of the two support columns, and slide rods are slidably connected in the slideways. The slide rods are bolted to the side rods, and a lifting groove is provided between the two side rods. The two side rods are connected to the lifting grooves through a number of semicircular hoops, and handles are installed on the two side rods. A hook is rotatably connected to the slide, and the hook and the slide rod cooperate with each other. A pin is provided above the hook, and the pin is slidably connected in the sleeve, and the sleeve is fixed on the slide. The side rods are hinged to a number of movable hoops, and a lifting structure is provided at the bottom of the side rods.
[0012] Preferably, the lifting structure includes a bottom ring frame, which is installed on a lifting plate, and the lifting plate is threadedly connected to a lifting screw, which passes through and is rotatably connected in a lifting slot, and a rotating gear is installed at one end of the lifting screw, and the two sides of the rotating gear are respectively meshed with lifting gear one and lifting gear two, and lifting gear one and lifting gear two are both arranged on a rotating shaft, and ratchets are arranged between the rotating shaft and lifting gear one and lifting gear two, and driving mechanisms are respectively arranged at the left and right ends of the rotating shaft.
[0013] Preferably, the driving mechanism includes an open box plate, and the two open box plates are respectively fixedly connected to the two sides of the lifting groove, and a lifting pedal and a lowering pedal are rotatably connected in the open box plates. Rotating elastic parts are provided between the lifting pedal, the lowering pedal and the open box plates, and limiting plates are fixed on the two open box plates. The limiting plates cooperate with the lifting pedal and the lowering pedal respectively, and the lifting pedal and the lowering pedal are respectively key-connected to the two ends of the rotating shaft.
[0014] Preferably, the weighing assembly includes a fixed base, which is bolted to the foundation, a weighing base is threadedly installed on the center of the fixed base, limit studs are symmetrically threadedly connected to the left and right ends of the fixed base, the weighing base and the double-headed weighing hydraulic column are nested with each other, the top of the double-headed weighing hydraulic column and the weighing top seat are nested with each other, the weighing top seat is threadedly installed at the center of the connecting top cover, the top of the connecting top cover is bolted to the casing, a seat card is fixedly connected to the bottom of the connecting top cover, the seat card sleeve is arranged on the double-headed weighing hydraulic column and the two limit studs, the front and rear sides of the seat card are bolted with pull rods, and the other end of the pull rods is bolted to the fixed base.
[0015] Preferably, the carbon dioxide monitoring component includes a control module, a data processing module, a detection module and an execution module, and the detection module includes:
[0016] Temperature sensor: used to detect ambient temperature, which is set on the support column;
[0017] Carbon dioxide concentration sensor: used to detect the carbon dioxide concentration in the air, which is set on the support column;
[0018] Hydraulic sensor: used to detect the hydraulic pressure of the double-head weighing hydraulic column, which is set on the weighing component;
[0019] Wind speed sensor: used to detect the flow speed of air near the carbon dioxide cylinder, which is set on the support column;
[0020] Pressure sensor: used to detect the pressure in the carbon dioxide cylinder, which is installed on the carbon dioxide cylinder;
[0021] The first acquisition unit is used to detect the volume of carbon dioxide discharged when the carbon dioxide cylinder replaces hydrogen, and is arranged on the output pipeline of the carbon dioxide cylinder;
[0022] The execution module includes an exhaust fan and an electromagnetic valve. The exhaust fan is arranged above the heating device, and the electromagnetic valve is arranged on the carbon dioxide cylinder.
[0023] The detection module is electrically connected to the data processing module, the control module is electrically connected to the data processing module and the execution module, and the control module controls the execution module to work based on the data results of the data processing module.
[0024] Preferably, the control module controls the execution module based on the data result of the data processing module, including the following steps:
[0025] Step 1: Calculate the carbon dioxide gas coefficient C based on the detection values of the temperature sensor, the carbon dioxide concentration sensor, the hydraulic pressure sensor, the wind speed sensor, the pressure sensor and the first acquisition unit t :
[0026] Among them C ti is the carbon dioxide gas coefficient detected for the i-th time, K is the first compensation coefficient, H di+1 is the detection value of the hydraulic pressure sensor measured at the i+1th time, H di is the detection value of the hydraulic sensor measured for the i-th time, S is the effective cross-sectional area of the double-head weighing hydraulic column, k is the temperature compensation coefficient, g is the gravity acceleration, T i is the detection value of the temperature sensor measured for the i-th time, ρ is the density of liquid carbon dioxide, V is the detection value of the first acquisition unit, Β is the second compensation coefficient, P i is the detection value of the pressure sensor measured for the i-th time, V wi is the detection value of the wind speed sensor measured for the i-th time, C oi is the detection value of the carbon dioxide concentration sensor measured for the i-th time, and exp is the base of the natural logarithm;
[0027] Step 2: Data Processing Module Comparison C ti and C ti0 :
[0028] When C ti >C ti0 Calculate the suction coefficient S of the exhaust fan when t :
[0029] Where: C ti0 is the standard coefficient of carbon dioxide gas, S t is the suction coefficient of the exhaust fan, and N is the suction compensation coefficient;
[0030] Step 3: The control module is based on the suction coefficient S of the exhaust fan t Determine the exhaust capacity of the exhaust fan. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0032] Figure 1 The structure of the present invention is schematically shown Figure 1 ;
[0033] Figure 2 The structure of the present invention is schematically shown Figure 2 ;
[0034] Figure 3 The structure of the present invention is schematically shown Figure 3 ;
[0035] Figure 4 For the present invention Figure 3 A partial enlarged view of point A.
[0036] In the figure: 1, housing; 2, heating component; 21, insulation furnace; 22, induction coil; 23, power supply line; 24, insertion hole; 25, heating rod; 26, heat conducting plate; 3, telescopic structure; 31, telescopic rod; 32, insulation pad; 33, lifting sleeve; 34, compression elastic member 1; 4, switch structure; 41, switch sleeve; 42, temperature control sleeve; 43, compression elastic member 2; 44, temperature sensing magnet; 45, permanent magnetic slide cover; 46, compression elastic member 3; 47, adjustment top cover; 5, placement component; 51, support column; 52, slideway; 53, slide rod; 54, side rod; 55, lifting slot; 5 6. Semicircular hoop; 57. Handle; 58. Hook; 59. Pin; 510. Bushing; 511. Movable hoop; 6. Lifting structure; 61. Bottom ring frame; 62. Lifting plate; 63. Lifting screw; 64. Rotating gear; 65. Lifting gear one; 66. Lifting gear two; 67. Rotating shaft; 7. Driving mechanism; 71. Open box plate; 72. Lifting pedal; 73. Lowering pedal; 74. Limiting plate; 8. Weighing assembly; 81. Fixed base; 82. Weighing base; 83. Limiting stud; 84. Double-headed weighing hydraulic column; 85. Weighing top seat; 86. Connecting top cover; 87. Seat card; 88. Pull rod. DETAILED DESCRIPTION
[0037] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.
[0038] In addition, in the present invention, the descriptions of "first", "second", etc. are only used for descriptive purposes, and do not specifically refer to the order or sequence, nor are they used to limit the present invention. They are only used to distinguish components or operations described with the same technical terms, and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions and technical features between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
[0039] The present invention provides the following embodiments
[0040] Example 1
[0041] The embodiment of the present invention provides a carbon dioxide cylinder heating device, such as Figure 1-4As shown, it comprises: a housing 1, a heating component 2 is arranged in the housing 1, the heating component 2 realizes the opening and closing of the circuit through a switch structure 4, a weighing component 8 is arranged under the housing 1, and placement components 5 are arranged on both sides of the housing 1, and the placement components 5 load and unload the carbon dioxide cylinder through a lifting structure 6;
[0042] Also included is a carbon dioxide monitoring component for monitoring carbon dioxide leakage from a carbon dioxide cylinder.
[0043] The working principle and beneficial effects of the above technical solution are as follows: when the carbon dioxide cylinder needs to be heated, the carbon dioxide cylinder is lifted to the same level as the heating assembly by the lifting structure 6 of the placement assembly 5, and the placement assembly 5 moves the carbon dioxide cylinder to above the heating assembly 2 by sliding, and then the placement assembly 5 lowers the carbon dioxide cylinder onto the heating assembly 2, the placement assembly 5 supports the carbon dioxide cylinder, the carbon dioxide cylinder presses down the heating assembly 2 and triggers the switch structure 4, so that the heating assembly 2 heats the carbon dioxide cylinder after the circuit is connected, and when the carbon dioxide cylinder is heated, the weighing assembly 8 weighs and measures the carbon dioxide cylinder during the heating process, and the carbon dioxide monitoring assembly is used to monitor whether the carbon dioxide cylinder is leaking and to perform extraction according to the monitoring situation;
[0044] The present invention utilizes the lifting structure of the placement component 5 to lift the carbon dioxide cylinder. This design can reduce the labor intensity of manually carrying the carbon dioxide cylinder or the tediousness of carrying the carbon dioxide cylinder with additional auxiliary equipment, improve the efficiency of the carbon dioxide cylinder loading and unloading process, and ensure the continuous supply of carbon dioxide. The placement component 5 ensures the support of the carbon dioxide cylinder and reduces the space occupied by the carbon dioxide cylinder. The heating component 2 heats the carbon dioxide cylinder and controls it through the switch structure 4. This design can effectively avoid continuous heating of the carbon dioxide cylinder when it is not frosted, and automatically adjusts the heating frequency and time according to the temperature of the carbon dioxide cylinder to ensure that the pressure in the carbon dioxide cylinder remains in a safe state. The design of the weighing component 8 can timely understand the quality changes of the carbon dioxide cylinder, and timely warn of the leakage of the carbon dioxide cylinder. The design of the carbon dioxide monitoring component can ensure the stability of the carbon dioxide cylinder and avoid safety accidents caused by the leakage of carbon dioxide.
[0045] Example 2
[0046] On the basis of Example 1, the heating component 2 includes an insulating furnace 21, which is installed in the casing 1. An induction coil 22 is installed in the insulating furnace 21, and the induction coil 22 is connected to the power supply line 23. The insulating furnace 21 and the casing 1 are provided with a plurality of insertion holes 24, and heating rods 25 are provided in the insertion holes 24. The heating rods 25 and the insulating furnace 21 are relatively displaced. A heat conducting plate 26 is connected to the top of the heating rod 25, a switch structure 4 is provided in the center of the heat conducting plate 26, and a telescopic structure 3 is provided below the heat conducting plate 26.
[0047] The telescopic structure 3 includes a telescopic rod 31, the tops of several telescopic rods 31 are bolted to the insulation pad 32, the insulation pad 32 is bolted under the heat conducting plate 26, the bottoms of several telescopic rods 31 are slidably connected to the lifting sleeve 33, the lifting sleeve 33 is installed on the casing 1, and a compression elastic member 34 is provided between the telescopic rod 31 and the lifting sleeve 33.
[0048] The switch structure 4 includes a switch sleeve 41, which passes through and is installed in the center of the heat conducting plate 26. A temperature control sleeve 42 is slidably connected inside the switch sleeve 41. A compression elastic member 2 43 is provided between the switch sleeve 41 and the temperature control sleeve 42. A temperature sensing magnet 44 is fixed on the top of the temperature control sleeve 42. A permanent magnetic slide cover 45 is slidably connected inside the temperature control sleeve 42. A compression elastic member 3 46 is provided between the permanent magnetic slide cover 45 and the temperature control sleeve 42. An adjustment top cover 47 is provided below the permanent magnetic slide cover 45. The adjustment top cover 47 is threadedly connected to the casing 1. The temperature sensing magnet 44 is connected to the power supply, and the permanent magnetic slide cover 45 is connected to the power supply line 23.
[0049] The working principle and beneficial effects of the above technical solution are as follows: when the carbon dioxide cylinder is placed on the heating assembly 2, the carbon dioxide cylinder presses down the heat conducting plate 26 and the switch structure 4 on the heat conducting plate 26 under the action of gravity, and the heat conducting plate 26 drives the telescopic rod 31 and the heating rod 25 on the heat insulating pad 32 to descend, and the telescopic rod 31 slides along the lifting sleeve 33 and squeezes the compression elastic member 1 34, and the heating rod 25 descends along the insertion hole 24 until the heating rod 25 descends into the induction coil 22, and at the same time, the temperature control sleeve 42 in the switch structure 4 is squeezed down by the carbon dioxide cylinder, and the compression elastic member 2 43 is compressed synchronously. During the descent of the temperature control sleeve 42, the adjusting top cover 47 contacts with the permanent magnetic slide cover 45, and under the squeezing of the adjusting top cover 47, the permanent magnetic slide cover 45 slides in the temperature control sleeve 42 and squeezes the compression elastic member 3 46. When the permanent magnetic slide cover 4 After reaching the top of the stroke, due to the enhanced magnetism of the temperature-sensitive magnet 44 at low temperature, the temperature-sensitive magnet 44 and the permanent magnetic slide cover 45 are attracted under the action of magnetic force, and the compression elastic member 3 46 is compressed to the shortest, the power supply on the temperature-sensitive magnet 44 is connected to the power supply line 23 on the permanent magnetic slide cover 45, the induction coil 22 is energized, the heating rod 25 is heated under the action of the induced current and the temperature is transferred to the heat-conducting disk 26 to heat the carbon dioxide cylinder, when the temperature of the carbon dioxide cylinder reaches the set value, the temperature-sensitive magnet 44 contacts the carbon dioxide cylinder to generate heat transfer, resulting in magnetic failure, the temperature-sensitive magnet 44 and the permanent magnetic slide cover 45 are separated under the action of the compression elastic member 3 46, when the temperature of the carbon dioxide cylinder drops to a certain temperature due to frosting, the magnetic force of the temperature-sensitive magnet 44 is restored, the temperature-sensitive magnet 44 and the permanent magnetic slide cover 45 are attracted again under the action of magnetic force, and the above steps are repeated;
[0050] The present invention utilizes the induction coil 22 and the heating rod 25 to heat the carbon dioxide cylinder. The design can generate heat through the induction principle, improves the heating efficiency, can achieve faster heating, and heats more evenly, avoiding uneven heat distribution. The design of the telescopic rod 31 and the lifting sleeve 33 can ensure that the heating rod 25 will only descend into the induction coil 22 for heating when the carbon dioxide cylinder is placed on the heat-conducting plate 26, which can ensure that the heating equipment will not heat in a no-load state. At the same time, the switch structure 4 utilizes the adsorption and separation of the temperature-sensitive magnet 44 and the permanent magnetic slide cover 45 to realize the opening and closing of the current of the heating component 2. The design can dynamically heat according to the temperature of the carbon dioxide cylinder, ensuring the stability of the internal pressure of the carbon dioxide cylinder during heating.
[0051] Example 3
[0052] On the basis of Example 1, the placement component 5 includes a support column 51, which is symmetrically bolted to the casing 1. A slide 52 is fixedly connected to the top of the two support columns 51. A slide rod 53 is slidably connected in the slide 52. The slide rod 53 is bolted to the side rod 54. A lifting groove 55 is provided between the two side rods 54. The two side rods 54 are connected to the lifting groove 55 through a plurality of semicircular hoops 56. A handle 57 is installed on the two side rods 54. A hook 58 is rotatably connected to the slide 52. The hook 58 cooperates with the slide rod 53. A pin 59 is provided above the hook 58. The pin 59 is slidably connected in the shaft sleeve 510. The shaft sleeve 510 is fixed on the slide 52. A lifting structure 6 is provided at the bottom of the side rod 54.
[0053] The lifting structure 6 includes a bottom ring frame 61, which is installed on a lifting plate 62. The lifting plate 62 is threadedly connected to a lifting screw 63. The lifting screw 63 passes through and is rotatably connected in the lifting slot 55. A rotating gear 64 is installed at one end of the lifting screw 63. The two sides of the rotating gear 64 are respectively meshed with a lifting gear 1 65 and a lifting gear 2 66. The lifting gear 1 65 and the lifting gear 2 66 are both arranged on a rotating shaft 67. A ratchet structure is arranged between the rotating shaft 67 and the lifting gear 1 65 and the lifting gear 2 66. A driving mechanism 7 is respectively arranged at the left and right ends of the rotating shaft 67.
[0054] The driving mechanism 7 includes an open box plate 71, and the two open box plates 71 are respectively fixedly connected to the two sides of the lifting groove 55. A lifting pedal 72 and a lowering pedal 73 are rotatably connected in the open box plates 71. Rotating elastic parts are provided between the lifting pedal 72 and the lowering pedal 73 and the open box plates 71. Limiting plates 74 are fixed on the two open box plates 71, and the limiting plates 74 cooperate with the lifting pedal 72 and the lowering pedal 73 respectively. The lifting pedal 72 and the lowering pedal 73 are respectively keyed to the two ends of the rotating shaft 67.
[0055] The beneficial effects of the above technical solution are as follows: when it is necessary to place a carbon dioxide cylinder for heating, the carbon dioxide cylinder is placed in front of the placement component 5, the operator pulls out the pin shaft 59 and then rotates the hook 58 to push the handle 57 to make the slide bar 53 slide along the slideway 52, thereby driving the side rod 54 and the lifting groove 55 to move forward until the slide bar 53 reaches the end of the slideway 52, and then steps on the descending pedal 73 to make the descending pedal 73 drive the rotating shaft 67 to rotate, and the rotation of the rotating shaft 67 then drives the lifting gear 2 66 to rotate through the ratchet structure. Due to the characteristics of the ratchet structure, the rotating shaft 67 idles on the lifting gear 1 65, and the lifting gear 2 66 meshes with the rotating gear 64 for transmission, and the rotating gear 64 drives the lifting screw 63 to rotate in the lifting groove 55, and the lifting plate 62 on the lifting screw 63 drives the bottom ring frame 61 to descend to the ground, and then after the carbon dioxide cylinder is moved into the bottom ring frame 61, it is lifted by the movable hoop 511. The carbon dioxide cylinder is fixed between the side rod 54 and the lifting slot 55, and then the lifting pedal 72 is stepped on, so that the lifting pedal 72 drives the rotating shaft 67 to rotate, and the rotating shaft 67 rotates and then drives the lifting gear 1 65 to rotate through the ratchet structure. Due to the characteristics of the ratchet structure, the rotating shaft 67 idles on the lifting gear 2 66, and the lifting gear 1 65 is meshed with the rotating gear 64 for transmission. The rotating gear 64 drives the lifting screw 63 to rotate in the lifting slot 55, and the lifting plate 62 on the lifting screw 63 drives the bottom ring frame 61 to rise, and the carbon dioxide cylinder rises with it, and then the handle 54 is pulled to make the slide bar 53 slide and reset in the slideway 52, and the side rod 54, the lifting slot 55 and the carbon dioxide cylinder are moved together above the heat conduction plate 26, and then the descending pedal 73 is stepped on to repeat the above arrangement until the carbon dioxide cylinder falls on the heat conduction plate 26. After the hook 58 is reset, the pin 59 is reset, so that the slide bar 53 is locked;
[0056] The present invention utilizes the slide bar 53 and the slideway 52 to realize the horizontal displacement of the side rod 54, the lifting groove 55 and the carbon dioxide cylinder. This design can reduce the difficulty of the operator to move the carbon dioxide cylinder, and the design of the hook 58 and the pin shaft 59 can lock the slide bar 53 in the slideway 52 when the carbon dioxide cylinder is placed above the heat conduction plate 26 to prevent the carbon dioxide cylinder from moving. At the same time, the lifting pedal 72 and the lowering pedal 73 drive the rotating shaft 67 to drive the lifting gear 1 65 and the lifting gear 2 66 to rotate, and then drive the rotating gear 64 to drive the lifting plate 62 and the carbon dioxide cylinder on the lifting screw 63 to lift and lower, wherein the design of the ratchet structure between the lifting gear 1 65 and the lifting gear 2 66 and the rotating shaft 67 ensures that the lifting pedal 72 and the lowering pedal 73 do not interfere with each other when they drive the rotating shaft 67 respectively. The overall design of the lifting structure 6 reduces the labor intensity of the operator when lifting the carbon dioxide cylinder or the cumbersomeness of the operation of additional equipment, and reduces the storage space for storing the carbon dioxide cylinder by fixing the carbon dioxide cylinder.
[0057] Example 4
[0058] On the basis of Example 1, the weighing assembly 8 includes a fixed base 81, which is bolted to the foundation, a weighing base 82 is threadedly installed on the center of the fixed base 81, and the left and right ends of the fixed base 81 are symmetrically threadedly connected with limit studs 83, the weighing base 82 and the double-headed weighing hydraulic column 84 are nested with each other, and the top of the double-headed weighing hydraulic column 84 and the weighing top seat 85 are nested with each other, and the weighing top seat 85 is threadedly installed at the center of the connecting top cover 86, and the connecting top cover 86 is bolted to the casing 1 above, and a seat card 87 is fixedly connected to the bottom of the connecting top cover 86, and the seat card 87 is sleeved on the double-headed weighing hydraulic column 84 and the two limit studs 83, and the front and rear sides of the seat card 87 are bolted with pull rods 88, and the other end of the pull rod 88 is bolted to the fixed base 81.
[0059] The beneficial effects of the above technical solution are as follows: when the carbon dioxide cylinder is placed on the heat conducting plate 26, the fixed base 81 fixes the heating device as a whole on the foundation, and the connecting top cover 86 serves as the bearing base of the casing 1, and the design of the double-headed weighing hydraulic column 84 between the weighing base 82 and the weighing top seat 85 is used to support and weigh the fixed base 81 and the connecting top cover 86, and the seat card 87 is used to reduce the descending height of the carbon dioxide cylinder when the double-headed weighing hydraulic column 84 fails, and to protect it from overload, and the design of the seat card 87 and the limit stud 83 prevents the weighing assembly 8 from tipping over, and the design of the pull rod 88 stabilizes the shaking of the weighing assembly 8;
[0060] The present invention utilizes a double-headed weighing hydraulic column 84 to weigh and measure the carbon dioxide cylinder. This design can always understand the weight changes of the carbon dioxide cylinder and promptly issue an early warning of gas leakage in the carbon dioxide cylinder. The design of the seat card 87 ensures that the double-headed weighing hydraulic column 84 supports the weighing assembly 8 after overload, preventing the carbon dioxide cylinder from experiencing pressure instability due to vibration. The design of the pull rod 88 ensures the stability of the weighing assembly 8.
[0061] Example 5
[0062] Based on Example 1, the carbon dioxide monitoring component includes a control module, a data processing module, a detection module and an execution module, and the detection module includes:
[0063] Temperature sensor: used to detect the ambient temperature, which is arranged on the support column 51;
[0064] Carbon dioxide concentration sensor: used to detect the carbon dioxide concentration in the air, which is arranged on the support column 51;
[0065] Hydraulic sensor: used to detect the hydraulic pressure of the double-head weighing hydraulic column 84, which is arranged on the weighing component 8;
[0066] Wind speed sensor: used to detect the flow speed of air near the carbon dioxide cylinder, which is arranged on the support column 51;
[0067] Pressure sensor: used to detect the pressure in the carbon dioxide cylinder, which is installed on the carbon dioxide cylinder;
[0068] The first acquisition unit is used to detect the volume of carbon dioxide discharged when the carbon dioxide cylinder replaces hydrogen, and is arranged on the output pipeline of the carbon dioxide cylinder;
[0069] The execution module includes an exhaust fan and an electromagnetic valve. The exhaust fan is arranged above the heating device, and the electromagnetic valve is arranged on the carbon dioxide cylinder.
[0070] The detection module is electrically connected to the data processing module, the control module is electrically connected to the data processing module and the execution module, and the control module controls the execution module to work based on the data results of the data processing module.
[0071] The control module controls the execution module based on the data results of the data processing module, including the following steps:
[0072] Step 1: Calculate the carbon dioxide gas coefficient C based on the detection values of the temperature sensor, the carbon dioxide concentration sensor, the hydraulic pressure sensor, the wind speed sensor, the pressure sensor and the first acquisition unit t :
[0073] Among them C ti is the carbon dioxide gas coefficient detected for the i-th time, K is the first compensation coefficient, H di+1 is the detection value of the hydraulic pressure sensor measured at the i+1th time, H di is the detection value of the hydraulic sensor measured for the i-th time, S is the effective cross-sectional area of the double-head weighing hydraulic column 84, k is the temperature compensation coefficient, g is the gravity acceleration, T i is the detection value of the temperature sensor measured for the i-th time, ρ is the density of liquid carbon dioxide, V is the detection value of the first acquisition unit, Β is the second compensation coefficient, P i is the detection value of the pressure sensor measured for the i-th time, V wi is the detection value of the wind speed sensor measured for the i-th time, C oi is the detection value of the carbon dioxide concentration sensor measured for the i-th time, and exp is the base of the natural logarithm;
[0074] Step 2: Data Processing Module Comparison C ti and C ti0 :
[0075] When C ti >C ti0 Calculate the suction coefficient S of the exhaust fan when t :
[0076] Where: C ti0 is the standard coefficient of carbon dioxide gas, S t is the suction coefficient of the exhaust fan, and N is the suction compensation coefficient;
[0077] Step 3: The control module is based on the suction coefficient S of the exhaust fan t Determine the exhaust capacity of the exhaust fan.
[0078] The beneficial effects of the above technical solution are as follows: since carbon dioxide may leak when the carbon dioxide cylinder is in operation or storage, the carbon dioxide cylinder and its surroundings are monitored. When carbon dioxide is found to leak through monitoring, it is determined whether it is necessary to pump the environment around the carbon dioxide cylinder according to the leakage of carbon dioxide, so as to avoid certain safety accidents caused by high carbon dioxide concentration;
[0079] The present invention monitors the carbon dioxide cylinder through a control module, a data processing module, a detection module and an execution module, calculates the leakage of carbon dioxide according to current measurement data, ensures the stability of the carbon dioxide cylinder, and avoids safety accidents.
[0080] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
Claims
1. A carbon dioxide cylinder heating device, characterized in that: include: A casing (1) is provided with a heating component (2) in the casing (1), the heating component (2) realizes the opening and closing of the circuit through a switch structure (4), a weighing component (8) is provided below the casing (1), and placement components (5) are provided on both sides of the casing (1), and the placement components (5) are used to load and unload the carbon dioxide cylinder through a lifting structure (6); Also included is a carbon dioxide monitoring component for monitoring carbon dioxide leakage from a carbon dioxide cylinder.
2. A carbon dioxide cylinder heating device according to claim 1, characterized in that: The heating assembly (2) comprises a heat-insulating furnace (21), which is installed in a casing (1). An induction coil (22) is installed in the heat-insulating furnace (21), which is connected to a power supply line (23). The heat-insulating furnace (21) and the casing are both provided with a plurality of insertion holes (24), and heating rods (25) are provided in the insertion holes (24). The heating rods (25) are relatively displaced from the heat-insulating furnace (21), and a heat-conducting plate (26) is connected to the top of the heating rod (25), a switch structure (4) is provided at the center of the heat-conducting plate (26), and a telescopic structure (3) is provided below the heat-conducting plate (26).
3. A carbon dioxide cylinder heating device according to claim 2, characterized in that: The telescopic structure (3) comprises a telescopic rod (31), the tops of the plurality of telescopic rods (31) are bolted to a heat insulating pad (32), the heat insulating pad (32) is bolted to the bottom of the heat conducting plate (26), the bottoms of the plurality of telescopic rods (31) are slidably connected to a lifting sleeve (33), the lifting sleeve (33) is mounted on the casing (1), and a compression elastic member (34) is provided between the telescopic rod (31) and the lifting sleeve (33).
4. A carbon dioxide cylinder heating device according to claim 2, characterized in that: The switch structure (4) comprises a switch sleeve (41), the switch sleeve (41) penetrates and is installed at the center of the heat conducting plate (26), a temperature control sleeve (42) is slidably connected inside the switch sleeve (41), a second compression elastic member (43) is provided between the switch sleeve (41) and the temperature control sleeve (42), a temperature sensing magnet (44) is fixed on the top of the temperature control sleeve (42), a permanent magnetic slide cover (45) is slidably connected inside the temperature control sleeve (42), a third compression elastic member (46) is provided between the permanent magnetic slide cover (45) and the temperature control sleeve (42), an adjustment top cover (47) is provided below the permanent magnetic slide cover (45), the adjustment top cover (47) is threadedly connected to the casing (1), the temperature sensing magnet (44) is connected to a power source, and the permanent magnetic slide cover (45) is connected to a power supply line (23).
5. A carbon dioxide cylinder heating device according to claim 1, characterized in that: The placement assembly (5) comprises a support column (51), the support column (51) is symmetrically bolted to the housing (1), the tops of the two support columns (51) are fixedly connected to a slideway (52), a slide bar (53) is slidably connected in the slideway (52), the slide bar (53) is bolted to the side bar (54), a lifting groove (55) is provided between the two side bars (54), and the two side bars (54) are connected to the lifting groove (55) through a plurality of semicircular hoops (56) A handle (57) is installed on both side rods (54), a hook (58) is rotatably connected to the slideway (52), the hook (58) and the slide rod (53) cooperate with each other, a pin (59) is provided above the hook (58), the pin (59) is slidably connected in a shaft sleeve (510), the shaft sleeve (510) is fixed on the slideway (52), a plurality of movable hoops (511) are hingedly connected to the side rod (54), and a lifting structure (6) is provided at the bottom of the side rod (54).
6. A carbon dioxide cylinder heating device according to claim 5, characterized in that: The lifting structure (6) comprises a bottom ring frame (61), the bottom ring frame (61) is mounted on a lifting plate (62), the lifting plate (62) is threadedly connected to a lifting screw (63), the lifting screw (63) penetrates and is rotatably connected in a lifting groove (55), a rotating gear (64) is mounted on one end of the lifting screw (63), both sides of the rotating gear (64) are respectively meshed with a lifting gear 1 (65) and a lifting gear 2 (66), the lifting gear 1 (65) and the lifting gear 2 (66) are both arranged on a rotating shaft (67), ratchets are arranged between the rotating shaft (67) and the lifting gear 1 (65) and the lifting gear 2 (66), and driving mechanisms (7) are respectively arranged at the left and right ends of the rotating shaft (67).
7. A carbon dioxide cylinder heating device according to claim 6, characterized in that: The driving mechanism (7) comprises an open box plate (71), wherein the two open box plates (71) are respectively fixedly connected to the two sides of the lifting groove (55), and a lifting pedal (72) and a lowering pedal (73) are respectively rotatably connected in the open box plates (71). A rotating elastic member is provided between the lifting pedal (72) and the lowering pedal (73) and the open box plates (71). A limiting plate (74) is fixed on the two open box plates (71), and the limiting plate (74) cooperates with the lifting pedal (72) and the lowering pedal (73), respectively. The lifting pedal (72) and the lowering pedal (73) are respectively key-connected to the two ends of the rotating shaft (67).
8. A carbon dioxide cylinder heating device according to claim 1, characterized in that: The weighing assembly (8) comprises a fixed base (81), the fixed base (81) is bolted to the foundation, a weighing base (82) is threadedly installed at the center of the fixed base (81), the left and right ends of the fixed base (81) are symmetrically threadedly connected with limit studs (83), the weighing base (82) and the double-headed weighing hydraulic column (84) are nested with each other, the top of the double-headed weighing hydraulic column (84) and the weighing top seat (85) are nested with each other, the weighing top seat (85) is threadedly installed at the center of the connecting top cover (86), the top of the connecting top cover (86) is bolted to the casing (1), the bottom of the connecting top cover (86) is fixedly connected with a seat card (87), the seat card (87) is sleeved on the double-headed weighing hydraulic column (84) and the two limit studs (83), the front and rear sides of the seat card (87) are bolted with a pull rod (88), and the other end of the pull rod (88) is bolted to the fixed base (81).
9. A carbon dioxide cylinder heating device according to claim 1, characterized in that: The carbon dioxide monitoring component includes a control module, a data processing module, a detection module and an execution module. The detection module includes: A temperature sensor is used to detect the ambient temperature and is arranged on the support column (51); A carbon dioxide concentration sensor: used to detect the carbon dioxide concentration in the air, and arranged on the support column (51); A hydraulic sensor: used to detect the hydraulic pressure of a double-head weighing hydraulic column (84), which is arranged on the weighing assembly (8); Wind speed sensor: used to detect the flow speed of air near the carbon dioxide cylinder, which is arranged on the support column (51); Pressure sensor: used to detect the pressure in the carbon dioxide cylinder, which is installed on the carbon dioxide cylinder; The first acquisition unit is used to detect the volume of carbon dioxide discharged when the carbon dioxide cylinder replaces hydrogen, and is arranged on the output pipeline of the carbon dioxide cylinder; The execution module includes an exhaust fan and an electromagnetic valve. The exhaust fan is arranged above the heating device, and the electromagnetic valve is arranged on the carbon dioxide cylinder. The detection module is electrically connected to the data processing module, the control module is electrically connected to the data processing module and the execution module, and the control module controls the execution module to work based on the data results of the data processing module.
10. A carbon dioxide cylinder heating device according to claim 1, characterized in that: The control module controls the execution module based on the data results of the data processing module, including the following steps: Step 1: Calculate the carbon dioxide gas coefficient C based on the detection values of the temperature sensor, the carbon dioxide concentration sensor, the hydraulic pressure sensor, the wind speed sensor, the pressure sensor and the first acquisition unit t : Among them C ti is the carbon dioxide gas coefficient detected for the i-th time, K is the first compensation coefficient, H di+1 is the detection value of the hydraulic pressure sensor measured at the i+1th time, H di is the detection value of the hydraulic sensor measured for the ith time, S is the effective cross-sectional area of the double-head weighing hydraulic column (84), k is the temperature compensation coefficient, g is the gravity acceleration, T i is the detection value of the temperature sensor measured for the i-th time, ρ is the density of liquid carbon dioxide, V is the detection value of the first acquisition unit, Β is the second compensation coefficient, P i is the detection value of the pressure sensor measured for the i-th time, V wi is the detection value of the wind speed sensor measured for the i-th time, C oi is the detection value of the carbon dioxide concentration sensor measured for the i-th time, and exp is the base of the natural logarithm; Step 2: Data Processing Module Comparison C ti and C ti0 : When C ti >C ti0 Calculate the suction coefficient S of the exhaust fan when t : Where: C ti0 is the standard coefficient of carbon dioxide gas, S t is the suction coefficient of the exhaust fan, and N is the suction compensation coefficient; Step 3: The control module is based on the suction coefficient S of the exhaust fan t Determine the exhaust capacity of the exhaust fan.
