A kind of wood board visual inspection equipment and inspection method thereof
By designing a wooden board visual detection device, using infrared emitters and cameras in the detection structure for edge detection, the problem of inconvenience in detecting plates of different shapes and sizes in the prior art is solved, and efficient and accurate detection of multiple plate specifications is achieved.
Patent Information
- Application Number
- CN202411773909.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2044-12-05
AI Technical Summary
The prior art is difficult to effectively detect plates of different shapes and sizes, especially when there are cutting line offsets, damages or defects at the edges of the plates, and there are deviations and inconveniences in manual detection.
A wooden board visual inspection device is designed, including a base, a controller, a first load-bearing structure, a second load-bearing structure and a detection structure. Through the cooperation of the first load-bearing structure and the second load-bearing structure, the adjustment and clamping limit of the sheets of different widths and lengths is realized, and the infrared emitter and camera in the detection structure are used to detect along the edge of the sheet.
This equipment can be used for rectangular plates, square plates and curved plates, realizing edge detection of plates of different specifications and shapes, reducing deviations and inconveniences of manual detection, and improving the accuracy and efficiency of detection.
Smart Images

Figure CN119246458B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of board processing and detection equipment, and in particular to a wooden board visual detection equipment and a detection method thereof. Background Art
[0002] After the board is processed, the required shapes of the board are different, such as rectangular board, square board, curved board, etc., and the sizes of the board are also different; after the board is cut, the edge cutting process may cause cutting line deviation or board edge damage, as well as defects in the line and plane after edge sealing. In order to improve the specification requirements of production and processing, the board will be inspected; however, due to the different shapes and sizes of the board, it will cause inconvenience in detection, and manual detection will also have deviations. Therefore, a wooden board visual inspection device and its inspection method are designed. Summary of the invention
[0003] The object of the present invention is to provide a wooden board visual inspection device and an inspection method thereof to solve the problems raised in the above background technology.
[0004] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a wooden board visual inspection device, comprising a base, a controller, a first bearing structure, a second bearing structure and a detection structure; the base is rectangular, the controller is fixedly arranged in the middle of the front end of the base, the first bearing structure is fixedly arranged on the upper wall of the base and close to the rear end center line, the second bearing structure is fixedly arranged on the upper wall of the base and is located on the left side of the first bearing structure, and the detection structure is fixedly arranged on the upper wall of the base and is located in front of the first bearing structure.
[0005] Preferably, the detection structure includes a second hydraulic cylinder, a main frame, an electric push rod, a push plate, a pair of sliding rods and a detection component; one end of the second hydraulic cylinder is fixedly arranged on the center line of the upper wall of the base, and the second hydraulic cylinder is located on the front side of the first support plate, the main frame is L-shaped, one end of the main frame is fixedly arranged on the telescopic end of the second hydraulic cylinder, and the other end of the main frame is located on the front side of the middle part of the first support plate, one end of the electric push rod is fixedly passed through one end of the main frame and is located above the second hydraulic cylinder, the push plate is fixedly arranged on the telescopic end of the electric push rod, and the push plate is located below the first support plate of the first bearing structure, one end of a pair of sliding rods are respectively fixedly arranged at the two corners of the top end of the front side wall of the push plate, and the other end of the sliding rods are respectively movably passed through the main frame, and the detection component is fixedly arranged on the other end of the main frame.
[0006] Preferably, the first bearing structure includes a first support arm, a first support, a first support plate and a first clamping assembly; one end of the first support arm is fixedly arranged on the upper wall of the base and close to the top center line, the first support is concave, the middle part of the lower wall of the first support is fixedly arranged on the other end of the first support arm, the first support plate is horizontally arranged on both ends of the first support, and the first clamping assembly is fixedly arranged on the first support.
[0007] Preferably, the first clamping assembly includes a first electric slide rail, a pair of shaft frames, a pair of first bearings, a pair of shaft rods, a pair of baffles, a pair of springs and a pair of clamping plates; the first electric slide rail is fixedly arranged in the middle of the lower wall of the first support, and two ends of the first electric slide rail are respectively located on the left and right sides of the first support plate and are symmetrical, and a pair of first movable seats that are relatively movable are symmetrically arranged on the first electric slide rail, one end of a pair of the shaft frames are respectively fixedly arranged on the first movable seat of the first electric slide rail, and the other end of a pair of the shaft frames are both located below the lower wall of the first support plate, a pair of the first bearings are respectively fixedly embedded in the other end of the shaft frames, one end of a pair of the shaft rods respectively penetrates the middle of the first bearing, and the side walls of the other end of the shaft rods are provided with threads, a pair of baffles are respectively detachably screwed on the other end of the shaft rod, a pair of springs are respectively movably mounted on the shaft rod and are located between the baffle and the shaft frame, one end of a pair of clamping plates are respectively fixedly arranged on one end of the shaft rod, and the other end of the clamping plates is located above the upper wall of the first support plate.
[0008] Preferably, the second bearing structure includes a second electric slide rail, a first support rod, a bracket, a pair of bearing seats, a pair of first hydraulic cylinders, a pair of bearing plates, a second clamping assembly and a second bearing plate; the second electric slide rail is fixedly arranged on the upper wall of the base and is located on the left side of the first support arm, the second electric slide rail is perpendicular to the first electric slide rail, and the rear end of the second electric slide rail is located on the rear side of the base, one end of the first support rod is fixedly arranged on the second electric slide rail and the first support rod moves forward and backward, the bracket is L-shaped, and through lifting grooves are symmetrically arranged on the left and right sides of one end of the bracket, one end of the bracket is fixedly arranged on the other end of the first support rod, and one end of the bracket is located below the first bearing plate, the other end of the bracket is located above the first bearing plate, and the other end of the bracket is close to the first bearing plate Corresponding to the rear side wall of the plate, a pair of the bearing seats are symmetrically arranged on the lower wall of one end of the bearing seats and are located at the jacking groove position, a pair of the first hydraulic cylinders are fixedly arranged in the middle of the lower wall inside the bearing seat, and the telescopic end of the first hydraulic cylinder is opposite to the middle of the jacking groove, a pair of the bearing plates are movably embedded in the jacking groove and fixedly connected to the telescopic end of the first hydraulic cylinder, the second clamping assembly has the same structure as the first clamping assembly, the second clamping assembly is fixedly arranged on the upper wall of a pair of bearing plates, and the second clamping assembly corresponds to the first clamping assembly, one end of the second support plate is fixedly arranged in the middle of the front side wall of the second clamping assembly, and the second support plate is located below the first support plate, and the upper wall of the second support plate is raised by the first hydraulic cylinder to be on the same horizontal plane as the upper wall of the first support plate.
[0009] Preferably, the detection component includes a first motor, a swivel seat, a limit block, a second motor, a gear, a telescopic arm, an infrared transmitter and a camera; the first motor is fixedly arranged on the lower wall of the other end of the main frame, and the driving end of the first motor movably passes through the main frame, one end of the swivel seat is fixedly arranged on the driving end of the first motor, and the swivel seat is located above the main frame, the limit block is T-shaped, the limit block is fixedly arranged on the upper wall of one end of the swivel seat, the second motor is fixedly arranged on the lower wall of the other end of the swivel seat, and the driving end of the second motor movably passes through the other end of the swivel seat, the gear is fixedly arranged on the driving end of the second motor and is located on the left side of the limit block, the telescopic arm is movably mounted on the limit block, and the left side wall of the telescopic arm is provided with teeth, the telescopic arm is engaged with the gear, the telescopic arm moves back and forth on the limit block, and the length of the telescopic arm is greater than the length of the first electric slide rail, the infrared transmitter is fixedly arranged on the lower wall of one end of the telescopic arm, and the camera is fixedly arranged on the lower wall of one end of the telescopic arm and is located on the rear side of the infrared transmitter.
[0010] Preferably, the push plate is symmetrical to the other end of the bracket and is located above the first bracket.
[0011] A method for visually inspecting a wooden board comprises the following steps:
[0012] Step 1: Drive the second hydraulic cylinder in the detection assembly to drive the main frame and the detection assembly to rise above the first support plate, and at the same time drive the electric push rod to fit the push plate to the middle of the front side arm of the first support plate;
[0013] Step 2: The plate is carried by the first support plate in the first bearing structure, and the push plate is used to block and limit the plate; the second bearing structure is driven according to the width of the plate, and the bracket in the second bearing structure is adjusted relative to the first support plate through the second electric slide rail;
[0014] Step 3: After the spacing of the support is adjusted, the first hydraulic cylinder is controlled to drive the second clamping assembly to rise, so that the second support plate and the first support plate are horizontally relative to each other for bearing, and the support plate is used to block and limit the rear side wall of the plate, and the second electric slide rail is used to drive the support plate to move toward the push plate to clamp the front and rear sides of the plate and then relax the support plate;
[0015] Step 4: Then, the first clamping assembly and the second clamping assembly are driven respectively to clamp the left and right ends of the plate and near the four corners, so that the plate is centered above the first support plate;
[0016] Step 5: Then, the first motor in the detection component can be driven to drive the telescopic arm to flip, and the second motor can be driven to drive the telescopic arm to move forward and backward on the limit block, so as to adjust the position of the infrared emitter, so that the red light emitted by the infrared emitter is irradiated on the edge of the plate (set the starting position), and then the first motor and the second motor are controlled according to the length and width of the plate, so that the infrared emitter moves along the edge of the plate, and the image is transmitted to the controller with the help of the camera;
[0017] Step 6: When the edge of the plate is irregular, the red light spot of the infrared emitter will change, and then the camera will capture and feedback the image to achieve the flatness detection of the edge of the plate;
[0018] Step 7: During the edge detection process, the plate has multiple edges. In order to improve the stability of the plate and the detection requirements, the first clamping component, the second clamping component and the push plate are used to clamp or release with the bracket to prevent the edge of the plate from being blocked.
[0019] The present invention proposes a visual inspection device for wooden boards and a method for inspecting wooden boards, which have the following beneficial effects: by cooperating with the first bearing structure and the second bearing structure, the boards of different widths and lengths can be adjusted, clamped and limited, and can be applicable to rectangular boards, square boards and curved boards. As long as the boards are larger than the first support plate, the device can be used for inspection; the inspection structure can realize the inspection of boards of different specifications and shapes along the edge of the boards, and the infrared transmitter can be used to visualize the macroscopic display of the edge of the boards, and then the camera can be used to perform imaging and analysis and inspection using the existing technology to realize visual inspection; in summary, the present invention has the following effects:
[0020] 1. The clamping limit can be adjusted for plates of different widths and lengths. During the production or testing process, there is no need to prepare a variety of different clamping devices for plates of different specifications: for example, in a furniture manufacturing factory, there will be wooden boards of various sizes, from narrow wooden boards for making small drawers to wide wooden boards for making desktops, and this equipment can be used; it is suitable for plates of various shapes such as rectangular boards, square boards and curved boards. This versatility in shape further expands the scope of application of the equipment; in the building decoration industry, curved decorative boards will be used, and this equipment can also clamp and limit them to facilitate subsequent testing and other operations.
[0021] 2. As long as the plate is larger than the first pallet, the equipment can be used for testing. This feature enables the equipment to adapt to the plate testing needs in various production scenarios. For example, on some composite material plate production lines, the size of the plate may fluctuate to a certain extent, but as long as it meets the condition of being larger than the first pallet, there is no need to worry about the equipment being unable to be used.
[0022] 3. Since there is no need to frequently replace different clamping devices to adapt to different plates, the time for equipment adjustment and replacement is reduced. The strong versatility means that companies do not need to purchase a variety of clamping devices specifically for plates of specific sizes and shapes; this can bring significant savings in equipment procurement costs, equipment storage costs, and equipment maintenance costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the assembly structure of the present invention;
[0024] Figure 2 It is a schematic diagram of the split structure of the first bearing structure of the present invention;
[0025] Figure 3 It is a schematic diagram of the split structure of the second bearing structure of the present invention;
[0026] Figure 4 It is a schematic diagram of the split structure of the detection structure of the present invention;
[0027] Figure 5 It is a schematic diagram of the assembly structure of the detection structure of the present invention;
[0028] Figure 6 For the present invention Figure 2 A local enlarged view of point A in FIG.
[0029] Figure 7 For the present invention Figure 3 A local enlarged view of point B in FIG.
[0030] Figure 8 For the present invention Figure 4 A partial enlarged view of point C in the figure.
[0031] In the figure: 1, base; 2, controller; 3, first bearing structure; 31, first arm; 32, first support; 33, first support plate; 34, first clamping assembly; 341, first electric slide; 342, shaft frame; 343, first bearing; 344, shaft rod; 345, baffle; 346, spring; 347, clamping plate; 4, second bearing structure; 41, second electric slide; 42, first support rod; 43, support seat; 44, bearing seat; 45 , first hydraulic cylinder; 46, load-bearing plate; 47, second clamping assembly; 48, second support plate; 5, detection structure; 51, second hydraulic cylinder; 52, main frame; 53, electric push rod; 54, push plate; 55, slide bar; 56, detection assembly; 561, first motor; 562, swivel seat; 563, limit block; 564, second motor; 565, gear; 566, telescopic arm; 567, infrared transmitter; 568, camera; 6, lifting slot. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0033] See also Figure 1-Figure 8 The present invention provides a technical solution: a wooden board visual inspection device, comprising a base 1, a controller 2, a first bearing structure 3, a second bearing structure 4 and a detection structure 5; the base 1 is rectangular, the controller 2 is fixedly arranged in the middle of the front end of the base 1, the first bearing structure 3 is fixedly arranged on the upper wall of the base 1 and close to the rear end center line, the second bearing structure 4 is fixedly arranged on the upper wall of the base 1 and located on the left side of the first bearing structure 3, and the detection structure 5 is fixedly arranged on the upper wall of the base 1 and located in front of the first bearing structure 3; the first bearing structure 3 and the second bearing structure 4 are used to carry and clamp and limit according to the width and length of the board, and the detection structure 5 is used to perform walking detection on the edges of boards of different shapes.
[0034] As a preferred solution, further, the first bearing structure 3 includes a first support arm 31, a first support seat 32, a first support plate 33 and a first clamping assembly 34; one end of the first support arm 31 is fixedly arranged on the upper wall of the base 1 and close to the top center line, the first support seat 32 is concave, the middle part of the lower wall of the first support seat 32 is fixedly arranged on the other end of the first support arm 31, the first support plate 33 is horizontally arranged on both ends of the first support seat 32, and the first clamping assembly 34 is fixedly arranged on the first support seat 32; the first support plate 33 on the first support seat 32 is supported by the first support arm 31, and the left and right ends of the first support plate 33 are limited by the first clamping assembly 34.
[0035] As a preferred solution, further, the first clamping assembly 34 includes a first electric slide rail 341, a pair of shaft frames 342, a pair of first bearings 343, a pair of shaft rods 344, a pair of baffles 345, a pair of springs 346 and a pair of clamping plates 347; the first electric slide rail 341 is fixedly arranged in the middle of the lower wall inside the first support 32, and the two ends of the first electric slide rail 341 are respectively located on the left and right sides of the first support plate 33 and are symmetrical, a pair of first movable seats that move relatively are symmetrically arranged on the first electric slide rail 341, one end of a pair of shaft frames 342 are respectively fixedly arranged on the first movable seats of the first electric slide rail 341, the other ends of the pair of shaft frames 342 are both located below the lower wall of the first support plate 33, and a pair of first bearings 343 are respectively fixedly embedded in the other end of the shaft frames 342 , one end of a pair of shaft rods 344 respectively passes through the middle of the first bearing 343, and the side wall of the other end of the shaft rod 344 is provided with a thread, a pair of baffles 345 are respectively detachably screwed on the other end of the shaft rod 344, a pair of springs 346 are respectively movably sleeved on the shaft rod 344 and located between the baffles 345 and the shaft frame 342, one end of a pair of clamping plates 347 are respectively fixedly set on one end of the shaft rod 344, and the other end of the clamping plates 347 are located above the upper wall of the first support plate 33; the shaft frame 342 is driven to move relatively by the first electric slide rail 341, and is clamped by the clamping plates 347. When the plate is put in, the clamping plates 347 can be manually applied with the help of the first bearing 343 to flip over, and the clamping plates 347 are applied with the springs 346 on the shaft rod 344 to form a resistance limit.
[0036] As a preferred solution, further, the second bearing structure 4 includes a second electric slide rail 41, a first support rod 42, a bracket 43, a pair of bearing seats 44, a pair of first hydraulic cylinders 45, a pair of bearing plates 46, a second clamping assembly 47 and a second bracket 48; the second electric slide rail 41 is fixedly arranged on the upper wall of the base 1 and is located on the left side of the first support arm 31, the second electric slide rail 41 is perpendicular to the first electric slide rail 341, and the rear end of the second electric slide rail 41 is located on the rear side of the base 1, the first support rod One end of the bracket 42 is fixedly arranged on the second electric slide rail 41 and the first support rod 42 moves forward and backward. The bracket 43 is L-shaped, and the left and right sides of one end of the bracket 43 are symmetrically provided with through lifting grooves 6. One end of the bracket 43 is fixedly arranged on the other end of the first support rod 42, and one end of the bracket 43 is located below the first support plate 33, and the other end of the bracket 43 is located above the first support plate 33, and the other end of the bracket 43 corresponds to the rear side wall of the first support plate 33. A pair of bearing seats 44 are symmetrically arranged on one end of the bracket 43. The lower wall of the end is located at the jacking groove 6, a pair of first hydraulic cylinders 45 are respectively fixedly arranged in the middle of the lower wall of the bearing seat 44, and the telescopic end of the first hydraulic cylinder 45 is opposite to the middle of the jacking groove 6, a pair of bearing plates 46 are respectively movably embedded in the jacking groove 6 and fixedly connected with the telescopic end of the first hydraulic cylinder 45, the second clamping assembly 47 has the same structure as the first clamping assembly 34, the second clamping assembly 47 is fixedly arranged on the upper wall of a pair of bearing plates 46, and the second clamping assembly 47 corresponds to the first clamping assembly 34, one end of the second support plate 48 is fixedly arranged in the middle of the front side wall of the second clamping assembly 47, and the second support plate 48 is located below the first support plate 33, and the upper wall of the second support plate 48 is raised by the first hydraulic cylinder 45 to be at the same level as the upper wall of the first support plate 33; the width of the support seat 43 on the first support rod 42 is adjusted by the second electric slide rail 41, and the height of the second clamping assembly 47 and the second support plate 48 is adjusted by adjusting the lifting of the bearing plate 46 by the hydraulic cylinder on the bearing seat 44.
[0037] As a preferred solution, further, the detection structure 5 includes a second hydraulic cylinder 51, a main frame 52, an electric push rod 53, a push plate 54, a pair of slide bars 55 and a detection component 56; one end of the second hydraulic cylinder 51 is fixedly arranged on the center line of the upper wall of the base 1, and the second hydraulic cylinder 51 is located on the front side of the first support plate 33, the main frame 52 is L-shaped, one end of the main frame 52 is fixedly arranged on the telescopic end of the second hydraulic cylinder 51, and the other end of the main frame 52 is located on the front side of the middle of the first support plate 33, one end of the electric push rod 53 is fixedly passed through one end of the main frame 52 and is located Above the second hydraulic cylinder 51, a push plate 54 is fixedly arranged on the telescopic end of the electric push rod 53, and the push plate 54 is located below the first support plate 33. One end of a pair of slide bars 55 are respectively fixedly arranged at the two corners of the top end of the front side wall of the push plate 54, and the other ends of the slide bars 55 are respectively movable through the main frame 52, and the detection component 56 is fixedly arranged on the other end of the main frame 52; the main frame 52 is driven to rise and fall by the second hydraulic cylinder 51, and the push plate 54 is driven to move forward and backward by the electric push rod 53 to cooperate with the bracket 43 for clamping, and the edge of the plate is detected by the detection component 56.
[0038] As a preferred embodiment, further, the detection component 56 includes a first motor 561, a rotating seat 562, a limit block 563, a second motor 564, a gear 565, a telescopic arm 566, an infrared transmitter 567 and a camera 568; the first motor 561 is fixedly arranged on the lower wall of the other end of the main frame 52, and the driving end of the first motor 561 is movable through the main frame 52, one end of the rotating seat 562 is fixedly arranged on the driving end of the first motor 561, and the rotating seat 562 is located above the main frame 52, the limit block 563 is T-shaped, the limit block 563 is fixedly arranged on the upper wall of one end of the rotating seat 562, the second motor 564 is fixedly arranged on the lower wall of the other end of the rotating seat 562, and the driving end of the second motor 564 is movable through the other end of the rotating seat 562, the gear 565 is fixedly arranged on the driving end of the second motor 564, and is located at the limit block 563 On the left side, the telescopic arm 566 is movably mounted on the limit block 563, and the left side wall of the telescopic arm 566 is provided with teeth, the telescopic arm 566 is engaged with the gear 565, the telescopic arm 566 moves back and forth on the limit block 563, and the length of the telescopic arm 566 is greater than the length of the first electric slide rail 341, the infrared transmitter 567 is fixedly arranged on the lower wall of one end of the telescopic arm 566, and the camera 568 is fixedly arranged on the lower wall of one end of the telescopic arm 566 and is located at the rear side of the infrared transmitter 567; the swivel seat 562 and the telescopic arm 566 are driven to rotate by the first motor 561, the gear 565 is driven to rotate by the second motor 564, and the telescopic arm 566 is driven to move on the limit block 563 through the engagement of the gear 565 with the telescopic arm 566, so that the infrared transmitter 567 and the camera 568 can be moved and detected along the edges of plates of different sizes and shapes.
[0039] As a preferred solution, further, the push plate 54 is symmetrical to the other end of the bracket 43 and is located above the first bracket 33, and is relatively clamped to clamp the plate front and back through the fit.
[0040] Working principle:
[0041] First, according to the width of the plate, the controller 2 on the base 1 is used to adjust the control device; that is, the second hydraulic cylinder 51 in the driving detection component 56 is first driven to drive the main frame 52 to rise, and then the electric push rod 53 is driven to limit the push plate 54 through the slide bar 55 to move it to fit the middle of the front side arm of the first support plate 33 for shielding;
[0042] Then, the plate is carried by the first support plate 33 in the first support structure 3, and the front side is limited by the push plate 54; the second support structure 4 is driven according to the width of the plate, and the support seat 43 on the first support rod 42 is driven to move forward and backward by controlling the second electric slide rail 41, so as to adjust the distance between the support seat 43 and the first support plate 33;
[0043] If the width of the plate is greater than the width of the first support plate 33, it is necessary to drive the first hydraulic cylinder 45 on the bearing seat 44 to extend, and drive the second clamping assembly 47 to rise through the bearing plate 46 passing through the lifting slot 6, so that the upper wall of the second support plate 48 on the second clamping assembly 47 is at the same level as the first support plate 33, and then the lower wall of the plate is supported by the first support plate 33 and the second support plate 48, and the plate is clamped and limited by the other end of the support seat 43 and the push plate 54;
[0044] Then, the first clamping assembly 34 and the second clamping assembly 47 are driven to clamp the left and right ends of the plate, so that the middle of the plate is located on the first support plate 33 for centering and limiting; that is, the first electric slide rail 341 is driven to drive the shaft seats on both sides to move relatively, and the clamping plates 347 are used to clamp the two ends of the plate through relative movement, so that the plate moves on the first support plate 33 for centering and clamping;
[0045] If the plate is placed on the first support plate 33, the clamping plate 347 can be moved manually to cause the clamping plate 347 to rotate through the shaft 344 with the help of the first bearing 343, and after the rotation, the clamping plate 347 applies force to the spring 346 through the baffle 345 to limit the resistance;
[0046] When the plate is centered and limited, the controller 2 drives the detection structure 5 to perform detection;
[0047] The detection structure 5 operates as follows:
[0048] By controlling the extension of the second hydraulic cylinder 51, the detection assembly 56 on the main frame 52 is raised to be above the plate, and the push plate 54 is required to be pushed against the front side of the plate to limit the position; then according to the side length parameters of the plate, the first motor 561 on the main frame 52 is controlled to drive the telescopic arm 566 on the rotating seat 562 to rotate, and the irradiation position of the infrared emitter 567 is adjusted, and the starting point is set from the position of one side edge of the plate;
[0049] Then, the telescopic arm 566 is driven to rotate by the first motor 561, and the second motor 564 is driven to rotate the gear 565 at the same time. The telescopic arm 566 is driven to slide and adjust its position on the limit block 563 through the engagement of the gear 565 and the telescopic arm 566. The infrared emitter 567 can be moved along a straight line or an arc, and the irradiation spot of the infrared emitter 567 can be moved along the edge of the plate. With the help of the camera 568, an image is formed, and with the help of the infrared emitter 567, a macroscopic display detection of the edge of the plate can be achieved.
[0050] After the spacing of the brackets 43 is adjusted, the first hydraulic cylinder 45 is controlled to drive the second clamping assembly 47 to rise, so that the second support plate 48 and the first support plate 33 are horizontally relative to each other for bearing, and the rear side wall of the plate is blocked and limited by the bracket 43, and the bracket 43 is driven by the second electric slide rail 41 to move toward the push plate 54 to clamp the front and rear sides of the plate and then relax the bracket 43;
[0051] Then, the first clamping assembly 34 and the second clamping assembly 47 are driven to clamp the left and right ends of the plate and near the four corners, so that the plate is centered above the first support plate 33;
[0052] Then, the first motor 561 in the detection component 56 can be driven to drive the telescopic arm 566 to flip, and the second motor 564 can be driven to drive the telescopic arm 566 to move forward and backward on the limit block 563, so as to adjust the position of the infrared emitter 567, so that the red light emitted by the infrared emitter 567 is irradiated on the edge of the plate (set the starting position), and then the first motor 561 and the second motor 564 are controlled according to the length and width of the plate, so that the infrared emitter 567 moves along the edge of the plate, and the image is transmitted to the controller 2 with the help of the camera 568;
[0053] When the edge of the plate is irregular, the red light spot of the infrared emitter 567 will change, and then the camera 568 will capture the image and feedback it to achieve the flatness detection of the edge of the plate;
[0054] During the edge detection process, the plate has multiple edges. In order to improve the stability of the plate and the detection requirements, the first clamping assembly 34, the second clamping assembly 47 and the push plate 54 are clamped or released in cooperation with the bracket 43 to prevent the edge of the plate from being blocked.
[0055] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A wood board visual inspection device, characterized in that: The invention comprises a base (1), a controller (2), a first bearing structure (3), a second bearing structure (4) and a detection structure (5); the base (1) is rectangular, the controller (2) is fixedly arranged at the middle of the front end of the base (1), the first bearing structure (3) is fixedly arranged on the upper wall of the base (1) and close to the rear end center line, the second bearing structure (4) is fixedly arranged on the upper wall of the base (1) and located on the left side of the first bearing structure (3), and the detection structure (5) is fixedly arranged on the upper wall of the base (1) and located in front of the first bearing structure (3); The detection structure (5) comprises a second hydraulic cylinder (51), a main frame (52), an electric push rod (53), a push plate (54), a pair of sliding rods (55) and a detection assembly (56); One end of the second hydraulic cylinder (51) is fixedly arranged on the center line of the upper wall of the base (1), and the second hydraulic cylinder (51) is located on the front side of the first support plate (33); the main frame (52) is L-shaped, one end of the main frame (52) is fixedly arranged on the telescopic end of the second hydraulic cylinder (51), and the other end of the main frame (52) is located on the front side of the middle part of the first support plate (33); one end of the electric push rod (53) is fixedly passed through one end of the main frame (52) and is located above the second hydraulic cylinder (51); the push plate (54) is fixedly arranged on the telescopic end of the electric push rod (53), and the push plate (54) is located below the first support plate (33) of the first bearing structure (3); one end of a pair of sliding rods (55) is respectively fixedly arranged at the two corners of the top of the front side wall of the push plate (54), and the other end of the sliding rods (55) is respectively movably passed through the main frame (52); the detection component (56) is fixedly arranged on the other end of the main frame (52); The first bearing structure (3) comprises a first support arm (31), a first support seat (32), a first support plate (33) and a first clamping assembly (34); One end of the first support arm (31) is fixedly arranged on the upper wall of the base (1) and close to the top center line; the first support seat (32) is concave; the middle part of the lower wall of the first support seat (32) is fixedly arranged on the other end of the first support arm (31); the first support plate (33) is horizontally arranged on both ends of the first support seat (32); and the first clamping assembly (34) is fixedly arranged on the first support seat (32); The second bearing structure (4) comprises a second electric slide rail (41), a first support rod (42), a support seat (43), a pair of bearing seats (44), a pair of first hydraulic cylinders (45), a pair of bearing plates (46), a second clamping assembly (47) and a second support plate (48); The second electric slide rail (41) is fixedly arranged on the upper wall of the base (1) and is located on the left side of the first support arm (31). The second electric slide rail (41) is perpendicular to the first electric slide rail (341), and the rear end of the second electric slide rail (41) is located on the rear side of the base (1). One end of the first support rod (42) is fixedly arranged on the second electric slide rail (41), and the first support rod (42) moves forward and backward. The bracket (43) is L-shaped, and through-lifting grooves (6) are symmetrically arranged on the left and right sides of one end of the bracket (43). One end of the bracket (43) is fixedly arranged on the other end of the first support rod (42), and one end of the bracket (43) is located below the first support plate (33). The other end of the bracket (43) is located above the first support plate (33), and the other end of the bracket (43) corresponds to the rear side wall of the first support plate (33). A pair of bearing seats (44) are symmetrically arranged at one end of the bracket (43). The first hydraulic cylinders (45) are respectively fixedly arranged in the middle of the lower wall of the bearing seat (44), and the telescopic end of the first hydraulic cylinder (45) is opposite to the middle of the lifting groove (6). The pair of bearing plates (46) are respectively movably embedded in the lifting groove (6) and fixedly connected to the telescopic end of the first hydraulic cylinder (45). The second clamping assembly (47) has the same structure as the first clamping assembly (34). The second clamping assembly (47) is fixedly arranged on the upper wall of the pair of bearing plates (46), and the second clamping assembly (47) corresponds to the first clamping assembly (34). One end of the second support plate (48) is fixedly arranged in the middle of the front side wall of the second clamping assembly (47), and the second support plate (48) is located below the first support plate (33). The upper wall of the second support plate (48) is raised by the first hydraulic cylinder (45) to be on the same horizontal plane as the upper wall of the first support plate (33).
2. A wood board visual inspection device according to claim 1, characterized in that: The first clamping assembly (34) comprises a first electric slide rail (341), a pair of shaft frames (342), a pair of first bearings (343), a pair of shaft rods (344), a pair of baffles (345), a pair of springs (346) and a pair of clamping plates (347); The first electric slide rail (341) is fixedly arranged in the middle of the lower wall of the first support (32), and the two ends of the first electric slide rail (341) are respectively located on the left and right sides of the first support plate (33) symmetrically, a pair of first movable seats that move relatively are symmetrically arranged on the first electric slide rail (341), one end of a pair of shaft frames (342) are respectively fixedly arranged on the first movable seats of the first electric slide rail (341), and the other ends of the pair of shaft frames (342) are both located below the lower wall of the first support plate (33), and a pair of first bearings (343) are respectively fixedly embedded in the shaft frames (3 42), one end of a pair of shafts (344) respectively penetrates the middle of the first bearing (343), and the side wall of the other end of the shaft (344) is provided with a thread, a pair of baffles (345) are respectively detachably screwed on the other end of the shaft (344), a pair of springs (346) are respectively movably sleeved on the shaft (344) and located between the baffles (345) and the shaft frame (342), one end of a pair of clamps (347) are respectively fixedly arranged on one end of the shaft (344), and the other end of the clamps (347) is located above the upper wall of the first support plate (33).
3. A wood board visual inspection device according to claim 2, characterized in that: The detection assembly (56) comprises a first motor (561), a rotating seat (562), a limit block (563), a second motor (564), a gear (565), a telescopic arm (566), an infrared transmitter (567), and a camera (568); The first motor (561) is fixedly arranged on the lower wall of the other end of the main frame (52), and the driving end of the first motor (561) movably passes through the main frame (52); one end of the rotating seat (562) is fixedly arranged on the driving end of the first motor (561), and the rotating seat (562) is located above the main frame (52); the limit block (563) is T-shaped, and the limit block (563) is fixedly arranged on the upper wall of one end of the rotating seat (562); the second motor (564) is fixedly arranged on the lower wall of the other end of the rotating seat (562), and the driving end of the second motor (564) movably passes through the other end of the rotating seat (562); the gear (565) is fixedly arranged on The second motor (564) is on the driving end and is located on the left side of the limit block (563). The telescopic arm (566) is movably mounted on the limit block (563), and the left side wall of the telescopic arm (566) is provided with teeth. The telescopic arm (566) is engaged with the gear (565). The telescopic arm (566) moves forward and backward on the limit block (563), and the length of the telescopic arm (566) is greater than the length of the first electric slide rail (341). The infrared transmitter (567) is fixedly arranged on the lower wall of one end of the telescopic arm (566), and the camera (568) is fixedly arranged on the lower wall of one end of the telescopic arm (566) and is located at the rear side of the infrared transmitter (567).
4. A wood board visual inspection device according to claim 3, characterized in that: The push plate (54) is symmetrical to the other end of the bracket (43) and is located above the first bracket (33).
5. A method for visual inspection of wooden boards, applied to a device for visual inspection of wooden boards as claimed in claim 4, characterized in that: The following steps are involved: Step 1: driving the second hydraulic cylinder (51) in the detection assembly (56) to drive the main frame (52) and the detection assembly (56) to rise above the first support plate (33), and at the same time driving the electric push rod (53) to fit the push plate (54) to the middle of the front side arm of the first support plate (33); Step 2: The plate is supported by the first support plate (33) in the first support structure (3), and is blocked and limited by the push plate (54); the second support structure (4) is driven according to the width of the plate, and the support seat (43) in the second support structure (4) is adjusted relative to the first support plate (33) by the second electric slide rail (41); Step 3: After the spacing of the support seats (43) is adjusted, the first hydraulic cylinder (45) is controlled to drive the second clamping assembly (47) to rise, so that the second support plate (48) and the first support plate (33) are supported horizontally relative to each other, and the rear side wall of the plate is blocked and limited by the support seat (43), and the support seat (43) is driven by the second electric slide rail (41) to move toward the push plate (54) to clamp the front and rear sides of the plate, and then the support seat (43) is relaxed; Step 4: Then, the first clamping assembly (34) and the second clamping assembly (47) are driven respectively to clamp the left and right ends of the plate and near the four corners, so that the plate is centered above the first support plate (33); Step 5: Then, the first motor (561) in the detection component (56) is driven to drive the telescopic arm (566) to flip, and the second motor (564) is driven to drive the telescopic arm (566) to move forward and backward on the limit block (563), so as to adjust the position of the infrared emitter (567) so that the red light emitted by the infrared emitter (567) is irradiated on the edge of the plate. Then, according to the length and width of the plate, the first motor (561) and the second motor (564) are controlled to drive the infrared emitter (567) to move along the edge of the plate, and at the same time, the image is transmitted to the controller (2) by means of the camera (568); Step 6: When the edge of the plate is irregular, the red light spot of the infrared emitter (567) will change, and then the camera (568) will capture the image and feedback it, so as to realize the flatness detection of the edge of the plate; Step 7: During the edge detection process, the plate has multiple edges. In order to improve the stability of the plate and meet the detection requirements, the first clamping assembly (34), the second clamping assembly (47) and the push plate (54) are used to cooperate with the bracket (43) to clamp or release the plate to prevent the edge of the plate from being blocked.
Citation Information
Patent Citations
Apparatus and method for online detection of performances of wood plate by using near infrared spectroscopy
CN105486660A
Lithium battery cover plate positioning and pressing clamp and control method thereof
CN117124044A