Manufacturing Equipment and Manufacturing Method of a Metal Wound Gasket

Abstract

The present invention discloses a manufacturing device and a manufacturing method for a metal wound gasket, relating to the technical field of metal wound gasket manufacturing; the present invention includes an installation chassis, an inner side of the upper end of the installation chassis is provided with a limiting mechanism, and a detection mechanism cooperating with the limiting mechanism is provided on one side of the bottom end of the installation chassis, and a separation mechanism cooperating with the detection mechanism and the limiting mechanism is provided on the other side of the bottom end of the installation chassis; through the setting and use of the limiting mechanism, the limiting push plate can be conveniently pushed to move, so that the use of the first T-shaped block, the second T-shaped block and the limiting push plate can drive the corresponding six arc-shaped limiting plates to move synchronously outward or inward, and thus the gaskets with different inner diameters can be conveniently limited and fixed, so as to meet the processing of gaskets with different sizes, and through the convenient replacement of three stations, the synchronous processing of different processing steps is realized, and thus the processing efficiency is effectively improved.

Description

Technical Field

[0001] The present invention relates to the technical field of metal wound gasket manufacturing, and specifically relates to a manufacturing device and a manufacturing method for metal wound gaskets. Background Art

[0002] Metal wound gaskets are a widely used type of sealing gasket, and are the gasket with the best resilience in semi-metal gaskets. They are often used for sealing flange connections such as pipelines, valves, pressure vessels, condensers, heat exchangers, towers, manholes, and handholes in industries such as petroleum, chemical, metallurgy, electric power, shipbuilding, and machinery, and are widely used.

[0003] However, most of the existing manufacturing equipment for metal wound gaskets cannot meet the processing requirements for gaskets of different sizes during use, and during use of the existing manufacturing equipment for metal wound gaskets, manual detection tools need to be held manually for detection, and the detection accuracy is relatively low. In addition, the existing manufacturing equipment for metal wound gaskets cannot scrape and separate the materials wound on the outside of unqualified metal wound gaskets, and subsequent separation operations need to be carried out again, resulting in low processing efficiency.

[0004] In view of the above problems, the inventor proposes a manufacturing device and a manufacturing method for metal wound gaskets to solve the above problems. Summary of the Invention

[0005] In order to solve the problems that the existing manufacturing equipment for metal wound gaskets cannot meet the processing requirements for gaskets of different sizes during use, manual detection tools need to be held manually for detection, and the materials wound on the outside of unqualified metal wound gaskets cannot be scraped and separated; the purpose of the present invention is to provide a manufacturing device and a manufacturing method for metal wound gaskets.

[0006] To solve the above technical problems, the present invention adopts the following technical solutions: A manufacturing device for metal wound gaskets includes a mounting chassis. An inner upper end of the mounting chassis is provided with a limiting mechanism, and a side of a bottom end of the mounting chassis is provided with a detection mechanism that cooperates with the limiting mechanism. The other side of the bottom end of the mounting chassis is provided with a separation mechanism that cooperates with the detection mechanism and the limiting mechanism. The setting and use of the limiting mechanism can conveniently limit and fix gaskets with different inner diameters and realize synchronous processing of different processing steps. The setting and use of the detection mechanism can accurately detect the outer diameter of the corresponding metal wound gasket in multiple directions. The setting and use of the separation mechanism can conveniently and effectively scrape and separate the materials wound on the outside of unqualified metal wound gaskets.

[0007] Preferably, the limiting mechanism includes a first motor and an adjusting rotating cylinder. The first motor is fixedly inserted at the top end of the mounting base frame. The adjusting rotating cylinder is rotatably inserted at the upper inner side of the mounting base frame, and the output end of the first motor is fixedly inserted into the adjusting rotating cylinder. A Y-shaped mounting frame is fixedly sleeved on the outer side of the adjusting rotating cylinder, and a second motor distributed in an array is fixedly inserted on the Y-shaped mounting frame. The end of the output end of the second motor is fixedly sleeved with a limiting sleeve, and an internal plug board is fixedly installed in the inner cavity of the limiting sleeve. A first electric telescopic rod is fixedly inserted in the middle of the internal plug board, and the end of the output end of the first electric telescopic rod is fixedly sleeved with a limiting push plate. An array of first T-shaped blocks is fixedly installed on the outer wall of the limiting push plate, and a limiting push plate is rotatably sleeved on the first T-shaped block. The limiting push plate slidably penetrates through the limiting sleeve and a second T-shaped block is rotatably inserted at its end. An arc-shaped limiting plate is fixedly installed on one side of the second T-shaped block. Limiting rotating shafts are rotatably inserted at both ends of the limiting push plate, and the limiting rotating shafts are respectively rotatably inserted on the first T-shaped block and the second T-shaped block. The arc-shaped limiting plate slidably fits with the end of the limiting sleeve away from the second motor, and the arc-shaped limiting plates are distributed in an array. An array of connecting through slots is penetrated and opened at the end of the limiting sleeve away from the second motor, and the limiting push plate is slidably clamped in the connecting through slots. A limiting guide rod is fixedly inserted at the end of the arc-shaped limiting plate away from the second T-shaped block. An array of limiting guide slots is penetrated and opened at the end of the limiting sleeve close to the connecting through slots, and the limiting guide rod is slidably inserted in the limiting guide slots.

[0008] Preferably, the detection mechanism includes a second electric telescopic rod. A first insertion hole is penetrated and opened at one side of the bottom end of the mounting base frame, and the second electric telescopic rod is fixedly inserted in the first insertion hole. The end of the output end of the second electric telescopic rod is fixedly connected with a first mounting cylinder, and a first connecting rod is fixedly inserted in the first mounting cylinder. A detection sleeve is fixedly installed at the end of the first connecting rod, and symmetrically arranged second connecting rods are fixedly connected to the outer wall of the detection sleeve. A detection outer cylinder is fixedly installed between the two second connecting rods. A third motor is rotatably installed in the detection sleeve, and the end of the output end of the third motor is fixedly inserted on the detection outer cylinder. A connecting sleeve column is fixedly sleeved on the outer side of the third motor, and the connecting sleeve column is rotationally connected with the detection outer cylinder and the output end of the third motor. Symmetrically distributed third electric telescopic rods are fixedly inserted on the connecting sleeve column, and the end of the output end of the third electric telescopic rod is fixedly connected with a second mounting cylinder. A third connecting rod is fixedly inserted in the second mounting cylinder, and one end of the third connecting rod slidably penetrates through the detection outer cylinder and a matching detection clamping block is fixedly connected at its end. Symmetrically distributed arc-shaped connecting slots are penetrated and opened on the detection outer cylinder, and the third connecting rod is slidably clamped in the arc-shaped connecting slots. A Z-shaped pointer is fixedly installed on the second mounting cylinder. Symmetrically arranged mounting side columns are fixedly inserted on one side of the connecting sleeve column, and a comparison scale plate is fixedly sleeved at the end of the mounting side column. The comparison scale plate and the Z-shaped pointer are used in cooperation.

[0009] Preferably, the separating mechanism includes a fourth electric telescopic rod. A second jack is formed through the lower end of one side of the mounting chassis, and the fourth electric telescopic rod is fixedly inserted into the second jack. The end of the output end of the fourth electric telescopic rod is fixedly connected with a third mounting cylinder, and a fourth connecting rod is fixedly inserted into the third mounting cylinder. The end of the fourth connecting rod is fixedly installed with a fourth mounting cylinder, and a fifth electric telescopic rod is fixedly inserted into the fourth mounting cylinder. The end of the output end of the fifth electric telescopic rod is fixedly connected with a fifth mounting cylinder, and a fifth connecting rod is fixedly inserted into the fifth mounting cylinder. The end of the fifth connecting rod is fixedly sleeved with an E-shaped mounting frame, and a fourth motor is fixedly inserted into the middle of the E-shaped mounting frame. The output end of the fourth motor rotates through the E-shaped mounting frame and a matching mounting collar is detachably arranged at its end. An arc-shaped separating scraper for cooperation is integrally formed on the outer wall of the mounting collar. A limiting collar and a fixed insertion block for cooperation are arranged at the end of the output end of the fourth motor. Symmetrically arranged fixed slots are formed on the inner side of the mounting collar. The mounting collar can be attached to the limiting collar, and the fixed insertion block can slide and be inserted into the fixed slots. A fixing bolt for cooperation with the mounting collar is threadedly sleeved at the end of the output end of the fourth motor, and anti-slip grooves are arranged in an array on the outer wall of the fixing bolt.

[0010] A manufacturing method of a metal wound gasket manufacturing device includes the following steps:

[0011] Step 1: Sleeve the gasket to be wound outside the six arc-shaped limiting plates away from the detection mechanism and the separating mechanism, and start the corresponding first electric telescopic rod, so as to drive the corresponding limiting push plate to move to the side away from the Y-shaped mounting frame, and then drive the corresponding first T-shaped block to move synchronously. Further, in cooperation with the use of the corresponding second T-shaped block, the corresponding limiting push plate can be pushed to rotate, so as to drive the corresponding six arc-shaped limiting plates to move outwardly and diffusely synchronously until the arc-shaped limiting plates are in close contact with the inner wall of the corresponding gasket to be wound, and then close the corresponding first electric telescopic rod.

[0012] Step 2: Start the corresponding second motor, so as to drive the corresponding limiting sleeve to rotate, and then drive the corresponding gasket to be wound to rotate through the corresponding arc-shaped limiting plate. Further, in cooperation with the use of the welding device and the winding device, the corresponding gasket to be wound can be wound. After the winding operation is completed, start the first motor, so as to drive the position-adjusting rotating cylinder to rotate 120 degrees, and then rotate the wound gasket 120 degrees. Then, fix and wind the next gasket to be wound according to the above steps.

[0013] Step 3. Meanwhile, the second electric telescopic rod will start, so as to drive the first mounting cylinder to move towards the side close to the mounting base frame, and then drive the detection sleeve to move towards the side close to the mounting base frame through the first connecting rod, and further drive the detection outer cylinder to move towards the side close to the mounting base frame through the second connecting rod. When the detection clamp block matches the position of the wound gasket, the second electric telescopic rod is closed, and then two third electric telescopic rods are started, so as to drive the two second mounting cylinders to move towards each other, and then drive the two Z-shaped pointers and the third connecting rod to move towards each other, and further drive the two detection clamp blocks to move towards each other. When the opposite ends of the detection clamp blocks contact the outermost sides of the corresponding wound gaskets, the corresponding third electric telescopic rod is paused and the metal wound gasket is judged whether it meets the production standard according to the relative position of the corresponding Z-shaped pointer and the comparison scale plate. Subsequently, the two detection clamp blocks are reset and the third motor is started, so as to gradually drive the connecting sleeve column to rotate and adjust the position, and then gradually drive the detection clamp block, the Z-shaped pointer and the comparison scale plate to rotate and adjust the position. During the rotation and adjustment, the outer diameter of the corresponding metal wound gasket can be detected in multiple directions according to the above steps, and the detection outer cylinder and the detection clamp block are reset after the detection operation is completed;

[0014] Step 4. After the detection operation is completed, the detected metal wound gasket needs to be rotated 120 degrees again, and after the rotation and adjustment, the winding and detection operations of the gasket are continued according to the above steps. If the metal wound gasket passes the detection, the restraining force of the corresponding arc-shaped limiting plate needs to be removed and the qualified product is taken off and placed. If the metal wound gasket fails to pass the detection, the fourth electric telescopic rod, the fifth electric telescopic rod and the fourth motor need to be started, so as to drive the fourth mounting cylinder to move horizontally through the fourth connecting rod and drive the fourth motor to move vertically through the fifth mounting cylinder, the fifth connecting rod and the E-shaped mounting frame, and drive the arc-shaped separating scraper to rotate and adjust the position through the mounting collar, so that the arc-shaped separating scraper can be accurately and tightly attached to the outside of the unqualified metal wound gasket. Then, the corresponding second motor is started and driven to reverse the corresponding metal wound gasket, so that the material wound on the outside of the unqualified metal wound gasket can be scraped and separated by the arc-shaped separating scraper.

[0015] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0016] 1. Through the setting and use of the limiting mechanism, the limiting push plate can be conveniently pushed to move, so as to drive the corresponding six arc-shaped limiting plates to spread or gather towards the outside synchronously in cooperation with the use of the first T-shaped block, the second T-shaped block and the limiting push plate, and then the gaskets with different inner diameters can be conveniently limited and fixed, so as to meet the processing requirements of gaskets with different sizes. And through the convenient transposition of the three workstations, the synchronous processing of different processing steps is realized, and the processing efficiency is effectively improved;

[0017] 2. By setting up and using the detection mechanism, it can conveniently drive the detection sleeve to move towards or away from one side of the installation base frame, and can drive the two detection clamping blocks to move towards or away from each other. In addition, it can gradually drive the detection clamping blocks, Z-shaped pointers and comparison scale plates to rotate and adjust positions, so as to accurately detect the outer diameter of the corresponding metal wound gasket in multiple directions. There is no need for manual holding of detection tools for manual detection, thus saving manpower and effectively improving the detection accuracy.

[0018] 3. By setting up and using the separation mechanism, it can drive the fourth installation cylinder to move horizontally through the fourth connecting rod, drive the fourth motor to move vertically through the fifth installation cylinder, the fifth connecting rod and the E-shaped installation frame, and can drive the arc separation scraper to rotate and adjust positions through the installation collar, so that the arc separation scraper can be accurately and tightly attached to the outside of the unqualified metal wound gasket, and then the materials wound on the outside of the unqualified metal wound gasket can be conveniently and effectively scraped and separated, without the need for subsequent separation operations, thus further improving the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0020] Figure 1 It is a schematic structural diagram of the present invention.

[0021] Figure 2 It is an installation schematic diagram of the separation mechanism in the present invention.

[0022] Figure 3 For the present invention Figure 2 An enlarged schematic diagram of the structure at position A in it.

[0023] Figure 4 For the present invention Figure 2 An enlarged schematic diagram of the structure at position B in it.

[0024] Figure 5 For the present invention Figure 2 An enlarged schematic diagram of the structure at position C in it.

[0025] Figure 6 For the present invention Figure 2 An enlarged schematic diagram of the structure at position D in it.

[0026] Figure 7 For the present invention Figure 6 An enlarged schematic diagram of the structure at position E in it.

[0027] Figure 8 This is a schematic diagram of the connection of the detection mechanism in the present invention.

[0028] Figure 9 In the present invention Figure 8 A schematic enlarged view of the structure at position F.

[0029] In the figure: 1. Installation base frame; 11. First jack; 12. Second jack; 2. Limiting mechanism; 21. First motor; 22. Position-adjusting rotating cylinder; 23. Y-shaped mounting bracket; 24. Second motor; 25. Limiting sleeve; 26. Inner plug-in plate; 27. First electric telescopic rod; 28. Limiting push plate; 29. First T-shaped block; 210. Limiting push plate; 211. Second T-shaped block; 212. Arc-shaped limiting plate; 213. Limiting rotating shaft; 214. Connecting through groove; 215. Limiting guide rod; 216. Limiting guide groove; 3. Detection mechanism; 31. Second electric telescopic rod; 32. First mounting cylinder; 33. First connecting rod; 34. Detection sleeve; 35. Second connecting rod; 36. Detection outer cylinder; 37. Third motor; 38. Connecting sleeve column; 39. Third electric telescopic rod; 310. Second mounting cylinder; 311. Third connecting rod; 312. Detection clamping block; 313. Z-shaped pointer; 314. Mounting side column; 315. Comparison scale plate; 316. Arc-shaped connecting groove; 4. Separation mechanism; 41. Fourth electric telescopic rod; 42. Third mounting cylinder; 43. Fourth connecting rod; 44. Fourth mounting cylinder; 45. Fifth electric telescopic rod; 46. Fifth mounting cylinder; 47. Fifth connecting rod; 48. E-shaped mounting bracket; 49. Fourth motor; 410. Mounting collar; 411. Arc-shaped separation scraper; 412. Limiting collar; 413. Fixed plug; 414. Fixed slot; 415. Fixed bolt; 416. Anti-slip groove. Specific embodiments

[0030] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0031] Embodiment: As Figures 1 - 9As shown in the figure, the present invention provides a manufacturing device for a metal wound gasket, including a mounting chassis 1. Inside the upper end of the mounting chassis 1, a limiting mechanism 2 is provided. On one side of the bottom end of the mounting chassis 1, a detection mechanism 3 is provided, which is used in cooperation with the limiting mechanism 2. On the other side of the bottom end of the mounting chassis 1, a separation mechanism 4 is provided, which is used in cooperation with the detection mechanism 3 and the limiting mechanism 2. The setting and use of the limiting mechanism 2 can conveniently limit and fix gaskets with different inner diameters and realize the synchronous processing of different processing steps. The setting and use of the detection mechanism 3 can accurately detect the outer diameter of the corresponding metal wound gasket in multiple directions. The setting and use of the separation mechanism 4 can conveniently and effectively scrape and separate the materials wound on the outside of the unqualified metal wound gasket.

[0032] The limiting mechanism 2 includes a first motor 21 and an adjustment rotating cylinder 22. The first motor 21 is fixedly inserted at the top of the mounting chassis 1. The adjustment rotating cylinder 22 is rotatably inserted at the upper inner side of the mounting chassis 1. The output end of the first motor 21 is fixedly inserted into the adjustment rotating cylinder 22. A Y-shaped mounting frame 23 is fixedly sleeved on the outside of the adjustment rotating cylinder 22. An array of second motors 24 are fixedly inserted on the Y-shaped mounting frame 23. The end of the output end of the second motor 24 is fixedly sleeved with a limiting sleeve 25. An internal connection plug board 26 is fixedly installed in the inner cavity of the limiting sleeve 25. A first electric telescopic rod 27 is fixedly inserted in the middle of the internal connection plug board 26. The end of the output end of the first electric telescopic rod 27 is fixedly sleeved with a limiting push plate 28. An array of first T-shaped blocks 29 are fixedly installed on the outer wall of the limiting push plate 28. A limiting push plate 210 is rotatably sleeved on the first T-shaped block 29. The limiting push plate 210 slides through the limiting sleeve 25 and a second T-shaped block 211 is rotatably inserted at its end. On one side of the second T-shaped block 211, an arc-shaped limiting plate 212 is fixedly installed. Limiting rotating shafts 213 are rotatably inserted at both ends of the limiting push plate 210, and the limiting rotating shafts 213 are respectively rotatably inserted on the first T-shaped block 29 and the second T-shaped block 211. The setting and use of the limiting rotating shafts 213 provide a guarantee for the stable hinge connection between the first T-shaped block 29 and the limiting push plate 210 and the stable hinge connection between the second T-shaped block 211 and the limiting push plate 210. The arc-shaped limiting plate 212 slidably fits with the end of the limiting sleeve 25 away from the second motor 24, and the arc-shaped limiting plates 212 are arranged in an array. An array of connection through slots 214 are opened through the end of the limiting sleeve 25 away from the second motor 24, and the limiting push plate 210 is slidably clamped in the connection through slots 214. The setting and use of the connection through slots 214 guarantee the stable sliding of the limiting push plate 210. A limiting guide rod 215 is fixedly inserted at the end of the arc-shaped limiting plate 212 away from the second T-shaped block 211. An array of limiting guide slots 216 are opened through the end of the limiting sleeve 25 close to the connection through slots 214, and the limiting guide rod 215 is slidably inserted in the limiting guide slots 216. The cooperation between the limiting guide rod 215 and the limiting guide slots 216 plays a role in limiting and guiding the movement adjustment of the arc-shaped limiting plate 212.

[0033] By adopting the above technical solution, the gasket to be wound is sleeved outside the six arc-shaped limiting plates 212 far from the detection mechanism 3 and the separation mechanism 4, and the corresponding first electric telescopic rod 27 is started, so that the corresponding limiting push plate 28 can be driven to move to the side away from the Y-shaped mounting frame 23, and then the corresponding first T-shaped block 29 can be driven to move synchronously. Further, the use of the corresponding second T-shaped block 211 can be cooperated to push the corresponding limiting push plate 210 to rotate, so that the corresponding six arc-shaped limiting plates 212 can be driven to move synchronously and diffusely outwards until the arc-shaped limiting plates 212 are in close fit with the inner wall of the corresponding gasket to be wound, then the corresponding first electric telescopic rod 27 is closed, and the corresponding second motor 24 is started, so that the corresponding limiting sleeve 25 can be driven to rotate, and then the corresponding gasket to be wound can be driven to rotate through the corresponding arc-shaped limiting plates 212. Further, the use of the welding equipment and the winding equipment can be cooperated to wind the corresponding gasket to be wound. After the winding operation is completed, the first motor 21 is started, so that the positioning rotating cylinder 22 can be driven to rotate 120 degrees, and then the wound gasket can be rotated 120 degrees. After that, the next gasket to be wound is fixed and wound according to the above steps.

[0034] The detection mechanism 3 includes a second electric telescopic rod 31. A first jack 11 is formed through one side of the bottom end of the installation chassis 1, and the second electric telescopic rod 31 is fixedly inserted into the first jack 11. The end of the output end of the second electric telescopic rod 31 is fixedly connected with a first installation cylinder 32, and a first connecting rod 33 is fixedly inserted into the first installation cylinder 32. The end of the first connecting rod 33 is fixedly installed with a detection sleeve 34, and symmetrically arranged second connecting rods 35 are fixedly connected to the outer wall of the detection sleeve 34. A detection outer cylinder 36 is fixedly installed between the two second connecting rods 35. A third motor 37 is rotatably installed in the detection sleeve 34, and the end of the output end of the third motor 37 is fixedly inserted into the detection outer cylinder 36. A connecting sleeve column 38 is fixedly sleeved outside the third motor 37, and the connecting sleeve column 38 is rotatably connected with the detection outer cylinder 36 and the output end of the third motor 37. Symmetrically distributed third electric telescopic rods 39 are fixedly inserted into the connecting sleeve column 38, and the end of the output end of the third electric telescopic rod 39 is fixedly connected with a second installation cylinder 310. A third connecting rod 311 is fixedly inserted into the second installation cylinder 310, and one end of the third connecting rod 311 slidably penetrates through the detection outer cylinder 36 and is fixedly connected with a cooperating detection clamping block 312 at its end. Symmetrically distributed arc-shaped connecting grooves 316 are formed through the detection outer cylinder 36, and the third connecting rod 311 is slidably clamped in the arc-shaped connecting grooves 316. The setting of the arc-shaped connecting grooves 316 ensures the normal rotation adjustment of the third connecting rod 311. A Z-shaped pointer 313 is fixedly installed on the second installation cylinder 310. Symmetrically arranged installation side columns 314 are fixedly inserted into one side of the connecting sleeve column 38, and a comparison scale plate 315 is fixedly sleeved at the end of the installation side column 314. The comparison scale plate 315 is used in cooperation with the Z-shaped pointer 313.

[0035] By adopting the above technical solution, the second electric telescopic rod 31 will be activated, so as to drive the first mounting cylinder 32 to move towards the side close to the mounting chassis 1. Furthermore, it can drive the detection sleeve 34 to move towards the side close to the mounting chassis 1 through the first connecting rod 33. Further, it can drive the detection outer cylinder 36 to move towards the side close to the mounting chassis 1 through the second connecting rod 35. When the detection clamping block 312 matches the position of the wound gasket, the second electric telescopic rod 31 is turned off. Then, two third electric telescopic rods 39 are activated, so as to drive the two second mounting cylinders 310 to move towards each other. Furthermore, it can drive the two Z-shaped pointers 313 and the third connecting rod 311 to move towards each other. Further, it can drive the two detection clamping blocks 312 to move towards each other. When the opposite ends of the detection clamping blocks 312 contact the outermost sides of the corresponding wound gaskets, the corresponding third electric telescopic rod 39 is paused and it is determined whether this metal wound gasket meets the production standard according to the relative positions of the corresponding Z-shaped pointers 313 and the comparison scale plate 315. Subsequently, the two detection clamping blocks 312 are reset and the third motor 37 is activated, so as to gradually drive the connecting sleeve column 38 to rotate and adjust the position. Furthermore, it can gradually drive the detection clamping blocks 312, the Z-shaped pointers 313 and the comparison scale plate 315 to rotate and adjust the position. During the rotation and adjustment of the position, the outer diameter of the corresponding metal wound gasket can be detected in multiple directions according to the above steps, and the detection outer cylinder 36 and the detection clamping blocks 312 are reset after the detection operation is completed.

[0036] The separating mechanism 4 includes a fourth electric telescopic rod 41. A second jack 12 is formed through the lower end of one side of the installation chassis 1, and the fourth electric telescopic rod 41 is fixedly inserted into the second jack 12. The end of the output end of the fourth electric telescopic rod 41 is fixedly connected with a third installation cylinder 42, and a fourth connecting rod 43 is fixedly inserted into the third installation cylinder 42. The end of the fourth connecting rod 43 is fixedly installed with a fourth installation cylinder 44, and a fifth electric telescopic rod 45 is fixedly inserted into the fourth installation cylinder 44. The end of the output end of the fifth electric telescopic rod 45 is fixedly connected with a fifth installation cylinder 46, and a fifth connecting rod 47 is fixedly inserted into the fifth installation cylinder 46. The end of the fifth connecting rod 47 is fixedly sleeved with an E-shaped installation frame 48, and a fourth motor 49 is fixedly inserted into the middle of the E-shaped installation frame 48. The output end of the fourth motor 49 rotates through the E-shaped installation frame 48 and a matching installation collar 410 is detachably arranged at its end. An arc-shaped separating scraper 411 is integrally formed on the outer wall of the installation collar 410. A limiting collar 412 and a fixed plug 413 are arranged at the end of the output end of the fourth motor 49. Symmetrically arranged fixed slots 414 are formed on the inner side of the installation collar 410. The installation collar 410 can be attached to the limiting collar 412, and the fixed plug 413 can slide and be inserted into the fixed slots 414. A fixing bolt 415 that matches the installation collar 410 is threadedly sleeved on the end of the output end of the fourth motor 49. The cooperation of the limiting collar 412, the fixed plug 413, the fixed slots 414 and the fixing bolt 415 provides convenience for the convenient disassembly and assembly of the installation collar 410, thereby providing convenience for the replacement of the arc-shaped separating scraper 411. Anti-slip grooves 416 are formed in an array on the outer wall of the fixing bolt 415. The arrangement and use of the anti-slip grooves 416 can increase friction and facilitate operation.

[0037] By adopting the above technical solution, after the detection operation is completed, the detected metal wound gasket needs to be rotated by another one hundred and twenty degrees, and after the rotation and position adjustment, the winding and detection operations of the gasket need to be continued according to the above steps. If the metal wound gasket passes the detection, the restraining force of the corresponding arc-shaped limiting plate 212 needs to be removed and the qualified product needs to be taken off and placed. If the metal wound gasket fails the detection, the fourth electric telescopic rod 41, the fifth electric telescopic rod 45 and the fourth motor 49 need to be started. Thus, the fourth installation cylinder 44 can be driven to move horizontally through the fourth connecting rod 43, and the fourth motor 49 can be driven to move vertically through the fifth installation cylinder 46, the fifth connecting rod 47 and the E-shaped installation frame 48. Moreover, the arc-shaped separating scraper 411 can be driven to rotate and adjust the position through the installation collar 410. Furthermore, the arc-shaped separating scraper 411 can be accurately and tightly attached to the outside of the unqualified metal wound gasket. Then, the corresponding second motor 24 is started and it drives the corresponding metal wound gasket to reverse. Thus, the materials wound on the outside of the unqualified metal wound gasket can be scraped and separated by the arc-shaped separating scraper 411.

[0038] A manufacturing method of a metal wound gasket manufacturing device, comprising the following steps:

[0039] Step 1: Set the gasket to be wound outside the six arc-shaped limiting plates 212 away from the detection mechanism 3 and the separation mechanism 4, and start the corresponding first electric telescopic rod 27, so as to drive the corresponding limiting push plate 28 to move away from the Y-shaped mounting frame 23, and further drive the corresponding first T-shaped block 29 to move synchronously. Furthermore, it can cooperate with the use of the corresponding second T-shaped block 211 to push the corresponding limiting push plate 210 to rotate, so as to drive the corresponding six arc-shaped limiting plates 212 to move outward synchronously until the arc-shaped limiting plates 212 are in close contact with the inner wall of the corresponding gasket to be wound, and then close the corresponding first electric telescopic rod 27;

[0040] Step 2: Start the corresponding second motor 24, so as to drive the corresponding limiting sleeve 25 to rotate, and further drive the corresponding gasket to be wound to rotate through the corresponding arc-shaped limiting plates 212. Furthermore, it can cooperate with the use of the welding equipment and the winding equipment to wind the corresponding gasket to be wound. After the winding operation is completed, start the first motor 21, so as to drive the position-adjusting rotating cylinder 22 to rotate 120 degrees, and further rotate the wound gasket 120 degrees. Then, fix and wind the next gasket to be wound according to the above steps;

[0041] Step 3: At the same time, the second electric telescopic rod 31 will be started, so as to drive the first mounting cylinder 32 to move towards the installation base frame 1, and further drive the detection sleeve 34 to move towards the installation base frame 1 through the first connecting rod 33. Furthermore, it can drive the detection outer cylinder 36 to move towards the installation base frame 1 through the second connecting rod 35. When the detection clamping block 312 matches the position of the wound gasket, close the second electric telescopic rod 31, and then start the two third electric telescopic rods 39, so as to drive the two second mounting cylinders 310 to move towards each other, and further drive the two Z-shaped pointers 313 and the third connecting rod 311 to move towards each other. Furthermore, it can drive the two detection clamping blocks 312 to move towards each other. When the relative ends of the detection clamping blocks 312 contact the outermost side of the corresponding wound gasket, pause the corresponding third electric telescopic rod 39 and determine whether this metal wound gasket meets the production standard according to the relative position of the corresponding Z-shaped pointer 313 and the comparison scale plate 315. Then, reset the two detection clamping blocks 312 and start the third motor 37, so as to gradually drive the connecting sleeve column 38 to rotate and adjust the position, and further drive the detection clamping blocks 312, the Z-shaped pointers 313 and the comparison scale plate 315 to rotate and adjust the position. During the rotation and position adjustment, the outer diameter of the corresponding metal wound gasket can be detected in multiple directions according to the above steps, and the detection outer cylinder 36 and the detection clamping blocks 312 are reset after the detection operation is completed;

[0042] Step 4: After the detection operation is completed, the detected metal wound gasket needs to be rotated by another 120 degrees, and after the rotation and position adjustment, continue to carry out the winding and detection operations of the gasket according to the above steps. If the metal wound gasket passes the detection, the restraining force of the corresponding arc-shaped limiting plate 212 needs to be removed, and the qualified product needs to be taken off and placed. If the metal wound gasket fails the detection, the fourth electric telescopic rod 41, the fifth electric telescopic rod 45, and the fourth motor 49 need to be started, so that the fourth installation cylinder 44 can be driven to move horizontally by the fourth connecting rod 43, and the fourth motor 49 can be driven to move vertically by the fifth installation cylinder 46, the fifth connecting rod 47, and the E-shaped installation frame 48. Moreover, the arc-shaped separating scraper 411 can be driven to rotate and adjust the position through the installation collar 410, so that the arc-shaped separating scraper 411 can be accurately and tightly attached to the outside of the unqualified metal wound gasket. Then, start the corresponding second motor 24 and drive the corresponding metal wound gasket to reverse, so that the material wound on the outside of the unqualified metal wound gasket can be scraped and separated by the arc-shaped separating scraper 411.

[0043] Obviously, those skilled in the art can make various modifications and variations to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalent technologies, the present invention also intends to include these modifications and variations.

Claims

1. A manufacturing device for a metal spiral wound gasket, comprising a mounting frame (1), characterized in that: A limiting mechanism (2) is provided on the inner side of the upper end of the mounting base (1), and a detection mechanism (3) used in conjunction with the limiting mechanism (2) is provided on one side of the bottom end of the mounting base (1), and a separation mechanism (4) used in conjunction with the detection mechanism (3) and the limiting mechanism (2) is provided on the other side of the bottom end of the mounting base (1). The setting and use of the limiting mechanism (2) can conveniently limit and fix gaskets of different inner diameters and realize synchronous processing of different processing steps. The setting and use of the detection mechanism (3) can perform multi-directional and accurate detection of the outer diameter of the corresponding metal wound gasket. The setting and use of the separation mechanism (4) can conveniently and effectively scrape and separate the material wound on the outer side of the unqualified metal wound gasket. The position limiting mechanism (2) comprises a first motor (21) and a position adjusting rotary drum (22), wherein the first motor (21) is fixedly inserted at the top end of the mounting base (1), the position adjusting rotary drum (22) is rotatably inserted at the inner upper end of the mounting base (1), and the output end of the first motor (21) is fixedly inserted in the position adjusting rotary drum (22); The detection mechanism (3) comprises a second electric telescopic rod (31), a first plug hole (11) is provided through one side of the bottom end of the mounting base (1), and the second electric telescopic rod (31) is fixedly inserted in the first plug hole (11), the end of the output end of the second electric telescopic rod (31) is fixedly connected to the first mounting tube (32), and the first connecting rod (33) is fixedly inserted in the first mounting tube (32), the end of the first connecting rod (33) is fixedly installed with a detection sleeve (34), and the outer wall of the detection sleeve (34) is fixedly connected with a symmetrically arranged second connecting rod (35), a detection outer tube (36) is fixedly installed between the two second connecting rods (35), a third motor (37) is rotatably installed in the detection sleeve (34), and the end of the output end of the third motor (37) is fixedly inserted in the detection outer tube (36), and the outer side of the third motor (37) is fixedly sleeved with a connecting sleeve column (38), and the connecting sleeve (38) is rotatably connected to the detection outer cylinder (36) and the output end of the third motor (37); the connecting sleeve (38) is fixedly plugged with a symmetrically distributed third electric telescopic rod (39), and the end of the output end of the third electric telescopic rod (39) is fixedly connected with a second mounting sleeve (310); a third connecting rod (311) is fixedly plugged in the second mounting sleeve (310), and one end of the third connecting rod (311) slides through the detection outer cylinder (36) and a matching detection clamp (312) is fixedly connected at its end; a Z-shaped pointer (313) is fixedly installed on the second mounting sleeve (310); a symmetrically arranged mounting side column (314) is fixedly plugged on one side of the connecting sleeve (38), and a comparison scale plate (315) is fixedly sleeved at the end of the mounting side column (314); the comparison scale plate (315) is matched with the Z-shaped pointer (313) for use.

2. A manufacturing device for a metal spiral wound gasket as claimed in claim 1, characterized in that: The outer side of the positioning rotating drum (22) is fixedly sleeved with a Y-shaped mounting frame (23), and a second motor (24) distributed in an array is fixedly plugged on the Y-shaped mounting frame (23), the end of the output end of the second motor (24) is fixedly sleeved with a limiting sleeve (25), and an internal plug-in board (26) is fixedly installed in the inner cavity of the limiting sleeve (25), a first electric telescopic rod (27) is fixedly plugged into the middle of the internal plug-in board (26), and a limiting push plate (28) is fixedly sleeved at the end of the output end of the first electric telescopic rod (27), and the limiting push plate A first T-shaped block (29) distributed in an array is fixedly mounted on the outer wall of the motor (28), and a limiting push plate (210) is rotatably sleeved on the first T-shaped block (29), the limiting push plate (210) slides through the limiting sleeve (25) and a second T-shaped block (211) is rotatably inserted at the end thereof, and an arc-shaped limiting plate (212) is fixedly mounted on one side of the second T-shaped block (211), the arc-shaped limiting plate (212) is slidably fitted with an end of the limiting sleeve (25) away from the second motor (24), and the arc-shaped limiting plates (212) are distributed in an array.

3. A manufacturing device for a metal spiral wound gasket as claimed in claim 2, characterized in that: Both ends of the limit push plate (210) are rotatably plugged with the limit rotation shaft (213), and the limit rotation shaft (213) is rotatably plugged on the first T-shaped block (29) and the second T-shaped block (211) respectively.

4. A manufacturing device for a metal spiral wound gasket as claimed in claim 3, characterized in that: An end of the limiting sleeve (25) away from the second motor (24) is penetrated by connecting slots (214) distributed in an array, and the limiting push plate (210) is slidably clamped in the connecting slots (214).

5. A manufacturing device for a metal spiral wound gasket as claimed in claim 4, characterized in that: The end of the arc-shaped limiting plate (212) away from the second T-block (211) is fixedly plugged with a limiting guide rod (215), and the end of the limiting sleeve (25) close to the connecting through groove (214) is penetrated by a limiting guide groove (216) distributed in an array, and the limiting guide rod (215) is slidably inserted in the limiting guide groove (216).

6. A manufacturing device for a metal spiral wound gasket as claimed in claim 5, characterized in that: The detection outer cylinder (36) is penetrated by symmetrically distributed arc-shaped connecting grooves (316), and the third connecting rod (311) is slidably clamped in the arc-shaped connecting groove (316).

7. A manufacturing device for a metal spiral wound gasket as claimed in claim 6, characterized in that: The separation mechanism (4) comprises a fourth electric telescopic rod (41), a second plug hole (12) is penetrated through the lower end of one side of the mounting base (1), and the fourth electric telescopic rod (41) is fixedly inserted in the second plug hole (12), the end of the output end of the fourth electric telescopic rod (41) is fixedly connected to a third mounting tube (42), and a fourth connecting rod (43) is fixedly inserted in the third mounting tube (42), a fourth mounting tube (44) is fixedly installed at the end of the fourth connecting rod (43), and a fifth electric telescopic rod (45) is fixedly inserted in the fourth mounting tube (44), and the fifth electric telescopic rod (45) is fixedly inserted in the fourth mounting tube (44). The end of the output end of the electric telescopic rod (45) is fixedly connected to a fifth mounting tube (46), and a fifth connecting rod (47) is fixedly inserted in the fifth mounting tube (46); the end of the fifth connecting rod (47) is fixedly sleeved with an E-type mounting frame (48), and a fourth motor (49) is fixedly inserted in the middle of the E-type mounting frame (48); the output end of the fourth motor (49) rotates through the E-type mounting frame (48) and a mounting sleeve (410) is detachably provided at its end for use with the motor, and an arc-shaped separation scraper (411) for use with the motor is integrally formed on the outer wall of the mounting sleeve (410).

8. The manufacturing equipment of a metal spiral wound gasket according to claim 7, characterized in that: The end of the output end of the fourth motor (49) is provided with a limiting collar (412) and a fixing block (413) for use together, the inner side of the mounting collar (410) is provided with a symmetrically arranged fixing slot (414), the mounting collar (410) can fit with the limiting collar (412), and the fixing block (413) can be slidably inserted in the fixing slot (414), the end of the output end of the fourth motor (49) is threadedly sleeved with a fixing bolt (415) for use together with the mounting collar (410), and the outer wall of the fixing bolt (415) is provided with an array of anti-slip grooves (416).

9. A method for manufacturing a metal spiral wound gasket manufacturing device, characterized in that: The manufacturing device of a metal spiral wound gasket as claimed in claim 8 comprises the following steps: Step 1: The gasket to be wound is sleeved on the outside of the six arc-shaped limit plates (212) away from the detection mechanism (3) and the separation mechanism (4) and the corresponding first electric telescopic rod (27) is started, so that the corresponding limit push plate (28) can be driven to move to the side away from the Y-shaped mounting frame (23), and then the corresponding first T-shaped block (29) can be driven to move synchronously, and further the corresponding limit push plate (210) can be driven to rotate in conjunction with the use of the corresponding second T-shaped block (211), so that the corresponding six arc-shaped limit plates (212) can be driven to move synchronously outward, until the arc-shaped limit plates (212) are tightly fitted with the inner wall of the corresponding gasket to be wound, and then the corresponding first electric telescopic rod (27) is closed; Step 2: Start the corresponding second motor (24), so as to drive the corresponding limiting sleeve (25) to rotate, and then drive the corresponding gasket to be wound to rotate through the corresponding arc-shaped limiting plate (212), and further cooperate with the use of the welding equipment and the winding equipment to wind the corresponding gasket to be wound, and after the winding operation is completed, start the first motor (21), so as to drive the positioning drum (22) to rotate 120 degrees, and then rotate the wound gasket 120 degrees, and then fix and wind the next gasket to be wound according to the above steps; Step three, at the same time, the second electric telescopic rod (31) is started, thereby driving the first installation tube (32) to move toward the side close to the installation base frame (1), and then driving the detection sleeve (34) to move toward the side close to the installation base frame (1) through the first connecting rod (33), and further driving the detection outer tube (36) to move toward the side close to the installation base frame (1) through the second connecting rod (35), and when the detection clamping block (312) matches the position of the gasket after winding, the second electric telescopic rod (31) is closed, and then the two third electric telescopic rods (39) are started, thereby driving the two second installation tubes (310) to move toward each other, and then driving the two Z-shaped pointers (313) and the third connecting rod (311) to move toward each other, and further driving the two detection clamping blocks (312) to move toward each other. The blocks (312) move towards each other, and when the opposite end of the detection clamp block (312) contacts the outermost side of the corresponding wound gasket, the corresponding third electric telescopic rod (39) is paused and the relative position of the corresponding Z-shaped pointer (313) and the comparison scale plate (315) is used to determine whether the metal wound gasket meets the production standard. Subsequently, the two detection clamp blocks (312) are reset and the third motor (37) is started, so that the connecting sleeve (38) can be gradually driven to rotate and adjust, and then the detection clamp block (312), the Z-shaped pointer (313) and the comparison scale plate (315) can be gradually driven to rotate and adjust, and during the rotation and adjustment, the outer diameter of the corresponding metal wound gasket can be multi-directionally detected according to the above steps, and the detection outer cylinder (36) and the detection clamp block (312) are reset after the detection operation is completed; Step 4: After the inspection is completed, the inspected metal wound gasket needs to be rotated 120 degrees again and the gasket winding and inspection operations are continued according to the above steps after the rotation and adjustment. If the metal wound gasket passes the inspection, the limiting force of the corresponding arc-shaped limit plate (212) needs to be removed and the qualified product needs to be removed and placed. If the metal wound gasket fails the inspection, the fourth electric telescopic rod (41), the fifth electric telescopic rod (45) and the fourth motor (49) need to be started, so that the fourth mounting cylinder (44) can be driven to move horizontally through the fourth connecting rod (43) and The fourth motor (49) is driven to move vertically by the fifth mounting tube (46), the fifth connecting rod (47) and the E-type mounting frame (48), and the arc-shaped separation scraper (411) can be driven to rotate and adjust its position by the mounting ring (410), so that the arc-shaped separation scraper (411) can be accurately and tightly fitted on the outside of the unqualified metal wound gasket. Then, the corresponding second motor (24) is started and driven to reverse the corresponding metal wound gasket, so that the material wound on the outside of the unqualified metal wound gasket can be scraped and separated by the arc-shaped separation scraper (411).

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