A laser rust removal device for steel components
By designing a laser rust removal device that includes a rust removal platform, a gantry frame, and a dust removal mechanism, the problems of unstable focusing and dust blockage in laser rust removal devices have been solved, achieving efficient and safe rust removal and dust removal effects.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- HUAINAN JIANFA MUNICIPAL ENG CO LTD
- Filing Date
- 2024-10-08
- Publication Date
- 2026-06-30
AI Technical Summary
Existing laser rust removal devices cannot maintain stable focus during the rust removal process, resulting in incomplete cleaning of rusted areas and easy clogging of the filter during dust removal.
A device was designed that includes a rust removal platform, a gantry frame, a laser scanning gun, and a dust removal mechanism. The device achieves airflow and dust removal through a fan assembly and a vibration dust removal assembly. Combined with the reciprocating movement and directional cleaning of the laser scanning gun, it ensures rust removal effect and prevents clogging.
Stable focusing of the laser scanning gun for rust removal is achieved, improving rust removal efficiency. The vibration dust removal mechanism prevents the filter from clogging, ensuring the safety and efficiency of the rust removal process.
Smart Images

Figure CN119259584B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of laser rust removal technology for steel components, and more specifically, to a laser rust removal device for steel components. Background Technology
[0002] Steel components are prone to reacting with oxygen to form iron oxide (commonly known as rust). Therefore, rust removal is an essential step in the use of steel components. There are various existing methods for rust removal of steel components, such as grinding, sandblasting, and laser treatment. Among them, laser rust removal is widely used because of its good rust removal effect and high efficiency.
[0003] Current laser rust removal methods typically involve handheld laser guns reciprocating over steel components. This is because a single laser scan cannot completely remove rust. The principle of laser rust removal is to focus light to vaporize and vibrate the steel parts. Handheld methods cannot guarantee the stability of the laser focus, and the scanning position is unstable due to repeated scanning. Furthermore, during the laser vaporization process, rust produces fumes containing metal particles and rust fragments, which can be harmful to human health. The fumes and rust fragments generated by existing laser rust removal methods are prone to clogging filters during collection. Therefore, structural optimization is necessary to address these issues. Summary of the Invention
[0004] This invention provides a laser rust removal device for steel components, which solves the problem in related technologies that laser rust removal devices cannot stably focus on the steel components to achieve efficient rust removal, as well as the technical problem that the filter device is easily clogged during the dust removal process.
[0005] The present invention achieves the above objectives through the following technical solutions:
[0006] A laser rust removal device for steel components includes a rust removal platform. Symmetrical support rails are arranged on both sides of the top of the rust removal platform. A gantry frame is supported by the tops of the two sets of support rails. A longitudinal displacement unit is arranged at the top of the gantry frame. A height adjustment unit connected to the longitudinal displacement unit is arranged at the bottom of the gantry frame. A laser gun body displacement mechanism is arranged at the bottom of the height adjustment unit. A laser scanning gun is arranged at the bottom of the laser gun body displacement mechanism. The input end of the laser scanning gun is connected to an external laser controller. The laser gun body displacement mechanism is used to drive the laser scanning gun to a reset position to remove rust.
[0007] The top of the rust removal platform is provided with a material feeding grid in the middle, and a workbench is provided in the middle of the material feeding grid. A dust removal mechanism is provided at the bottom of the rust removal platform directly below the material feeding grid, and the top of the dust removal mechanism is connected to the material feeding grid.
[0008] The dust removal mechanism is equipped with a vibration dust removal component inside, and a fan component is provided on the outside of the dust removal mechanism. The input end of the fan component is connected to a drive component, which provides driving force for the fan component and the vibration dust removal component.
[0009] As a further optimization of the present invention, the laser gun body displacement mechanism includes a support chamber that is fastened to a height adjustment unit. A displacement chamber is provided in the middle of the support chamber. Power chambers are symmetrically arranged on both sides of the displacement chamber inside the support chamber. A wind turbine chamber is provided on the side of the two sets of power chambers that are far apart from each other inside the support chamber. A second drive shaft that penetrates the power chamber and the displacement chamber is provided on the side of the inner walls of the two sets of wind turbine chambers that are far apart from each other. A third drive shaft that penetrates the displacement chamber is provided on the side of the inner walls of the two sets of power chambers that are far apart from each other. The top of the laser scanning gun extends into the interior of the displacement chamber and is sleeved on the outside of the third drive shaft.
[0010] As a further optimization of the present invention, the second drive shaft is located directly above the third drive shaft. The two ends of the second drive shaft inside the wind turbine compartment are provided with wind turbines. The second drive shaft inside the power compartment is provided with a second incomplete gear on its outer side. The three drive shaft inside the power compartment is provided with gears that intermittently mesh with the second incomplete gear at its two ends. A torsion spring connected to the inner wall of the power compartment is sleeved on the outer side of the third drive shaft near the gear.
[0011] As a further optimization of the present invention, support frames are symmetrically arranged on both sides of the support chamber, and a movable plate is slidably arranged on the side of the two sets of support frames that are close to each other. A second jet unit is arranged at the bottom of the movable plate near the laser scanning gun. The input end of the second jet unit is connected to the output end of the wind turbine chamber. The second jet unit sprays out the airflow output from inside the wind turbine chamber to perform directional cleaning of the dust generated during the rust removal process of the laser scanning gun.
[0012] As a further optimization of the present invention, the laser scanning gun is provided with a push rod that fits against the movable plate on the side near the movable plate, and sliders that slide inside the support frame are provided at both ends of the movable plate. The support frame is provided with displacement grooves that are adapted to the sliders, and first springs that are connected to the displacement grooves are provided at both ends of the sliders.
[0013] As a further optimization of the present invention, the vibration dust removal assembly includes a dust collection bin located at the bottom center of the rust removal platform. The top of the inner wall of the dust collection bin is elastically supported by a support frame. An industrial filter cloth is provided in the middle of the support frame. A discharge guide plate is provided inside the dust collection bin at the bottom of one end of the front of the support frame. The support frame has a sloping structure and is inclined to the top of the discharge guide plate. Support springs connected to the inner wall of the dust collection bin are provided at the dead corners at the bottom of the support frame. A waste port corresponding to the discharge guide plate is provided at one end of the front of the dust collection bin.
[0014] As a further optimization of the present invention, the fan assembly includes a fan compartment disposed on one side of the dust collection compartment. The input end of the fan compartment is located at the bottom of the industrial filter cloth. The interior of the fan compartment is interconnected with the interior of the dust collection compartment. A fan impeller is disposed inside the fan compartment. Both sides of the output end of the fan compartment are provided with air supply main pipes that are interconnected with the support guide rails. Several sets of first jet units are evenly distributed on the side of the two sets of support guide rails that are close to each other. Air supply branch pipes are disposed on the outer side of the two sets of air supply main pipes. The other end of the air supply branch pipes is interconnected with the input end of the fan compartment.
[0015] As a further optimization of the present invention, the vibration dust removal assembly further includes a first drive shaft with bearings mounted on both sides of the inner wall of the dust collection chamber, and the first drive shaft is located at the bottom of the support frame. A reciprocating screw is provided in the middle of the outer side of the first drive shaft, and a threaded sleeve is sleeved on the outer side of the reciprocating screw. A vibration protrusion that is adapted to the bottom of the industrial filter cloth is provided on the top of the threaded sleeve. The vibration protrusion is used to vibrate and remove dust from the bottom of the industrial filter cloth. A first incomplete gear is provided at both ends of the first drive shaft. A rack that intermittently meshes with the first incomplete gear is provided at the bottom of the support frame. A drive motor that is connected to the first drive shaft is provided on the outer side of the dust collection chamber. A transmission unit is provided between the output end of the drive motor and the fan impeller.
[0016] As a further optimization of the present invention, a second spring is provided at the bottom of the vibrating protrusion and is interconnected with the inside of the threaded sleeve block. Slide rods are slidably connected to both sides of the inner wall of the dust collection chamber. The slide rods pass through the threaded sleeve block and the vibrating protrusion, and the threaded sleeve block and the vibrating protrusion slide and displace on the outside of the slide rods.
[0017] As a further optimization of the present invention, the sliding rod is provided with limit blocks symmetrically at both ends. The upper and lower ends of the limit blocks are hollow structures, and a limit protrusion is provided on one side of the inner wall of the limit blocks. The bottom of the support frame is provided with a connecting rod corresponding to the limit blocks, and a limit wedge that is adapted to the limit protrusion is provided on the bottom of one side of the connecting rod.
[0018] The beneficial effects of this invention are as follows:
[0019] 1. This invention provides a driving force to the device by setting a drive motor, which drives the fan impeller to rotate. The rotation of the fan impeller generates airflow, and the airflow passes through the feeding grid to adsorb the top of the rust removal platform. This collects the fumes and debris generated by the laser scanning gun during laser rust removal to the top of the industrial filter cloth for filtration. By setting a vibration dust removal mechanism to vibrate the industrial filter cloth in real time, the fumes and debris can be prevented from clogging the industrial filter cloth.
[0020] 2. This invention delivers airflow generated by the fan impeller to the interior of the support chamber, and then drives the laser scanning gun to move back and forth through the action of transmission components. This allows the laser emitted by the laser scanning gun to uniformly remove rust from the steel components. In the rust removal process, the airflow generated by the fan impeller is utilized to the maximum efficiency, thus achieving energy saving. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the three-dimensional structure of the present invention. Figure 1 ;
[0022] Figure 2 This is a schematic diagram of the three-dimensional structure of the present invention. Figure 2 ;
[0023] Figure 3 This is an enlarged schematic diagram of the structure at the laser gun body displacement mechanism in this invention;
[0024] Figure 4 This is an enlarged cross-sectional view of the structure at the laser gun body displacement mechanism in this invention;
[0025] Figure 5 yes Figure 4 Enlarged schematic diagram of the structure at point A;
[0026] Figure 6 This is an enlarged schematic diagram of the structure at the second jet unit in this invention;
[0027] Figure 7 yes Figure 6 Enlarged schematic diagram of the structure at point B;
[0028] Figure 8 This is an enlarged schematic diagram of the dust removal mechanism in this invention;
[0029] Figure 9 This is an enlarged sectional view of the internal structure of the dust collection bin in this invention;
[0030] Figure 10 This is an enlarged schematic diagram of the connection structure between the fan assembly, drive assembly, and vibration dust removal assembly in this invention;
[0031] Figure 11 yes Figure 10 Enlarged schematic diagram of the structure at point C;
[0032] Figure 12 This is an enlarged schematic diagram of the connection structure between the slide rod and the reciprocating lead screw in this invention;
[0033] Figure 13 yes Figure 12 Enlarged schematic diagram of the structure at point D;
[0034] Figure 14 This is an enlarged cross-sectional view of the internal structure of the threaded sleeve block in this invention.
[0035] In the diagram: 1. Rust removal platform; 2. Dust removal mechanism; 3. Waste port; 4. Discharge grid; 5. Support rail; 6. First air jet unit; 7. Workbench; 8. Laser scanning gun; 9. Laser gun body displacement mechanism; 10. Gantry frame; 11. Longitudinal displacement unit; 12. Height adjustment unit; 13. Air supply branch pipe; 14. Movable plate; 15. Main air supply pipe; 16. Support frame; 17. Second air jet unit; 18. Push rod; 19. First spring; 20. Slider;
[0036] 201. Dust collection bin; 202. Fan bin; 203. Drive motor; 204. Support frame; 205. Feed guide plate; 206. Industrial filter cloth; 207. First drive shaft; 208. Transmission unit; 209. Fan impeller; 210. Slide rod; 211. Reciprocating screw; 212. Rack; 213. First incomplete gear; 214. Limiting block; 215. Limiting wedge; 216. Connecting rod; 217. Threaded sleeve block; 218. Vibration protrusion; 219. Limiting protrusion; 220. Second spring; 221. Support spring;
[0037] 901. Support chamber; 902. Torsion spring; 903. Wind turbine chamber; 904. Wind turbine; 905. Second incomplete gear; 906. Power chamber; 907. Second drive shaft; 908. Displacement chamber; 909. Third drive shaft; 910. Gear. Detailed Implementation
[0038] The subject matter described herein will now be discussed with reference to exemplary embodiments. It should be understood that these embodiments are discussed only to enable those skilled in the art to better understand and implement the subject matter described herein, and changes may be made to the function and arrangement of the elements discussed without departing from the scope of this specification. Various processes or components may be omitted, substituted, or added as needed in the examples. Furthermore, features described in some examples may be combined in other examples.
[0039] Example 1
[0040] like Figure 1 , Figure 2 As shown, a laser rust removal device for steel components includes a rust removal platform 1. Support rails 5 are symmetrically arranged on both sides of the top of the rust removal platform 1. A gantry frame 10 is supported by the tops of the two sets of support rails 5. A longitudinal displacement unit 11 is arranged at the top of the gantry frame 10. A height adjustment unit 12 connected to the longitudinal displacement unit 11 is arranged at the bottom of the gantry frame 10. A laser gun body displacement mechanism 9 is arranged at the bottom of the height adjustment unit 12. A laser scanning gun 8 is arranged at the bottom of the laser gun body displacement mechanism 9. The input end of the laser scanning gun 8 is connected to an external laser controller. The laser gun body displacement mechanism 9 is used to drive the laser scanning gun 8 to reset and remove rust.
[0041] The laser gun body displacement mechanism 9 includes a support chamber 901 that is fastened to the height adjustment unit 12. A displacement chamber 908 is located in the center of the support chamber 901. Power chambers 906 are symmetrically arranged on both sides of the displacement chamber 908 inside the support chamber 901. A wind turbine chamber 903 is located on the side of the two power chambers 906 that is far apart from each other inside the support chamber 901. A second drive shaft 907, penetrating the power chambers 906 and displacement chamber 908, is shared on the side of the inner walls of the two wind turbine chambers 903 that is far apart from each other. A third drive shaft 909, penetrating the displacement chamber 908, is shared on the side of the inner walls of the two power chambers 906 that is far apart from each other. The top of the laser scanning gun 8 extends into the displacement chamber 908 and is fitted onto the outside of the third drive shaft 909. The second drive shaft 907 is located directly above the third drive shaft 909 and is located inside the wind turbine chamber 903. The device has impellers 904 at both ends. A second incomplete gear 905 is installed on the outer side of the second drive shaft 907 inside the power chamber 906. A third drive shaft 909 is installed at both ends inside the power chamber 906 with gears 910 that intermittently mesh with the second incomplete gear 905. A torsion spring 902 connected to the inner wall of the power chamber 906 is sleeved on the outer side of the third drive shaft 909 near the gear 910. Support frames 16 are symmetrically arranged on both sides of the support chamber 901. A movable plate 14 is slidably arranged on the side of the two sets of support frames 16 that are close to each other. A second jet unit 17 is installed at the bottom of the movable plate 14 near the laser scanning gun 8. The input end of the second jet unit 17 is connected to the output end of the impeller chamber 903. The second jet unit 17 sprays the airflow output from inside the impeller chamber 903 to clean the dust generated during the rust removal process of the laser scanning gun 8.
[0042] A push rod 18 is provided on the side of the laser scanning gun 8 near the movable plate 14, which fits against the movable plate 14. Slider 20 is provided at both ends of the movable plate 14, which slides inside the support frame 16. The support frame 16 is provided with a displacement groove that matches the slider 20. First springs 19 are provided at both ends of the slider 20 and connected to the displacement groove. A feeding grid 4 is provided in the middle of the top of the rust removal platform 1. A worktable 7 is provided in the middle of the feeding grid 4. A dust removal mechanism 2 is provided at the bottom of the rust removal platform 1, which is located directly below the feeding grid 4. The top of the dust removal mechanism 2 is connected to the feeding grid 4.
[0043] The dust removal mechanism 2 is equipped with a vibration dust removal component. The vibration dust removal component includes a dust collection bin 201 located at the bottom center of the rust removal platform 1. The top of the inner wall of the dust collection bin 201 is elastically supported by a support frame 204. An industrial filter cloth 206 is located in the middle of the support frame 204. A discharge guide plate 205 is located at the bottom of one end of the front of the support frame 204 inside the dust collection bin 201. The support frame 204 has a sloping structure and is inclined to the top of the discharge guide plate 205. Support springs 221 connected to the inner wall of the dust collection bin 201 are provided at the dead corners at the bottom of the support frame 204. A waste port 3 corresponding to the discharge guide plate 205 is provided at one end of the front of the dust collection bin 201.
[0044] A fan assembly is installed on the outside of the dust removal mechanism 2. A drive assembly is connected to the input end of the fan assembly, providing driving force to the fan assembly and the vibrating dust removal assembly. The fan assembly includes a fan chamber 202 located on one side of the dust collection chamber 201. The input end of the fan chamber 202 is located at the bottom of the industrial filter cloth 206. The interior of the fan chamber 202 is interconnected with the interior of the dust collection chamber 201, and a fan impeller 209 is installed inside the fan chamber 202. Both sides of the output end of the fan chamber 202 are equipped with main air supply pipes 15 that are interconnected with the support guide rails 5. The two sets of support guide rails 5 are close to each other. Several sets of first jet units 6 are evenly distributed on both sides. Each of the two sets of main air supply pipes 15 has an air supply branch pipe 13 on its outer side. The other end of the air supply branch pipe 13 is connected to the input end of the impeller chamber 903. The vibration dust removal assembly also includes a first drive shaft 207 with bearings installed on both sides of the inner wall of the dust collection chamber 201. The first drive shaft 207 is located at the bottom of the support frame 204. A reciprocating screw 211 is provided in the middle of the outer side of the first drive shaft 207. A threaded sleeve block 217 is fitted on the outer side of the reciprocating screw 211. A vibration protrusion that matches the bottom of the industrial filter cloth 206 is provided on the top of the threaded sleeve block 217. 218, the vibrating protrusion 218 is used to vibrate and remove dust from the bottom of the industrial filter cloth 206. Both ends of the first drive shaft 207 are provided with first incomplete gears 213. The bottom of the support frame 204 is provided with a rack 212 that intermittently meshes with the first incomplete gears 213. A drive motor 203, which is connected to the first drive shaft 207, is provided on the outside of the dust collection bin 201. A transmission unit 208 is provided between the output end of the drive motor 203 and the fan impeller 209. The bottom of the vibrating protrusion 218 is provided with a second spring 220 that is internally connected to the threaded sleeve 217. The dust collection bin... The inner wall of 201 is slidably connected to both sides of the slide rod 210. The slide rod 210 passes through the threaded sleeve block 217 and the vibration protrusion 218. The threaded sleeve block 217 and the vibration protrusion 218 slide and displace on the outside of the slide rod 210. The two ends of the slide rod 210 are symmetrically provided with limit blocks 214. The upper and lower ends of the limit blocks 214 are hollow structures, and a limit protrusion 219 is provided on one side of the inner wall of the limit blocks 214. The bottom of the support frame 204 is provided with a connecting rod 216 corresponding to the limit blocks 214. A limit wedge block 215 adapted to the limit protrusion 219 is provided on the bottom of one side of the connecting rod 216.
[0045] The process of using the laser rust removal device for steel components proposed in this embodiment is as follows: When the rust removal device is in use, the steel component that needs to be rusted is placed on the top of the workbench 7, and then the longitudinal displacement unit 11 and the height adjustment unit 12 are adjusted so that the laser gun body displacement mechanism 9 drives the laser scanning gun 8 to align with the steel component. At this time, the waste port 3 and the dust collection bin 201 are closed.
[0046] The drive motor 203 is started to drive the first transmission shaft 207 and the transmission unit 208 to rotate. The rotation of the first transmission shaft 207 drives the reciprocating screw 211 and the first incomplete gear 213 to rotate, thereby causing the threaded sleeve block 217 to move outside the reciprocating screw 211. At this time, the threaded sleeve block 217 is restricted by the slide rod 210, so that the threaded sleeve block 217 moves back along the horizontal direction of the reciprocating screw 211 and drives the vibrating protrusion 218 to follow the displacement.
[0047] The rotation of the first incomplete gear 213 drives the meshing rack 212 to move downward. At this time, the rack 212 drives the support frame 204 to move downward as well. As the support frame 204 moves downward, the connecting rod 216 moves downward synchronously, causing the bottom of the connecting rod 216 to insert into the limiting block 214. At this time, the limiting wedge 215 exerts a pushing force on the limiting protrusion 219, causing the limiting block 214 to drive the sliding rod 210 to move downward as a whole. The sliding rod 210 then drives the vibrating protrusion 218 to move into the threaded sleeve 217 and compress the second spring 220. When the slide bar 210 is moved to the lowest position, the limiting wedge block 215 follows the displacement of the connecting rod 216 and squeezes through the obstruction of the limiting protrusion 219, thereby relieving the downward pressure on the slide bar 210. At the same time, the vibrating protrusion 218 is simultaneously subjected to the rebound force of the second spring 220, which instantaneously strikes the bottom of the industrial filter cloth 206, realizing the effect of local vibration dust removal on the bottom of the industrial filter cloth 206. In conjunction with the horizontal displacement of the vibrating protrusion 218 following the threaded sleeve block 217, the vibrating protrusion 218 can achieve a reciprocating multi-position vibration dust removal effect on the bottom of the industrial filter cloth 206.
[0048] When the first incomplete gear 213 rotates and no longer meshes with the rack 212, the support frame 204, under the action of the rebound force of the support spring 221, drives the rack 212 and the connecting rod 216 to reset. As the connecting rod 216 moves upward, the limiting wedge block 215 breaks through the blocking of the limiting protrusion 219 in the opposite direction and then resets. After vibration, the dust particles or debris on the top of the industrial filter cloth 206 fall to the position of the feed guide plate 205 and are finally discharged from the waste port 3.
[0049] The transmission unit 208 drives the fan impeller 209 to rotate, and the rotation of the fan impeller 209 causes the airflow inside the dust collection bin 201 to circulate. The external airflow is transported into the dust collection bin 201 through the position of the feeding grid 4. At this time, the dust particles and debris generated by the laser scanning gun 8 for laser rust removal of steel components enter the dust collection bin 201 with the airflow and are filtered by the industrial filter cloth 206.
[0050] The filtered airflow is output through the output end of the fan compartment 202 and delivered to the position of the first jet unit 6 through the air supply pipe 15. The first jet unit 6 cleans the two sides of the top of the rust removal platform 1, further improving the concentration effect of dust particles and debris.
[0051] Furthermore, airflow is delivered to the interior of the wind turbine housing 903 through the air supply branch pipe 13 and blows the wind turbine 904, causing the wind turbine 904 to rotate and drive the second drive shaft 907 to rotate. The rotation of the second drive shaft 907 drives the second incomplete gear 905 to rotate, which in turn causes the gear 910 meshing with the second incomplete gear 905 to drive the third drive shaft 909 to rotate. The rotation of the third drive shaft 909 causes the laser scanning gun 8 to rotate accordingly, and causes the torsion spring 902 to twist.
[0052] When the second incomplete gear 905 rotates and no longer meshes with the gear 910, the third transmission shaft 909 is driven by the reverse torsional force of the torsion spring 902 to rotate the laser scanning gun 8 in the opposite direction, thereby realizing the function of reciprocating oscillation of the laser scanning gun 8. This allows the laser scanning gun 8 to maintain a stable distance for focusing during the rust removal process of steel components, and also improves the rust removal effect.
[0053] The airflow output from the wind turbine 903 enters the second jet unit 17 and is ejected through the second jet unit 17. At this time, the airflow ejected by the second jet unit 17 blows the dust particles and debris generated by the laser scanning gun 8 into the interior of the feed grid 4, further improving the collection function of dust particles and debris during the rust removal process.
[0054] Meanwhile, during the reciprocating swing of the laser scanning gun 8, the laser scanning gun 8 drives the push rod 18 to generate a pushing force on the movable plate 14, causing the movable plate 14 to drive the second jet unit 17 to follow the displacement. The sliders 20 at both ends of the second jet unit 17 are displaced inside the support frame 16 and compress or stretch the first spring 19, so that the second jet unit 17 always maintains a safe distance from the output end of the laser scanning gun 8. While ensuring the stability of laser cutting, it also ensures the function of collecting smoke particles and debris, further improving the practicality of the device.
[0055] Through the cooperation of various components, the airflow generated by the fan impeller 209 is utilized to the maximum extent. The flow of this airflow enables the rust removal device to clean, remove dust, filter, and drive the laser scanning gun 8 to swing back and forth.
[0056] The specific implementation of this embodiment has been described above. However, this embodiment is not limited to the specific implementation described above. The specific implementation described above is merely illustrative and not restrictive. Those skilled in the art can make many other forms based on the guidance of this embodiment, all of which are within the protection scope of this embodiment.
Claims
1. A laser rust removal device for steel components, characterized in that, The system includes a rust removal platform (1), on which support rails (5) are symmetrically arranged on both sides of the top of the rust removal platform (1). The top of the two sets of support rails (5) jointly supports a gantry frame (10). A longitudinal displacement unit (11) is arranged on the top of the gantry frame (10). A height adjustment unit (12) connected to the longitudinal displacement unit (11) is arranged at the bottom of the gantry frame (10). A laser gun body displacement mechanism (9) is arranged at the bottom of the height adjustment unit (12). A laser scanning gun (8) is arranged at the bottom of the laser gun body displacement mechanism (9). The input end of the laser scanning gun (8) is connected to an external laser controller. The laser gun body displacement mechanism (9) is used to drive the laser scanning gun (8) to reset and remove rust. The top of the rust removal platform (1) is provided with a feeding grid (4), the middle of the feeding grid (4) is provided with a workbench (7), and the bottom of the rust removal platform (1) is provided with a dust removal mechanism (2) located directly below the feeding grid (4). The top of the dust removal mechanism (2) is connected to the feeding grid (4). The dust removal mechanism (2) is equipped with a vibration dust removal component inside, and a fan component is equipped on the outside of the dust removal mechanism (2). The input end of the fan component is connected to a drive component, and the drive component provides driving force for the fan component and the vibration dust removal component. The laser gun body displacement mechanism (9) includes a support chamber (901) that is fastened to the height adjustment unit (12). A displacement chamber (908) is provided in the middle of the support chamber (901). Power chambers (906) are symmetrically arranged on both sides of the displacement chamber (908) inside the support chamber (901). A wind turbine chamber (903) is provided on the side of the two sets of power chambers (906) that are far apart from each other inside the support chamber (901). A second drive shaft (907) that passes through the power chamber (906) and the displacement chamber (908) is provided on the side of the inner walls of the two sets of wind turbine chambers (903) that are far apart from each other. A third drive shaft (909) that passes through the displacement chamber (908) is provided on the side of the inner walls of the two sets of power chambers (906) that are far apart from each other. The top of the laser scanning gun (8) extends into the interior of the displacement chamber (908) and is sleeved on the outside of the third drive shaft (909). The vibration dust removal assembly includes a dust collection bin (201) located at the bottom center of the rust removal platform (1). The top of the inner wall of the dust collection bin (201) is elastically supported by a support frame (204). An industrial filter cloth (206) is provided in the middle of the support frame (204). A discharge guide plate (205) is provided at the bottom of one end of the front of the support frame (204) inside the dust collection bin (201). The support frame (204) is a sloping structure and is inclined to the top of the discharge guide plate (205). Support springs (221) connected to the inner wall of the dust collection bin (201) are provided at the dead corners at the bottom of the support frame (204). A waste port (3) corresponding to the discharge guide plate (205) is provided at one end of the front of the dust collection bin (201). The fan assembly includes a fan compartment (202) located on one side of the dust collection compartment (201). The input end of the fan compartment (202) is located at the bottom of the industrial filter cloth (206). The interior of the fan compartment (202) is connected to the interior of the dust collection compartment (201). A fan impeller (209) is provided inside the fan compartment (202). Both sides of the output end of the fan compartment (202) are provided with air supply main pipes (15) that are connected to the support guide rails (5). Several sets of first jet units (6) are evenly distributed on the side of the two sets of support guide rails (5) that are close to each other. Air supply branch pipes (13) are provided on the outside of the two sets of air supply main pipes (15). The other end of the air supply branch pipes (13) is connected to the input end of the fan wheel compartment (903). The vibration dust removal assembly also includes a first drive shaft (207) with bearings mounted on both sides of the inner wall of the dust collection chamber (201), and the first drive shaft (207) is located at the bottom of the support frame (204). A reciprocating screw (211) is provided in the middle of the outer side of the first drive shaft (207), and a threaded sleeve block (217) is sleeved on the outer side of the reciprocating screw (211). A vibration protrusion (218) is provided on the top of the threaded sleeve block (217) and is adapted to the bottom of the industrial filter cloth (206). For vibrating dust removal at the bottom of industrial filter cloth (206), both ends of the first drive shaft (207) are provided with a first incomplete gear (213), the bottom of the support frame (204) is provided with a rack (212) that intermittently meshes with the first incomplete gear (213), the outside of the dust collection bin (201) is provided with a drive motor (203) that is connected to the first drive shaft (207), and the output end of the drive motor (203) and the fan impeller (209) are provided with a transmission unit (208).
2. The laser rust removal device for steel components according to claim 1, characterized in that, The second drive shaft (907) is located directly above the third drive shaft (909). The second drive shaft (907) has a wind turbine (904) at both ends inside the wind turbine compartment (903). The second drive shaft (907) has a second incomplete gear (905) on the outside inside the power compartment (906). The third drive shaft (909) has gears (910) at both ends inside the power compartment (906) that intermittently mesh with the second incomplete gear (905). A torsion spring (902) connected to the inner wall of the power compartment (906) is sleeved on the outside of the third drive shaft (909) near the gear (910).
3. The laser rust removal device for steel components according to claim 2, characterized in that, Support frames (16) are symmetrically arranged on both sides of the support chamber (901). Movable plates (14) are slidably arranged on the side of the two sets of support frames (16) that are close to each other. A second jet unit (17) is arranged at the bottom of the movable plate (14) near the laser scanning gun (8). The input end of the second jet unit (17) is connected to the output end of the wind turbine chamber (903). The second jet unit (17) sprays out the airflow output from inside the wind turbine chamber (903) to clean the dust generated during the rust removal process of the laser scanning gun (8).
4. The laser rust removal device for steel components according to claim 3, characterized in that, The laser scanner (8) has a push rod (18) that fits against the movable plate (14) on one side near the movable plate (14). The movable plate (14) has sliders (20) that slide inside the support frame (16) at both ends. The support frame (16) has a displacement groove that matches the slider (20) inside. The slider (20) has a first spring (19) that connects to the displacement groove at both ends.
5. The laser rust removal device for steel components according to claim 1, characterized in that, The bottom of the vibrating protrusion (218) is provided with a second spring (220) that is connected to the inside of the threaded sleeve (217). The two sides of the inner wall of the dust collection chamber (201) are slidably connected with slide rods (210). The slide rods (210) pass through the threaded sleeve (217) and the vibrating protrusion (218). The threaded sleeve (217) and the vibrating protrusion (218) slide on the outside of the slide rods (210).
6. The laser rust removal device for steel components according to claim 5, characterized in that, The sliding rod (210) has symmetrical limit blocks (214) at both ends. The upper and lower ends of the limit blocks (214) are hollow structures, and a limit protrusion (219) is provided on one side of the inner wall of the limit blocks (214). The bottom of the support frame (204) is provided with a connecting rod (216) corresponding to the limit blocks (214). A limit wedge (215) that is adapted to the limit protrusion (219) is provided on the bottom side of the connecting rod (216).