A beam and column detection device for hanging basket casting
By designing a beam and column detection device for hanging basket hanging pouring including detection adjustment seat, detection lifting structure and beam and column stress detection structure, the beam and column stress detection device is realized, and the lack of manual assembly and data collection in the prior art is solved, and the detection efficiency and quality are improved.
Patent Information
- Application Number
- CN202411414875.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-11
- Publication Date
- 2025-04-01
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the prior art, when detecting stresses of hanging beams and columns on hanging baskets, it is necessary to manually assemble and data acquisition of steel string strain sensors, fiber grating sensors, etc., and there is a lack of solutions for automated assembly and data acquisition.
A beam and column detection device for hanging basket hanging pouring is designed, including detection and adjustment seat, detection and lifting structure and beam and column stress detection structure. The device realizes a fully automatic process from grinding, drilling, sensor placement to data acquisition through automated components such as servo motors and cylinders.
The detection of beam and column stress is automated, the detection efficiency is improved, the errors caused by manual operation are reduced, and the overall quality of beam and column is improved by accurately recording the inclination information of beam and column.
Smart Images

Figure CN119268903B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of beam-column stress detection, and in particular to a beam-column detection device for hanging basket suspended casting. Background Art
[0002] Suspended casting hanging basket construction is a commonly used construction method for bridge construction. Suspended casting hanging basket construction adopts step-by-step segmented casting construction. Specifically, a hanging basket moving track is set on the formed bridge section, and the hanging basket main beam is slidably set on the hanging basket moving track. The hanging basket is fixedly suspended by the hanging basket main beam extending out of the front side of the formed bridge section, and the next bridge section to be cast is constructed on the hanging basket. After the construction of a bridge section is completed, the hanging basket main beam needs to be moved on the hanging basket moving track to move the hanging basket to the next casting station. At present, the existing hanging basket main beam, hanging basket moving track and hanging basket main beam moving drive method are many, such as a self-locking limited walking tailstock device of a suspended casting hanging basket disclosed in application number 202222312468.7. Multiple hanging basket moving tracks are arranged at intervals in the width direction of the bridge, and the movement of the slide is achieved by the cooperation of the hydraulic cylinder, the slide seat and the tailstock. When the main beam of the hanging basket moves, it is necessary to coordinate the telescopic cooperation of multiple hydraulic cylinders on the hanging basket moving track. Due to the influence of many factors such as the assembly error between the slide and the hanging basket moving track, the stroke control of the hydraulic cylinder, etc., the movement between different slides is prone to asynchronous problems, which causes the hanging basket main beam to tilt, affecting the structural stability of the hanging basket main beam, affecting the construction progress at the least, and easily causing safety accidents. A Chinese patent discloses a hanging basket movement synchronization detection device (authorization announcement number CN221350117U). The patent technology discloses a hanging basket movement synchronization detection device, including a distance measurement component and a marking component. The distance measurement component includes a mounting bracket that can be installed on the hanging basket moving track and a laser rangefinder installed on the mounting bracket. The marking component includes a mounting seat that can be detachably installed on the hanging basket slide and a marking plate set on the mounting seat. The laser rangefinder can measure the distance to the marking plate. The utility model effectively solves the problems existing in the prior art by cooperating with the laser rangefinder and the marking plate. This patented technology solves the problem that the current detection of the movement synchronization of the slide is mostly carried out through on-site observation by construction personnel. In this way, the observation depends on the experience and attention of the personnel, and it is difficult to observe stably.
[0003] However, in the prior art, when detecting the stress of beams and columns cast by hanging basket, it is necessary to manually open and assemble steel string strain sensors, fiber optic Bragg grating sensors, etc. on the beams and columns. For stress data collection and detection, it is necessary to solve the problem that the prior art can automatically open holes in the concrete on the beams and columns and automatically install steel string strain sensors, fiber optic Bragg grating sensors, etc. for stress data collection.
[0004] Therefore, those skilled in the art provide a beam-column detection device for hanging basket suspended casting to solve the problems raised in the above-mentioned background technology. Summary of the invention
[0005] In order to solve the above technical problems, the present invention provides:
[0006] A beam column detection device for hanging basket suspended casting, comprising: a detection adjustment seat, a detection lifting structure is installed on the detection adjustment seat, and a beam column stress detection structure for detecting the beam column of the hanging basket suspended casting is assembled on the detection lifting structure;
[0007] The beam-column stress detection structure can cooperate with the detection lifting structure to perform multiple height adjustments;
[0008] The beam-column stress detection structure includes a beam-column outer surface polishing structure for cleaning stains on the outer surface of the beam and column to expose a clean concrete surface;
[0009] and a stress detection drilling structure for drilling and assembling beam and column stress data acquisition sensors;
[0010] and positioning the beam-column stress data acquisition sensor and placing the stress detection sensor placement structure in the hole;
[0011] and a beam-column flatness detection structure for overall detection of beam-column flatness;
[0012] The beam column stress detection structure also includes a screw slide frame movably arranged on the detection lifting structure, and the inner walls on both sides of the screw slide frame are slidably restricted with extension frames, and a cylinder body 1 is installed between the extension frame and the screw slide frame;
[0013] An adjusting roller is rotatably mounted on the inner side of one end of the extension frame away from the cylinder body, and one end of the adjusting roller is rotatably passed through the inner side of the extension frame and is connected to a servo motor No. 1;
[0014] The beam and column outer surface grinding structure, stress detection drilling structure, stress detection sensor placement structure and beam and column flatness detection structure are fixedly assembled on the four outer walls of the adjusting roller in a ring shape and at equal distances.
[0015] Preferably: the detection lifting structure includes a lifting outer frame, and a lifting middle frame is vertically movable inside the lifting outer frame;
[0016] The inner walls on both sides of the lifting outer frame are rotatably equipped with adjusting screws 1, one end of the bottom of the adjusting screws 1 is rotatably equipped on the inner wall of the lifting outer frame, and a worm wheel 1 is fixedly equipped on the outer wall of the adjusting screws 1 on the inner wall of the lifting outer frame, and the worm wheel 1 is meshed with a worm 1;
[0017] The worm gear 1 is connected to a servo motor 2.
[0018] Preferably: both inner walls of the lifting middle frame are provided with vertical slots, and a lifting inner frame is movably provided inside the vertical slots of the lifting middle frame;
[0019] The inner walls on both sides of the lifting inner frame are spirally driven with adjusting screws 2, the bottom of the adjusting screws 2 is rotatably mounted on the inner wall of the lifting middle frame, and the outer wall of the adjusting screws 2 on the inner wall of the lifting middle frame is fixedly mounted with worm gears 2;
[0020] The worm wheel 2 is meshed with a worm gear 2, and one end of the worm gear 2 is connected to a servo motor 3.
[0021] Preferably: a vertical screw groove is provided on one side of the inner lifting frame, and a roller groove is provided on the other side of the inner lifting frame;
[0022] An adjusting screw rod 3 is rotatably installed inside the vertical screw groove of the lifting inner frame, and a servo motor 4 is connected to the top end of the adjusting screw rod 3;
[0023] The three external spiral transmission sleeves of the adjusting screw are provided with a vertical screw barrel, and the vertical screw barrel and the screw slide are integrally fixed.
[0024] Preferably: the beam column outer surface grinding structure includes a fixing plate fixedly mounted on the outer wall of the adjusting roller, a mounting frame is integrally fixedly mounted on a side of the fixing plate away from the adjusting roller, and transmission rollers are rotatably mounted on the upper and lower inner sides of the mounting frame;
[0025] A grinding belt is commonly sleeved on the outer sides of the two transmission rollers;
[0026] One end of a single transmission roller rotates on the inner wall of the mounting frame and is connected to a No. 2 servo motor.
[0027] Preferably: the stress detection sensor placement structure includes a drilling frame fixedly mounted on the outer wall of the adjusting roller, the inner walls on both sides of the drilling frame are provided with adjusting inner grooves, a movable inner plate is movably arranged inside the adjusting inner groove, and a synchronous cylinder 1 is installed between the movable inner plate and the adjusting inner groove;
[0028] A drilling motor is fixedly installed on the outer wall of the movable inner plate, and a drill bit for drilling holes in beam and column concrete is installed at the output end of the drilling motor.
[0029] Preferably: the stress detection sensor placement structure comprises a sensor frame fixedly mounted on the outer wall of the adjustment roller, and a sensor placement plate is rotatably mounted on the inner side of the sensor frame, and a sensor placement groove for storing stress data detection sensors is formed in an annular shape on the inner wall of the sensor placement groove, and elastic arc-shaped spring sheets are mounted on both side walls of the sensor placement groove;
[0030] A worm gear three is fixedly installed at the center of the sensor placement disk, the worm gear three is meshed with a worm gear three, and one end of the worm gear three is connected to a servo motor number three.
[0031] An inner moving block is slidably arranged inside the inner moving groove, and a second synchronous cylinder is arranged between the inner moving block and the inner moving groove.
[0032] Preferably: a synchronous cylinder 3 is fixedly installed on the outer wall of the inner moving block, a clamping arc plate is fixedly installed on the output end of the synchronous cylinder 3, a push groove is opened in the middle of the clamping arc plate, and a push block is movably arranged inside the push groove, and a synchronous cylinder 4 is installed between the push block and the push groove;
[0033] A glue-filling duckbill is fixedly installed at one end of the clamping arc plate, and a glue-filling telescopic tube is connected through the glue-filling duckbill. The end of the glue-filling telescopic tube away from the glue-filling duckbill is connected to a glue filling tank, and a solenoid valve is installed between the glue-filling duckbill and the glue-filling telescopic tube.
[0034] Preferably: the beam column flatness detection structure comprises a flatness detection frame fixedly mounted on the outer wall of the adjusting roller, the flatness detection frame is fixedly mounted with a positioning plate, the inner wall of the positioning plate is slidably mounted with a second cylinder body, and a translation frame is mounted at the output end of the second cylinder body;
[0035] The inner side of the translation frame is rotatably equipped with a plurality of detection wheels for rolling the smoothness of the beam and column surfaces;
[0036] A pressure plate is fixedly mounted on one end of the second cylinder body away from the translation frame, and a flatness pressure sensor is installed inside the flatness detection frame, and a plurality of tension springs are installed between the flatness pressure sensor and the pressure plate.
[0037] Technical effects and advantages of the present invention:
[0038] In the present invention, the detection lifting structure can realize multiple height adjustments, including single, double and triple height adjustments, and the servo motor drives the worm gear transmission and the screw transmission to realize the precise height adjustment of the beam and column stress detection structure. This design enables the equipment to meet the requirements of beam and column detection at different heights, and is particularly suitable for high beams and columns formed by hanging baskets.
[0039] The present invention has stable annular angle adjustment, and the detection and adjustment seat can be adjusted along the annular angle of the beam column. The servo motor drives the spur gear to mesh with the inner gear ring, and the stable movement of the rail bead body and the rail bead groove is coordinated to achieve the stability and accuracy of the angle adjustment. This helps to perform stress detection at different positions of the beam column and improve the comprehensiveness and accuracy of the detection.
[0040] The present invention has a high degree of automation. Multiple parts of the equipment, such as the stress detection drilling structure and the sensor placement structure, are controlled by servo motors, cylinders and other automated components, realizing a fully automatic process from surface grinding, drilling, sensor placement to data collection. This not only improves the detection efficiency, but also reduces the errors caused by manual operation. The beam and column flatness detection structure can accurately record the tilt information of the beam and column through the cooperation of the detection wheel with the cylinder, tension spring, flatness pressure sensor and infrared height detection sensor, which helps to accurately correct the tilted part in the later stage and improve the overall quality of the beam and column.
[0041] In the present invention, the sensor placement structure adopts arc-shaped spring pieces, clamping arc plates, push blocks and other designs, and cooperates with the control of cylinders and solenoid valves to realize automatic loading, clamping and positioning of sensors. At the same time, the use of glue pots and foam glue ensures that the sensor fits tightly with the holes of beams and columns, improves the accuracy and stability of data collection, and the structural design of the equipment is reasonable and easy to disassemble and repair. At the same time, the use of high-quality automation components and sensors reduces the failure rate and improves the reliability and service life of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0042] Figure 1 It is a structural schematic diagram of a beam-column detection device for hanging basket suspended casting provided by the present application;
[0043] Figure 2 It is a structural schematic diagram of a beam column detection device for hanging basket suspended casting provided by the present application in a raised state;
[0044] Figure 3 It is a structural schematic diagram of the side surface of a beam-column detection device for hanging basket suspended casting provided by the present application;
[0045] Figure 4 It is a structural schematic diagram of the rear side of a beam-column detection device for hanging basket suspended casting provided by the present application;
[0046] Figure 5 It is a schematic diagram of the disassembled structure of a beam-column detection device for hanging basket suspended casting provided by the present application;
[0047] Figure 6 It is a structural schematic diagram of a lifting outer frame in a beam column detection device for hanging basket suspended casting provided by the present application;
[0048] Figure 7 It is a structural schematic diagram of the split detection lifting structure in a beam column detection device for hanging basket suspended casting provided by the present application;
[0049] Figure 8 This application provides a beam column detection device for hanging basket casting Figure 7 The structural diagram at A in the middle;
[0050] Fig. 9 This application provides a beam column detection device for hanging basket casting Figure 7 The structural diagram at B in the middle;
[0051] Fig.10 It is a structural schematic diagram of a beam-column stress detection structure in a beam-column detection device for hanging basket suspended casting provided by the present application;
[0052] Fig.11 It is a structural schematic diagram of a screw slide in a beam-column detection device for hanging basket suspended casting provided by the present application;
[0053] Fig.12 It is a structural schematic diagram of a beam-column outer surface grinding structure in a beam-column detection device for hanging basket suspended casting provided by the present application;
[0054] Fig.13 It is a structural schematic diagram of a stress detection drilling structure in a beam column detection device for hanging basket suspended casting provided by the present application;
[0055] Fig.14 It is a structural schematic diagram of a stress detection sensor placement structure in a beam-column detection device for hanging basket suspended casting provided by the present application;
[0056] Fig.15 It is a structural schematic diagram of a sensor placement plate in a beam column detection device for hanging basket suspended casting provided by the present application;
[0057] Fig.16 It is a structural schematic diagram of a beam-column flatness detection structure in a beam-column detection device for hanging basket suspended casting provided in the present application.
[0058] In the figure:
[0059] 1. Detection and adjustment seat;
[0060] 2. Detection of lifting structure; 201, lifting outer frame; 202, adjusting screw 1; 203, worm gear 1; 204, worm gear 1; 205, servo motor 2; 206, lifting middle frame; 207, adjusting screw 2; 208, worm gear 2; 209, worm gear 2; 210, servo motor 3; 211, lifting inner frame; 212, adjusting screw 3; 213, servo motor 4;
[0061] 3. Beam-column stress detection structure; 301. Screw slide frame; 302. Vertical screw barrel; 303. Extension frame; 304. Cylinder body 1; 305. Adjusting roller; 306. Servo motor No. 1;
[0062] 31. Grinding structure for outer surface of beam and column; 3101. Fixing plate; 3102. Mounting frame; 3103. Transmission roller; 3104. No. 2 servo motor; 3105. Grinding belt;
[0063] 32. Stress detection drilling structure; 3201. Drilling frame; 3202. Adjusting inner groove; 3203. Rubber anti-slip plate; 3204. Moving inner plate; 3205. Synchronous cylinder 1; 3206. Drilling motor; 3207. Drill bit;
[0064] 33. Stress detection sensor placement structure; 3301. Sensor rack; 3302. Sensor placement plate; 3303. Worm gear three; 3304. Worm gear three; 3305. Servo motor number three; 3306. Sensor placement slot; 3307. Arc spring piece; 3308. Inward movement slot; 3309. Inward movement block; 3310. Synchronous cylinder two; 3311. Synchronous cylinder three; 3312. Clamping arc plate; 3313. Push block; 3314. Synchronous cylinder four; 3315. Glue-filling duckbill; 3316. Glue-filling telescopic tube; 3317. Glue-filling tank; 3318. Solenoid valve;
[0065] 34. Beam and column flatness detection structure; 3401. Flatness detection frame; 3402. Positioning plate; 3403. Cylinder body II; 3404. Pressure plate; 3405. Tension spring; 3406. Flatness pressure sensor; 3407. Translation frame; 3408. Detection wheel; 3409. Infrared height detection sensor;
[0066] 4. Adjustment ring frame; 5. Moving frame; 6. Control angle frame; 7. Controller; 8. Inner adjustment groove; 9. Reinforcement plate; 10. Moving wheel; 11. Inner groove; 12. Rail bead groove; 13. Inner gear ring; 14. Disassembly frame; 15. Positioning frame; 16. Rail bead body; 17. Spur gear; 18. Servo motor one. DETAILED DESCRIPTION
[0067] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. The examples of the present invention are given for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and design various embodiments with various modifications suitable for specific uses.
[0068] For example, see Figures 1 to 5 In this embodiment, a beam column detection device for hanging basket suspended casting is provided, comprising: a detection adjustment seat 1, a detection lifting structure 2 is installed on the detection adjustment seat 1, and a beam column stress detection structure 3 for detecting the beam column of the hanging basket suspended casting is installed on the detection lifting structure 2;
[0069] The beam-column stress detection structure 3 can cooperate with the detection lifting structure 2 to perform multiple height adjustments;
[0070] The beam-column stress detection structure 3 includes a beam-column outer surface polishing structure 31 for cleaning stains on the outer surface of the beam-column to expose a clean concrete surface;
[0071] and a stress detection drilling structure 32 for drilling and assembling a beam column stress data acquisition sensor;
[0072] and positioning the beam column stress data acquisition sensor and placing the stress detection sensor placement structure 33 in the hole;
[0073] and a beam-column flatness detection structure 34 for overall detection of beam-column flatness;
[0074] An adjusting ring frame 4 is provided on the outer side of the detection and adjustment seat 1, a moving frame 5 is integrally fixed on the outer side of the adjusting ring frame 4, and a disassembly frame 14 forming a circle with the adjusting ring frame 4 is detachably mounted on the moving frame 5;
[0075] The inner walls of the adjusting ring frame 4 and the disassembling frame 14 are both provided with inner adjusting grooves 8, the inner wall at the bottom of the inner adjusting grooves 8 is provided with rail bead grooves 12, and the inner wall at the outer edge of the inner adjusting grooves 8 is provided with inner edge grooves 11, and inner gear rings 13 are fixedly mounted inside the inner edge grooves 11 of the adjusting ring frame 4 and the disassembling frame 14;
[0076] The bottom of the detection and adjustment seat 1 is rotatably mounted with a rail bead body 16 that is movably restricted inside the rail bead groove 12;
[0077] The bottom of the detection and adjustment seat 1 is rotatably equipped with a spur gear 17 corresponding to the position of the inner gear ring 13, and the spur gear 17 is connected to a servo motor 18, and the spur gear 17 is in meshing relationship with the inner gear ring 13;
[0078] The outer wall of the detection lifting structure 2 is equipped with a control angle frame 6, and the outer side of the control angle frame 6 is installed with a controller 7;
[0079] The outer wall of the mobile frame 5 is fixedly equipped with a reinforcement plate 9, and the mobile frame 5 can be fixedly assembled on the ground of the beam column through the reinforcement plate 9 using external bolts;
[0080] A plurality of moving wheels 10 are installed at the bottom of the moving frame 5;
[0081] The disassembly frame 14 is fixedly equipped with a positioning frame 15 at a position corresponding to the moving frame 5. The positioning frame 15 and the moving frame 5 at the position corresponding to the positioning frame 15 are provided with positioning screw holes inside, and bolts are spirally locked inside the positioning screw holes.
[0082] For example 2, please refer to Figures 6 to 9 In this embodiment, a detection lifting structure 2 in a beam column detection device for hanging basket suspended casting is provided;
[0083] The detection lifting structure 2 includes a lifting outer frame 201, and a lifting middle frame 206 is vertically movable inside the lifting outer frame 201;
[0084] The inner walls of both sides of the lifting outer frame 201 are rotatably mounted with adjusting screws 202, one end of the bottom of the adjusting screw 202 is rotatably mounted on the inner wall of the lifting outer frame 201, and a worm wheel 203 is fixedly mounted on the outer wall of the adjusting screw 202 on the inner wall of the lifting outer frame 201, and the worm wheel 203 is meshed with a worm 204;
[0085] The worm gear 204 is connected to a servo motor 205 .
[0086] The servo motor 205 is fixedly mounted on the inner wall of the lifting outer frame 201, and the servo motor 205 is used to actively drive the worm 1 204 to rotate;
[0087] The relationship between the lifting middle frame 206 and the two adjusting screws 202 is a spiral transmission.
[0088] The inner walls on both sides of the lifting middle frame 206 are provided with vertical slots, and a lifting inner frame 211 is movably provided inside the vertical slots of the lifting middle frame 206;
[0089] The inner walls of both sides of the lifting inner frame 211 are spirally driven with adjusting screws 207, the bottom of the adjusting screws 207 is rotatably mounted on the inner wall of the lifting middle frame 206, and the outer wall of the adjusting screws 207 on the inner wall of the lifting middle frame 206 is fixedly mounted with worm gears 208;
[0090] The worm wheel 208 is meshed with a worm 209 , and one end of the worm 209 is connected to a servo motor 3 210 .
[0091] The servo motor 3 210 is fixedly mounted on the inner wall of the lifting middle frame 206, and the servo motor 3 210 is used to actively drive the worm 209 to rotate;
[0092] A vertical screw groove is provided on one side of the inner lifting frame 211, and a roller groove is provided on the other side of the inner lifting frame 211;
[0093] An adjusting screw rod 3 212 is rotatably installed inside the vertical screw groove of the lifting inner frame 211, and a servo motor 4 213 is connected to the top of the adjusting screw rod 3 212;
[0094] For example 3, please refer to Figures 10 to 16 In this embodiment, a beam-column stress detection structure 3 in a beam-column detection device for hanging basket casting is provided;
[0095] The beam column stress detection structure 3 also includes a screw slide 301 movably arranged on the detection lifting structure 2, and the inner walls of both sides of the screw slide 301 are slidably restricted with extension frames 303, and a cylinder body 304 is installed between the extension frame 303 and the screw slide 301;
[0096] An adjusting roller 305 is rotatably mounted on the inner side of one end of the extension frame 303 away from the cylinder body 1 304. One end of the adjusting roller 305 rotatably penetrates the inner side of the extension frame 303 and is connected to a servo motor 306.
[0097] The beam and column outer surface grinding structure 31 , the stress detection drilling structure 32 , the stress detection sensor placement structure 33 and the beam and column flatness detection structure 34 are fixedly assembled on the four outer walls of the adjusting roller 305 in a ring shape and at equal distances.
[0098] The cylinder body 1 304 is used to adjust the distance between the extension frame 303 and the screw slide frame 301;
[0099] The first servo motor 306 is fixedly mounted on the inner wall of the extension frame 303 and is used to actively drive the adjustment roller 305 to rotate.
[0100] The outer spiral transmission sleeve of the adjusting screw rod 3 212 is provided with a vertical screw barrel 302 , and the vertical screw barrel 302 and the screw slide 301 are integrally fixedly arranged.
[0101] The inner wall of the roller groove of the screw slide 301 close to the lifting inner frame 211 is rotatably equipped with a plurality of roller bodies, and the screw slide 301 is vertically slidable and restricted inside the roller groove through the roller bodies.
[0102] The beam column outer surface grinding structure 31 includes a fixed plate 3101 fixedly mounted on the outer wall of the adjusting roller 305, and a mounting frame 3102 is integrally fixedly mounted on the side of the fixed plate 3101 away from the adjusting roller 305, and a transmission roller 3103 is rotatably mounted on the upper and lower inner sides of the mounting frame 3102;
[0103] The two transmission rollers 3103 are provided with a grinding belt 3105 on their outer sides;
[0104] One end of the single transmission roller 3103 rotates on the inner wall of the mounting frame 3102 and is connected to a second servo motor 3104 .
[0105] The second servo motor 3104 is fixedly mounted on the inner wall of the mounting frame 3102 , and the second servo motor 3104 is used to actively drive the transmission roller 3103 to rotate.
[0106] The stress detection sensor placement structure 33 includes a drilling frame 3201 fixedly mounted on the outer wall of the adjustment roller 305, and the inner walls on both sides of the drilling frame 3201 are provided with adjustment inner grooves 3202, and a movable inner plate 3204 is movably arranged inside the adjustment inner groove 3202, and a synchronous cylinder 3205 is installed between the movable inner plate 3204 and the adjustment inner groove 3202;
[0107] A drilling motor 3206 is fixedly mounted on the outer wall of the movable inner plate 3204 , and a drill bit 3207 for drilling holes in the concrete of beams and columns is mounted on the output end of the drilling motor 3206 .
[0108] The synchronous cylinder 1 3205 is used to adjust the position of the movable inner plate 3204 inside the adjusting inner groove 3202, and the drilling motor 3206 is used to actively drive the drill bit 3207 to rotate;
[0109] The surface of one end of the drilling frame 3201 away from the adjusting roller 305 is equipped with a rubber anti-slip plate 3203 .
[0110] The stress detection sensor placement structure 33 includes a sensor frame 3301 fixedly mounted on the outer wall of the adjustment roller 305, and a sensor placement plate 3302 is rotatably mounted inside the sensor frame 3301. The inner wall of the sensor placement plate 3302 is provided with a sensor placement groove 3306 for storing stress data detection sensors in an annular shape, and both side walls of the sensor placement groove 3306 are equipped with elastic arc-shaped spring pieces 3307;
[0111] A worm gear 3303 is fixedly installed at the center of the sensor placement plate 3302, the worm gear 3303 is meshed with a worm gear 3304, and one end of the worm gear 3304 is connected to a servo motor 3305.
[0112] The stress output detection sensor is stably mounted on the inner side of the sensor placement groove 3306 through the arc-shaped spring piece 3307;
[0113] The third servo motor 3305 is fixedly mounted on the inner wall of the sensor frame 3301, and the third servo motor 3305 is used to actively drive the worm gear 3 3304 to rotate.
[0114] Inner walls on both sides of the sensor frame 3301 are provided with inward moving grooves 3308 , and inward moving blocks 3309 are slidably provided inside the inward moving grooves 3308 , and a second synchronous cylinder 3310 is installed between the inward moving block 3309 and the inward moving grooves 3308 .
[0115] The synchronous cylinder 2 3310 is used to actively move the inner moving block 3309 within the inner moving groove 3308.
[0116] The outer wall of the inner moving block 3309 is fixedly installed with a synchronous cylinder 3311, and the output end of the synchronous cylinder 3311 is fixedly installed with a clamping arc plate 3312, a push groove is opened in the middle of the clamping arc plate 3312, and a push block 3313 is movably arranged inside the push groove, and a synchronous cylinder 4 3314 is installed between the push block 3313 and the push groove;
[0117] The synchronous cylinder four 3314 is used to actively adjust the position of the push block 3313 inside the push groove, and the synchronous cylinder three 3311 is used to adjust the distance between the clamping arc plate 3312 and the inner moving block 3309.
[0118] A glue-filling duckbill 3315 is fixedly installed at one end of the clamping arc plate 3312, and a glue-filling telescopic tube 3316 is connected through the glue-filling duckbill 3315. The end of the glue-filling telescopic tube 3316 away from the glue-filling duckbill 3315 is connected to a glue tank 3317, and a solenoid valve 3318 is installed between the glue-filling duckbill 3315 and the glue-filling telescopic tube 3316.
[0119] The glue filling tank 3317 stores foam filling glue.
[0120] The beam column flatness detection structure 34 includes a flatness detection frame 3401 fixedly mounted on the outer wall of the adjustment roller 305, the flatness detection frame 3401 is fixedly mounted with a positioning plate 3402, the inner wall of the positioning plate 3402 is slidably mounted with a cylinder block 3403, and a translation frame 3407 is mounted at the output end of the cylinder block 3403;
[0121] The translation frame 3407 is rotatably equipped with a plurality of detection wheels 3408 for rolling the smoothness of the beam and column surfaces;
[0122] A pressure plate 3404 is fixedly mounted on one end of the cylinder body 3403 away from the translation frame 3407 , and a flatness pressure sensor 3406 is installed inside the flatness detection frame 3401 , and a plurality of tension springs 3405 are installed between the flatness pressure sensor 3406 and the pressure plate 3404 .
[0123] The bottom inner wall of the positioning plate 3402 is equipped with an infrared height detection sensor 3409 .
[0124] According to the above embodiments, the working principle of the present invention is:
[0125] The detection and adjustment seat 1 can be moved on the ground to one side of the beam column through the moving wheel 10 installed at the bottom of the moving frame 5, and aligned with the adjustment ring frame 4 through the disassembly frame 14, and the bolts of the positioning frame 15 are used to align the moving frame 5 and lock and fix it, and the adjustment ring frame 4 and its disassembly frame 14 can be integrally mounted on the outside of the beam column;
[0126] The detection lifting structure 2 can be adjusted in a circular angle along the beam column through the detection adjustment seat 1 along the adjustment ring frame 4 and the disassembly frame 14;
[0127] When the detection and adjustment seat 1 is adjusted for annular angle, the servo motor 18 is started to rotate, and the servo motor 18 is started to drive the spur gear 17 to rotate, and the spur gear 17 is engaged with the inner gear ring 13, so that the detection and adjustment seat 1 can move stably inside the rail bead body 16 at the bottom of the rail bead groove 12, and the annular angle position of the detection and adjustment seat 1 can be adjusted;
[0128] When the position of the mobile frame 5 is fixed, the embedded bolts penetrate the inner wall of the reinforcing plate 9, and the embedded bolts pass through the reinforcing plate 9 to fix the mobile frame 5 on the ground;
[0129] The detection lifting structure 2 can perform multiple height adjustments for the beam-column stress detection structure 3;
[0130] When the detection lifting structure 2 performs a first height adjustment, the servo motor 205 is started, and the servo motor 205 starts to drive the worm 204 to rotate, and the rotating worm 204 meshes with the worm wheel 203, and the rotating worm wheel 203 can drive the adjusting screw 202 to rotate, so that the adjusting screw 202 performs a spiral transmission on the lifting middle frame 206, so that the lifting middle frame 206 drives the beam column stress detection structure 3 arranged on the inner side of the lifting inner frame 211 to perform a first height adjustment;
[0131] During double height adjustment, the servo motor 3 210 is started, the servo motor 3 210 drives the worm 209 to rotate, the worm 209 engages with the worm wheel 208, and the worm wheel 208 drives the adjusting screw 207 to rotate, so that the adjusting screw 207 performs a spiral transmission on the lifting inner frame 211, and the lifting inner frame 211 drives the assembled beam-column stress detection structure 3 to perform double height adjustment;
[0132] When the height is adjusted in three levels, the servo motor 4 213 is started, and the servo motor 4 213 drives the adjusting screw 3 212 to rotate. The rotating adjusting screw 3 212 performs a spiral transmission on the outer vertical screw barrel 302, so that the screw slide 301 passes through the vertical screw barrel 302 and along the lifting inner frame 211 to perform a three-level height adjustment.
[0133] After the detection, the lifting structure 2 is the beam-column stress detection structure 3, which can be adjusted in height at will, which is conducive to the assembly and setting of the beams and columns formed by the hanging basket;
[0134] When the beam-column stress detection structure 3 cooperates with the detection lifting structure 2 to adjust the height, the beam-column flatness detection structure 34 is first used to detect the inclination of the beam-column. When the beam-column flatness is detected, the detection wheel 3408 first contacts the outer wall of the beam-column, and the distance between the detection wheel 3408 and the beam-column can be adjusted by starting the cylinder body 3403 to adjust the distance between the detection wheel 3408 on the translation frame 3407 and the beam-column;
[0135] When the detection wheel 3408 contacts the outer wall of the beam column, and the height is increased through the detection lifting structure 2, the detection wheel 3408 transmits the signal of the flatness pressure sensor 3406 through the force of the beam column through the pressure plate 3404 on the cylinder body 2 3403 to the tension spring 3405. The flatness pressure sensor 3406 can cooperate with the infrared height detection sensor 3409 to record the tilt information at the beam column position of the corresponding height, which is conducive to the later inspection and grinding correction of the beam column position with the tilted height;
[0136] The sensors for collecting beam-column stress data are steel string strain sensors, fiber grating sensors, etc. The sensors are installed in front of the beam-column holes through the stress detection sensor placement structure 33, and the outer surface stains of the beams and columns need to be polished by the beam-column outer surface polishing structure 31 until the concrete is exposed;
[0137] Then, the concrete of the beam and column is drilled through the stress detection drilling structure 32, and the sensor placed in the stress detection sensor placement structure 33 is placed, which is conducive to the stress data collection of the beam and column;
[0138] The beam and column outer surface grinding structure 31 starts the second servo motor 3104, which drives the transmission roller 3103 to rotate. The transmission roller 3103 is used to grind the stains on the beam and column surface through the grinding belt 3105;
[0139] When the outer surface grinding structure 31 of the beam column is adjusted to the position where the stress detection drilling structure 32 faces the beam column, the first servo motor 306 is started to drive the adjustment roller 305 to rotate, and the adjustment roller 305 is rotated 45° along the inner side of the extension frame 303 to adjust the stress detection drilling structure 32 to face the beam column.
[0140] When the stress detection drilling structure 32 is drilling holes for the concrete of the beam and column through the drill bit 3207, the drilling motor 3206 is started, and the drilling motor 3206 drives the drill bit 3207 to rotate. At the same time, the synchronous cylinder 1 3205 is started to move the movable inner plate 3204 along the adjustment inner groove 3202, and the drill bit 3207 is moved to the position of contacting the concrete of the beam and column, and the drilling operation can be performed on the concrete position of the beam and column through the drill bit 3207;
[0141] Then, the stress detection sensor placement structure 33 is adjusted to a position facing the beam column by the first servo motor 306 and the adjusting roller 305;
[0142] The sensor for collecting beam-column stress data is mounted on the inner side of the sensor placement slot 3306 of the sensor placement plate 3302 through the arc-shaped spring piece 3307. After starting the synchronous cylinder 2 3310, the inner moving block 3309 can be moved to the inside of the sensor placement slot 3306 through the clamping arc plate 3312 fixed by the synchronous cylinder 3 3311. The sensor for collecting beam-column stress data is clamped and positioned through the push block 3313, and the synchronous cylinder 2 3310 is reset, so that the sensor for collecting beam-column stress data can be moved into the hole opened in the beam and column.
[0143] After the synchronous cylinder four 3314 is started, the sensor for collecting beam-column stress data can be moved to the hole of the beam-column through the push block 3313. After the solenoid valve 3318 is opened, the foam glue inside the glue filling tank 3317 is filled into the gap between the sensor for collecting beam-column stress data and the hole of the beam-column from the glue filling duckbill 3315 along the glue filling telescopic tube 3316. After the synchronous cylinder three 3311 is started, the clamping arc plate 3312 is separated from the clamping of the sensor for collecting beam-column stress data, so that the sensor for collecting beam-column stress data is automatically assembled, which is beneficial to the stress detection and calculation of the beam-column.
[0144] The sensor placement plate 3302 can be angle-adjusted by a third servo motor 3305;
[0145] After the No. 3 servo motor 3305 is started, it drives the worm gear 3304 to rotate. The rotation of the worm gear 3304 rotates the worm wheel 3303, so that the worm wheel 3303 drives the sensor placement plate 3302 to rotate inside the sensor frame 3301, which is beneficial for the automatic loading and movement of the sensor for collecting beam-column stress data to the clamping arc plate 3312.
[0146] Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without creative work should fall within the scope of protection of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention are implemented according to the conventional means in the field unless otherwise specified and limited.
Claims
1. A beam column detection device for hanging basket casting, characterized in that: include: A detection and adjustment seat (1), wherein a detection and adjustment seat (1) is mounted with a detection and lifting structure (2), and the detection and lifting structure (2) is equipped with a beam and column stress detection structure (3) for detecting beams and columns suspended from a hanging basket; The beam-column stress detection structure (3) can cooperate with the detection lifting structure (2) to perform multiple height adjustments; The beam-column stress detection structure (3) comprises a beam-column outer surface polishing structure (31) for cleaning stains on the outer surface of the beam-column to expose a clean concrete surface; and a stress detection drilling structure (32) for drilling and assembling a beam-column stress data acquisition sensor; and positioning the beam-column stress data acquisition sensor on a stress detection sensor placement structure (33) placed in the hole; and a beam-column flatness detection structure (34) for detecting the overall flatness of the beam-column; The beam column stress detection structure (3) also includes a screw slide frame (301) movably arranged on the detection lifting structure (2), and the inner walls on both sides of the screw slide frame (301) are slidably restricted by extension frames (303), and a cylinder body (304) is installed between the extension frame (303) and the screw slide frame (301); An adjusting roller (305) is rotatably mounted on the inner side of one end of the extension frame (303) away from the cylinder body (304); one end of the adjusting roller (305) is rotatably passed through the inner side of the extension frame (303) and is connected to a servo motor (306); The beam column outer surface grinding structure (31), the stress detection drilling structure (32), the stress detection sensor placement structure (33) and the beam column flatness detection structure (34) are fixedly assembled in a ring shape at equal distances on the four outer walls of the adjusting roller (305).
2. A beam column detection device for hanging basket for suspended casting according to claim 1, characterized in that: The detection lifting structure (2) comprises a lifting outer frame (201), and a lifting middle frame (206) is vertically movable inside the lifting outer frame (201); The inner walls on both sides of the lifting outer frame (201) are rotatably mounted with adjusting screws 1 (202), one end of the bottom of the adjusting screws 1 (202) is rotatably mounted on the inner wall of the lifting outer frame (201), and a worm wheel 1 (203) is fixedly mounted on the outer wall of the adjusting screws 1 (202) on the inner wall of the lifting outer frame (201), and the worm wheel 1 (203) is meshed with a worm 1 (204); The worm gear one (204) is connected to a servo motor two (205).
3. A beam column detection device for hanging basket for suspended casting according to claim 2, characterized in that: The inner walls on both sides of the lifting middle frame (206) are provided with vertical slots, and a lifting inner frame (211) is movably provided inside the vertical slots of the lifting middle frame (206); The inner walls on both sides of the lifting inner frame (211) are both provided with a second adjusting screw (207) for spiral transmission, the bottom of the second adjusting screw (207) is rotatably mounted on the inner wall of the lifting middle frame (206), and the outer wall of the second adjusting screw (207) on the inner wall of the lifting middle frame (206) is fixedly mounted with a second worm gear (208); The worm wheel 2 (208) is meshed with a worm gear 2 (209), and one end of the worm gear 2 (209) is connected to a servo motor 3 (210).
4. A beam column detection device for hanging basket for suspended casting according to claim 3, characterized in that: A vertical screw groove is provided on one side of the inner lifting frame (211), and a roller groove is provided on the other side of the inner lifting frame (211); An adjusting screw rod 3 (212) is rotatably mounted on the inner side of the vertical screw groove of the lifting inner frame (211), and a servo motor 4 (213) is connected to the top end of the adjusting screw rod 3 (212); The outer spiral transmission sleeve of the adjusting screw rod 3 (212) is provided with a vertical screw barrel (302), and the vertical screw barrel (302) and the screw slide frame (301) are integrally fixedly arranged.
5. The beam and column detection device for hanging basket for suspended casting according to claim 1 is characterized in that: The beam column outer surface grinding structure (31) comprises a fixing plate (3101) fixedly mounted on the outer wall of the adjusting roller (305); a mounting frame (3102) is integrally fixedly mounted on a side of the fixing plate (3101) away from the adjusting roller (305); and transmission rollers (3103) are rotatably mounted on the upper and lower inner sides of the mounting frame (3102); A grinding belt (3105) is commonly sleeved on the outer sides of the two transmission rollers (3103); One end of the single transmission roller (3103) rotates on the inner wall of the mounting frame (3102) and is connected to a second servo motor (3104).
6. The beam and column detection device for hanging basket casting according to claim 1 is characterized in that: The stress detection sensor placement structure (33) includes a drilling frame (3201) fixedly mounted on the outer wall of the adjustment roller (305), the inner walls on both sides of the drilling frame (3201) are provided with adjustment inner grooves (3202), a movable inner plate (3204) is movably arranged inside the adjustment inner groove (3202), and a synchronous cylinder (3205) is installed between the movable inner plate (3204) and the adjustment inner groove (3202); A drilling motor (3206) is fixedly mounted on the outer wall of the movable inner plate (3204), and a drill bit (3207) for drilling holes in beam and column concrete is mounted on the output end of the drilling motor (3206).
7. The beam and column detection device for hanging basket casting according to claim 6 is characterized in that: The stress detection sensor placement structure (33) comprises a sensor frame (3301) fixedly mounted on the outer wall of the adjustment roller (305), and a sensor placement plate (3302) is rotatably mounted on the inner side of the sensor frame (3301), and a sensor placement groove (3306) for storing stress data detection sensors is formed in an annular shape on the inner wall of the sensor placement groove (3306), and elastic arc-shaped spring sheets (3307) are mounted on both side walls of the sensor placement groove (3306); A worm gear three (3303) is fixedly installed at the center of the sensor placement plate (3302), the worm gear three (3303) is meshed with a worm gear three (3304), and one end of the worm gear three (3304) is connected to a servo motor number three (3305); An inner moving block (3309) is slidably arranged inside the inner moving groove (3308), and a second synchronous cylinder (3310) is assembled between the inner moving block (3309) and the inner moving groove (3308).
8. The beam and column detection device for hanging basket casting according to claim 7 is characterized in that: A synchronous cylinder three (3311) is fixedly installed on the outer wall of the inner moving block (3309), a clamping arc plate (3312) is fixedly installed on the output end of the synchronous cylinder three (3311), a push groove is opened in the middle of the clamping arc plate (3312), and a push block (3313) is movably arranged inside the push groove, and a synchronous cylinder four (3314) is installed between the push block (3313) and the push groove.
9. The beam column detection device for hanging basket for suspended casting according to claim 8 is characterized in that: A glue-injecting duckbill (3315) is fixedly mounted on one end of the clamping arc plate (3312), and a glue-injecting telescopic tube (3316) is connected through the glue-injecting duckbill (3315). The end of the glue-injecting telescopic tube (3316) away from the glue-injecting duckbill (3315) is connected to a glue-injecting tank (3317), and a solenoid valve (3318) is installed between the glue-injecting duckbill (3315) and the glue-injecting telescopic tube (3316).
10. The beam column detection device for hanging basket for suspended casting according to claim 1, characterized in that: The beam column flatness detection structure (34) comprises a flatness detection frame (3401) fixedly mounted on the outer wall of the adjusting roller (305), the flatness detection frame (3401) is fixedly mounted with a positioning plate (3402), the inner wall of the positioning plate (3402) is slidably mounted with a cylinder body 2 (3403), and a translation frame (3407) is mounted at the output end of the cylinder body 2 (3403); The translation frame (3407) is rotatably equipped with a plurality of detection wheels (3408) for rolling the smoothness of the beam and column surfaces; A pressure plate (3404) is fixedly installed at one end of the cylinder body 2 (3403) away from the translation frame (3407), and a flatness pressure sensor (3406) is installed inside the flatness detection frame (3401), and a plurality of tension springs (3405) are installed between the flatness pressure sensor (3406) and the pressure plate (3404).
Citation Information
Patent Citations
Self-locking type limiting walking tailstock device of suspended casting hanging basket
CN218621887U
Cantilever casting hanging basket movement synchronism detection device
CN221350117U
Fine grinding device for metallurgical part
CN105935883A
Information engineering supervision verticality detection device
CN113566697A