A high-voltage connecting wire with fixed shape and shielding function

By using a metal conductor to cover the insulating layer and shielding layer in the high-voltage connecting wire, a steel wire and a support pad are installed on the inside of the conductor, and a support mechanism is installed on the outside, the problem of soft and easy deformation of the wire is solved, and the shape fixation and shielding function is realized, which improves electrical performance and connection reliability.

CN119274864BActive Publication Date: 2025-04-25BEIJING VICTORY ELECTRICAL TECH DEV CO LTD
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Patent Information

Application Number
CN202411591061.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-08
Publication Date
2025-04-25
Estimated Expiration
2044-11-08

AI Technical Summary

Technical Problem

The existing high-voltage connecting wire conductors are soft and have no fixed shape, and are prone to deformation due to external forces, affecting electrical performance and connection reliability.

Method used

A metal conductor is used to cover the first insulating layer, a shielding layer and a second insulating layer, and a steel wire and a support pad are provided on the inside of the conductor, and a support mechanism is provided on the outside, including supporting blocks, slots, telescopic springs and other components to realize the shape fixing and shielding functions of the conductor.

Benefits of technology

Through the installation of steel wire, support pad and support mechanism, we ensure that the wire maintains stable shape under the action of external forces, improve electrical performance and connection reliability, and enhance the durability and adaptability of the wire.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field related to high-voltage wires, and in particular to a high-voltage connecting wire with a fixed shape and a shielding function, comprising a metal conductor, and a support mechanism is provided on the outer surface of the sheath. The high-voltage connecting wire with a fixed shape and a shielding function, through the setting of the support mechanism, when installing, the first and second support blocks are brought close from both sides of the sheath, the card block is pushed into the card slot, the fixed block is squeezed to push the limit plate to compress the telescopic spring, after the card block is fully inserted, the fixed block pops out and inserts into the fixed hole under the action of the spring, so as to realize the fixed connection of the support block. At this time, the support block surrounds the sheath to provide stable support for the wire. When subjected to external force, the support mechanism relies on structural strength and elastic buffering to protect the internal wire structure, prevent deformation and damage, and improve the flexibility of use. The support block closely cooperates to provide rigid support to ensure that the shape of the wire is fixed. Compared with the wires of traditional fuel vehicles, the reliability of installation and use is improved.
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Description

Technical Field

[0001] The present invention relates to the technical field related to high voltage wires, and in particular to a high voltage connecting wire with a fixed shape and a shielding function. Background Art

[0002] High-voltage conductors are components that play a vital role in power transmission and distribution systems. High-voltage connecting conductors are mainly used to transmit high-voltage and high-current electrical energy. During the power transmission process, according to Ohm's law, when current passes through the conductor, energy loss will be generated on the conductor resistance, and the lost energy will be dissipated in the form of heat. In order to reduce this loss, when transmitting a certain power of electrical energy, it is necessary to increase the voltage and reduce the current. Therefore, in the power plant, the voltage output by the generator will be increased through a transformer, and then transmitted over long distances through high-voltage connecting conductors. When the electrical energy is transmitted to the power consumption area, the voltage is reduced through a step-down transformer. To a voltage level suitable for users, in order to facilitate inspection and maintenance, and to avoid damage to the wires by natural factors such as underground moisture and crustal movement, high-voltage connecting wires are usually suspended. This can ensure the stability and reliability of power transmission, and can be more easily checked and repaired when a fault occurs. Due to the increasingly fierce competition in new energy vehicles in recent years, various OEMs have vigorously promoted cost reduction and efficiency improvement. The complexity of the vehicle wires and the soft characteristics of the wires themselves make it the most difficult part of realizing the automated installation of the vehicle. Therefore, a high-voltage connecting wire with a fixed shape and shielding function is particularly needed.

[0003] However, the existing high-voltage connecting wires used in traditional fuel vehicles are composed of multiple metal wires, which are soft and have unstable shapes. Soft conductors are usually more susceptible to deformation due to external forces. During installation, use or transportation, their shapes may change due to squeezing, bending or stretching, which may affect the electrical performance of the wires and the reliability of the connection. Summary of the invention

[0004] The purpose of the present invention is to provide a high-voltage connecting wire with a fixed shape and a shielding function, so as to solve the problem of an existing high-voltage connecting wire with a fixed shape and a shielding function proposed in the above background technology. However, the existing high-voltage connecting wire, the wire conductor used in traditional fuel vehicles is a plurality of metal wires, which are soft and have no fixed shape. The soft conductor is usually more susceptible to deformation by external force. During installation, use or transportation, the shape may change due to squeezing, bending or stretching, which may affect the electrical performance of the wire and the reliability of the connection.

[0005] To achieve the above-mentioned object, the present invention provides the following technical solution: a high-voltage connecting wire with a fixed shape and a shielding function, comprising a metal conductor, the outer surface of the metal conductor is coated with a first insulating layer, the outer surface of the first insulating layer is coated with a shielding layer, the outer surface of the shielding layer is coated with a second insulating layer, the inner surface of the metal conductor is provided with a steel wire, both ends of the steel wire are fixedly connected with support pads, the outer surface of the second insulating layer is provided with a sheath, the inner surface of the sheath is provided with an anti-corrosion layer, the inner surface of the anti-corrosion layer is provided with a high-temperature resistant layer, the inner surface of the high-temperature resistant layer is provided with a wear-resistant layer, and the outer surface of the sheath is provided with a supporting mechanism;

[0006] The supporting mechanism comprises a first supporting block, a slot, a second supporting block, a blocking block, a telescopic hole, a telescopic spring, a limiting plate, a fixed block and a fixed hole; the outer surface of the sleeve is movably connected with the first supporting block, the inner surface of the first supporting block is provided with a slot, the outer surface of the sleeve is movably connected with the second supporting block, one end surface of the second supporting block is fixedly connected with the blocking block, the inner surface of the blocking block is provided with a telescopic hole, one end surface of the inner wall of the telescopic hole is fixedly connected with the telescopic spring, the outer end surface of the telescopic spring is fixedly connected with the limiting plate, the outer end surface of the limiting plate is fixedly connected with the fixed block, and the inner surface of the blocking slot is provided with a fixing hole.

[0007] Preferably, the metal conductor is made of copper material, and its conductivity is not less than %IACS.

[0008] Preferably, the materials of the first insulating layer and the second insulating layer are mainly silicone, and the material of the shielding layer is composed of aluminum foil.

[0009] Preferably, the steel wires and support pads are arranged in multiple groups inside the metal conductor, and the steel wires and support pads in each group are distributed at equal intervals.

[0010] Preferably, the support pad is made of rubber, which has good elasticity and wear resistance.

[0011] Preferably, the material of the anti-corrosion layer is epoxy resin coating with a thickness of 0.2mm-0.5mm, the material of the high temperature resistant layer is ceramic fiber material which can withstand a temperature range of 800℃-1200℃, and the material of the wear resistant layer is polytetrafluoroethylene with a thickness of 0.1mm-0.3mm.

[0012] Preferably, the sizes of the first support block and the second support block match each other, and the first support block and the second support block cooperate with each other to support the sheath.

[0013] Preferably, the position of the card block corresponds to the position of the card slot, and the outer wall size of the card block matches the inner wall size of the card slot.

[0014] Preferably, the limit plate cooperates with the fixed block through a telescopic spring to form a telescopic structure, and the limit plate slides inside the telescopic hole.

[0015] Preferably, the position of the fixing block corresponds to the position of the fixing hole, and the outer wall size of the fixing block matches the inner wall size of the fixing hole.

[0016] Compared with the prior art, the beneficial effects of the present invention are as follows: the shape-fixed high-voltage connecting wire with shielding function is provided with steel wire, support pad and support mechanism. When the high-voltage connecting wire needs to be supported and fixed, the first support block and the second support block are firstly approached from both sides of the sheath respectively. As the second support block approaches, the clamping block slowly pushes into the clamping groove on the inner surface of the first support block. In this process, the fixed block begins to be squeezed by the inner wall of the clamping groove. Due to the force of the inner wall of the clamping groove, the fixed block gradually moves into the telescopic hole. This movement process is very delicate. It pushes the limit plate, and the limit plate also slides smoothly in the telescopic hole, thereby compressing the telescopic spring. The telescopic spring is gradually compressed in this process, storing elastic potential energy. When the card block completely enters the card slot, the fixed block pops out accurately under the elastic restoring force of the telescopic spring. This pop-up action is quick and accurate, so that the fixed block is aligned with the fixing hole on the inner surface of the card slot and inserted into it. The completion of this series of actions realizes the fixed connection between the first support block and the second support block. At this time, the first support block and the second support block are jointly surrounded by the outer surface of the sheath, providing stable support for the high-voltage connecting wire. When subjected to external pressure or vibration, the support mechanism can give full play to its structural strength and elastic buffering effect. When external force acts on the wire, the support mechanism first bears most of the pressure and disperses the pressure to various parts through its rigid structure. At the same time, the elastic buffering effect of the telescopic spring also begins. It is shown that when subjected to vibration, the telescopic spring can absorb and alleviate the vibration energy and prevent the vibration from being transmitted to the inside of the wire, thereby protecting the internal wire structure and preventing the wire from being deformed or damaged by external force. This movably connected support mechanism is extremely convenient. It is easy to install and disassemble, and can be adjusted and replaced according to actual needs. During the installation process, the operator can easily assemble the first support block and the second support block without complicated tools and cumbersome steps. When adjustment or replacement is required, it can be completed quickly by simply following the reverse steps. This feature greatly improves the flexibility and adaptability of the high-voltage connecting wire, allowing the wire to be adjusted and optimized under different environments and needs. The first support block and the second support block fit closely together and surround the outside of the sheath to provide rigid support for the entire high-voltage connecting wire. This rigid support allows the wire to maintain a fixed shape in various environments. Compared with the soft and easily deformed wires of traditional fuel vehicles, it has obvious advantages. The wires of traditional fuel vehicles are easily deformed by external forces, which may cause unstable electrical performance and loose connections. The shape-fixed characteristics of the high-voltage connecting wire greatly improve the reliability of the wire during installation and use. During the installation process, the wire with a fixed shape is easier to position and connect, reducing the possibility of installation errors. During use, even if it is affected by external forces, the wire can maintain a stable shape to ensure the stability of electrical performance.It avoids loose connection and failure caused by shape change. In addition, the support mechanism provides rigid support from the outside of the conductor, while the steel wire and support pad play a supporting role inside the metal conductor. From the internal structure point of view, the layout of the steel wire and support pad is reasonable, and the support pads distributed at equal intervals make the support effect of the steel wire more uniform. When the conductor is subjected to external force, the steel wire enhances the overall strength of the metal conductor with its high strength to prevent it from deformation or breakage. The support pad plays a buffering role between the steel wire and the metal conductor, reducing the direct impact of external force on the metal conductor. The combination of inside and outside jointly builds a stable structural system for the high-voltage connection conductor. Whether in static installation or in dynamic use, this structural system can effectively resist various external force interference. During static installation, the support mechanism, steel wire and support pad work together to ensure that the shape of the conductor is stable and does not deform or twist. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the side view structure of the present invention;

[0018] Figure 2 This is a schematic diagram of the internal structure of the present invention;

[0019] Figure 3 This is a schematic diagram of the internal structure of the sheath of the present invention;

[0020] Figure 4 It is a schematic cross-sectional structure diagram of the support mechanism of the present invention;

[0021] Figure 5 This is a schematic diagram of the structure of the steel wire and the support pad cooperating with each other in the present invention;

[0022] Figure 6 For the present invention Figure 4 The enlarged structural diagram at A in the middle;

[0023] Figure 7 For the present invention Figure 5 Enlarged structural diagram at B in the middle.

[0024] In the figure: 1. metal conductor; 2. first insulating layer; 3. shielding layer; 4. second insulating layer; 5. steel wire; 6. supporting pad; 7. sheath; 8. anti-corrosion layer; 9. high temperature resistant layer; 10. wear-resistant layer; 11. supporting mechanism; 1101. first supporting block; 1102. slot; 1103. second supporting block; 1104. block; 1105. telescopic hole; 1106. telescopic spring; 1107. limit plate; 1108. fixing block; 1109. fixing hole. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0026] See also Figure 1-7 The present invention provides a technical solution: a high-voltage connecting wire with a fixed shape and a shielding function, comprising a metal conductor 1, the outer surface of the metal conductor 1 is coated with a first insulating layer 2, the outer surface of the first insulating layer 2 is coated with a shielding layer 3, the outer surface of the shielding layer 3 is coated with a second insulating layer 4, the inner surface of the metal conductor 1 is provided with a steel wire 5, both ends of the steel wire 5 are fixedly connected with a support pad 6, the outer surface of the second insulating layer 4 is provided with a sheath 7, the inner surface of the sheath 7 is provided with an anti-corrosion layer 8, the inner surface of the anti-corrosion layer 8 is provided with a high-temperature resistant layer 9, the inner surface of the high-temperature resistant layer 9 is provided with a wear-resistant layer 10, and the outer surface of the sheath 7 is provided with a supporting mechanism 11;

[0027] The support mechanism 11 includes a first support block 1101, a slot 1102, a second support block 1103, a block 1104, a telescopic hole 1105, a telescopic spring 1106, a limit plate 1107, a fixed block 1108 and a fixed hole 1109. The outer surface of the sheath 7 is movably connected with the first support block 1101, the inner surface of the first support block 1101 is provided with a slot 1102, the outer surface of the sheath 7 is movably connected with the second support block 1103, one end surface of the second support block 1103 is fixedly connected with the block 1104, the inner surface of the block 1104 is provided with a telescopic hole 1105, and one end surface of the inner wall of the telescopic hole 1105 is fixedly connected with the telescopic spring 1106. 06, the outer end surface of the telescopic spring 1106 is fixedly connected to the limiting plate 1107, the outer end surface of the limiting plate 1107 is fixedly connected to the fixing block 1108, the inner surface of the slot 1102 is provided with a fixing hole 1109, through the setting of the supporting mechanism 11, when it is necessary to support and fix the high-voltage connecting wire, the first supporting block 1101 and the second supporting block 1103 are respectively approached from both sides of the sheath 7, and the blocking block 1104 at one end of the second supporting block 1103 is pushed toward the slot 1102 on the inner surface of the first supporting block 1101. In the process of the blocking block 1104 entering the slot 1102, the fixing block 1108 is squeezed by the inner wall of the slot 1102 and moves toward the telescopic hole 1109. 105 moves inside, thereby pushing the limit plate 1107 to compress the telescopic spring 1106. When the card block 1104 completely enters the card slot 1102, the fixed block 1108 pops out under the elastic restoring force of the telescopic spring 1106, aligns with the fixing hole 1109 on the inner surface of the card slot 1102 and inserts into it, so as to realize the fixed connection between the first support block 1101 and the second support block 1103. At this time, the first support block 1101 and the second support block 1103 are together surrounded by the outer surface of the sheath 7 to provide stable support for the high-voltage connecting wire. When subjected to external pressure or vibration, the support mechanism 11 can protect the internal wire structure through its own structural strength and elastic buffering. , preventing the wire from being deformed or damaged by external force. At the same time, this movably connected support mechanism 11 is easy to install and disassemble, and can be adjusted and replaced according to actual needs, thereby improving the flexibility and adaptability of the high-voltage connecting wire. The first support block 1101 and the second support block 1103 in the support mechanism 11 are closely matched and surround the outside of the sheath 7, providing rigid support for the entire high-voltage connecting wire, ensuring that the wire can maintain a fixed shape in various environments. Compared with the soft and deformable wires of traditional fuel vehicles, this fixed shape feature greatly improves the reliability of the wire during installation and use, and avoids the problems of unstable electrical performance and loose connection due to shape changes.

[0028] Furthermore, the metal conductor 1 is made of copper material, and its conductivity is not less than 95% IACS. The provision of the metal conductor 1 ensures efficient transmission of electric energy in the high-voltage connecting wire, reduces power loss due to high resistance, and improves the efficiency of power transmission.

[0029] Furthermore, the materials of the first insulating layer 2 and the second insulating layer 4 are mainly silicone, and the material of the shielding layer 3 is composed of aluminum foil. Through the arrangement of the first insulating layer 2, the shielding layer 3 and the second insulating layer 4, the first insulating layer 2 and the second insulating layer 4 are made of silicone material, which has good insulation performance, provides double protection for the wires, effectively prevents leakage and electric shock accidents, and improves safety of use. The aluminum foil material of the shielding layer 3 can effectively shield external electromagnetic interference, reduce the impact of electromagnetic radiation on the surrounding environment and equipment, and also reduce the risk of failure due to external interference.

[0030] Furthermore, multiple groups of steel wires 5 and support pads 6 are arranged inside the metal conductor 1, and each group of steel wires 5 and support pads 6 are evenly spaced. Through the arrangement of the steel wires 5 and support pads 6, the steel wires 5 enhance the overall strength of the metal conductor 1, prevent the conductor from being easily deformed or broken when pulled or squeezed by external force, and improve the durability of the conductor. The evenly spaced support pads 6 make the supporting effect of the steel wires 5 more uniform, further enhancing the stability of the conductor.

[0031] Furthermore, the support pad 6 is made of rubber, which has good elasticity and wear resistance. Through the setting of the support pad 6, the rubber support pad 6 can play a buffering role when the wire is impacted by external force, thereby reducing damage to the metal conductor 1. The good wear resistance extends the service life of the support pad 6, ensuring that it can continue to provide stable support for the steel wire 5 during long-term use.

[0032] Furthermore, the material of the anti-corrosion layer 8 is an epoxy resin coating with a thickness of 0.2mm-0.5mm, the material of the high-temperature resistant layer 9 is a ceramic fiber material, which can withstand a temperature range of 800℃-1200℃, and the material of the wear-resistant layer 10 is polytetrafluoroethylene with a thickness of 0.1mm-0.3mm. Through the arrangement of the anti-corrosion layer 8, the high-temperature resistant layer 9 and the wear-resistant layer 10, the epoxy resin coating of the anti-corrosion layer 8 can effectively resist external corrosion factors, protect the wire from corrosion damage, and extend the service life of the wire. The ceramic fiber material of the high-temperature resistant layer 9 enables the wire to work normally in a high-temperature environment, avoids the performance degradation or damage of the wire due to high temperature, and improves the reliability of the wire. The polytetrafluoroethylene material of the wear-resistant layer 10 protects the wire from wear, reduces damage caused by friction, and improves the durability of the wire.

[0033] Furthermore, the sizes of the first support block 1101 and the second support block 1103 are consistent with each other, and the first support block 1101 and the second support block 1103 cooperate with each other to support the sheath 7. Through the arrangement of the first support block 1101 and the second support block 1103, the first support block 1101 and the second support block 1103 with consistent sizes can fit closely to provide stable support for the sheath 7 and prevent the wire from deforming during use. The mutually cooperating support blocks enhance the overall structural strength of the wire and improve the stability and reliability of the wire.

[0034] Furthermore, the position of the card block 1104 corresponds to the position of the card slot 1102, and the outer wall size of the card block 1104 matches the inner wall size of the card slot 1102. Through the setting of the card slot 1102 and the card block 1104, the card block 1104 and the card slot 1102 with corresponding positions and matching sizes ensure the connection accuracy between the first support block 1101 and the second support block 1103, thereby improving the installation efficiency. The tightly matched card block 1104 and the card slot 1102 make the connection of the support mechanism 11 more secure and not easy to loosen, thereby ensuring the stability of the wire during use.

[0035] Furthermore, the limit plate 1107 cooperates with the fixed block 1108 through the telescopic spring 1106 to form a telescopic structure, and the limit plate 1107 slides inside the telescopic hole 1105. Through the arrangement of the telescopic spring 1106 and the limit plate 1107, the telescopic structure makes the connection between the first support block 1101 and the second support block 1103 more convenient and quick, thereby improving the installation efficiency. During the connection, the fixed block 1108 can be firmly inserted into the fixed hole 1109 under the action of the telescopic spring 1106, thereby ensuring the connection stability of the support mechanism 11.

[0036] Furthermore, the position of the fixing block 1108 corresponds to the position of the fixing hole 1109, and the outer wall size of the fixing block 1108 matches the inner wall size of the fixing hole 1109. By setting the fixing block 1108 and the fixing hole 1109, the fixing block 1108 and the fixing hole 1109 with corresponding positions and matching sizes ensure the connection accuracy of the support mechanism 11 and improve the installation quality. After the fixing block 1108 is inserted into the fixing hole 1109, it can effectively prevent the relative movement between the first support block 1101 and the second support block 1103, thereby enhancing the stability of the support mechanism 11.

[0037] Working principle: When the high-voltage connecting wire is put into use, the metal conductor 1 serves as the main power transmission channel. Since it is made of copper material and its conductivity is not less than 95% IACS, it can efficiently conduct current and reduce the loss of power during transmission. On the inner side of the metal conductor 1, multiple groups of steel wires 5 and support pads 6 cooperate with each other to provide internal support for the metal conductor 1. When the wire is pulled or squeezed by external force, the steel wire 5 enhances the overall strength of the metal conductor 1 with its high strength to prevent it from deformation or breakage. The support pads 6 distributed at equal intervals provide uniform support for the steel wire 5. At the same time, when the wire is impacted by external force, the rubber support pads 6 play a buffering role to reduce damage to the metal conductor 1, and its good wear resistance ensures long-term Stable supporting effect, the outside of the metal conductor 1 is covered with a first insulating layer 2, a shielding layer 3 and a second insulating layer 4 in sequence. The first insulating layer 2 and the second insulating layer 4 are mainly made of silicone, which provides double insulation protection for the wire, effectively prevents leakage and electric shock accidents, and improves safety in use. The shielding layer 3 is composed of aluminum foil, which can effectively shield external electromagnetic interference, reduce the impact of electromagnetic radiation on the surrounding environment and equipment, and reduce the risk of failure due to external interference. On the outside of the second insulating layer 4 is a sheath 7, and the inner surface of the sheath 7 is provided with an anti-corrosion layer 8, a high temperature resistant layer 9 and a wear-resistant layer 10. The epoxy resin coating of the anti-corrosion layer 8 can resist external corrosion factors, protect the wire from corrosion damage, extend the service life of the wire, and withstand high The ceramic fiber material of the temperature layer 9 enables the conductor to work normally in a high temperature environment and can withstand a temperature range of 800°C-1200°C, thereby avoiding degradation or damage to the conductor performance due to high temperature and improving the reliability of the conductor. The polytetrafluoroethylene material of the wear-resistant layer 10 protects the conductor from wear and reduces damage caused by friction, thereby improving the durability of the conductor. A supporting mechanism 11 is provided on the outer surface of the sheath 7. When the conductor needs to be supported and fixed, the first supporting block 1101 and the second supporting block 1103 are respectively approached from both sides of the sheath 7, and the clamping block 1104 at one end of the second supporting block 1103 is pushed toward the clamping groove 1102 on the inner surface of the first supporting block 1101. In the process of the clamping block 1104 entering the clamping groove 1102, the fixing block 11 08 is squeezed by the inner wall of the card slot 1102 and moves into the telescopic hole 1105, thereby pushing the limit plate 1107 to compress the telescopic spring 1106. When the card block 1104 completely enters the card slot 1102, the fixed block 1108 pops out under the elastic restoring force of the telescopic spring 1106, aligns with the fixed hole 1109 on the inner surface of the card slot 1102 and inserts into it, realizing the fixed connection between the first support block 1101 and the second support block 1103. At this time, the first support block 1101 and the second support block 1103, which are matched in size, fit tightly and surround the outer side of the sheath 7, providing rigid support for the entire high-voltage connecting wire, ensuring that the wire can maintain a fixed shape under various environments. When the wire is subjected to external pressure or vibration,The support mechanism 11 can protect the internal wire structure through its own structural strength and elastic buffer. The correspondingly positioned and sized card blocks 1104 and card slots 1102 ensure the connection accuracy and improve the installation efficiency. The telescopic structure formed by the limit plate 1107 through the telescopic spring 1106 and the fixed block 1108 makes the connection more convenient and quick, and ensures the connection stability of the support mechanism 11 after the connection. The correspondingly positioned and sized fixed blocks 1108 and fixed holes 1109 further improve the connection accuracy and stability of the support mechanism 11, and prevent the relative movement between the first support block 1101 and the second support block 1103, thus completing the use process of a high-voltage connection wire with a fixed shape and a shielding function.

[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A high-voltage connecting wire with a fixed shape and a shielding function, comprising a metal conductor (1), characterized in that: The outer surface of the metal conductor (1) is coated with a first insulating layer (2), the outer surface of the first insulating layer (2) is coated with a shielding layer (3), the outer surface of the shielding layer (3) is coated with a second insulating layer (4), the inner surface of the metal conductor (1) is provided with a steel wire (5), both ends of the steel wire (5) are fixedly connected with support pads (6), the outer surface of the second insulating layer (4) is provided with a sheath (7), the inner surface of the sheath (7) is provided with an anti-corrosion layer (8), the inner surface of the anti-corrosion layer (8) is provided with a high-temperature resistant layer (9), the inner surface of the high-temperature resistant layer (9) is provided with a wear-resistant layer (10), and the outer surface of the sheath (7) is provided with a supporting mechanism (11); The support mechanism (11) comprises a first support block (1101), a slot (1102), a second support block (1103), a block (1104), a telescopic hole (1105), a telescopic spring (1106), a limit plate (1107), a fixing block (1108) and a fixing hole (1109); the outer surface of the sheath (7) is movably connected to the first support block (1101); the inner surface of the first support block (1101) is provided with a slot (1102); the outer surface of the sheath (7) is movably connected to the second support block (1101); 03), one end surface of the second support block (1103) is fixedly connected with a clamping block (1104), the inner surface of the clamping block (1104) is provided with a telescopic hole (1105), one end surface of the inner wall of the telescopic hole (1105) is fixedly connected with a telescopic spring (1106), the outer end surface of the telescopic spring (1106) is fixedly connected with a limiting plate (1107), the outer end surface of the limiting plate (1107) is fixedly connected with a fixing block (1108), and the inner surface of the clamping slot (1102) is provided with a fixing hole (1109).

2. A high-voltage connecting wire with a fixed shape and shielding function according to claim 1, characterized in that: The metal conductor (1) is made of copper material, and its electrical conductivity is not less than 95% IACS.

3. The high-voltage connecting wire with a fixed shape and shielding function according to claim 1, characterized in that: The materials of the first insulating layer (2) and the second insulating layer (4) are mainly silicone rubber, and the material of the shielding layer (3) is composed of aluminum foil.

4. The high-voltage connecting wire with a fixed shape and shielding function according to claim 1, characterized in that: The steel wires (5) and the support pads (6) are arranged in multiple groups inside the metal conductor (1), and the steel wires (5) and the support pads (6) in each group are distributed at equal intervals.

5. The high-voltage connecting wire with a fixed shape and shielding function according to claim 1, characterized in that: The support pad (6) is made of rubber and has good elasticity and wear resistance.

6. The high-voltage connecting wire with a fixed shape and shielding function according to claim 1, characterized in that: The material of the anti-corrosion layer (8) is epoxy resin coating with a thickness of 0.2mm-0.5mm. The material of the high temperature resistant layer (9) is ceramic fiber material which can withstand a temperature range of 800°C-1200°C. The material of the wear resistant layer (10) is polytetrafluoroethylene with a thickness of 0.1mm-0.3mm.

7. The high-voltage connecting wire with a fixed shape and shielding function according to claim 1, characterized in that: The sizes of the first support block (1101) and the second support block (1103) match each other, and the first support block (1101) and the second support block (1103) cooperate with each other to support the sheath (7).

8. The high-voltage connecting wire with a fixed shape and shielding function according to claim 1, characterized in that: The position of the card block (1104) corresponds to the position of the card slot (1102), and the outer wall size of the card block (1104) matches the inner wall size of the card slot (1102).

9. The high-voltage connecting wire with a fixed shape and shielding function according to claim 1, characterized in that: The limiting plate (1107) cooperates with the fixing block (1108) through the telescopic spring (1106) to form a telescopic structure, and the limiting plate (1107) slides inside the telescopic hole (1105).

10. The high-voltage connecting wire with a fixed shape and shielding function according to claim 1, characterized in that: The position of the fixing block (1108) corresponds to the position of the fixing hole (1109), and the outer wall size of the fixing block (1108) matches the inner wall size of the fixing hole (1109).

Citation Information

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