Buffer system for temporary storage of containers in automated storage and retrieval system

Abstract

The invention relates to a buffer system (10) for temporarily storing containers (106) in an automated storage and retrieval system (1). The buffer system (10) comprises an annular guide (13, 14) and a plurality of container carriers (20) connected to the annular guide (13, 14). A plurality of container carriers (20) are independently movable along the endless guide (13, 14) between a container handling position (HP), in which containers (106) are loaded onto and / or unloaded from one container carrier (20), and a buffer position (BP), in which containers (106) are temporarily stored on their respective container carriers (20). The invention also relates to an access station and to a system having such a buffer system.

Description

Technical Field

[0001] The present invention relates to a buffer system for temporarily storing containers in an automatic storage and retrieval system. The present invention also relates to a storage and retrieval station for presenting storage containers from the automatic storage and retrieval system to an operator at the storage and retrieval station. The present invention also relates to an automatic storage and retrieval system comprising a frame structure. The present invention also relates to a method for temporarily storing containers in an automatic storage and retrieval system. Background Art

[0002] Figure 1 A prior art automatic storage and retrieval system 1 having a frame structure 100 is disclosed, and Figure 2 , Figure 3 and Figure 4 Three different prior art container handling vehicles 201, 301, 401 suitable for operating on such a system 1 are disclosed.

[0003] The frame structure 100 comprises upright members 102 and a storage volume comprising storage columns 105 arranged in rows between the upright members 102. In these storage columns 105, storage containers 106 (also called boxes) are stacked one on top of the other to form stacks 107. The members 102 may typically be made of metal, such as extruded aluminum profiles.

[0004] The frame structure 100 of the automated storage and retrieval system 1 comprises a rail system 108 arranged across the top of the frame structure 100, on which a plurality of container handling vehicles 201, 301, 401 can run to lift and lower storage containers 106 from storage columns 105, and also to transport storage containers 106 over storage columns 105. The rail system 108 comprises: a first set of parallel rails 110 arranged to guide the container handling vehicles 201, 301, 401 to move across the top of the frame structure 100 in a first direction X; and a second set of parallel rails 111 arranged perpendicular to the first set of rails 110 to guide the movement of the container handling vehicles 201, 301, 401 in a second direction Y perpendicular to the first direction X. The containers 106 stored in the columns 105 are accessed by the container handling vehicles 201, 301, 401 through access openings 112 in the rail system 108. The container handling vehicles 201 , 301 , 401 can move laterally above the storage column 105 , ie in a plane parallel to the horizontal XY plane.

[0005] The upright members 102 of the frame structure 100 may be used to guide the storage containers during raising and lowering of the containers from the row 105 and into the row. The stack 107 of containers 106 is generally self-supporting.

[0006] Each prior art container handling vehicle 201, 301, 401 includes a body 201a, 301a, 401a and a first set of wheels and a second set of wheels 201b, 201c, 301b, 301c, 401b, 401c that enable the container handling vehicle 201, 301, 401 to move laterally in the X direction and the Y direction, respectively. Figure 2 , Figure 3 and Figure 4 , the two wheels in each set are fully visible. The first set of wheels 201b, 301b, 401b is arranged to engage with two adjacent tracks of the first set of tracks 110, and the second set of wheels 201c, 301c, 401c is arranged to engage with two adjacent tracks of the second set of tracks 111. At least one set of wheels 201b, 201c, 301b, 301c, 401b, 401c can be raised and lowered so that the first set of wheels 201b, 301b, 401b and / or the second set of wheels 201c, 301c, 401c can engage with the corresponding set of tracks 110, 111 at any time.

[0007] Each prior art container handling vehicle 201, 301, 401 also includes a lifting device for vertically transporting storage containers 106, for example, lifting storage containers 106 from storage columns 105 and lowering storage containers 106 into storage columns. The lifting device includes one or more clamping / engaging devices adapted to engage storage containers 106, and these clamping / engaging devices can be lowered from the vehicle 201, 301, 401 so that the position of the clamping / engaging devices relative to the vehicle 201, 301, 401 can be adjusted in a third direction Z orthogonal to the first direction X and the second direction Y. Some parts of the clamping devices of the container handling vehicle 301, 401 are Figure 3 and Figure 4 304, 404. The gripping device of the container handling device 201 is located at Figure 2 The interior of the vehicle body 201a and is therefore not shown.

[0008] Conventionally, and also for the purposes of the present application, Z=1 identifies the uppermost level below the rails 110, 111 that can be used to store containers, i.e., the level immediately below the rail system 108, Z=2 identifies the second level below the rail system 108, Z=3 identifies the third level, and so on. Figure 1 In the exemplary prior art disclosed in , Z=8 identifies the bottommost layer of the storage container. Similarly, X=1...n and Y=1...n identify the position of each storage column 105 in the horizontal plane. Thus, as an example, and using Figure 1 The Cartesian coordinate system X, Y, Z shown in Figure 1The storage container identified as 106' in FIG. 1 can be said to occupy storage location X=17, Y=1, Z=6. The container handling vehicles 201, 301, 401 can be said to be traveling in level Z=0, and each storage column 105 can be identified by its X and Y coordinates. Thus, Figure 1 The storage containers shown in FIG. 1 extending above the rail system 108 can also be referred to as being arranged in level Z=0.

[0009] The storage volume of the frame structure 100 is generally referred to as a grid 104, wherein the possible storage locations within the grid are referred to as storage cells. Each storage column can be identified by a position in the X-direction and the Y-direction, and each storage cell can be identified by a container number in the X-direction, the Y-direction, and the Z-direction.

[0010] Each prior art container handling vehicle 201, 301, 401 includes a storage compartment or space for receiving and loading storage containers 106 when transporting storage containers 106 across the track system 108. The storage space may include a cavity arranged inside the vehicle body 201a, 401a, such as Figure 2 and Figure 4 As shown, and as described in, for example, WO2015 / 193278A1 and WO2019 / 206487A1, the contents of which are incorporated herein by reference.

[0011] Figure 3 An alternative construction of a container handling vehicle 301 having a cantilever structure is shown. Such a vehicle is described in detail in, for example, NO 317,366, the contents of which are also incorporated herein by reference.

[0012] Figure 2 The chamber container handling vehicle 201 shown in can have a footprint covering an area having dimensions in the X-direction and the Y-direction, which footprint is generally equal to the lateral extent of the storage column 105, such as described in WO2015 / 193278A1, the contents of which are incorporated herein by reference. The term "lateral" as used herein can refer to "horizontally".

[0013] Alternatively, the footprint of the cavity container handling vehicle 401 may be larger than the lateral area defined by the storage columns 105, such as Figure 1 and Figure 4 As shown and disclosed, for example, in WO 2014 / 090684 A1 or WO 2019 / 206487 A1.

[0014] The track system 108 typically includes a track with a groove in which the wheels of the vehicle travel. Alternatively, the track may include an element extending upward, wherein the wheels of the vehicle include flanges to prevent derailment. These grooves and the elements extending upward are collectively referred to as guide rails. Each track may include one guide rail, or each track 110, 111 may include two parallel guide rails. In other track systems 108, each track in one direction (e.g., X direction) may include one guide rail, and each track in another vertical direction (e.g., Y direction) may include two guide rails. Each track 110, 111 may also include two guide rail members fastened together, each guide rail member providing one of a pair of guide rails provided by each track.

[0015] WO 2018 / 146304 A1 (the contents of which are incorporated herein by reference) shows a typical construction of a track system 108 comprising tracks and parallel guides in both the X-direction and the Y-direction.

[0016] In the frame structure 100, most of the columns 105 are storage columns 105, i.e. columns 105 in which storage containers 106 are stored in stacks 107. However, some of the columns 105 may have other purposes. Figure 1 In the embodiment of the present invention, the columns 119 and 120 are such special columns for unloading and / or picking up storage containers 106 by using container handling vehicles 201, 301, 401, so that they can be transported to access stations (not shown), where the storage containers 106 can be accessed from the outside of the frame structure 100, or the storage containers can be moved out of or into the frame structure 100. In the art, such positions are generally referred to as "ports", and the columns where the ports are located can be referred to as "port columns" 119, 120. The transportation to the access station can be in any direction, i.e., horizontal, inclined and / or vertical directions. For example, the storage container 106 can be placed in a random or special column 105 within the frame structure 100, and then picked up by any container handling vehicle and transported to the port columns 119, 120 for further transportation to the access station. The transportation from the port to the access station may need to move along multiple different directions by means such as a delivery vehicle, a trolley or other transportation routes. Note that the term "inclined" refers to the transport of storage container 106 with some general transport orientation between horizontal and vertical.

[0017] exist Figure 1 In the embodiment, the first port column 119 can be, for example, a dedicated unloading port column, wherein the container handling vehicles 201, 301, 401 can unload the transported storage containers 106 to the access station or transfer station, and the second port column 120 can be a dedicated picking port column, wherein the container handling vehicles 201, 301, 401 can pick up the storage containers 106 that have been transported from the access station or transfer station.

[0018] The access station may typically be a pick-up station or a staging station at which the product items are removed from or positioned in the storage container 106. In the pick-up station or staging station, the storage container 106 is typically not removed from the automated storage and retrieval system 1, but is returned to the frame structure 100 after access. The port may also be used to transfer the storage container to another storage facility (e.g., to another frame structure or to another automated storage and retrieval system), to a transport vehicle (e.g., a train or truck), or to a production facility.

[0019] A conveyor system including conveyors is typically employed to transport storage containers between the port rows 119, 120 and the access station.

[0020] If the port rows 119, 120 and the access station are located at different heights, the conveyor system may include a lifting device with a vertical component for vertically transporting the storage containers 106 between the port rows 119, 120 and the access station.

[0021] The conveyor system may be arranged to transfer storage containers 106 between different frame structures, for example as described in WO 2014 / 075937 A1, the contents of which are incorporated herein by reference.

[0022] When accessing data stored in Figure 11, one of the container handling vehicles 201, 301, 401 is instructed to take out the target storage container 106 from its position and transport the storage container to the unloading port row 119. This operation involves moving the container handling vehicle 201, 301, 401 to a position above the storage column 105 where the target storage container 106 is located, taking out the storage container 106 from the storage column 105 using a lifting device (not shown) of the container handling vehicle 201, 301, 401, and transporting the storage container 106 to the unloading port row 119. If the target storage container 106 is located deep within the stack 107, that is, where one or more other storage containers 106 are positioned above the target storage container 106, the operation also involves temporarily moving the storage container positioned above before lifting the target storage container 106 from the storage column 105. This step, sometimes referred to in the art as "digging," can be performed using the same container handling vehicle that is subsequently used to transport the target storage container to the unloading port column 119, or using one or more other cooperating container handling vehicles. Alternatively or in addition, the automated storage and retrieval system 1 can have container handling vehicles 201, 301, 401 that are dedicated to the task of temporarily removing storage containers 106 from storage columns 105. Once the target storage container 106 has been removed from the storage column 105, the temporarily removed storage container 106 can be relocated to the original storage column 105. Alternatively, however, the removed storage container 106 can be relocated to other storage columns 105.

[0023] When a storage container 106 is to be stored in one column 105, one of the container handling vehicles 201, 301, 401 is instructed to pick up a storage container 106 from the pick port column 120 and transport the storage container to a position above the storage column 105 in which it is to be stored. After any storage container 106 positioned at or above the target position within the stack 107 has been removed, the container handling vehicle 201, 301, 401 positions the storage container 106 at the desired position. The removed storage container 106 can then be lowered back into the storage column 105 or repositioned to another storage column 105.

[0024] In order to monitor and control the automatic storage and retrieval system 1, for example, to monitor and control the position of each storage container 106 within the frame structure 100, the contents of each storage container 106, and the movement of the container handling vehicles 201, 301, 401, so that the desired storage container 106 can be transported to the desired location at the desired time without the container handling vehicles 201, 301, 401 colliding with each other, the automatic storage and retrieval system 1 includes a control system 500, which is typically computerized and typically includes a database for keeping track of the storage containers 106.

[0025] WO 2017121515 describes a method and system for storing and transporting a plurality of storage boxes to and from an upper position and a lower position of a three-dimensional storage grid, the three-dimensional storage grid being composed of columns interconnected by a top track. The system comprises a movable continuous chain extending from an upper position to a lower position of the storage grid. The chain comprises compartments suitable for accommodating boxes. Robotic vehicles travel in the upper position of the storage grid. These robotic vehicles are suitable for loading and unloading boxes from the compartments in the chain. A control system is suitable for controlling the loading and unloading of boxes from the compartments in the chain.

[0026] WO 2019001816 describes an automatic storage and retrieval system, which includes: a three-dimensional grid having a plurality of storage columns for storing containers; one or more container handling vehicles operating on the grid for retrieving storage containers from the storage columns and storing storage containers in the storage columns, and for transporting storage containers horizontally across the grid; and an elevator for transporting containers between different temperature zones arranged horizontally relative to the storage grid, and wherein the temperature zones are separated by thermal barriers.

[0027] A problem associated with known automated storage and retrieval systems is that the area around the pick-up port and the unloading port may become congested due to container handling vehicles that are instructed to unload or pick up storage containers. In small systems, this situation can be alleviated by adding ports to the grid, as this will allow container handling vehicles to be distributed among a larger number of ports to avoid congestion. However, if ports are added, the conveyor system infrastructure must generally be increased. This requires space and is not necessarily feasible. Another problem with prior art automated storage and retrieval systems is that the separated unloading ports and pick-up ports require the container handling vehicle to move to the storage column after unloading to take out a new storage container. Similarly, when a container handling vehicle is sent to a pick-up port to pick up a storage container, the container handling vehicle must be free of the storage container. This results in inefficiency and increased congestion around the port because the container handling vehicle moves on the grid without a storage container as a payload.

[0028] WO 2019 / 20697 describes a solution to the above-mentioned problem, wherein an automatic storage and retrieval system includes at least one relay module for relaying storage containers between a port column and a storage and retrieval station, the relay module being arranged below the port column, wherein the relay module includes: a port station for receiving unloaded storage containers from the port column and picking up storage containers through the port column; a first conveyor and a second conveyor, each conveyor being arranged at one side of the port station, the first conveyor being suitable for transporting storage containers to the storage and retrieval station, and the second conveyor being suitable for transporting storage containers from the storage and retrieval station. A lateral shifting device is arranged for transporting storage containers between the port station and the first conveyor and between the second conveyor and the port station. In addition, the present invention relates to such a relay module and a method for operating an automatic storage and retrieval system comprising such a relay module.

[0029] It is an object of the present invention to provide a buffer within a frame structure, wherein storage containers temporarily stored in the buffer can be accessed more quickly than if the containers were removed one at a time from a stack of containers.

[0030] Another object is to provide an efficient access station and reduce congestion of container handling vehicles near the access station. Therefore, one object of the present invention is to provide an alternative access station to the access station described in WO 2019 / 206971. More specifically, one object is to reduce the footprint of the access station. Summary of the invention

[0031] The present invention relates to a buffer system for temporarily storing containers in an automatic storage and retrieval system, wherein the buffer system comprises:

[0032] - annular guide;

[0033] - a plurality of container carriers connected to the annular guide, wherein the plurality of container carriers are independently movable along the annular guide between a container handling position, in which containers are loaded onto one container carrier and / or unloaded from one container carrier, and a buffer position, in which containers are temporarily stored on their respective container carriers.

[0034] In one aspect, a plurality of container carriers are movable sequentially along the endless guide.

[0035] In one aspect, the annular guide is oriented in a vertical plane.

[0036] In one aspect, the annular guide includes a first guide member and a second guide member spaced apart from the first guide member, wherein a plurality of container carriers are connected between the first guide member and the second guide member.

[0037] In one aspect, the first guide member and the second guide member are parallel to each other. In one aspect, the first guide member and the second guide member are oriented in a vertical plane. In one aspect, the first guide member and the second guide member define a path for movement of the container carrier. In one aspect, the first guide member and the second guide member are aligned with each other.

[0038] In one aspect, the first guide member and the second guide member have a T-shaped or H-shaped cross-sectional profile. In one aspect, the annular guide is O-shaped or rectangular with rounded corners. In one aspect, the first guide member and the second guide member are O-shaped or rectangular with rounded corners.

[0039] In one aspect, the plurality of container carriers are independently movable along the annular guide between the container handling position and the buffer position in only one direction. Alternatively, the plurality of container carriers are independently movable along the annular guide between the container handling position and the buffer position in two directions. Thus, the container carriers are movable in a first direction and in a second direction opposite to the first direction.

[0040] When a plurality of container carriers are connected to the endless guide, the order in which the plurality of container carriers reach the container handling position is predetermined based on their connection to the endless guide relative to other container carriers and on their movement directions.

[0041] As used herein, the term "independently movable" is used to indicate that the movement of each container carrier can be independently controlled. Thus, in the case where the container carrier is allowed to move only in a first direction, at least one container carrier can be controlled to remain stationary, while at least one other container carrier can be controlled to move in the first direction during the same time period. Alternatively, in the case where the container carrier is allowed to move in a first direction and a second direction, at least one container carrier can be controlled to remain stationary, while at least one other container carrier can be controlled to move in the first direction or in the second direction during the same time period.

[0042] In one aspect, each of the plurality of container carriers comprises:

[0043] - a body including a support surface for supporting the storage container;

[0044] - a powered wheel for moving the body along the annular guide;

[0045] - Orienting means for orienting the support surface during the movement of the container carrier along the annular guide.

[0046] In one aspect, each of the plurality of container carriers includes a carrier control system for controlling the orientation device and the powered wheels.

[0047] In one aspect, each of the plurality of container carriers includes a runner for connecting the body to the annular guide.

[0048] Alternatively, the power wheel also serves the purpose of connecting the body to the annular guide.

[0049] In one aspect, each of the plurality of container carriers includes a first runner for connecting the body to the first guide member and a second runner for connecting the body to the second guide member.

[0050] In one aspect, each of the plurality of container carriers comprises a first powered wheel for moving the body along a first guide member. Each of the plurality of container carriers may comprise a second powered or non-powered wheel for moving the body along a second guide member. Thus, a single wheel drive container carrier or a dual wheel drive container carrier is possible. Of course, more than two wheels may also be provided for the container carrier.

[0051] In one aspect, the endless guide comprises electrical contacts; wherein the traveler comprises an electrical pickup arranged to be in electrical contact with the electrical contacts, wherein the powered wheel and / or the orientation device is supplied with power via the electrical pickup and the electrical contacts.

[0052] Alternatively, the container carrier may include supercapacitors or rechargeable batteries that are charged at specific locations along the endless guide.

[0053] In one aspect, the carrier control system of each container carrier is configured to control its associated orientation device to maintain the support surface in a horizontal orientation during movement of the container carrier around the annular guide.

[0054] In one aspect, the orientation device is a servo motor controlled by the carrier control system.

[0055] In one aspect, the carrier control system includes a sensor for sensing the orientation of the support surface.

[0056] In one aspect, each of the plurality of container carriers comprises:

[0057] - An axle extending between the first runner and the second runner, wherein the support surface is arranged to pivot about the axle by means of the orientation device.

[0058] In one aspect, the body includes a base to which the support surface is secured; wherein the axle extends through an opening disposed in the base.

[0059] In one aspect, the orientation device is fixed to the base. Here, the orientation device orients the base (and therefore the support surface) relative to the axle during movement of the axle along the annular guide.

[0060] In one aspect, the support surface includes a lug for preventing horizontal movement of the storage container relative to the support surface.

[0061] In one aspect, the lug is a corner lug that projects upwardly from a corner of the support surface. In one aspect, the lug is received in a recess or cutout in a downwardly facing surface of the storage container. Preferably, the lug ensures that the footprint of the support surface is equal to the footprint of the storage container.

[0062] In one aspect, the width of the buffer system is less than or equal to the width of a storage row of the automated storage and retrieval system.

[0063] In one aspect, the width of a storage row is defined herein as the distance between the center axes of two adjacent upright members 102 .

[0064] In one aspect, the powered wheel is at least partially located below the support surface.

[0065] In one aspect, the powered wheel engages a surface of the annular guide. In one aspect, the surface of the annular guide engaged by the powered wheel is a smooth surface.

[0066] In one aspect, the orienting device allows 360° movement of the support surface relative to the traveler.

[0067] In one aspect, the carrier control system is configured to control movement of the container carriers at different times and / or at different speeds.

[0068] In one aspect, the buffer system comprises:

[0069] - A control system arranged to communicate with a carrier control system of a respective container carrier, wherein the control system is configured to prevent collisions between the container carriers.

[0070] In one aspect, the control system is the control system of the automated storage and retrieval system. Alternatively, the control system is a separate control system that communicates with the control system of the automated storage and retrieval system.

[0071] In one aspect, the carrier control system comprises a sensor for measuring a parameter representing the position of the container carrier. Alternatively, the buffer system comprises one or more sensors for measuring the position of the respective container carrier. The parameter representing the position of the container carrier may be a position relative to the annular guide. The parameter representing the position of the container carrier may be a distance between the container carrier and a preceding container carrier and / or a distance between the container carrier and a succeeding container carrier.

[0072] In one aspect, the carrier control system can control the distance between empty container carriers to be closer to adjacent container carriers than occupied container carriers. Therefore, the distance between empty container carriers can be shorter, thereby reducing the time to move such empty container carriers to the container handling position.

[0073] In one aspect, the carrier control systems of respective container carriers are configured to prevent collisions with other container carriers during movement of the other container carriers along the endless guide.

[0074] In one aspect, the carrier control system is configured to stop movement of a container carrier at a container transfer position while moving other container carriers along the endless guide.

[0075] In one aspect, the carrier control system is configured to stop movement of the container carrier at the container transfer position only when a predetermined condition is met.

[0076] In one aspect, a buffer system temporarily stores containers within a frame structure of an automated storage and retrieval system.

[0077] The present invention also relates to a storage and retrieval station for presenting a storage container from an automated storage and retrieval system to an operator at the storage and retrieval station, wherein the storage and retrieval station comprises:

[0078] - A cushioning system according to any one of the preceding claims;

[0079] Therein, a plurality of container carriers can be independently moved along the annular guide to a presenting position, in which a storage container stored on its corresponding container carrier is presented to an operator.

[0080] In one aspect, the operator is a human. Alternatively, the operator is a robot.

[0081] In one aspect, the annular guide is substantially L-shaped, wherein the container handling position is located in an upper portion of a vertical protrusion of the L-shaped annular guide and the presentation position is located along a horizontal protrusion of the L-shaped annular guide.

[0082] Thus, the access station is able to collect containers from the grid openings between the storage columns on the top of the frame structure and present them for access at a location outside the storage columns.

[0083] In one aspect, the carrier control system of each container carrier is configured to control its associated orientation device to maintain the support surface in an inclined orientation relative to a horizontal plane in the presentation position.

[0084] In one aspect, the support surface has an inclination of 15° to 45° relative to a horizontal plane when in the inclined orientation in the presentation position.

[0085] In one aspect, the annular guide comprises a first guide member and a second guide member, wherein a section of the first guide member is at a first height, wherein a section of the second guide member is at a second height, wherein a container carrier moving along the sections is in its presentation position, and wherein the first height is greater than the second height.

[0086] According to the above, it is achieved that the support surface (and therefore the storage container supported on the support surface) is inclined at an angle of 15° to 45° relative to the horizontal plane.

[0087] In one aspect, the access station includes more than one presentation location.

[0088] Thus, picking can be performed from more than one storage container and replenishment can be performed to more than one storage container at the same time.

[0089] The present invention also relates to an automatic storage and retrieval system comprising a frame structure, wherein the frame structure comprises:

[0090] - upright members;

[0091] - a storage volume comprising storage columns arranged between the upright members, wherein storage containers can be stacked in stacks within the storage columns;

[0092] - a rail system disposed on top of the upright members;

[0093] Wherein, the automated storage and retrieval system includes a container handling vehicle that moves on a rail system;

[0094] Wherein, the automatic storage and retrieval system comprises a buffer system according to the above content or a storage and retrieval station according to the above content;

[0095] Therein, the container handling vehicle is configured to load storage containers onto a container carrier in a container handling position or unload storage containers from a container carrier in a container handling position.

[0096] In one aspect, the buffer system is positioned beneath the track system.

[0097] In one aspect, the invention also relates to a buffer system having a width that is less than or equal to the width of a storage row of an automated storage and retrieval system.

[0098] In one aspect, the width of the storage row is equal to the width of the storage column plus the width of the track on each side of the storage column. The width of the storage column is equal to the width of the storage container.

[0099] Therefore, only one row of storage columns is occupied by the buffer system. Alternatively, two or three rows of storage columns are occupied by the buffer system.

[0100] The invention also relates to a method for temporarily storing containers in an automatic storage and retrieval system, wherein the method comprises the following steps:

[0101] - moving one of a plurality of container carriers connected to the annular guide into a container handling position;

[0102] - loading storage containers onto a container carrier when the container carrier is in the container handling position;

[0103] - moving the container carrier along the annular guide into one of a plurality of buffer positions;

[0104] - independently moving the other container carriers along the annular guide between the container handling position and the buffer position;

[0105] - moving a container carrier back into the container handling position;

[0106] - Unloading a storage container from a container carrier while the container carrier is in the container handling position.

[0107] In one aspect, the container handling position is positioned at a height directly below the track system. In one aspect, the storage container stored in the container handling position can be stored at a height corresponding to Z=1, that is, the uppermost layer that can be used for storage containers below the track 110, 111. Therefore, the container handling vehicle can pass above the storage container stored in the container handling position. It is further realized that the time used for the container handling vehicle to load the storage container to the container handling position and unload the container from the container handling position is relatively short. In other storage columns in this automatic storage and retrieval system, the storage container is lifted to other storage containers stacked in stacks, and the stacking height will vary with the difference of the stacking. In other access stations in this automatic storage and retrieval system, the storage container is lifted to a height of about 1 meter to 1.5 meters above the ground. Therefore, the container handling vehicle will be less occupied. BRIEF DESCRIPTION OF THE DRAWINGS

[0108] To facilitate understanding of the present invention, the following drawings are attached. The drawings illustrate embodiments of the present invention, which will now be described by way of example only, in which:

[0109] Figure 1 It is a stereogram of the framework structure of the prior art automatic storage and retrieval system.

[0110] Figure 2 is a perspective view of a prior art container handling vehicle having a cavity disposed internally for carrying a storage container therein.

[0111] Figure 3is a perspective view of a prior art container handling vehicle having a cantilever arm for carrying a storage container underneath.

[0112] Figure 4 is a perspective view of a prior art container handling vehicle viewed from below, the container handling vehicle having a cavity disposed internally for carrying a storage container therein.

[0113] Figure 5 It is a perspective view of an automatic storage and retrieval system including a buffer.

[0114] Figure 6 yes Figure 5 Side view of the system shown.

[0115] Figure 7 yes Figure 5 and Figure 6 A side view of the system shown in FIG. 1 , in which a storage container has been removed from a carrier.

[0116] Figure 8a This is a perspective view of the container carrier of the buffer system as seen from above.

[0117] Figure 8b This is a perspective view of the container carrier of the buffer system as seen from below.

[0118] Figure 8c is a front view of the container carrier of the buffer system.

[0119] Fig. 9 It is a perspective view of a storage and retrieval station with a buffer system.

[0120] Fig.10 yes Fig.10 Another perspective view of an access station with a buffer.

[0121] Fig.11 yes Fig.10 and Fig.11 Side view of an access station with a buffer.

[0122] Fig.12 is along Figure 8c Simplified illustration of a cross section along line A in FIG.

[0123] Fig.13 yes Fig.12 Alternative embodiments to the embodiment shown.

[0124] Fig.14 is a side view of an alternative embodiment of a storage and access station.

[0125] Fig.15 yes Fig.14 A three-dimensional diagram of the access station in FIG.

[0126] Fig.16 A front view showing an alternative embodiment of the annular guide and container carrier.

[0127] Fig.17 Shows from Fig.16 A three-dimensional view of the annular guide viewed from below.

[0128] Fig.18 An embodiment is shown in which the annular guide has a single guide member. DETAILED DESCRIPTION

[0129] In the following, embodiments of the present invention will be discussed in more detail with reference to the accompanying drawings. It should be understood, however, that these drawings are not intended to limit the present invention to the subject matter depicted in the drawings.

[0130] The frame structure 100 of the automatic storage and retrieval system 1 is combined with the above Figures 1 to 3 The prior art frame structure 100 described is constructed in a similar manner. That is, the frame structure 100 includes a plurality of upright members 102 and includes a first upper track system 108 extending in the X-direction and the Y-direction.

[0131] The frame structure 100 further comprises storage compartments in the form of storage columns 105 arranged between the components 102 , wherein storage containers 106 can be stacked in stacks 107 within the storage columns 105 .

[0132] The frame structure 100 may have any size. In particular, it should be understood that the frame structure may be larger than Figure 1 For example, the horizontal extent of the frame structure 100 may be greater than 700×700 columns and its storage depth may be greater than 12 containers.

[0133] Buffer system

[0134] Now refer to Figure 5 8 discusses an embodiment of an automated storage and retrieval system 1 according to the present invention in more detail. Here, a relatively small frame 100 is shown having upright members 102 and a track system 108 having tracks 110, 111. Also shown is a cantilever container handling vehicle 301 running on the track system 108. It should be noted that the frame structure 100 may be part of a larger frame structure, such as a similar Figure 1 The frame structure shown in .

[0135] The automatic storage and retrieval system 1 comprises a buffer system 10 for a temporary storage container 106. The buffer system 10 comprises an annular guide including a first guide member 13 and a second guide member 14 spaced apart from the first guide member 13. Figure 5 and Figure 6 , it is shown that the first guide member 13 and the second guide member 14 are shaped as rectangles with rounded corners. The first guide member 13 and the second guide member 14 are both oriented in a vertical plane VP.

[0136] exist Figure 5 , the first guide member 13 and the second guide member 14 are shown fixed to the floor F of the building in which the system 1 is installed. The upright members 102 are also fixed to the floor F. It is also shown that the first guide member 13 and the second guide member 14 are fixed to the downwardly facing surface of the track system 108 by the vertical element 16. Therefore, the first guide member 13 and the second guide member 14 support the track system 108 from below, and the track system 108 together with the floor F maintains the orientation of the first guide member 13 and the second guide member 14 in the vertical plane.

[0137] exist Figures 5 to 7 and Fig.12 , it is shown that the first guide member 13 and the second guide member 14 have a T-shaped or H-shaped cross-sectional profile.

[0138] The buffer system 10 further comprises a plurality of container carriers 20 . Each container carrier 20 is here connected between a first guide member 13 and a second guide member 14 .

[0139] Reference now Figure 8a , Figure 8b and Figure 8c , in which a container carrier 20 is shown in detail.

[0140] Here, the container carrier 20 comprises a body 21 having a base 21a to which a support surface 22 is fixed. The support surface 22 is configured to receive a storage container 106 and to support the storage container 106 during movement of the container carrier 20 along the annular guide. The body 21 is also provided with a hole 21b passing through the base 21a.

[0141] like Figure 8a and Figure 8b As shown, the support surface 22 includes a lug 22a for preventing the storage container 106 from moving horizontally relative to the support surface 22. The lug 22a is a corner lug protruding upward from the corner of the support surface 22 and is suitable for being received by a recessed portion provided in each corner of the storage container 106.

[0142] The container carrier 20 further includes a first travel member 23 and a second travel member 24 connected to each other by an axle 27. The axle 27 extends through the opening 21b of the body 21a. Figure 5 , Figure 8a and Fig.12 As shown, the first runner 23 and the second runner 24 engage with the ends of the T-shaped or H-shaped cross-sectional profiles of the respective guide members 13, 14. Fig.12 As shown, the first runner 23 engages with the first guide member 13. Likewise, the second runner 24 engages with the second guide member 14. The runners 23, 24 allow the container carrier 20 to travel along the annular guide.

[0143] The container carrier 20 further comprises powered wheels 25, 26 for moving the container carrier 20 along the annular guide. Fig.12 As shown, the wheel 25 is rotated about the rotation axis A25 by means of the motor M. The wheel 25 is arranged in contact with the first guide member 13. Therefore, the wheel 25, when rotating, will move the carrier 20 relative to the guide member 13. Similarly, the wheel 26 is arranged in contact with the second guide member 14 and will move the carrier 20 relative to the guide member 14.

[0144] The container carrier 20 further comprises an orientation device 28 connected between the axle 27 and the base 21a for rotating the axle 27 relative to the base 21a. In this way, during the movement of the container carrier 20 along the annular guides 13, 14, the support surface 22 is oriented in a desired orientation. The orientation device 28 may be, for example, a servo motor. It should be noted that Figure 8a , Figure 8b and Figure 8c The container carrier 20 in FIG. 2 is shown in a state in which it follows the vertical section of the ring-like guide, ie the rotation axis of the respective wheel is parallel to the supporting surface 22 .

[0145] Usually, if Figure 5 As shown, orientation device 28 ensures that support surface 22 remains horizontal. However, there may be some circumstances where orientation device 28 controls support surface 22 to maintain an orientation different from horizontal.

[0146] The container carrier 20 also includes a carrier control system 59 configured to control the orientation device 28 and the wheels 25, 26. The carrier control system 59 may include a sensor 59a for sensing the orientation of the support surface 22 (see Figure 8b In addition, the carrier control system 59 may include a distance sensor 59b for measuring the distance to an adjacent container carrier 20 (see Figure 8a and Figure 8b ).exist Figure 8aIn FIG. 5 , sensor 59 b measures the distance to an object above container carrier 20 (as indicated by the dotted cone), while Figure 8b The sensor 29b in the carrier control system 59 measures the distance to the object below the container carrier 20 (as shown by the dotted cone). The sensor 29b can be a proximity sensor, such as an ultrasonic sensor, an IR sensor, etc. Preferably, the sensor 29b and / or the carrier control system 59 can also detect whether the adjacent container carrier 20 is occupied by a storage container.

[0147] The buffer system 10 may also include Figure 6 The control system 50 shown. The control system 50 may be Figure 1 The control system 500 of the automatic storage and retrieval system 1 is shown, or a separate control system 50 is arranged to communicate with the control system 500.

[0148] The control system 50 is arranged to communicate with the carrier control system 59 of the corresponding container carrier 20. The control system 50 can be configured to control the movement of the container carrier relative to the annular guide. Therefore, the control system 50 can also be configured to prevent collisions between two container carriers. However, the carrier control system 59 can also be configured to prevent collisions with adjacent container carriers by means of the sensor 59b.

[0149] The interface between the guide member and the travel member can be used to transmit electrical energy from the power supply to each container carrier 20. Fig.12 As schematically shown in FIG. 1 , it is shown that the guide member 13 comprises an electrical contact 15 , and the traveler 23 comprises an electrical pick-up 23 a arranged to make electrical contact with the electrical contact 15 during movement of the container carrier along the guide member 13 . Fig.12 Also shown is the pickup 23a being electrically connected to the motor M and the orientation device 28.

[0150] Now refer to it again Figure 5 , Figure 6 and Figure 7 . The entire buffer system 10 is shown here positioned below the rail system 108. It should also be noted that the buffer system 10 defines a container handling position HP. When the container carrier 20 is in this container handling position HP, the storage container 106 can be loaded onto the support surface 22 of the container carrier 20 or can be unloaded from the support surface 22 of the container carrier 20 by means of a container handling vehicle 301.

[0151] The buffer system 10 also defines buffer positions BP in which the container carrier 20 can store storage containers 106 on its support surface 22. When the carrier 20 is in the buffer position BP, it is not possible to load / unload storage containers 106 onto / from the support surface. Figures 5 to 7In the embodiment of FIG. 1 , there is one carrier 20 in the container handling position HP and all remaining carriers 20 are considered to be in the buffer position BP.

[0152] It should be noted that the carriers 20 described above can be independently moved along the endless guide because the wheels of each container carrier 20 can be independently controlled and there are no moving mechanical links between the container carriers 20 other than the fixed "path" or "road" formed by the endless guide. Figure 5 As shown, the distance between each container carrier is not constant and may vary during operation of the buffer system.

[0153] Reference now Figure 6 Two directions D1 and D2 are shown here. In the present embodiment, the container carrier 20 moves only in the first direction D1. However, in an alternative embodiment, the container carrier 20 may move both in the first direction D1 and in a second direction D2 opposite to the first direction D1.

[0154] However, it should be noted that due to the "loop-like" nature of the loop-like guide, the order of the container carriers arriving at the container handling position HP will be the same as long as the container carriers are moving in the first direction D1 .

[0155] While one container carrier 20 remains stationary in the container handling position HP to allow unloading of containers 106 from the support surface 22 and / or loading of containers 106 onto the support surface 22, other container carriers 20 may move along the annular guide as long as collisions between these container carriers are avoided.

[0156] The buffer system 10 may include a sensor for identifying when a container carrier 20 reaches a container handling position HP, in order to stop the container carrier 20 and to align its support surface correctly below an opening in the track system 108 through which a storage container can be loaded / unloaded. The sensor may be a single sensor, fixed to the downwardly facing side of the track system 108, to the vertical element 16 or to the annular guide, and arranged to communicate with the carrier control system 59 of the container carrier 20 via the control system 50. Alternatively, one such sensor may be fixed to each container carrier 20. The sensor may be an optical sensor here, which enables the carrier control system 59 to identify a visual identifier fixed at the container handling position. Alternatively, it may be a mechanical sensor for sensing a protrusion or the like at the container handling position.

[0157] A collision is here a collision between two container carriers, which results in damage to the container carriers, damage to the storage containers carried by the container carriers or the contents of the storage containers, and / or causes the contents of the storage containers to fall out of the storage containers. Therefore, the container carrier 20 can be allowed to move carefully to contact with an adjacent container carrier or a storage container carried by an adjacent container carrier.

[0158] It should also be noted that unoccupied container carriers may be stored closer to each other in the vertical section of the annular guide than occupied container carriers.

[0159] It should also be noted that during unloading, the storage container may only be lifted off the lugs 22a before the container carrier 20 can begin its movement away from the container handling position HP. Similarly, during loading, the container handling vehicle 301 may begin lowering the storage container downward while an unoccupied container carrier is moving toward the container handling position HP. Likewise, the container carrier must reach the container handling position HP before the storage container is lowered to a height below the lugs 22a.

[0160] In addition, in the present embodiment, the container handling position HP is located at a height directly below the track system 108. In the present embodiment, the storage container positioned on the support surface of the carrier 20 in the container handling position HP is approximately at the same height as the storage container stored at the height Z=1 of the container stack stacked in the storage column, that is, the uppermost layer below the track 110, 111 that can be used for storage containers. The container handling vehicle 301 can move above the storage container stored in the container handling position HP along the track system 108. Nevertheless, for each unloading and unloading, the container handling vehicle 301 lifts / lowers the container 106 a very short vertical distance. When the container handling vehicle 301 lifts / lowers the container in the storage column 105, the container sometimes has to move a short distance, and other times has to move a longer distance. Therefore, the container handling vehicle will spend less time moving the storage container in and out of the buffer system. In addition, the above-mentioned operation called digging is not required in the buffer system 10.

[0161] One significant disadvantage of the buffer system 10 is the lower storage density of the storage containers when compared to storage columns. However, in some cases, faster unloading and loading may be desired.

[0162] exist Figure 8c In FIG. 1 , the width D20 of the container carrier 20 is shown. Also shown here is the width D106 of the storage container 106. Figure 7 In FIG. 1 , the width D10 of the cushioning system 1 is shown. Figure 5 , Figure 6 and Figure 7, the width D10 of the buffer system 10 is greater than the width DSR of the storage row of the automatic storage and retrieval system 1. The width DSR is defined herein as the distance between the center axes of two adjacent upright members 102. Of course, since the container 106 is rectangular, the width D20 of the carrier 20, the width D106 of the container 106, the width D10 of the buffer system 10, and the width DSR of the storage row should be measured in the same direction.

[0163] Therefore, it is not possible to stack storage containers 106 in a stack adjacent to the buffer system, resulting in the buffer system having a footprint width of two storage columns in the case where the buffer system is located in one end of the storage system 1, such as Figure 4 This is due to the relatively large difference between the width D106 and the width D10 of the buffer system (in Fig.12 Of course, the total difference in width will be 2*Δd.

[0164] Fig.13 An alternative embodiment is shown in . Here, the difference Δd is much smaller. In addition, the T-shaped profile of the annular guide 13 is here integral with or fixed to the half-section 102a of the upright member 102. As is known from the prior art, the upright member 102 usually guides the corners of the four storage containers during their vertical movement up and down the storage column. The half-section 102a supports the corners of two storage containers, as shown by the dashed line 106.

[0165] exist Fig.13 , portions of the widths DSR, D20 and D106 and the smaller distance Δd above are also shown. In this embodiment, the width D10 of the buffer system 10 is equal to the width DSR of the storage row of the automated storage and retrieval system 1, and therefore, the storage containers 106 can be stacked adjacent to the buffer system 10. The buffer system here has a footprint width of one storage column.

[0166] Access Station

[0167] The buffer system 10 may also be Fig. 9 , Fig.10 and Fig.11 A portion of the access station 60 is shown in FIG.

[0168] In the access station 60, in addition to the features of the buffer system 10 described above, i.e., wherein the container carrier 20 described above moves independently along the annular guide between the container transfer position HP and the buffer position BP, the container carrier 20 is moved to the presentation position PP. In this presentation position PP, the storage container 106 stored on the container carrier 20 is presented to the operator OP. In the figures, the operator OP is shown as a picking robot. However, the operator may also be a person who performs a picking operation or a replenishing operation.

[0169] exist Fig. 9 In the embodiment, up to three container carriers 20 can be in the presentation position PP at the same time, thereby allowing the operator OP to pick up from all three containers 106 carried by the three container carriers 20 at the same time. Fig. 9 , the rightmost container carrier 20 may begin its movement in the first direction D1 away from the presentation position PP, while the other two container carriers in the presentation position PP may remain stationary or may move slowly in the first direction D1 while allowing the operator OP to pick up from the storage container as it moves. Therefore, even if the term "position" is used, this does not necessarily mean that the container carrier remains stationary in that position. Fig.11 , the container carrier 20 is considered to be in the presentation position PP as long as the runners 23, 24 are in contact with the segments 13a, 14a of the annular guide. The exception here is the container handling position, in which the container carrier should remain stationary for a short period of time to allow the container on the support surface 22 to be properly aligned between the lugs 22a.

[0170] exist Fig.11 , it is shown that the annular guides 13, 14 are basically L-shaped here, as indicated by the dotted lines, wherein the container handling position HP is located on the upper part of the vertical protrusions of the L-shaped annular guides 13, 14, and the presentation position PP is positioned along the horizontal protrusions of the L-shaped annular guides 13, 14.

[0171] Alternative Implementation

[0172] Reference now Fig.14 and Fig.15 Here, there is a presentation position PP. When the carrier 20 is in the presentation position, the carrier control system 59 of the carrier 20 is configured to control its associated orientation device 28 to keep the support surface 22 in an inclined orientation relative to the horizontal plane, as indicated by the angle α. In this inclined position, the operator can more easily perform picking and / or replenishing. The inclination α can be about 15° to 45° relative to the horizontal plane.

[0173] Reference now Fig.16 and Fig.17Here, a section 13a of the first guide member 13 is shown (in Fig.11 ) is located at the first height H13a, and the section 14a of the second guide member 14 (also Fig.11 ) is located at the second height H14a. The first height H13a is greater than the second height H14a. Therefore, it is achieved that the support surface 22 (and therefore, the storage container supported on the support surface 22) is inclined at an angle β relative to the horizontal plane. In addition, the inclination β can be about 15° to 45° relative to the horizontal plane. In this embodiment, the axle 27 is pivotally connected to the first travel member 23 and the second travel member 24.

[0174] In yet another alternative embodiment, the power wheels 25, 26 also serve the purpose of connecting the body 21 to the annular guides 13, 14. Therefore, travel members are not essential.

[0175] Reference now Fig.18 An embodiment of the container carrier 20 is shown here with only one runner 23 and only one powered wheel 25. In this embodiment, the annular guide comprises only one guide member 13. This embodiment is particularly suitable if the weight of the contents of the storage container 106 is relatively small.

[0176] In the foregoing description, various aspects of the buffer system, access station, and automatic storage and retrieval system according to the present invention have been described with reference to illustrative embodiments. For the purpose of explanation, specific numbers, systems, and configurations are set forth in order to provide a thorough understanding of the system and its operation. However, this description is not intended to be construed in a limiting sense. Various modifications and variations of the illustrative embodiments and other embodiments of the system that are obvious to those skilled in the art to which the disclosed subject matter belongs are considered to be within the scope of the present invention.

[0177] Reference Numbers List

[0178] 1Automatic storage and retrieval system

[0179] 10. Buffer system

[0180] 13 First guide member of the annular guide

[0181] 13a Section of the first guide member

[0182] 14 Second guide member of the annular guide

[0183] 14a Section of the second guide member

[0184] 15 electrical contacts

[0185] 16 vertical elements

[0186] 20 container rack

[0187] 21 Main Body

[0188] 21a Base

[0189] 21b hole

[0190] 22 Support surface

[0191] 22a convex pin

[0192] 23 First moving piece

[0193] 23a Electric Pickup

[0194] 24 Second line feed

[0195] 24a electric pickup

[0196] 25 Power Wheel

[0197] 26 Power Wheel

[0198] 27 Axles

[0199] 28 Orientation Device

[0200] 29b sensor

[0201] 50Control System

[0202] 59 Carrier Control System

[0203] 59s sensor

[0204] 59b sensor

[0205] 60 access stations

[0206] 102 vertical components

[0207] 102a Half section of upright member

[0208] A25 Rotation Axis

[0209] BP buffer position

[0210] D1 first direction

[0211] D2 Second direction

[0212] H13a First Height

[0213] H14a Second Height

[0214] HP container handling position

[0215] OP Operator

[0216] PP presentation location

[0217] VP vertical plane

[0218] Δd difference

[0219] α Tilt angle

[0220] β Tilt Angle

[0221] 100 frame structure

[0222] 102 Vertical members of the frame structure

[0223] 104 Storage Grid

[0224] 105 Storage Column

[0225] 106 Storage Containers

[0226] Specific location of 106' storage container

[0227] 107 Stacking

[0228] 108 Track System

[0229] 110 parallel tracks in a first direction (X)

[0230] 112 Access openings

[0231] 119 First port column

[0232] 120 Second port column

[0233] 201 Prior Art Container Handling Vehicle

[0234] 201a Body of container transport vehicle 201

[0235] 201b Driving device / wheel arrangement / first set of wheels in first direction (X)

[0236] 201c Driving means / wheel arrangement / second set of wheels in second direction (Y)

[0237] 301 Prior Art Cantilever Container Handling Vehicle

[0238] 301a Body of container transport vehicle 301

[0239] 301b Driving device / first set of wheels in first direction (X)

[0240] 301c Driving device / second set of wheels in the second direction (Y)

[0241] 304 clamping device

[0242] 401 Prior Art Container Handling Vehicle

[0243] 401a Body of container transport vehicle 401

[0244] 401b Driving device / first set of wheels in first direction (X)

[0245] 401c Driving device / second set of wheels in the second direction (Y)

[0246] 404 clamping device

[0247] 404a lifting belt

[0248] 404b clamp

[0249] 404c guide pin

[0250] 404d lifting frame

[0251] 500 control system

[0252] X first direction

[0253] Y second direction

[0254] Z Third direction

Claims

1. A buffer system (10) for temporarily storing containers (106) in an automatic storage and retrieval system (1), wherein: The buffer system (10) comprises: - annular guide (13, 14); - a plurality of container carriers (20) connected to the annular guide (13, 14), wherein the plurality of container carriers (20) can be independently moved along the annular guide (13, 14) between a container handling position (HP) and a buffer position (BP), wherein the container (106) is loaded onto one of the container carriers (20) and / or unloaded from one of the container carriers, and wherein the buffer position the container (106) is temporarily stored on its corresponding container carrier (20).

2. The buffer system (10) according to claim 1, wherein: The annular guides (13, 14) are oriented in a vertical plane (VP).

3. The buffer system (10) according to claim 1 or 2, wherein: The annular guide (13, 14) comprises a first guide member (13) and a second guide member (14) spaced apart from the first guide member (13), wherein the plurality of container carriers (20) are connected between the first guide member (13) and the second guide member (14).

4. The cushioning system (10) according to any one of the preceding claims, wherein: Each of the plurality of container carriers (20) comprises: - a body (21) comprising a support surface (22) for supporting a storage container (106); - powered wheels (25, 26) for moving the main body (21) along the annular guides (13, 14); - Orienting means (28) for orienting the support surface (22) during the movement of the container carrier (20) along the annular guide (13, 14).

5. The buffer system (10) according to claim 4, wherein: Each of the plurality of container carriers (20) includes a carrier control system (59) for controlling the orientation device (28) and the powered wheels (25, 26).

6. The buffer system (10) according to claim 4 or 5, wherein: Each of the plurality of container carriers (20) comprises a runner (23, 24) for connecting the body (21) to the annular guide (13, 14).

7. The buffer system (10) according to any one of claims 4 to 6, wherein: The annular guide (13, 14) includes an electrical contact (15); wherein the travel member (23, 24) includes an electrical pickup (23a, 24a), wherein the electrical pickup is arranged to be in electrical contact with the electrical contact (15), wherein the power wheel (25, 26) and / or the orientation device (28) is supplied with electricity via the electrical pickup (23a, 24a) and the electrical contact (15).

8. The buffer system (10) according to any one of claims 5 to 7, wherein: The carrier control system (59) of each container carrier is configured to control its associated orientation device (28) to maintain the support surface (22) in a horizontal orientation during movement of the container carrier (20) around the annular guide (13, 14).

9. The cushioning system (10) according to any one of the preceding claims 4 to 8, wherein: Each of the plurality of container carriers (20) comprises: - an axle (27) extending between the first runner (23) and the second runner (24), wherein the support surface (22) is arranged to pivot about the axle (27) by means of the orientation device (28).

10. The cushioning system (10) according to claim 9, wherein: The body (21) comprises a base (21a) on which the support surface (22) is arranged; wherein the axle (27) extends through an opening (21b) arranged in the base (21a).

11. The cushioning system (10) according to any one of the preceding claims 4 to 10, wherein: The support surface (22) includes a protruding pin (22a) for preventing the storage container (106) from moving horizontally relative to the support surface (22).

12. The cushioning system (10) according to any one of the preceding claims 4 to 10, wherein: The width (D10) of the buffer system (10) is less than or equal to the width (DSR) of the storage row of the automatic storage and retrieval system (1).

13. The cushioning system (10) according to any one of the preceding claims, wherein: The buffer system comprises: - a control system (50; 500) arranged to communicate with the carrier control system (59) of the respective container carrier (20), wherein the control system (50; 500) is configured to prevent collisions between the container carriers (20).

14. The cushioning system (10) according to any one of the preceding claims, wherein: The carrier control system (59) is configured to stop the movement of the container carrier (20) at the container handling position (HP) while moving other container carriers (20) along the annular guide (13, 14).

15. A storage and retrieval station (60) for presenting a storage container (106) from an automated storage and retrieval system (1) to an operator (OP) at the storage and retrieval station, wherein: The access station (60) comprises: - a cushioning system (10) according to any one of the preceding claims; The plurality of container carriers (20) are independently movable along the annular guides (13, 14) to a presentation position (PP), wherein one of the storage containers (106) stored on its corresponding container carrier (20) is presented to the operator (OP).

16. Access station (60) according to the preceding claim, wherein The annular guide (13, 14) is substantially L-shaped, wherein the container handling position (HP) is located in the upper part of the vertical protrusion of the L-shaped annular guide (13, 14) and the presentation position (P) is located along the horizontal protrusion of the L-shaped annular guide (13, 14).

17. The access station (60) according to any one of claims 15-16, wherein: The carrier control system (59) of each container carrier is configured to control its associated orientation device (28) to maintain the support surface (22) in an inclined orientation relative to the horizontal plane in the presentation position (PP).

18. The access station (60) according to any one of claims 15 to 17, wherein: The annular guide (13, 14) comprises a first guide member (13) and a second guide member (14), wherein a section (13a) of the first guide member (13) is located at a first height (H13a), wherein a section (14a) of the second guide member (14) is located at a second height (H14a), wherein the container carrier (20) moving along the section (13a, 14a) is in its presentation position (PP), and wherein the first height (H13a) is greater than the second height (H14a).

19. The access station (60) of claim 18, wherein: The axle (27) is pivotably connected to the first travel member (23) and the second travel member (24).

20. The access station (60) according to any one of claims 15 to 19, wherein: The access station (60) includes more than one presentation position (PP).

21. An automatic storage and retrieval system (1) comprising a frame structure (100), wherein: The frame structure (100) comprises: - upright member (102); - a storage volume comprising a storage column (105) arranged between the upright members (102), wherein storage containers (106) can be stacked in stacks (107) within the storage column (105); - a rail system (108) disposed on top of the upright member (102); Wherein, the automatic storage and retrieval system (1) comprises a container handling vehicle (201, 203, 401) moving on the track system (108); The automatic storage and retrieval system (1) comprises a buffer system (10) according to any one of the preceding claims 1 to 14 or a storage and retrieval station (60) according to any one of the preceding claims 15 to 20; The container handling vehicle (201, 203, 401) is configured to load a storage container (106) onto the container carrier (20) at the container handling position (HP) or to unload a storage container (106) from the container carrier (20) at the container handling position.

22. The automatic storage and retrieval system (1) according to claim 21, wherein: The buffer system is located below the track system (108).

23. In one aspect, the width (D10) of the buffer system (10) is less than or equal to the width (DSR) of a storage row of the automated storage and retrieval system (1).

24. A method for temporarily storing containers (106) in an automatic storage and retrieval system (1), wherein: The method comprises the following steps: - moving a container carrier of a plurality of container carriers (20) connected to the annular guide (13, 14) to a container handling position (HP); - loading a storage container (106) onto the one container carrier (20) when the one container carrier (20) is in the container handling position (HP); - moving the container carrier (20) along the annular guide (13, 14) to one of a plurality of buffer positions (BP); - independently moving other container carriers (20) along the annular guide (13, 14) between the container handling position (HP) and the buffer position (BP); - moving the one container carrier (20) again to the container handling position (HP); - unloading the storage container (106) from the one container carrier (20) when the one container carrier (20) is in the container handling position (HP).

Images