A device and method for detecting the performance of mine steel wire ropes

Abstract

The present invention discloses a performance detection device and method for mine wire ropes, belonging to the technical field of wire rope performance detection. The following scheme is now proposed. It includes a wire rope detection mechanism, and a detection auxiliary mechanism is also assembled on the wire rope detection mechanism. In the present invention, the second motor drives the screw cylinder to rotate, so that the belt drive structure drives the transmission shaft to rotate, enabling the conveyor belt to perform transmission operations. The conveyor belt can control the movement of the cleaning cloth to clean the wire rope. Moreover, a threaded movement is generated between the screw cylinder and the screw rod, enabling the screw cylinder to drive the conveyor belt to achieve translational movement. Thus, through the self-movement and translational movement of the conveyor belt, the cleaning surface can be switched, thereby improving the cleaning effect of the wire rope. Furthermore, the inner shell follows its translational movement, causing the piston to press the cleaning water inside the inner shell into the spray head through the hose and spray it onto the wire rope, allowing the cleaning water to flow downward, enabling the cleaning cloth to perform wet cleaning on the wire rope, reducing the wear of the cleaning cloth, and improving the cleaning effect in combination with the use of the cleaning water.

Description

Technical Field

[0001] The present invention relates to the technical field of wire rope performance detection, and particularly to a wire rope performance detection device and method for mining use. Background Art

[0002] Due to the harsh mining environment, mining equipment will have damages such as wear, corrosion and broken wires after long-term operation, which seriously threatens the safe use of mining equipment. If not discovered and repaired or replaced in time, there are great potential safety hazards. Therefore, when mining equipment is working, it is necessary to detect the wire rope on the equipment in real time so as to timely discover the damages suffered by the wire rope and avoid safety accidents.

[0003] Since the use environment of mining wire ropes is relatively harsh, foreign matters such as coal slag, mud, grease, etc. will adhere to the wire ropes. These foreign matters will rub against the detection sensors of the detection device as the wire ropes move, which will not only affect the accuracy and service life of the detection sensors, but also affect the accuracy of the detection results of the wire ropes. Moreover, the detection angle of performance detection is generally fixed, and it is difficult to evenly detect the periphery of the wire rope during the detection process, there are certain detection blind spots, making the detection results incomplete.

[0004] In view of the above problems, this invention document proposes a wire rope performance detection device and method for mining use. Summary of the Invention

[0005] The purpose of the present invention is to solve the disadvantages that since the use environment of mining wire ropes is relatively harsh, foreign matters such as coal slag, mud, grease, etc. will adhere to the wire ropes. These foreign matters will rub against the detection sensors of the detection device as the wire ropes move, which will not only affect the accuracy and service life of the detection sensors, but also affect the accuracy of the detection results of the wire ropes. Moreover, the detection angle of performance detection is generally fixed, and it is difficult to evenly detect the periphery of the wire rope during the detection process, there are certain detection blind spots, making the detection results incomplete, and to propose a wire rope performance detection device and method for mining use.

[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0007] A wire rope performance detection device for mining use includes a wire rope detection mechanism, and a detection auxiliary mechanism is also assembled on the wire rope detection mechanism;

[0008] The wire rope detection mechanism includes an adjustment assembly, a reciprocating drive assembly is arranged above the adjustment assembly, a rotation assembly is assembled on the reciprocating drive assembly, a detection assembly is also arranged on one side of the rotation assembly, a wire rope is threaded through the detection assembly, and the reciprocating drive assembly and the rotation assembly cooperate to realize the circumferential movement of the detection assembly for the detection operation of the wire rope;

[0009] The detection auxiliary mechanism includes two shells, the steel wire rope passes through the two shells, the two shells are hinged together by hinges, the shell is arranged below the detection component, an adjustable cleaning component is arranged in the shell, a pressurized liquid outlet component is arranged in the adjustable cleaning component, one side of the pressurized liquid outlet component is connected to a spray component, one end of the spray component extends to the top of the shell, the adjustable cleaning component realizes displacement cleaning of the steel wire rope, and drives the pressurized liquid outlet component to spray liquid to clean the steel wire rope through the spray component.

[0010] Preferably, the adjustment assembly includes a base plate, two dovetail bars are fixedly connected to the top of the base plate, and slide rails are slidably connected to the two dovetail bars. The slide rails are fixed to the base plate by bolts, and the base plate is hinged to the mounting rod through a pin shaft, and the top of the mounting rod is hinged to the bracket, and the bracket and the base plate are respectively hinged to two connecting parts through a pin shaft, and an electric push rod is fixedly connected between the two connecting parts.

[0011] Preferably, the reciprocating drive assembly includes a fixed frame, which is fixedly connected to the bracket, and a first motor is also fixedly mounted on the bracket. The output shaft of the first motor is fixedly connected to a crank, and the crank is rotatably mounted on the fixed frame through a bearing. One end of the crank is slidably connected to a slot plate, and a ball is fixedly connected to one side of the slot plate.

[0012] Preferably, two telescopic rods are fixedly connected to the bottom of the trough plate, and the two telescopic rods are fixedly connected to the bottom of the fixing frame;

[0013] Both ends of the fixing frame are fixedly connected with sliding blocks.

[0014] Preferably, the detection assembly includes two detectors, the two detectors are hinged by hinges, and the two detectors are assembled together by bolts, the upper and lower ends of the detector are fixedly connected to two semi-ring plates, the outer shell is hinged to the semi-ring plate below by a pin, the semi-ring plate is fixedly connected to a semi-ring dovetail guide rail and an arc-shaped tooth segment, the two semi-ring dovetail guide rails are combined to form a circular structure, the two arc-shaped tooth segments are combined to form a circular structure, and the slider is slidably connected to the semi-ring dovetail guide rail.

[0015] Preferably, the rotating assembly includes a rotating shaft, which is rotatably mounted on a fixed frame via a bearing, a spiral groove is provided on the rotating shaft assembly, the ball bearing is slidably connected in the spiral groove, and gears are fixedly connected to both ends of the rotating shaft, and the gears are meshed with arc-shaped tooth segments.

[0016] Preferably, the adjustable cleaning assembly includes two threaded cylinders. A transmission shaft is fixedly connected to the outside of each threaded cylinder. The two transmission shafts are drivingly connected by a conveyor belt, and a cleaning cloth is arranged on the conveyor belt. The steel wire rope is located between the two cleaning cloths;

[0017] The threaded cylinder is rotatably installed on the fixed seat through a bearing. One of the threaded cylinders is fixedly connected to the output shaft of the second motor. The second motor is fixedly connected to the fixed seat through a support frame. The two threaded cylinders are drivingly connected by a belt drive structure. The threaded cylinder is threadedly connected to the screw rod. One end of the screw rod is fixedly connected to the housing.

[0018] Preferably, the pressurized liquid discharging assembly includes an inner shell. The upper and lower sides of the inner shell are fixedly connected to the two fixed seats. The inner shell is arranged in the conveyor belt. An injection head is arranged on one side of the inner shell. A piston is arranged inside the inner shell. One side of the piston is fixedly connected to a connecting rod. The connecting rod passes through the inner shell and is fixedly connected to the housing.

[0019] Preferably, the spraying assembly includes a hose. The hose is communicated with the inner shell. One end of the hose passes through the housing and extends upward to be communicated with a spray head. The spray head is arranged in the opening above the housing.

[0020] A usage method of a performance detection device for a mine-used steel wire rope includes the following steps:

[0021] S1. When detecting the steel wire rope, control the movement of the bracket through the electric push rod, so that the bracket swings through the erection rod to adjust the angle of the detection assembly to adapt to the actual angle of the steel wire rope. Then combine the two detectors, so that the two housings follow the combination, and the housing and the detectors enclose the steel wire rope. And fix the position of the detector through bolts;

[0022] S2. After fixing, control the second motor to drive the threaded cylinder to rotate. The threaded cylinder drives the two transmission shafts to rotate through the belt drive structure. Then the two transmission shafts ensure the driving operation of the conveyor belt, and the movement of the conveyor belt drives the movement of the cleaning cloth, so that the cleaning cloth cleans the passing steel wire rope. And the threaded cylinder is in transmission with the screw rod, so that the threaded cylinder realizes displacement, and then changes the position of the cleaning cloth to clean the steel wire rope. At the same time, the inner shell moves, so that the piston presses the cleaning water inside the inner shell into the spray head through the hose and sprays it out, so that the cleaning water is sprayed onto the steel wire rope to cooperate with the cleaning cloth to clean the steel wire rope;

[0023] S3. After cleaning, drive the crank to rotate through the first motor. The crank drives the slot plate to move up and down reciprocally. The slot plate drives the ball to move up and down, so that the ball controls the reciprocating positive and reverse rotation movement of the rotating shaft through the arc surface of the spiral groove. The rotating shaft drives the gear to rotate. The gear is in transmission with the arc-shaped tooth section, so that the arc-shaped tooth section drives the semi-circular plate and the detector to rotate reciprocally, so that the detector changes its position to conduct a comprehensive detection operation on the steel wire rope.

[0024] Compared with the prior art, the present invention provides a device and method for detecting the performance of mine steel wire ropes, which have the following beneficial effects:

[0025] 1. For the device and method for detecting the performance of mine steel wire ropes, the second motor drives the screw barrel to rotate, causing the belt drive structure to drive the transmission shaft to rotate, enabling the conveyor belt to drive the operation. The conveyor belt can control the movement of the cleaning cloth to clean the steel wire rope. Moreover, a threaded movement is generated between the screw barrel and the screw rod, enabling the screw barrel to drive the conveyor belt to achieve translational movement. Thus, through the self-movement and translational movement of the conveyor belt, the cleaning surface can be switched, thereby improving the cleaning effect of the steel wire rope. Additionally, the inner shell follows its translational movement, causing the piston to press the cleaning water inside the inner shell through the hose into the nozzle and spray it onto the steel wire rope, allowing the cleaning water to flow downward, enabling the cleaning cloth to perform wet cleaning on the steel wire rope, reducing the wear of the cleaning cloth, and cooperating with the cleaning water to improve the cleaning effect.

[0026] 2. For the device and method for detecting the performance of mine steel wire ropes, the first motor drives the crank to rotate, and the crank drives the groove plate to move up and down reciprocally, enabling the groove plate to drive the ball to move up and down. The movement of the ball along the arc surface of the spiral groove can control the rotation of the rotating shaft, causing the rotating shaft to perform a reciprocating switch between forward rotation and reverse rotation, enabling the gear and the arc-shaped tooth section to reciprocally drive, thereby causing the detector to rotate reciprocally. The detector performs detection operations in a circumferential motion around the steel wire rope, enabling the steel wire rope to meet the requirements of comprehensive detection and avoiding detection blind spots.

[0027] 3. For the device and method for detecting the performance of mine steel wire ropes, the first motor drives the crank to drive the groove plate to move reciprocally, causing the ball to control the reciprocating rotation of the rotating shaft and the gear through the spiral groove. After the gear and the arc-shaped tooth section are driven, the reciprocating rotation of the detector is maintained, thereby improving the uniformity of the detection of the steel wire rope and simultaneously improving the accuracy of the detection. At the same time, the semi-circular plate can also drive the outer shell to rotate reciprocally. After the outer shell rotates, it can drive the internal cleaning cloth to turn, enabling the cleaning cloth to achieve comprehensive cleaning of the steel wire rope through turning, making the cleaning effect more significant. Thus, it can effectively prevent damage caused by the friction between foreign objects and the detector, and can also prevent dirt from affecting the accuracy of the steel wire rope detection again. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 is a three-dimensional view of a device and method for detecting the performance of mine steel wire ropes proposed by the present invention;

[0029] Figure 2 is a three-dimensional view of a partial mechanism of a device and method for detecting the performance of mine steel wire ropes proposed by the present invention;

[0030] Figure 3 is a three-dimensional view of the slide rail of a device and method for detecting the performance of mine steel wire ropes proposed by the present invention;

[0031] Figure 4 Views of the wire rope penetration detection component and the detection auxiliary mechanism of a wire rope performance detection device and method proposed by the present invention;

[0032] Figure 5 View of the connection between the reciprocating drive component and the rotating component of a wire rope performance detection device and method proposed by the present invention;

[0033] Figure 6 Stereoscopic view of the detection mechanism of a wire rope performance detection device and method proposed by the present invention;

[0034] Figure 7 Stereoscopic view of the reciprocating drive component of a wire rope performance detection device and method proposed by the present invention;

[0035] Figure 8 Stereoscopic view of the outer shell of a wire rope performance detection device and method proposed by the present invention;

[0036] Figure 9 Stereoscopic view of the cross-section of the outer shell of a wire rope performance detection device and method proposed by the present invention;

[0037] Figure 10 Stereoscopic view of the adjustable cleaning component of a wire rope performance detection device and method proposed by the present invention;

[0038] Figure 11 Stereoscopic view of the cross-section of the inner shell of a wire rope performance detection device and method proposed by the present invention.

[0039] In the figure: 100, wire rope detection mechanism; 101, adjustment component; 1011, base plate; 1012, dovetail bar; 1013, slide rail; 1014, electric push rod; 1015, connecting piece; 1016, erection rod; 1017, support; 102, reciprocating drive component; 1021, first motor; 1022, crank; 1023, groove plate; 1024, fixed frame; 1025, ball; 1026, telescopic rod; 1027, slider; 103, detection component; 1031, detector; 1032, arc tooth section; 1033, semi-circular plate; 1034, semi-circular dovetail guide rail; 104, wire rope; 105, rotation component; 1051, rotating shaft; 1052, spiral groove; 1053, gear; 200, detection auxiliary mechanism; 201, outer shell; 202, spraying component; 2021, hose; 2022, nozzle; 203, pressurized liquid discharging component; 2031, inner shell; 2032, injection head; 2033, piston; 2034, connecting rod; 204, adjustable cleaning component; 2041, second motor; 2042, support frame; 2043, belt drive structure; 2044, fixed seat; 2045, conveyor belt; 2046, screw; 2047, transmission shaft; 2048, threaded cylinder; 2049, cleaning cloth. Detailed implementation manners

[0040] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.

[0041] In the description of the present invention, it should be understood that the orientation or positional relationships indicated by the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.

[0042] Embodiment 1: Refer to Figures 1-7 , a performance detection device for a mine wire rope, including a wire rope detection mechanism 100, and a detection auxiliary mechanism 200 is also assembled on the wire rope detection mechanism 100;

[0043] The wire rope detection mechanism 100 includes an adjustment assembly 101. The adjustment assembly 101 includes a bottom plate 1011. Above the bottom plate 1011, two dovetail bars 1012 are fixedly connected. A slide rail 1013 is slidably connected to the two dovetail bars 1012. The dovetail bars 1012 can guide the slide rail 1013, so as to meet the position adjustment of the detection assembly 103. And the position of the slide rail 1013 can be fixed by bolts to prevent displacement from affecting the subsequent detection of the wire rope 104. The slide rail 1013 is fixed to the bottom plate 1011 by bolts. The bottom plate 1011 is hinged to the erection rod 1016 through a pin shaft. The top end of the erection rod 1016 is hinged to the bracket 1017. Both the bracket 1017 and the bottom plate 1011 are respectively hinged to the two connecting pieces 1015 through pin shafts. An electric push rod 1014 is fixedly connected between the two connecting pieces 1015. By controlling the movement of the bracket 1017 with the electric push rod 1014, the bracket 1017 can be turned through the erection rod 1016, so as to meet the angle adjustment of the detection assembly 103, so as to match the angle of the wire rope 104 and meet the smooth detection of the wire rope 104. Above the adjustment assembly 101, there is a reciprocating drive assembly 102. The reciprocating drive assembly 102 includes a fixed frame 1024. The fixed frame 1024 is fixedly connected to the bracket 1017. A first motor 1021 is also fixedly installed on the bracket 1017. The output shaft of the first motor 1021 is fixedly connected to a crank 1022. The crank 1022 can rotate stably through a bearing, so that the crank 1022 drives the groove plate 1023 to move stably. The crank 1022 is rotatably installed on the fixed frame 1024 through a bearing. One end of the crank 1022 is slidably connected in the groove plate 1023. The notch on the groove plate 1023 can provide a moving space for the crank 1022, so that the crank 1022 can rotate smoothly. And the rotation of the crank 1022 can control the groove plate 1023 to move up and down. A ball 1025 is fixedly connected to one side of the groove plate 1023. Two telescopic rods 1026 are fixedly connected to the lower part of the groove plate 1023. The telescopic rods 1026 can keep the groove plate 1023 moving up and down smoothly. The two telescopic rods 1026 are fixedly connected to the lower part of the fixed frame 1024. Sliders 1027 are fixedly connected to both ends of the fixed frame 1024;

[0044] A rotating component 105 is assembled on the reciprocating drive component 102. The rotating component 105 includes a rotating shaft 1051. The rotating shaft 1051 is rotatably installed on the fixed frame 1024 through a bearing. The rotating shaft 1051 can smoothly perform a rotational motion through the bearing, so that the rotating shaft 1051 can maintain the stable rotation of the gear 1053. A spiral groove 1052 is provided on the rotating shaft 1051 assembly. The ball 1025 is slidably connected in the spiral groove 1052. The ball 1025 can control the rotational movement of the rotating shaft 1051 through the arc surface of the spiral groove 1052, thereby controlling the transmission between the gear 1053 and the arc-shaped tooth section 1032, so that the detector 1031 turns to increase the detection surface of the wire rope 104. Both ends of the rotating shaft 1051 are fixedly connected with gears 1053. The gears 1053 are engaged with the arc-shaped tooth sections 1032. A detection component 103 is further provided on one side of the rotating component 105. The detection component 103 includes two detectors 1031. The two detectors 1031 are hinged through a hinge, and the two detectors 1031 are joined together by bolts. The two joined detectors 1031 can be fixed by bolts, thereby preventing the detector 1031 from opening and enabling the two arc-shaped tooth sections 1032 to be stably butted, ensuring the stable transmission between the gear 1053 and the arc-shaped tooth section 1032. Two semi-circular ring plates 1033 are fixedly connected to the upper and lower ends of the detector 1031. The outer shell 201 is hinged to the lower semi-circular ring plate 1033 through a pin shaft. The outer shell 201 is connected to the semi-circular ring plate 1033 through a pin shaft, so that when the detector 1031 unfolds, it can drive the outer shell 201 to follow and unfold. At the same time, when the detector 1031 rotates, it can also drive the outer shell 201 to rotate. A semi-circular dovetail guide rail 1034 and an arc-shaped tooth section 1032 are fixedly connected to the semi-circular ring plate 1033. The two semi-circular dovetail guide rails 1034 form a circular structure in combination. The two arc-shaped tooth sections 1032 form a circular structure in combination. The combination of the two arc-shaped tooth sections 1032 can smoothly maintain the transmission operation with the gear 1053. And the slider 1027 is slidably connected with the semi-circular dovetail guide rail 1034. The slider 1027 is fitted with the semi-circular dovetail guide rail 1034, so that the semi-circular dovetail guide rail 1034 can rotate smoothly along the slider 1027, thereby maintaining the smooth rotation of the detector 1031. The wire rope 104 passes through the detection component 103. The reciprocating drive component 102 and the rotating component 105 cooperate to realize the circumferential movement of the detection component 103 for the detection operation of the wire rope 104.

[0045] In this embodiment: The second motor 2041 drives the rotation of the threaded cylinder 2048, causing the belt drive structure 2043 to drive the rotation of the transmission shaft 2047, enabling the conveyor belt 2045 to perform a conveying operation. The conveyor belt 2045 can control the movement of the cleaning cloth 2049 to clean the steel wire rope 104. Moreover, a threaded movement is generated between the threaded cylinder 2048 and the screw 2046, enabling the threaded cylinder 2048 to drive the conveyor belt 2045 to achieve a translational movement. Thus, through the self-movement and translational movement of the conveyor belt 2045, the cleaning surface can be switched, thereby improving the cleaning effect of the steel wire rope 104. Additionally, the inner shell 2031 follows its translational movement, causing the piston 2033 to press the cleaning water inside the inner shell 2031 into the nozzle 2022 through the hose 2021 and spray it onto the steel wire rope 104, allowing the cleaning water to flow downward, enabling the cleaning cloth 2049 to perform wet cleaning on the steel wire rope 104, reducing the wear of the cleaning cloth 2049, and improving the cleaning effect when used in conjunction with the cleaning water.

[0046] Embodiment 2: Refer to Figures 8-11 , a performance detection device for a mine-used steel wire rope, including a detection auxiliary mechanism 200. The detection auxiliary mechanism 200 includes two outer shells 201. The steel wire rope 104 passes through between the two outer shells 201. The two outer shells 201 are hinged together through hinges. The outer shell 201 is arranged below the detection component 103. An adjustable cleaning component 204 is arranged in the outer shell 201. The adjustable cleaning component 204 includes two threaded cylinders 2048. A transmission shaft 2047 is fixedly connected to the outside of the threaded cylinder 2048. The two transmission shafts 2047 are connected by a conveyor belt 2045. The conveyor belt 2045 is driven by the two transmission shafts 2047, causing the cleaning cloth 2049 to follow the movement of the conveyor belt 2045 to clean the steel wire rope 104. And a cleaning cloth 2049 is arranged on the conveyor belt 2045. The cleaning cloth 2049 can clean the steel wire rope 104. Moreover, the cleaning cloth 2049 and the conveyor belt 2045 adopt a detachable structure of a buckle or a magic tape, so that it is convenient to disassemble and replace the cleaning cloth 2049. The steel wire rope 104 is located between the two cleaning cloths 2049. The threaded cylinder 2048 is rotatably installed on the fixed seat 2044 through a bearing. One of the threaded cylinders 2048 is fixedly connected to the output shaft of the second motor 2041. The second motor 2041 is fixedly connected to the fixed seat 2044 through the support frame 2042. The support frame 2042 fixes the second motor 2041 to ensure the stability of the second motor 2041. The two threaded cylinders 2048 are connected by a belt drive structure 2043. The threaded cylinder 2048 is threadedly connected to the screw 2046. The rotation of the threaded cylinder 2048 can perform a threaded drive with the screw 2046, thereby realizing the translation of the threaded cylinder 2048, enabling the conveyor belt 2045 and the cleaning cloth 2049 to translate positions to clean the steel wire rope 104. One end of the screw 2046 is fixedly connected to the outer shell 201;

[0047] The adjustable cleaning assembly 204 is provided with a pressurized liquid discharging assembly 203. The pressurized liquid discharging assembly 203 includes an inner shell 2031. The upper and lower sides of the inner shell 2031 are fixedly connected to two fixed seats 2044. The inner shell 2031 is arranged in the conveyor belt 2045. One side of the inner shell 2031 is provided with an injection head 2032. The injection head 2032 is located at the side opening on one side of the outer shell 201, so as to facilitate injecting cleaning water into the inner shell 2031 through the injection head 2032. A piston 2033 is arranged inside the inner shell 2031. One side of the piston 2033 is fixedly connected to a connecting rod 2034. The connecting rod 2034 is connected to the outer shell 201, so that the position of the piston 2033 can be fixed. When the inner shell 2031 moves, since the position of the piston 2033 remains unchanged, the inner cavity between the inner shell 2031 and the piston 2033 is reduced, and then the piston 2033 can smoothly press out the cleaning water inside the inner shell 2031 to meet the automatic water discharging operation. The connecting rod 2034 passes through the inner shell 2031 and is fixedly connected to the outer shell 201. One side of the pressurized liquid discharging assembly 203 is connected to a spraying assembly 202. The spraying assembly 202 includes a hose 2021. The hose 2021 can play a role in conveying water, and the hose 2021 can move, so as to meet the turning movement of the outer shell 201. The hose 2021 is communicated with the inner shell 2031. One end of the hose 2021 passes through the outer shell 201 and extends upward to be communicated with a spray head 2022. The liquid can be sprayed onto the steel wire rope 104 through the spray head 2022. After the steel wire rope 104 is wetted, it is convenient to clean. The spray head 2022 is arranged in the opening above the outer shell 201. One end of the spraying assembly 202 extends above the outer shell 201. The adjustable cleaning assembly 204 realizes displacement cleaning of the steel wire rope 104, and drives the pressurized liquid discharging assembly 203 to spray liquid through the spraying assembly 202 to clean the steel wire rope 104.

[0048] In this embodiment: The first motor 1021 drives the crank 1022 to rotate. The crank 1022 drives the groove plate 1023 to move up and down reciprocally, so that the groove plate 1023 can drive the ball 1025 to move up and down. The ball 1025 moves along the arc surface of the spiral groove 1052 to control the rotation of the rotating shaft 1051, so that the rotating shaft 1051 makes a reciprocating switch between forward rotation and reverse rotation, and the gear 1053 and the arc-shaped tooth section 1032 are reciprocally driven, so that the detector 1031 rotates reciprocally, and the detector 1031 performs detection operations by moving circumferentially around the steel wire rope 104, so that the steel wire rope 104 can meet the requirements of comprehensive detection and avoid detection blind spots.

[0049] Example 3: Refer to Figures 6-7 and Figure 10A mining wire rope performance detection device includes a reciprocating drive assembly 102, the reciprocating drive assembly 102 includes a fixed frame 1024, the fixed frame 1024 is fixedly connected to a bracket 1017, a first motor 1021 is also fixedly installed on the bracket 1017, an output shaft of the first motor 1021 is fixedly connected to a crank 1022, the crank 1022 is rotatably mounted on the fixed frame 1024 through a bearing, one end of the crank 1022 is slidably connected to a slot plate 1023, and a ball 1025 is fixedly connected to one side of the slot plate 1023;

[0050] The adjustable cleaning assembly 204 includes two threaded barrels 2048, and a transmission shaft 2047 is fixedly connected to the outside of the threaded barrel 2048. The two transmission shafts 2047 are connected by a conveyor belt 2045, and a cleaning cloth 2049 is arranged on the conveyor belt 2045. The steel wire rope 104 is located between the two cleaning cloths 2049.

[0051] The detection assembly 103 includes two detectors 1031, which are hinged by hinges and assembled together by bolts. The upper and lower ends of the detectors 1031 are fixedly connected to two semi-ring plates 1033, and the housing 201 is hinged to the lower semi-ring plate 1033 through a pin shaft.

[0052] In this embodiment: the first motor 1021 drives the crank 1022 to drive the groove plate 1023 to reciprocate, so that the ball 1025 controls the reciprocating rotation of the rotating shaft 1051 and the gear 1053 through the spiral groove 1052, so that after the gear 1053 and the arc-shaped tooth segment 1032 are transmitted, the reciprocating rotation of the detector 1031 is maintained, thereby improving the uniformity of the detection of the wire rope 104, and at the same time improving the accuracy of the detection, and at the same time, the semi-annular plate 1033 can also drive the housing 201 to reciprocate, so that after the housing 201 rotates, it can drive the internal cleaning cloth 2049 to turn, so that the cleaning cloth 2049 can achieve comprehensive cleaning of the wire rope 104 through the turning, so that the cleaning effect is more significant, thereby effectively preventing damage caused by friction between foreign matter and the detector 1031, and preventing dirt from affecting the detection accuracy of the wire rope 104 again.

[0053] A method for using a mining wire rope performance detection device comprises the following steps:

[0054] S1. When testing the steel wire rope 104, the electric push rod 1014 is used to control the movement of the bracket 1017, so that the bracket 1017 swings through the erection rod 1016 to adjust the angle of the detection component 103 so that it is suitable for the actual angle of the steel wire rope 104. Then, the two detectors 1031 are merged, and the two housings 201 are merged accordingly, so that the housings 201 and the detectors 1031 are enclosed around the steel wire rope 104, and the position of the detectors 1031 is fixed by bolts;

[0055] S2. After fixation, control the second motor 2041 to drive the screw barrel 2048 to rotate. The screw barrel 2048 drives the two transmission shafts 2047 to rotate through the belt drive structure 2043. Then the two transmission shafts 2047 ensure the transmission operation of the conveyor belt 2045, causing the conveyor belt 2045 to move and drive the cleaning cloth 2049 to move, so that the cleaning cloth 2049 cleans the passing steel wire rope 104. Moreover, the screw barrel 2048 is in transmission with the screw 2046, causing the screw barrel 2048 to achieve displacement, thus changing the position of the cleaning cloth 2049 to clean the steel wire rope 104. At the same time, the inner shell 2031 moves, causing the piston 2033 to press the cleaning water inside the inner shell 2031 into the nozzle 2022 through the hose 2021 and spray it out, so that the cleaning water is sprayed onto the steel wire rope 104 to cooperate with the cleaning cloth 2049 to clean the steel wire rope 104;

[0056] S3. After cleaning, drive the crank 1022 to rotate through the first motor 1021. The crank 1022 drives the groove plate 1023 to move up and down reciprocally. The groove plate 1023 drives the ball 1025 to move up and down, causing the ball 1025 to control the reciprocating positive and reverse rotation movement of the rotating shaft 1051 through the arc surface of the spiral groove 1052. The rotating shaft 1051 drives the gear 1053 to rotate. The gear 1053 is in transmission with the arc-shaped tooth section 1032, causing the arc-shaped tooth section 1032 to drive the semi-circular plate 1033 and the detector 1031 to rotate reciprocally, so that the detector 1031 changes its position to conduct a comprehensive detection operation on the steel wire rope 104.

[0057] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, makes equivalent substitutions or changes, and all should be covered within the protection scope of the present invention.

Claims

1. A mining wire rope performance detection device, comprising a wire rope detection mechanism (100), characterized in that: The steel wire rope detection mechanism (100) is also equipped with a detection auxiliary mechanism (200); The steel wire rope detection mechanism (100) comprises an adjustment component (101), a reciprocating drive component (102) is arranged above the adjustment component (101), a rotating component (105) is mounted on the reciprocating drive component (102), a detection component (103) is further arranged on one side of the rotating component (105), a steel wire rope (104) is passed through the detection component (103), and the reciprocating drive component (102) cooperates with the rotating component (105) to realize circular motion of the detection component (103) to perform detection of the steel wire rope (104); The detection auxiliary mechanism (200) comprises two shells (201), the steel wire rope (104) passes through between the two shells (201), the two shells (201) are hinged together by hinges, the shell (201) is arranged below the detection component (103), an adjustable cleaning component (204) is arranged in the shell (201), a pressurized liquid outlet component (203) is arranged in the adjustable cleaning component (204), one side of the pressurized liquid outlet component (203) is connected to a spray component (202), one end of the spray component (202) extends to the top of the shell (201), the adjustable cleaning component (204) realizes displacement-type cleaning of the steel wire rope (104), and drives the pressurized liquid outlet component (203) to spray liquid through the spray component (202) to clean the steel wire rope (104).

2. A mining wire rope performance detection device according to claim 1, characterized in that: The adjustment assembly (101) comprises a base plate (1011), two dovetail bars (1012) are fixedly connected to the top of the base plate (1011), a slide rail (1013) is slidably connected to the two dovetail bars (1012), the slide rail (1013) is fixed to the base plate (1011) by bolts, the base plate (1011) is hinged to a mounting rod (1016) by a pin, the top end of the mounting rod (1016) is hinged to a bracket (1017), the bracket (1017) and the base plate (1011) are respectively hinged to two connecting members (1015) by a pin, and an electric push rod (1014) is fixedly connected between the two connecting members (1015).

3. A mining wire rope performance detection device according to claim 2, characterized in that: The reciprocating drive assembly (102) comprises a fixed frame (1024), the fixed frame (1024) being fixedly connected to a bracket (1017), a first motor (1021) being fixedly mounted on the bracket (1017), an output shaft of the first motor (1021) being fixedly connected to a crank (1022), the crank (1022) being rotatably mounted on the fixed frame (1024) via a bearing, one end of the crank (1022) being slidably connected to a slot plate (1023), and a ball bearing (1025) being fixedly connected to one side of the slot plate (1023).

4. A mining wire rope performance detection device according to claim 3, characterized in that: Two telescopic rods (1026) are fixedly connected to the bottom of the slot plate (1023), and the two telescopic rods (1026) are fixedly connected to the bottom of the fixing frame (1024); Both ends of the fixing frame (1024) are fixedly connected with sliding blocks (1027).

5. A mining wire rope performance detection device according to claim 4, characterized in that: The detection assembly (103) comprises two detectors (1031), the two detectors (1031) are hingedly connected by hinges, and the two detectors (1031) are spliced ​​together by bolts, the upper and lower ends of the detector (1031) are fixedly connected to two semi-ring plates (1033), the housing (201) is hingedly connected to the lower semi-ring plate (1033) by a pin, the semi-ring plate (1033) is fixedly connected to a semi-ring dovetail guide rail (1034) and an arc-shaped tooth segment (1032), the two semi-ring dovetail guide rails (1034) are combined to form a circular structure, the two arc-shaped tooth segments (1032) are combined to form a circular structure, and the slider (1027) is slidably connected to the semi-ring dovetail guide rail (1034).

6. A mining wire rope performance detection device according to claim 5, characterized in that: The rotating assembly (105) comprises a rotating shaft (1051), the rotating shaft (1051) being rotatably mounted on a fixed frame (1024) via a bearing, a spiral groove (1052) being provided on the rotating shaft (1051) assembly, the ball (1025) being slidably connected in the spiral groove (1052), and gears (1053) being fixedly connected at both ends of the rotating shaft (1051), the gears (1053) being meshed with arc-shaped tooth segments (1032).

7. A mining wire rope performance detection device according to claim 6, characterized in that: The adjustable cleaning assembly (204) comprises two threaded barrels (2048), the threaded barrels (2048) are fixedly connected to a transmission shaft (2047) outside, the two transmission shafts (2047) are connected in transmission via a conveyor belt (2045), a cleaning cloth (2049) is provided on the conveyor belt (2045), and the steel wire rope (104) is located between the two cleaning cloths (2049); The threaded barrel (2048) is rotatably mounted on the fixed seat (2044) via a bearing, one of the threaded barrels (2048) is fixedly connected to the output shaft of the second motor (2041), the second motor (2041) is fixedly connected to the fixed seat (2044) via a support frame (2042), the two threaded barrels (2048) are transmission-connected via a belt transmission structure (2043), the threaded barrel (2048) is threadedly connected to the screw rod (2046), and one end of the screw rod (2046) is fixedly connected to the housing (201).

8. A mining wire rope performance detection device according to claim 7, characterized in that: The pressurized liquid outlet component (203) comprises an inner shell (2031), the upper and lower sides of the inner shell (2031) are fixedly connected to two fixing seats (2044), the inner shell (2031) is arranged in the conveyor belt (2045), an injection head (2032) is arranged on one side of the inner shell (2031), a piston (2033) is arranged inside the inner shell (2031), and a connecting rod (2034) is fixedly connected to one side of the piston (2033), and the connecting rod (2034) passes through the inner shell (2031) and is fixedly connected to the outer shell (201).

9. A mining wire rope performance detection device according to claim 8, characterized in that: The spray assembly (202) comprises a hose (2021), wherein the hose (2021) is connected to the inner shell (2031), and one end of the hose (2021) passes through the outer shell (201) and extends upward to be connected to a spray head (2022), wherein the spray head (2022) is arranged in an opening above the outer shell (201).

10. The method for using the mining wire rope performance detection device according to claim 9, characterized in that: The following steps are involved: S1. When testing the steel wire rope (104), the electric push rod (1014) is used to control the movement of the bracket (1017), so that the bracket (1017) is swung through the erection rod (1016) to adjust the angle of the detection component (103) so that it is suitable for the actual angle of the steel wire rope (104), and then the two detectors (1031) are merged, and the two housings (201) are merged accordingly, so that the housings (201) and the detectors (1031) are enclosed outside the steel wire rope (104), and the position of the detectors (1031) is fixed by bolts; S2. After fixing, the second motor (2041) is controlled to drive the threaded barrel (2048) to rotate. The threaded barrel (2048) drives the two transmission shafts (2047) to rotate through the belt transmission structure (2043). The two transmission shafts (2047) ensure the transmission operation of the conveyor belt (2045). The movement of the conveyor belt (2045) drives the cleaning cloth (2049) to move. The cleaning cloth (2049) cleans the steel wire rope (104) passing by. The inner shell (2031) is driven by the inner shell (2031) and the screw (2048) to move the threaded cylinder (2048), thereby changing the position of the cleaning cloth (2049) to clean the wire rope (104). At the same time, the inner shell (2031) moves, so that the piston (2033) presses the cleaning water inside the inner shell (2031) into the nozzle (222) through the hose (221) and sprays it out, so that the cleaning water is sprayed onto the wire rope (104), so that it cooperates with the cleaning cloth (2049) to clean the wire rope (104); S3. After cleaning, the crank (1022) is driven to rotate by the first motor (1021), the crank (1022) drives the groove plate (1023) to reciprocate up and down, the groove plate (1023) drives the ball (1025) to move up and down, so that the ball (1025) controls the rotating shaft (1051) to reciprocate forward and reverse through the arc surface of the spiral groove (1052), so that the rotating shaft (1051) drives the gear (1053) to rotate, and the gear (1053) transmits with the arc-shaped tooth segment (1032), so that the arc-shaped tooth segment (1032) drives the semi-ring plate (1033) and the detector (1031) to reciprocate, so that the detector (1031) switches position to perform a comprehensive detection operation on the wire rope (104).

Images