An ultrasonic cleaning machine for uniform cleaning of sheet materials

Abstract

This invention relates to the field of ultrasonic cleaning machine technology, and discloses an ultrasonic cleaning machine for uniform cleaning of sheets, comprising: an ultrasonic cleaning machine with a cleaning mechanism inside, a fixing mechanism for clamping the working material on the top of the ultrasonic cleaning machine; a support mechanism for stable support of the entire device; and a telescopic mechanism installed on the front side of the ultrasonic cleaning machine for cooperating with the cleaning mechanism to clean the sheet. A servo motor repeatedly rotates forward and backward, driving a rotating rod to rotate a take-up wheel. The rotating take-up wheel pulls the corresponding connecting rope, causing a rotating plate to oscillate in the cleaning fluid. The servo motor then reverses to release the connecting rope, causing the rotating plate to rotate back under the weight of a load-bearing block. This increases the fluidity of the cleaning fluid at the vibration frequency of the ultrasonic cleaning machine, further improving the cleaning effect on the sheet and increasing work efficiency.

Description

Technical Field

[0001] This invention relates to the field of ultrasonic cleaning machine technology, specifically to an ultrasonic cleaning machine for uniform cleaning of sheet materials. Background Technology

[0002] An ultrasonic cleaner is a device that uses the cavitation effect of ultrasound waves in a liquid to achieve cleaning. The ultrasonic cleaner uses an ultrasonic generator to produce high-frequency vibrations, which cause tiny bubbles in the cleaning fluid to generate strong impact forces, thereby effectively removing dirt and bacteria from the surface of items.

[0003] An ultrasonic cleaner for sheet materials is a specialized cleaning device designed for cleaning thin, sheet-like items. Its operation is as follows: Ensure the sheet material does not have an overly complex shape to facilitate placement in the cleaning basket. Place the sheet material into the dedicated cleaning basket of the cleaner, avoiding direct placement into the cleaning tank to prevent damage to the equipment or affecting the cleaning effect. Pour in the appropriate cleaning solution according to the material of the sheet and the cleaning requirements. The water level should be maintained at a minimum of 60mm and a maximum of 80mm in the cleaning tank. Connect the power supply and turn on the ultrasonic cleaner. Adjust the temperature according to the cleaning requirements of the sheet material. When the heating temperature reaches the set value, start the cleaning timer and start the cleaner. This allows the ultrasonic waves to generate high-frequency vibrations in the cleaning solution to achieve the cleaning effect. After cleaning, remove the cleaning basket, rinse with warm water, and then dry and store.

[0004] Based on the principle of existing ultrasonic cleaning machines, it is known that existing sheet ultrasonic cleaning machines achieve the cleaning effect by generating high-frequency vibrations in the cleaning fluid using ultrasonic waves. However, in the current process, the amplitude of vibration is still relatively small, which cannot achieve a high-intensity cleaning effect on the sheet, resulting in longer cleaning time and reduced work efficiency. Summary of the Invention

[0005] To address the shortcomings of existing technologies, this invention provides an ultrasonic cleaning machine for uniform cleaning of sheets, which solves the problem that the vibration amplitude in the existing technology is still too small, failing to achieve a high-intensity cleaning effect on the sheets, resulting in prolonged cleaning time and reduced work efficiency.

[0006] To achieve the above objectives, the present invention provides the following technical solution: an ultrasonic cleaning machine for uniform cleaning of sheets, comprising:

[0007] An ultrasonic cleaner has a cleaning mechanism inside and a fixing mechanism for clamping the machine on its top.

[0008] Support mechanism, used to provide stable support for the entire equipment;

[0009] A telescopic mechanism is installed on the front side of the ultrasonic cleaner to cooperate with the cleaning mechanism for cleaning sheets;

[0010] The cleaning mechanism includes arc-shaped baffles and load-bearing blocks. Arc-shaped baffles are fixedly connected to the front and rear sides of the top of the ultrasonic cleaner. Servo motors are fixedly connected to the opposite ends of adjacent sides of the two arc-shaped baffles. Rotating rods are fixedly connected to the output ends of the servo motors. A winding wheel is fixedly connected to the middle of the winding wheel. A connecting rope is fixedly connected inside the winding wheel. The ends of the two connecting ropes pass through the front and rear sides of the top of the ultrasonic cleaner and are fixedly connected to fixing rings. Bearing rods are fixedly connected to the front and rear ends of the upper inner side of the ultrasonic cleaner. A rotating plate is rotatably connected to the middle of the bearing rod. Multiple chains are fixedly connected to the bottom of the rotating plate. The bottom ends of the multiple chains are fixedly connected to the top of the corresponding load-bearing blocks. The outer walls of the two fixing rings are fixedly connected to the bottom of the corresponding rotating plates.

[0011] Preferably, the fixing mechanism includes side plates. Side plates are fixedly connected to the top of the front and rear sides of the outer wall of the ultrasonic cleaner. A central rod is rotatably connected to the top of each of the two side plates. A clamping plate is fixedly connected to the middle of each of the two central rods. A rotating handle is fixedly connected to the right end of each of the two central rods. External threads are provided on the right end of the outer wall of each of the two central rods. Nuts are threaded onto the outer wall of each of the two external threads.

[0012] Preferably, the telescopic mechanism includes a mounting plate, which is fixedly connected to the bottom left end of the front side of the outer wall of the ultrasonic cleaner. A hollow slider is fixedly connected to the right side of the mounting plate, and a telescopic block is slidably connected inside the hollow slider. A limit plate is fixedly connected to the bottom left side of the telescopic block, and the bottom of the limit plate passes through the hollow slider. A connecting plate is fixedly connected to the right side of the telescopic block.

[0013] Preferably, the support mechanism includes two bases, and the bottom left and right sides of the ultrasonic cleaner are provided with bases. Support plates are fixedly connected to the top front and rear sides of the two bases. Support rods are fixedly connected to adjacent sides of the support plates on the left and right sides. The middle parts of the multiple support rods are respectively rotatably connected to the bottom left and right sides of the ultrasonic cleaner.

[0014] Preferably, the cleaning mechanism further includes a waterproof cloth, the outer wall of the rotating plate is fixedly connected to the waterproof cloth, the opposite ends of the two adjacent sides of the two arc-shaped baffles are fixedly connected to a fixing plate, and the ends of the two rotating rods are respectively rotatably connected to the corresponding fixing plates.

[0015] Preferably, a cleaning tank is slidably connected to the bottom inner side of the ultrasonic cleaner, the right end of the cleaning tank passes through the ultrasonic cleaner, and the front and rear ends of the right side of the outer wall of the cleaning tank are fixedly connected to the adjacent left end of the connecting plate.

[0016] Preferably, the cleaning mechanism further includes a nut, and both ends of the two bearing rods are threaded with a nut.

[0017] Preferably, a controller is fixedly connected to the top left end of the front side of the ultrasonic cleaner, the controller is electrically connected to the servo motor, and handrails are fixedly connected to the top of both the left and right sides of the outer wall of the ultrasonic cleaner. A strip-shaped opening is provided on the top of the ultrasonic cleaner.

[0018] Working principle: The main operating steps of this device during the cleaning of sheets in an ultrasonic cleaning machine are as follows:

[0019] The first step is to pour in the appropriate cleaning solution according to the material of the sheet and the cleaning requirements.

[0020] The second step is to ensure that the sheet does not have an overly complex shape so that it can be easily inserted into the strip opening;

[0021] The third step is to rotate the handle to drive the center rod to rotate, further controlling the relative rotation of the clamping plate to clamp the sheet material. After clamping, rotate the second nut to fix it.

[0022] The fourth step is to connect the power supply and start the ultrasonic cleaner through the controller. At this time, the servo motor is controlled to rotate repeatedly in both directions. The servo motor drives the rotating rod to rotate the winding wheel. After the winding wheel rotates, it pulls the corresponding connecting rope, thereby causing the rotating plate to swing in the cleaning fluid. In conjunction with the servo motor, the connecting rope is released in reverse. Under the gravity of the load block, the rotating plate is driven to rotate back, thereby increasing the fluidity of the cleaning fluid at the vibration frequency of the ultrasonic cleaner.

[0023] Fifth step: After cleaning is complete, turn off all operations using the controller, pull the sheet upwards, and move it with the telescopic block to remove the cleaning tank and replace the cleaning solution.

[0024] This invention provides an ultrasonic cleaning machine for uniform cleaning of sheets. It has the following beneficial effects:

[0025] 1. This invention uses a servo motor to repeatedly rotate forward and backward. The servo motor drives the rotating rod to rotate the take-up wheel. After the take-up wheel rotates, it pulls the corresponding connecting rope, thereby causing the rotating plate to swing in the cleaning fluid. In conjunction with the servo motor reversing to release the connecting rope, the rotating plate is driven to rotate back under the gravity of the load block. This increases the fluidity of the cleaning fluid at the vibration frequency of the ultrasonic cleaner, further improving the cleaning effect on the sheet and increasing work efficiency.

[0026] 2. This invention uses the rotating handle to drive the central rod to rotate, further controlling the relative rotation of the clamping plate to clamp the sheet. After clamping, the second nut is rotated to fix it, which facilitates stable clamping and fixing of the sheet to be cleaned, and avoids the sheet from shaking during the cleaning process, which affects the cleaning quality. Attached Figure Description

[0027] Figure 1 This is a front view of the present invention;

[0028] Figure 2 This is a top view of the present invention;

[0029] Figure 3 This is a side view of the present invention;

[0030] Figure 4 This is a perspective view of the present invention;

[0031] Figure 5 This is a partial three-dimensional structural diagram of the present invention;

[0032] Figure 6 This is a partial front view of the present invention;

[0033] Figure 7 This is a three-dimensional partial structural disassembly diagram of the present invention.

[0034] The components include: 1. Ultrasonic cleaning machine; 2. Cleaning mechanism; 201. Arc-shaped baffle plate; 202. Servo motor; 203. Rotating rod; 204. Rewinding wheel; 205. Connecting rope; 206. Fixing ring; 207. Bearing rod; 208. Nut 1; 209. Rotating plate; 210. Waterproof cloth; 211. Chain; 212. Load-bearing block; 213. Fixing plate; 3. Support mechanism; 301. Base; 302. Support plate; 303. Support rod; 4. Fixing mechanism; 401. Side plate; 402. Center rod; 403. Clamping plate; 404. External thread; 405. Rotating handle; 406. Nut 2; 5. Telescopic mechanism; 501. Mounting plate; 502. Hollow slider; 503. Telescopic block; 504. Connecting plate; 505. Limiting plate; 6. Controller; 7. Handrail; 8. Cleaning tank; 9. Strip opening. Detailed Implementation

[0035] The technical solutions of the present invention will be clearly and completely described below with reference to the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present invention.

[0036] Example:

[0037] Please see the appendix Figure 1 - Appendix Figure 7 This invention provides an ultrasonic cleaning machine for uniform cleaning of sheets, comprising:

[0038] An ultrasonic cleaner 1 has a cleaning mechanism 2 inside and a fixing mechanism 4 for clamping and holding the machine on the top of the ultrasonic cleaner 1.

[0039] The cleaning mechanism 2 includes an arc-shaped baffle plate 201 and a load-bearing block 212. Arc-shaped baffle plates 201 are fixedly connected to the front and rear sides of the top of the ultrasonic cleaner 1. Servo motors 202 are fixedly connected to the opposite ends of adjacent sides of the two arc-shaped baffle plates 201. A rotating rod 203 is fixedly connected to the output end of the servo motor 202. A winding wheel 204 is fixedly connected to the middle of the rotating rod 203. A connecting rope 205 is fixedly connected inside the winding wheel 204. The ends of the two connecting ropes 205 pass through the front and rear sides of the top of the ultrasonic cleaner 1 and are fixedly connected to fixing rings 206. Bearing rods 207 are fixedly connected to the front and rear ends of the upper inner side of the ultrasonic cleaner 1. A rotating plate 209 is rotatably connected to the middle of the bearing rod 207. Multiple chains 211 are fixedly connected to the bottom of the rotating plate 209. The bottom ends of the multiple chains 211 are... The two fixed rings 206 are fixedly connected to the top of the corresponding load-bearing block 212, and the outer walls of the two fixed rings 206 are fixedly connected to the bottom of the corresponding rotating plate 209. The cleaning mechanism 2 also includes a waterproof cloth 210, and the outer wall of the rotating plate 209 is fixedly connected to the waterproof cloth 210. The two arc-shaped baffles 201 are fixedly connected to the opposite ends of their adjacent sides, and the ends of the two rotating rods 203 are rotatably connected to the corresponding fixed plates 213. The cleaning mechanism 2 also includes a nut 208, and the two bearing rods 207 are threadedly connected to the nuts 208 at both ends. The top left end of the front side of the ultrasonic cleaner 1 is fixedly connected to the controller 6, which is electrically connected to the servo motor 202. The top left and right sides of the outer wall of the ultrasonic cleaner 1 are fixedly connected to the handrails 7, and the top of the ultrasonic cleaner 1 has a strip-shaped opening 9.

[0040] Specifically, when the power is turned on, the ultrasonic cleaner 1 is started via the controller 6. At this time, the servo motor 202 is controlled to rotate repeatedly in both directions. The servo motor 202 drives the rotating rod 203 to rotate, which in turn rotates the take-up wheel 204. After the take-up wheel 204 rotates, it pulls the corresponding connecting rope 205, thereby causing the rotating plate 209 to swing in the cleaning fluid. In conjunction with the servo motor 202 reversing to release the connecting rope 205, the rotating plate 209 rotates under the gravity of the load block 212, thereby increasing the fluidity of the cleaning fluid at the vibration frequency of the ultrasonic cleaner 1.

[0041] The fixing mechanism 4 includes side plates 401. The top of the front and rear sides of the outer wall of the ultrasonic cleaner 1 are fixedly connected to the side plates 401. The top of the two side plates 401 are rotatably connected to the center rods 402. The middle of the two center rods 402 is fixedly connected to the clamping plates 403. The right end of the two center rods 402 is fixedly connected to the rotating handles 405. The right end of the outer wall of the two center rods 402 is provided with external threads 404. The outer wall of the two external threads 404 is threaded with nuts 406.

[0042] Specifically, rotating the handle 405 drives the center rod 402 to rotate. This rotation further controls the rotation of the clamping plate 403 relative to the clamping sheet. After the sheet is clamped, the rotating nut 406 secures it, thus stably clamping and fixing the sheet to be cleaned. During the cleaning process, the sheet will not wobble, thereby avoiding the impact of shaking on the cleaning quality.

[0043] Telescopic mechanism 5, installed on the front side of ultrasonic cleaner 1, is used to cooperate with cleaning mechanism 2 for cleaning sheet materials. Telescopic mechanism 5 includes mounting plate 501, which is fixedly connected to the bottom left end of the front side of the outer wall of ultrasonic cleaner 1. Hollow slider 502 is fixedly connected to the right side of mounting plate 501. Telescopic block 503 is slidably connected inside hollow slider 502. Limiting plate 505 is fixedly connected to the bottom left side of telescopic block 503. The bottom of limiting plate 505 passes through hollow slider 502. Connecting plate 504 is fixedly connected to the right side of telescopic block 503. The inner bottom of ultrasonic cleaner 1 slides... A cleaning tank 8 is connected, with its right end penetrating the ultrasonic cleaner 1. The front and rear ends of the right side of the outer wall of the cleaning tank 8 are fixedly connected to the adjacent left end of the connecting plate 504. A support mechanism 4 is used to provide stable support for the entire device. The support mechanism 3 includes two bases 301. The bottom left and right sides of the ultrasonic cleaner 1 are provided with bases 301. The front and rear sides of the top of the two bases 301 are fixedly connected with support plates 302. The adjacent side of the left and right support plates 302 is fixedly connected with support rods 303. The middle parts of the multiple support rods 303 are rotatably connected to the bottom left and right sides of the ultrasonic cleaner 1.

[0044] Specifically, the telescopic block 503 slides inside the hollow slider 502, and the sliding of the telescopic block 503 drives the cleaning tank 8 to move, thereby facilitating the replacement of the cleaning fluid in the cleaning tank 8.

[0045] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An ultrasonic cleaning machine for uniform cleaning of sheets, characterized in that, include: An ultrasonic cleaner (1) is provided with a cleaning mechanism (2) inside, and a fixing mechanism (4) for clamping work is provided on the top of the ultrasonic cleaner (1). Support mechanism (3) is used to provide stable support for the entire equipment; Telescopic mechanism (5), which is installed on the front side of the ultrasonic cleaner (1), is used to cooperate with the cleaning mechanism (2) to clean the sheet; The cleaning mechanism (2) includes an arc-shaped baffle plate (201) and a load-bearing block (212). Arc-shaped baffle plates (201) are fixedly connected to the front and rear sides of the top of the ultrasonic cleaner (1). Servo motors (202) are fixedly connected to the opposite ends of adjacent sides of the two arc-shaped baffle plates (201). A rotating rod (203) is fixedly connected to the output end of the servo motor (202). A winding wheel (204) is fixedly connected to the middle of the rotating rod (203). A connecting rope (205) is fixedly connected inside the winding wheel (204). The two connecting ropes (205)... The ends of the ultrasonic cleaner (1) are respectively connected to the front and rear sides of the top and fixedly connected to the fixed rings (206). The upper and middle parts of the inner side of the ultrasonic cleaner (1) are fixedly connected to the front and rear ends of the bearing rods (207). The middle part of the bearing rods (207) is rotatably connected to the rotating plate (209). The bottom of the rotating plate (209) is fixedly connected to multiple chains (211). The bottom ends of the multiple chains (211) are respectively fixedly connected to the top of the corresponding load-bearing blocks (212). The outer walls of the two fixed rings (206) are respectively fixedly connected to the bottom of the corresponding rotating plate (209).

2. The ultrasonic cleaning machine for uniform cleaning of sheets according to claim 1, characterized in that: The fixing mechanism (4) includes side plates (401). The top of the front and rear sides of the outer wall of the ultrasonic cleaner (1) are fixedly connected to the side plates (401). The top of the two side plates (401) are rotatably connected to the center rods (402). The middle of the two center rods (402) is fixedly connected to the clamping plates (403). The right end of the two center rods (402) is fixedly connected to the rotating handles (405). The right end of the outer wall of the two center rods (402) is provided with external threads (404). The outer walls of the two external threads (404) are threaded with nuts (406).

3. The ultrasonic cleaning machine for uniform cleaning of sheets according to claim 1, characterized in that: The telescopic mechanism (5) includes a mounting plate (501). The mounting plate (501) is fixedly connected to the bottom left end of the front side of the outer wall of the ultrasonic cleaner (1). A hollow slider (502) is fixedly connected to the right side of the mounting plate (501). A telescopic block (503) is slidably connected inside the hollow slider (502). A limiting plate (505) is fixedly connected to the bottom left side of the telescopic block (503). The bottom of the limiting plate (505) passes through the hollow slider (502). A connecting plate (504) is fixedly connected to the right side of the telescopic block (503).

4. The ultrasonic cleaning machine for uniform cleaning of sheets according to claim 1, characterized in that: The support mechanism (3) includes two bases (301). The bottom left and right sides of the ultrasonic cleaner (1) are provided with bases (301). The top front and rear sides of the two bases (301) are fixedly connected with support plates (302). The adjacent sides of the support plates (302) on the left and right sides are fixedly connected with support rods (303). The middle parts of the multiple support rods (303) are respectively rotatably connected to the bottom left and right sides of the ultrasonic cleaner (1).

5. The ultrasonic cleaning machine for uniform cleaning of sheets according to claim 1, characterized in that: The cleaning mechanism (2) also includes a waterproof cloth (210). The outer wall of the rotating plate (209) is fixedly connected with the waterproof cloth (210). The two arc-shaped shielding plates (201) are fixedly connected to the other ends of their adjacent sides with fixed plates (213). The ends of the two rotating rods (203) are rotatably connected to the corresponding fixed plates (213).

6. The ultrasonic cleaning machine for uniform cleaning of sheets according to claim 1, characterized in that: The ultrasonic cleaner (1) has a cleaning tank (8) slidably connected to its inner bottom. The right end of the cleaning tank (8) passes through the ultrasonic cleaner (1). The front and rear ends of the right side of the outer wall of the cleaning tank (8) are fixedly connected to the left side of the connecting plate (504).

7. An ultrasonic cleaning machine for uniform cleaning of sheets according to claim 1, characterized in that: The cleaning mechanism (2) also includes a nut (208), and both ends of the two bearing rods (207) are threaded with a nut (208).

8. An ultrasonic cleaning machine for uniform cleaning of sheets according to claim 1, characterized in that: A controller (6) is fixedly connected to the top left of the front side of the ultrasonic cleaner (1). The controller (6) is electrically connected to the servo motor (202). Handrails (7) are fixedly connected to the top of the left and right sides of the outer wall of the ultrasonic cleaner (1). A strip-shaped opening (9) is opened on the top of the ultrasonic cleaner (1).

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