A simulation detection method for new energy ship power distribution battery system

By simulating the design of the top seat and detection platform, the water mist and salt spray environment are simulated using impeller parts and one-way flow components, and combined with the limit and power-on test of the propulsion threaded rod and butt cover, the problem of susceptibility to corrosion in high humidity and salt spray environments is solved, and the corrosion resistance of the battery pack is effectively detected.

CN119322228BActive Publication Date: 2025-04-18SHENZHEN RUISHEN TECH CO LTD
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Patent Information

Application Number
CN202411854430.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2025-04-18
Estimated Expiration
2044-12-17

AI Technical Summary

Technical Problem

The long-term navigation of the ship on water causes the battery pack to be susceptible to water mist and erosion in high humidity and salt spray environments, affecting its normal use.

Method used

A new energy ship power distribution power battery system simulation detection method is adopted. Through the design of the detection platform and simulated top, the impeller parts and one-way circulation components are used to simulate the water mist and salt mist environment, and combined with the limit and power-on test of the propulsion threaded rod and the butt cover, the corrosion resistance detection of the battery pack is achieved.

Benefits of technology

Effectively simulate the use status of the battery pack in different environments, detect its power-on condition and corrosion resistance, and avoid inaccurate calculations caused by material deformation recovery after destructive tests.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a simulation detection method for a new energy whole ship power distribution battery system, which belongs to the field of battery detection technology, and includes a detection platform and a simulation top seat for detecting battery packs. The top of the detection platform is fixedly connected to two electric control rails, and the electric control rails are connected to a placement component for placing the battery pack through a slide seat, and the bottom of the simulation top seat is fixedly connected to two slide rails. The present invention can use the opening and closing of the one-way bucket to allow the opposite spray hoods to spray water mist and salt mist respectively, simulating the use environment of the battery pack on the river and the sea surface on the ship, respectively, so as to facilitate observation of whether the power supply of the battery pack in this state is affected, and to detect the overall corrosion resistance of the battery pack. At the same time, the setting of the impact bead and the invasion detection component can use the displacement change detection of the telescopic rod to calculate the instantaneous invasion distance of the impact column head during the destructive test.
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Description

Technical Field

[0001] The present invention relates to the technical field of battery detection, and in particular to a simulation detection method for a new energy whole ship power distribution battery system. Background Art

[0002] With the continuous innovation and development of new energy technologies, battery-driven electric propulsion systems have many advantages. The energy utilization efficiency of electric drive is relatively high, which can reduce energy consumption costs in long-term operation and reduce potential safety hazards such as fuel leakage and fire in diesel engine systems.

[0003] At present, new energy ships mostly adopt the battery replacement mode of ship-battery separation. The power batteries on board are usually made into container-mode battery packs, which are convenient for ships to dock at the dock and use the on-site container loading and unloading equipment for direct battery replacement. When the ship encounters bad weather or needs to avoid other ships, the speed can be quickly changed by adjusting the state of the propeller and thruster to ensure safety. Since the mass of the container-mode battery pack used in the ship is large, it is subject to large inertia when the ship speed changes, and the battery pack shell is easily squeezed with the fixed part. In addition, the battery pack is usually installed in the battery compartment of the ship. The waterproof treatment of the compartment can avoid direct contact between the battery pack and water. However, when the ship sails on the water for a long time, the humidity of the air will be high, and there will be more salt spray in the air. If the protection strength of the battery pack is not enough, it is easy to cause water mist and erosion inside the battery pack, affecting the normal use of the battery pack. Therefore, a simulation detection method for the power battery system of the whole new energy ship distribution is proposed. Summary of the invention

[0004] The purpose of the present invention is to solve the problem that in the prior art, battery packs are usually installed in the battery compartment of a ship. The waterproof treatment of the compartment can avoid direct contact between the battery pack and water. However, when a ship sails on the water for a long time, the humidity of the air will be high, and the air will also contain more salt spray. If the protection strength of the battery pack is not enough, it is easy to cause water spray and erosion inside the battery pack, affecting the normal use of the battery pack. A simulation detection method for a new energy whole ship power distribution battery system is proposed.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] A new energy whole ship power distribution power battery system simulation detection method, comprising a detection platform and a simulation top seat for detecting a battery pack, wherein the top of the detection platform is fixedly connected to two electric control rails, and the electric control rails are connected to a placement assembly for placing the battery pack through a slide seat, and the bottom of the simulation top seat is fixedly connected to two slide rails, and the inner side wall of the slide rail is connected to a fixed seat through a T-shaped slider, and a gear assembly is arranged on the inner side of the fixed seat on one side, and the gear assembly is connected to two docking covers through two propulsion threaded rods;

[0007] The top end of the simulated top seat is fixedly connected to a clean water tank through a plurality of fixing rods, the bottom end of the clean water tank is connected to two opposing spray hoods through a pressurized pipe, the bottom end of the clean water tank is fixedly connected to a brine tank, the bottom end of the brine tank is connected to a conveying cylinder through a pipeline, the inner end of the conveying cylinder is provided with a sealing cover, a one-way flow component is provided on the bottom end of the sealing cover, an impeller is provided below the one-way flow component, a plurality of hydraulic cylinders are provided above the end of the electric control guide rail, the output end of the hydraulic cylinder is connected to an impact column head through a propulsion seat, and invasion detection components are provided on both sides of the impact column head.

[0008] Preferably, the top of the detection platform is fixedly connected to the bottom of the simulation top seat through a sealing frame, and the top of the detection platform is fixedly connected to a sealing plate through two electric push rods. A sliding hole is opened on the simulation top seat, and the inner side wall of the sliding hole is slidably connected to the side wall of the sealing plate.

[0009] Preferably, the placement assembly consists of a placement plate and two curved positioning plates, the top of the placement plate is fixedly connected to the bottom of the positioning plate, the bottom of the placement plate is respectively fixedly connected to the tops of two slide seats, the left and right ends of the placement plate are fixedly connected with a plurality of docking columns, and the inner side wall of the docking cover is provided with a plurality of docking grooves adapted to the docking columns.

[0010] Preferably, the gear assembly consists of a main gear and two auxiliary gear rings, the main gear is respectively meshed with the auxiliary gear rings located on both sides, the inner wall of the slide rail is slidably connected to the inner wall of the T-shaped slider, one side of the T-shaped slider is fixedly connected to a propulsion motor through two connecting rods, and the output end of the propulsion motor is fixedly connected to the end of the main gear through a rotating shaft.

[0011] Preferably, the inner wall of the auxiliary gear ring is fixedly connected to the outer wall of one end of the advancing threaded rod, the two ends of the advancing threaded rod are respectively rotatably connected to the side walls of the two fixing seats, the outer walls at both ends of the advancing threaded rod are provided with opposite external threads, the outer walls at both ends of the advancing threaded rod are respectively threadedly connected to the inner walls of the two threaded sleeves, and the threaded sleeve is fixedly connected to the outer wall of the docking cover through a triangular plate.

[0012] Preferably, the top ends of the two opposing spray hoods are fixedly connected to the bottom ends of the simulated top seats, the bottom ends of the brine tanks are connected to the outer ends of the conveying cylinders through pipelines, the top ends of the simulated top seats are fixedly connected to conveying motors, the output ends of the conveying motors are fixedly connected to spiral blades through conveying shafts, the spiral blades are rotatably connected to the inner side walls of the conveying cylinders, a hydraulic pump is provided in the clean water tank, and high-concentration brine is provided in the brine tank.

[0013] Preferably, the one-way flow component consists of a filter plate, a return spring and a one-way bead. The end of the filter plate is fixedly connected to the side wall of the one-way bead through a return spring. The bottom end of the sealing cover is fixedly connected to a one-way bucket, and the inside of the sealing cover and the one-way bucket are connected to each other. The diameter of the one-way bead is slightly larger than the inner diameter of the small mouth of the one-way bucket. The side wall of the sealing cover is fixedly connected to the inner wall of the pressurized tube, and the inner wall of the bottom end of the pressurized tube is rotatably connected to the impeller through a leak plate.

[0014] Preferably, the inner end surface of the sealing frame is fixedly connected to the side wall of the hydraulic cylinder, and the output end of the hydraulic cylinder is fixedly connected to the flat end of the impact column head through a propulsion seat.

[0015] Preferably, the intrusion detection component consists of a detection sensing plate and a beam photoelectric sensor, the flat end side wall of the impact column head is fixedly connected to the end face of the detection sensing plate through a telescopic rod, and the beam photoelectric sensor is fixedly connected to the flat end side wall of the impact column head.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] 1. This scheme uses the setting of impeller parts and one-way flow components, and can use the opening and closing of the one-way bucket to allow the opposite spray hoods to spray water mist and salt mist respectively, simulating the use environment of the battery pack on the ship in the river and on the sea, respectively, so as to observe whether the power supply of the battery pack is affected in this state and test the overall corrosion resistance of the battery pack.

[0018] 2. Through the setting of the impact bead and the intrusion measuring component, this scheme can utilize the displacement change detection of the telescopic rod to measure the instantaneous intrusion distance of the impact column head during the destructive test, so as to avoid the deformation recovery of the material after the destructive test, which leads to inaccurate measurement of the intrusion distance.

[0019] 3. This scheme, through the setting of the pushing threaded rod and the docking cover, can utilize the rotation of the pushing threaded rod to drive the two docking covers to move toward each other, thereby realizing the limit and power-on test of the battery pack, thereby simulating the power-on state of the battery pack when it is fixedly installed, and testing whether it will be affected by subsequent tests in the power-on state. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 A three-dimensional structural schematic diagram of a new energy whole ship power distribution power battery system simulation detection method proposed by the present invention;

[0021] Figure 2 This is an assembly diagram of a new energy ship power distribution battery system simulation detection method proposed by the present invention;

[0022] Figure 3 for Figure 2 The enlarged view of point A in the middle;

[0023] Figure 4 for Figure 2 The enlarged view of point B in the middle;

[0024] Figure 5 This is a schematic diagram of the structure inside the sealing frame in a simulation detection method for a new energy whole ship power distribution battery system proposed by the present invention;

[0025] Figure 6 for Figure 5 Enlarged view of point C in the middle;

[0026] Figure 7 This is a schematic diagram of the structure of a gear assembly in a simulation detection method for a new energy ship power distribution battery system proposed by the present invention;

[0027] Figure 8 This is a structural schematic diagram of the position of the opposite spray hood in a simulation detection method for a new energy whole ship power distribution battery system proposed by the present invention;

[0028] Fig. 9 This is a schematic diagram of the structure inside the pressurized cylinder in a simulation detection method for a new energy ship power distribution battery system proposed by the present invention;

[0029] Fig.10 This is a structural schematic diagram of a one-way flow component in a simulation detection method for a new energy whole-ship power distribution battery system proposed by the present invention.

[0030] In the figure: 1. detection platform; 2. simulation top seat; 3. sealing frame; 4. battery pack; 5. electric control rail; 6. slide seat; 7. placement plate; 8. positioning plate; 9. docking column; 10. slide rail; 11. T-shaped slider; 12. fixed seat; 13. propulsion motor; 14. main gear; 15. auxiliary gear ring; 16. propulsion threaded rod; 17. threaded sleeve; 18. triangle plate; 19. docking cover; 20. electric push rod; 21. sealing plate; 22 , clean water tank; 23, pressurized pipe; 24, brine tank; 25, conveying cylinder; 26, conveying motor; 27, spiral blade; 28, sealing cover; 29, filter plate; 30, reset spring; 31, one-way bucket; 32, one-way ball; 33, leak plate; 34, impeller; 35, hydraulic cylinder; 36, propulsion seat; 37, impact column head; 38, telescopic rod; 39, detection sensor plate; 40, opposite photoelectric sensor; 41, opposite spray hood. DETAILED DESCRIPTION

[0031] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0032] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0033] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "mounted / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0034] Example, see Figures 1 to 10 A simulation detection method for a new energy whole ship power distribution battery system includes a detection platform 1 and a simulation top seat 2 for detecting a battery pack 4. The top of the detection platform 1 is fixedly connected with two electric control rails 5. The electric control rails 5 are connected with a placement component for placing the battery pack 4 through a slide seat 6. The bottom of the simulation top seat 2 is fixedly connected with two slide rails 10. The inner side wall of the slide rail 10 is connected with a fixed seat 12 through a T-shaped slider 11. A gear assembly is arranged on the inner side of one side of the fixed seat 12. The gear assembly is connected with two docking covers 19 through two propulsion threaded rods 16;

[0035] Furthermore, the top of the detection platform 1 is fixedly connected to the bottom of the simulation top seat 2 through a sealing frame 3, the top of the detection platform 1 is fixedly connected to a sealing plate 21 through two electric push rods 20, a sliding hole is provided on the simulation top seat 2, the inner side wall of the sliding hole is slidably connected to the side wall of the sealing plate 21, the placement component is composed of a placement plate 7 and two arc-surface positioning plates 8, the top of the placement plate 7 is fixedly connected to the bottom of the positioning plate 8, the bottom of the placement plate 7 is respectively fixedly connected to the tops of the two slide seats 6, the left and right ends of the placement plate 7 are fixedly connected to a plurality of docking columns 9, the inner side wall of the docking cover 19 is provided with a plurality of docking grooves adapted to the docking columns 9, the gear assembly is composed of a main gear 14 and two auxiliary gear rings 15, the main gear 14 They are respectively meshed with the auxiliary gear rings 15 located on both sides, the inner wall of the slide rail 10 is slidably connected to the inner wall of the T-shaped slider 11, one side of the T-shaped slider 11 is fixedly connected to the propulsion motor 13 through two connecting rods, the output end of the propulsion motor 13 is fixedly connected to the end of the main gear 14 through a rotating shaft, the inner wall of the auxiliary gear ring 15 is fixedly connected to the outer wall of one end of the propulsion threaded rod 16, the two ends of the propulsion threaded rod 16 are respectively rotatably connected to the side walls of the two fixing seats 12, the outer walls at both ends of the propulsion threaded rod 16 are provided with opposite external threads, the outer walls at both ends of the propulsion threaded rod 16 are respectively threadedly connected to the inner walls of the two threaded sleeves 17, and the threaded sleeve 17 is fixedly connected to the outer wall of the docking cover 19 through a triangular plate 18;

[0036] It should be noted that: the battery pack 4 to be tested is placed on the placement plate 7 of the slide 6 by using a lifting mechanical arm. During the slow placement process, the outer shell edge of the battery pack 4 is limited by using the two positioning plates 8 on the placement plate 7. After the initial positioning and placement of the battery pack 4 is completed, the slide 6 on the electric control guide rail 5 is started to drive the battery pack 4 to move into the sealing frame 3, and then the electric push rod 20 is used to drive the sealing plate 21 to move downward to achieve the overall sealing of the sealing frame 3. After the battery pack 4 moves to the set position, the movement of the slide 6 is stopped, and then the propulsion motor 13 is started to drive the main gear 14 to rotate, and the main gear 14 rotates The movement will drive the auxiliary gear rings 15 on both sides to rotate respectively, and the rotation of the auxiliary gear rings 15 will drive the push threaded rod 16 to rotate together, and the push threaded rod 16 will rotate in the threaded sleeve 17, so that the threaded sleeve 17 moves on the threaded rod 16, and the movement of the threaded sleeve 17 will drive the triangular plate 18 and the docking cover 19 fixed to it to move. Since the external threads on both ends of the push threaded rod 16 are in opposite directions, the two docking covers 19 on both sides will move toward each other, and then the docking grooves on the docking covers 19 will be adapted to dock with the docking columns 9 on the placement plate 7, so that the two docking covers 19 can limit and connect the power supply end of the battery pack 4;

[0037] The above advantages are: the rotation of the advancing threaded rod 16 can be used to drive the two docking covers 19 to move toward each other, thereby realizing the limit and power-on test of the battery pack 4, thereby simulating the power-on state of the battery pack 4 when it is fixedly installed, and testing whether it will be affected by subsequent tests in the power-on state;

[0038] The top of the simulated top seat 2 is fixedly connected to a clean water tank 22 through a plurality of fixing rods, the bottom of the clean water tank 22 is connected to two opposite spray covers 41 through a pressurized pipe 23, the bottom of the clean water tank 22 is fixedly connected to a salt water tank 24, the bottom of the salt water tank 24 is connected to a delivery cylinder 25 through a pipeline, the inner end of the delivery cylinder 25 is provided with a sealing cover 28, a one-way flow component is provided on the bottom of the sealing cover 28, and an impeller 34 is provided below the one-way flow component;

[0039] Furthermore, the top ends of the two opposing spray hoods 41 are fixedly connected to the bottom ends of the simulated top seat 2, the bottom ends of the brine tank 24 are connected to the outer ends of the conveying cylinder 25 through pipelines, the top ends of the simulated top seat 2 are fixedly connected to the conveying motor 26, the output ends of the conveying motor 26 are fixedly connected to the spiral blades 27 through the conveying shaft, the spiral blades 27 are rotatably connected to the inner side walls of the conveying cylinder 25, a hydraulic pump is arranged in the clean water tank 22, high-concentration brine is arranged in the brine tank 24, the one-way flow assembly is composed of a filter plate 29, a reset spring 30 and a one-way bead 32, the end of the filter plate 29 is fixedly connected to the side wall of the one-way bead 32 through the reset spring 30, the bottom end of the sealing cover 28 is fixedly connected to the one-way bucket 31, and the inside of the sealing cover 28 and the one-way bucket 31 are connected to each other, the diameter of the one-way bead 32 is slightly larger than the inner diameter of the small mouth end of the one-way bucket 31, the side wall of the sealing cover 28 is fixedly connected to the inner side wall of the pressurized pipe 23, and the inner side wall of the bottom end of the pressurized pipe 23 is rotatably connected to the impeller member 34 through the leak plate 33;

[0040] It should be noted that: the battery pack 4 is then moved to the bottom of the two opposing spray hoods 41 by using the slide 6, and then the hydraulic pump system in the clean water tank 22 is started, and the water flow is passed into the two opposing spray hoods 41 through the pressure pipe 23, and the water flow is sprayed out in a mist-like high pressure, so that the air humidity in the sealing frame 3 increases, simulating the high-humidity use environment of the battery pack 4 on the ship on the river. Under this simulation state, after continuous detection for a period of time, the conveying motor 26 is started to drive the spiral blade 27 to rotate, and the rotation of the spiral blade 27 will spin the high-concentration brine in the brine tank 24 into the sealing cover 28 through the conveying cylinder 25. The space inside the sealing cover 28 causes the hydraulic pressure inside the one-way bucket 31 to continue to increase, so that the hydraulic pressure inside the one-way bucket 31 is greater than the hydraulic pressure outside, and then the one-way ball 32 is pressed, so that there is a gap between the one-way ball 32 and the one-way bucket 31, so that the high-pressure and high-concentration salt water inside the one-way bucket 31 is depressurized and enters the pressurized pipe 23, wherein the impeller 34 at the bottom end of the pressurized pipe 23 continuously rotates under the impact of the flowing liquid, stirring the liquid, so as to facilitate the stirring and mixing of the high-concentration salt water and the fresh water, and form a low-concentration salt water to be sprayed through the counter-spray cover 41, simulating the use environment of the battery pack 4 on the ship in the presence of salt fog on the sea surface;

[0041] The above advantages are as follows: in this way, the opening and closing of the one-way bucket 31 can be used to allow the opposite spray hood 41 to spray water mist and salt mist respectively, simulating the use environment of the battery pack 4 on the river and the sea surface on the ship, respectively, so as to facilitate observation of whether the power supply of the battery pack 4 is affected in this state (i.e., whether the circuit between the battery pack 4 and the docking cover 19 is affected, and whether the output current and voltage of the circuit fluctuate), and to detect the overall corrosion resistance of the battery pack 4;

[0042] A plurality of hydraulic cylinders 35 are arranged above the end of the electric control guide rail 5, and the output end of the hydraulic cylinder 35 is connected to an impact column head 37 through a propulsion seat 36, and both sides of the impact column head 37 are provided with an intrusion detection component;

[0043] Furthermore, the inner end surface of the sealing frame 3 is fixedly connected to the side wall of the hydraulic cylinder 35, the output end of the hydraulic cylinder 35 is fixedly connected to the plane end of the impact column head 37 through the propulsion seat 36, the intrusion detection assembly is composed of a detection sensing plate 39 and a corresponding photoelectric sensor 40, the side wall of the plane end of the impact column head 37 is fixedly connected to the end surface of the detection sensing plate 39 through a telescopic rod 38, and the corresponding photoelectric sensor 40 is fixedly connected to the side wall of the plane end of the impact column head 37;

[0044] It should be noted that: after the above detection is completed, the slide 6 drives the battery pack 4 to continue to move inward, and stops and locks the limit after moving to the end of the electric control guide rail 5. At this time, multiple hydraulic cylinders 35 are synchronously started to push the impact column head 37 on the propulsion seat 36. The hydraulic cylinder 35 is slowly pushed and quickly pushed to simulate the extrusion and impact of the battery pack 4. The change of the propulsion speed of the hydraulic cylinder 35 is the existing technology and will not be described in detail here. During the extrusion and impact process, the detection sensing plate 39 and the impact column head 37 will contact the outer shell of the battery pack 4 synchronously. The detection sensing plate 39 will press the telescopic rod 38 during this process, and the contraction displacement change of the telescopic rod 38 is synchronously consistent with the displacement change of the instantaneous invasion of the impact column head 37. The change in the spacing between the corresponding photoelectric sensor 40 and the detection sensing plate 39 is the displacement change of the telescopic rod 38.

[0045] The above advantages are: in this way, the displacement change detection of the telescopic rod 38 can be used to measure the instantaneous penetration distance of the impact column head 37 during the destructive test, thereby avoiding the situation where the deformation recovery of the material after the destructive test leads to inaccurate measurement of the penetration distance;

[0046] When the present invention is in use, the battery pack 4 to be tested is placed on the placement plate 7 of the slide 6 by using a lifting mechanical arm. During the slow placement process, the outer shell edge of the battery pack 4 is limited by using two positioning plates 8 on the placement plate 7. After the battery pack 4 is initially positioned and placed, the slide 6 on the electric control guide rail 5 is started to drive the battery pack 4 to move into the sealing frame 3, and then the electric push rod 20 is used to drive the sealing plate 21 to move downward to achieve the overall sealing of the sealing frame 3. After the battery pack 4 moves to the set position, the movement of the slide 6 is stopped, and then the propulsion motor 13 is started to drive the main gear 14 to rotate. The rotation of the main gear 14 will respectively drive the auxiliary gear rings 15 on both sides to rotate, and the rotation of the auxiliary gear rings 15 will drive the propulsion threaded rod 16 to rotate together, and the propulsion threaded rod 1 6 rotates in the threaded sleeve 17, so that the threaded sleeve 17 moves on the threaded rod 16. The movement of the threaded sleeve 17 will drive the triangular plate 18 and the docking cover 19 to which it is fixed to move. Since the external threads on the two ends of the advancing threaded rod 16 are in opposite directions, the two docking covers 19 on both sides will move toward each other, and then the docking grooves on the docking covers 19 will be adapted to dock with the docking columns 9 on the placement plate 7, so that the two docking covers 19 can limit and connect the power supply end of the battery pack 4. In this way, the rotation of the advancing threaded rod 16 can be used to drive the two docking covers 19 to move toward each other, so as to realize the limit and power-on test of the battery pack 4, thereby simulating the power-on state of the battery pack 4 when it is fixedly installed, and testing whether it will be affected by subsequent tests in the power-on state;

[0047] Subsequently, the battery pack 4 is moved to the bottom of the two opposing spray hoods 41 by means of the slide 6, and then the hydraulic pump system in the clean water tank 22 is started, and the water flow is passed into the two opposing spray hoods 41 through the pressurized pipe 23, and the water flow is sprayed out in a mist-like high pressure, so that the air humidity in the sealing frame 3 increases, simulating the high-humidity use environment of the battery pack 4 on the ship on the river. Under this simulation state, after continuous detection for a period of time, the conveying motor 26 is started to drive the spiral blade 27 to rotate. The rotation of the spiral blade 27 will spin the high-concentration brine in the brine tank 24 into the space in the sealing cover 28 through the conveying cylinder 25, so that the hydraulic pressure in the sealing cover 28 continues to increase, so that the hydraulic pressure inside the one-way bucket 31 is greater than the external hydraulic pressure, and then the one-way ball 32 is pressed, so that there is a gap between the one-way ball 32 and the one-way bucket 31, so that the one-way The high-pressure and high-concentration salt water inside the bucket 31 is depressurized and enters the pressurized pipe 23, wherein the impeller 34 at the bottom end of the pressurized pipe 23 rotates continuously under the impact of the flowing liquid to stir the liquid, so as to facilitate the stirring and mixing of the high-concentration salt water and the fresh water, and form a low-concentration salt water to be sprayed out through the opposite spray hood 41, simulating the use environment of the battery pack 4 on the ship in the presence of salt fog on the sea surface. In this way, the opening and closing of the one-way bucket 31 can be used to allow the opposite spray hood 41 to spray water mist and salt fog respectively, respectively simulating the use environment of the battery pack 4 on the ship in the river and on the sea surface, so as to facilitate the observation of whether the power-on condition of the battery pack 4 in this state is affected (i.e., whether the circuit between the battery pack 4 and the docking cover 19 is affected, and whether the output current and voltage of this circuit fluctuate), and to detect the overall corrosion resistance of the battery pack 4;

[0048] After the above-mentioned detection is completed, the slide 6 drives the battery pack 4 to continue to move inward, and stops and locks the limit after moving to the end of the electric control guide rail 5. At this time, multiple hydraulic cylinders 35 are synchronously started to push the impact column head 37 on the propulsion seat 36. The hydraulic cylinder 35 is slowly pushed and quickly pushed to simulate the extrusion and impact of the battery pack 4. During the extrusion and impact process, the detection sensing plate 39 and the impact column head 37 will be in contact with the outer shell of the battery pack 4 synchronously. The detection sensing plate 39 will press the telescopic rod 38 during this process. The contraction displacement change of the telescopic rod 38 is synchronized with the displacement change of the instantaneous invasion of the impact column head 37. The change in the spacing between the corresponding photoelectric sensor 40 and the detection sensing plate 39 is the displacement change of the telescopic rod 38. In this way, the displacement change of the telescopic rod 38 can be used to detect the instantaneous invasion distance of the impact column head 37 during the destructive test, so as to avoid the deformation recovery of the material after the destructive test, resulting in inaccurate measurement of the invasion distance.

[0049] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A method for simulating detection of a new energy ship power distribution battery system, comprising a detection platform (1) for detecting a battery pack (4) and a simulation top seat (2), characterized in that: The top of the detection platform (1) is fixedly connected to two electric control rails (5), the electric control rails (5) are connected to a placement component for placing a battery pack (4) via a slide seat (6), the bottom of the simulation top seat (2) is fixedly connected to two slide rails (10), the inner side wall of the slide rail (10) is connected to a fixed seat (12) via a T-shaped slide block (11), a gear assembly is provided on the inner side surface of one side of the fixed seat (12), and the gear assembly is connected to two docking covers (19) via two thrust threaded rods (16); The top of the simulation top seat (2) is fixedly connected to a clean water tank (22) via a plurality of fixing rods; the bottom of the clean water tank (22) is connected to two opposing spray hoods (41) via a pressurized pipe (23); the bottom of the clean water tank (22) is fixedly connected to a salt water tank (24); the bottom of the salt water tank (24) is connected to a conveying cylinder (25) via a pipeline; a sealing cover (28) is provided at the inner end of the conveying cylinder (25); a one-way flow component is provided at the bottom end of the sealing cover (28); an impeller component (34) is provided below the one-way flow component; a plurality of hydraulic cylinders (35) are provided above the end of the electric control guide rail (5); the output end of the hydraulic cylinder (35) is connected to an impact column head (37) via a propulsion seat (36); and invasion detection components are provided on both sides of the impact column head (37).

2. A simulation detection method for a new energy whole ship power distribution battery system according to claim 1, characterized in that: The top end of the detection platform (1) is fixedly connected to the bottom end of the simulation top seat (2) via a sealing frame (3); the top end of the detection platform (1) is fixedly connected to a sealing plate (21) via two electric push rods (20); a sliding hole is provided on the simulation top seat (2); the inner side wall of the sliding hole is slidably connected to the side wall of the sealing plate (21).

3. A simulation detection method for a new energy whole ship power distribution battery system according to claim 1, characterized in that: The placement assembly is composed of a placement plate (7) and two arc-surface positioning plates (8); the top end of the placement plate (7) is fixedly connected to the bottom end of the positioning plate (8); the bottom end of the placement plate (7) is respectively fixedly connected to the top ends of two slide seats (6); the left and right ends of the placement plate (7) are fixedly connected to a plurality of docking columns (9); and the inner side wall of the docking cover (19) is provided with a plurality of docking grooves adapted to the docking columns (9).

4. A simulation detection method for a new energy whole ship power distribution battery system according to claim 1, characterized in that: The gear assembly is composed of a main gear (14) and two auxiliary gear rings (15), the main gear (14) is meshed with the auxiliary gear rings (15) located on both sides respectively, the inner wall of the slide rail (10) is slidably connected to the inner wall of the T-shaped slider (11), the T-shaped slider (11) located on one side is fixedly connected to a propulsion motor (13) via two connecting rods, and the output end of the propulsion motor (13) is fixedly connected to the end of the main gear (14) via a rotating shaft.

5. A simulation detection method for a new energy whole ship power distribution battery system according to claim 4, characterized in that: The inner side wall of the auxiliary gear ring (15) is fixedly connected to the outer side wall of one end of the advancing threaded rod (16); the two ends of the advancing threaded rod (16) are respectively rotatably connected to the side walls of the two fixing seats (12); the outer side walls at both ends of the advancing threaded rod (16) are provided with opposite external threads; the outer side walls at both ends of the advancing threaded rod (16) are respectively threadedly connected to the inner side walls of the two threaded sleeves (17); and the threaded sleeves (17) are fixedly connected to the outer side wall of the docking cover (19) via a triangular plate (18).

6. A new energy whole ship power distribution power battery system simulation detection method according to claim 1, characterized in that: The top ends of the two opposing spray hoods (41) are fixedly connected to the bottom end of the simulated top seat (2); the bottom end of the brine tank (24) is connected to the outer end of the conveying cylinder (25) through a pipeline; the top end of the simulated top seat (2) is fixedly connected to a conveying motor (26); the output end of the conveying motor (26) is fixedly connected to a spiral blade (27) through a conveying shaft; the spiral blade (27) is rotatably connected to the inner wall of the conveying cylinder (25); a hydraulic pump is arranged in the clean water tank (22); and high-concentration brine is arranged in the brine tank (24).

7. A simulation detection method for a new energy whole ship power distribution battery system according to claim 1, characterized in that: The one-way flow assembly is composed of a filter plate (29), a return spring (30) and a one-way bead (32); the end of the filter plate (29) is fixedly connected to the side wall of the one-way bead (32) via the return spring (30); the bottom end of the sealing cover (28) is fixedly connected to a one-way bucket (31); the inside of the sealing cover (28) and the one-way bucket (31) are interconnected; the diameter of the one-way bead (32) is larger than the inner diameter of the small-mouth end of the one-way bucket (31); the side wall of the sealing cover (28) is fixedly connected to the inner wall of the pressurizing pipe (23); and the inner wall of the bottom end of the pressurizing pipe (23) is rotatably connected to the impeller component (34) via a leak plate (33).

8. A simulation detection method for a new energy whole ship power distribution battery system according to claim 2, characterized in that: The inner end surface of the sealing frame (3) is fixedly connected to the side wall of the hydraulic cylinder (35), and the output end of the hydraulic cylinder (35) is fixedly connected to the plane end of the impact column head (37) via a propulsion seat (36).

9. A simulation detection method for a new energy whole ship power distribution battery system according to claim 1, characterized in that: The intrusion detection assembly is composed of a detection sensing plate (39) and a beam photoelectric sensor (40); the plane end side wall of the impact column head (37) is fixedly connected to the end surface of the detection sensing plate (39) via a telescopic rod (38); and the beam photoelectric sensor (40) is fixedly connected to the plane end side wall of the impact column head (37).

Citation Information

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