Quantitative shaping batch distributor for stuffing

Abstract

The distributor technology is applied to the field of quantification, shaping and batch distribution of stuffing (meat stuffing and meat stuffing-like viscous bodies), manual operation or an existing stuffing quantitative divider is replaced, and the effects of stuffing shape shaping, quantitative distribution and one-time multi-part distribution are achieved. The distributor is divided into three parts: 1, an upper plate is connected with a plurality of stuffing dividing cylinders, three side edges are provided with baffles, four column feet are arranged, and two sides are provided with handles; the shape of the stuffing dividing cylinder is determined as required, and the cylinder body is beaten into a dot shape, a short line shape or a dot-line combined shape at intervals of a plurality of lengths. And the lower plate is provided with four insertion holes and four column feet. And 3, a scraping plate. The four column feet of the upper plate are inserted into the insertion holes of the lower plate for fixing, and the stuffing dividing cylinder is arranged on the plane of the lower plate. Stuffing is poured into the upper plate, the scraping plate is used for scraping the stuffing into the stuffing dividing cylinder and filling the stuffing dividing cylinder, and redundant stuffing is scraped into the stuffing basin below from the side, without the side baffle, of the upper plate. And the stuffing is distributed after the upper plate is lifted.

Description

Technical Field

[0001] The present invention relates to the field of quantitative technology and can be used for various food fillings that require quantitative shaped distribution. The fillings can be shaped by the distributor, the amount of fillings can be accurately controlled, the portion can be uniform, and a single person can manually operate to make multiple fillings at a time, thereby improving production efficiency and reducing the risk of accidental injury through reasonable protective devices. Background Art

[0002] In daily production and life, the fillings are currently distributed manually using tools such as spoons and stuffing spoons, or using machines or utensils to distribute the fillings on specific occasions. In the production and cooking process of egg and meat burgers (also known as egg burgers, meat and egg burgers, Chinese burgers, etc.), a spoonful of fillings is manually scooped out with a spoon and placed in the egg and meat burger pot. Depending on whether the amount added is too much or too little, it is reduced or added, and then the fillings are manually flattened with a spoon; then the second portion is repeated. Therefore, the manual method has low work efficiency, inaccurate distribution quantity each time, and long manual flattening time, which prolongs the time interval between the production of each egg meat burger. In the case that one pot can produce multiple egg meat burgers at the same time, the current market is commonly 18-36 (there are also 7 or 9, which are less common), and it is difficult to achieve the same cooking time for each egg meat burger. In order to solve the problems of uneven manual distribution of fillings, manual operation of shapes, and long time consumption, a filling quantitative shaping batch distributor is invented to achieve quantitative, shaping and batch distribution of fillings. Manual flattening; then repeat the operation for the second portion. Therefore, the manual method has low work efficiency, inaccurate distribution quantity each time, and long manual flattening time, which prolongs the time interval between the production of each egg meat burger. In the case that one pot can produce multiple egg meat burgers at the same time, the current market is commonly 18-36 (there are also 7 or 9, which are less common), and it is difficult to achieve the same cooking time for each egg meat burger. In order to solve the problems of uneven quantity of fillings distributed manually, manual operation of shaping, and long time consumption, a filling quantitative and shaped batch distributor is invented to achieve quantitative, shaped and batch distribution of fillings.

[0003] In the production process of moon cakes or pastries, the existing patent has a quantitative divider, which is a utility model, application / patent number: CN202322160704.2, application date: 2023-08-11, publication / announcement number: CN220972642U, publication / announcement date: 2024-05-17, main classification number: B26F1 / 44 (2006.01), classification number: B26F1 / 44 (2006.01) B26D7 / 18 (2006.01) B26D7 / 00 (2006.01) B26D5 / 10 (2006.01) B26F1 / 44B26D7 / 18B26D7 / 00B26D5 / 10, application / patent owner: Tang Wenbin, inventor / designer: Tang Wenbin, country, province and city code: Shaanxi 61. This patent uses a piston-type multi-tube device, which inserts the fillings through multiple tubes and pushes and pulls the pistons to complete the filling distribution and shaping. However, it is inconvenient to operate by hand if there are too many tubes. The depth of the filling distribution tube cannot be too small and the diameter cannot be too large, otherwise the friction will be too small due to the small thickness and the large aperture, causing the filling to fall forward. When there is less filling left, it is impossible to take the filling by inserting the fillings through multiple tubes. This filling distributor is filled from the upper end of the filling distribution tube, which solves the problems of inconvenient hand-held operation, premature falling of the filling, and inability to take the remaining filling. The lower end of the filling distribution tube is placed on the lower plate of the distributor and blocked by the lower plate, so the filling will not fall. After the upper plate is lifted, the filling is automatically left on the lower plate, completing the filling distribution work. Summary of the invention

[0004] The filling distributor of the present invention mainly solves the problems of uneven filling distribution, irregular shape and low distribution efficiency, and provides a solution product and method for quantitative, shaped and batch distribution of fillings. Its structure consists of two upper and lower flat plates, made of food-grade stainless steel, food-grade plastic (such as PP plastic, PET plastic, HDPE plastic, etc. that can be used safely for food packaging), or other materials that can be used safely for food. Distributor upper plate

[0005] The distributor upper plate has a number of regularly arranged filling cylinders, the cross-sectional shape of which can be circular (the following descriptions all take circular as an example), square, triangular, elliptical or other required shapes, and the cross-sectional size is determined according to the needs.

[0006] The filling tube is a hollow cylindrical tube, with the upper end connected to the upper plate, and the upper and lower ends open. The central axis of the filling tube is perpendicular to the upper plate, and the direction of the tube body points to the bottom of the upper plate. The filling tube is connected in a dot-shaped, short-line or dot-line combination manner at intervals of a certain length (such as 1 mm or other lengths). When the customer uses it, he can cut the connection points by himself to obtain the required height of the filling tube. The cross-sectional shape and height of the filling tube determine the shape of the filling, and the cross-sectional area and height of the filling tube determine the amount of filling. The uncut dot-shaped, short-line or dot-line combination connection can ensure that the filling tube will not break.

[0007] The upper edge of the filling cylinder is completely flush with the upper plate. During operation, use the filling scraper to scrape the filling back and forth on the upper plate, so that the filling on the upper plate is completely scraped into the filling cylinder during the movement and fills each filling cylinder. After the filling scraping step is completed, the filling in the filling cylinder is flush with the upper plate.

[0008] There are side baffles on three sides of the upper plate of the distributor to prevent the filling from falling outside the upper plate.

[0009] There are four column feet on the back of the distributor upper plate. Two column feet are installed at the two corners where the three side baffles intersect. Two column feet are installed at the two corners on the side without side baffles, moving a certain distance along the side baffle direction. Insert the four column feet of the upper plate into the corresponding sockets of the lower plate, and insert the column feet into the sockets of the lower plate (bottom plate) to fix the relative position of the upper and lower plates to ensure that the upper and lower plates will not slide during operation.

[0010] There is a handle above the left and right baffles of the upper plate of the dispenser, which is convenient for lifting the upper plate. After the filling is distributed, the upper plate is lifted and placed in another position by the handle, and the filling remains on the lower plate, and the operator can take the distributed filling. Distributor lower plate

[0011] The four plug holes on the lower plate of the distributor are used to insert the four column feet of the upper plate. The upper and lower plates are fixed relative to each other and will not slide during operation. The plug holes are located near the four corners of the lower plate. After the upper plate column feet are inserted, each filling tube is inside the plane of the lower plate and the filling will not fall off.

[0012] The left and right length of the distributor lower plate is greater than the longest left and right length of the upper plate filling tube, and the front and rear length of the lower plate is greater than the longest front and rear length of the upper plate filling tube. The upper plate filling tube is within the edge of the lower plate to prevent the filling from slipping. After the upper plate column foot is inserted into the lower plate plug hole, the edge of the upper plate without the side baffle exceeds the corresponding edge of the lower plate, which is convenient for scraping the excess filling directly off the upper plate and dropping it into the filling basin placed below, and the filling will not fall onto the lower plate.

[0013] There are four column feet at the four corners of the back of the lower plate of the dispenser, one column foot at each corner, and the column feet are threaded, and the height can be adjusted up and down through the threads. The length of the column feet is slightly higher than the height of the basin used to hold fillings in the general market, which makes it convenient to place the basin under the dispenser. Filling scraper

[0014] The filling scraper is preferably made of food-grade plastic or other materials to avoid scraping friction between the scraper and the two stainless steel plates when the dispenser plate is made of food-grade stainless steel, which is not conducive to sliding and produces noise. The filling scraper can be square, rectangular, or trapezoidal in shape and size. The handheld operation side is arc-shaped or the corners are rounded to avoid stabbing and cutting. The shape and size should be convenient for ordinary people to operate with one hand. How to use

[0015] Before use, insert the four column feet of the distributor upper plate into the four sockets of the distributor lower plate. The upper plate (with a filling tube underneath), the lower plate and the scraper of the distributor cooperate with each other to scoop out the filling (such as meat filling and meat-like viscous body, hereinafter referred to as the filling) and place it on the upper plate of the distributor. Use the scraper to pour the filling into each filling tube through the upper end of the filling tube. The excess filling is scraped out of the upper plate by the scraper and slides into the filling basin. The filling tube shapes the filling and controls the quantity. The filling tube completes the batch distribution of multiple fillings at one time, which is convenient for the subsequent use of fillings, realizes the shaping of the filling shape, and improves the accuracy and efficiency of quantity distribution. Beneficial Effects

[0016] The filling distributor of the present invention is applicable to various food fillings that need to be quantitatively shaped and distributed. Compared with the manual method, the use of the distributor can shape the fillings, accurately control the amount of fillings, and make the portions uniform. It is easy to operate and can be operated manually by one person. Multiple fillings can be made at one time, which improves production efficiency. Through reasonable protective devices, the risk of accidental injury is reduced. It solves the problems of uneven quantity of fillings distributed manually, manual operation of shapes, and long time consumption. Compared with the existing quantitative filling dividers, it effectively solves three problems: one is the problem of inconvenience of hand-held operation when there are many filling dividing tubes; the second is the problem of filling falling off prematurely due to the large diameter and small height of the filling dividing tube, and the filling friction is small; the third is the problem that the filling dividing tube cannot be directly inserted into the filling pile and cannot take the material when there is less remaining filling. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 : Top view directly above the upper plate of the distributor (taking 9 filling tubes as an example, the same below). Figure 2 : Top view of the upper left side of the distributor plate (slightly to the left). Figure 3 : Horizontal plan view of the upper plate of the distributor (vertical cut along the center of the filling dispensing tube). Figure 4 :A plan view of a filling tube of a dispenser (taking a filling tube as an example). Figure 5 : Top view from directly above the lower plate of the distributor. Figure 6: Horizontal plan view of the lower plate of the distributor. Figure 7 : Top view from directly above the distributor scraper (taking rectangle and trapezoid as examples).

[0018] 7. List of reference numerals and representative parts in the attached drawings 1. The left rear column foot of the upper plate. 2. The rear edge of the upper plate. 3. Go to the board. 4. The right rear column foot of the upper board. 5. Right edge of the upper board. 6. Left edge of the upper plate. 7. The left front column foot of the upper board. 8. Stuffing tube, here we take cylindrical shape as an example. 9. Front edge of upper plate. 10. The right front column foot of the upper board. 11. Left baffle of upper plate. 12. Rear baffle of upper plate. 13. The right side baffle of the upper plate. 14. The left handle of the upper plate. 15. The right handle of the upper plate. 16. There are multiple points, short lines or points and lines connected, and the user can cut to obtain the required height of the filling tube. 17. Left rear column foot of lower plate. 18. Left rear jack of lower panel. 19, rear edge of lower plate. 20, right rear jack of lower panel. 21, right rear column foot of lower plate. 22, left edge of lower plate. 23, lower board. 24. Right edge of lower plate. 25. Left front column foot of lower plate. 26, left front jack of lower panel. 27, front edge of lower plate. 28, right front jack of lower panel. 29. The right front column foot of the lower plate. 30. The scraper has an arc-shaped hand-held end to avoid stabbing or cutting injuries due to sharp edges. 31, here is a vertical section of the upper plate plane at the center of the filling tube. 32. Here are the upper panel side panels and handles. There are three side panels and two handles. 33. Here are the column bases of the upper plate, with a total of four column bases. 34, here the column feet of the lower plate, four in total, are placed on the platform to support the lower plate of the distributor. 35, here are four sockets on the lower plate, through which the column feet of the distributor upper plate are inserted to fix the upper and lower plates. 36. A scraper is used to scrape the fillings on the upper plate into the holes and to scrape the excess fillings into the filling basin through the side of the upper plate without a baffle. 37, Scraper, trapezoidal.

Claims

1. The filling distributor is characterized in that it comprises a plurality of filling dispensing cylinders (8) with openings at both ends arranged regularly, an upper plate (3) fixedly connected to the upper end of the filling dispensing cylinder and in a plane shape, side baffles (11, 12, 13) with three side edges (6, 2, 5) of the upper plate perpendicular to the upper plate and oriented upward (located on both sides of the upper plate respectively with the filling dispensing cylinder), handles (14, 15) connected to the side baffles (11, 13) on both sides of the upper plate, four column feet (1, 4, 7, 10) oriented downward at two corners and two side edges of the upper plate, and located on the same side of the upper plate as the filling dispensing cylinder), a lower plate (23) in a plane shape, four supporting column feet (17, 21, 25, 29) oriented downward at four corners of the lower plate, and a scraper (30) with three sides being straight lines and the other side being arc-shaped.

2. The filling quantitative and shaped batch dispenser according to claim 1, characterized in that The filling dispensing cylinder (8) may be in any shape such as a circle, an oval, a rectangle, a square, a triangle, etc. The shape of the filling dispensing cylinder determines the shape of the filling.

3. The filling quantitative and shaped batch dispenser according to claim 1 is characterized in that Connections (16) are made in the form of dots, short lines or a combination of dots and lines at regular intervals on the body of the filling tube (8). The user can cut the connection to obtain the required height of the filling tube. The height and the cross-sectional area of ​​the filling tube determine the amount of filling to be distributed.

4. The filling quantitative and shaped batch dispenser according to claim 1, characterized in that The three edges (6, 2, 5) of the upper plate are provided with side baffles (11, 12, 13) to prevent the filling from falling.

5. The filling quantitative and shaped batch dispenser according to claim 1, characterized in that The four column feet (1, 4, 7, 10) of the upper plate point to the lower direction of the upper plate and are located on the same side of the upper plate as the filling dividing tube. The height of the four column feet is greater than the height of the filling dividing tube. The four column feet are inserted into the insertion holes of the lower plate. The bottom end of the filling dividing tube is placed on the plane of the lower plate to form a bottom plate of the filling dividing tube to support the filling.

6. According to the filling quantitative and shaped batch distributor of claim 1, two column feet are installed at two corner positions (1, 4) where the three side baffles (11, 12, 13) of the upper plate intersect each other, and two column feet (7, 10) are installed at appropriate positions of the left and right side edges (6, 5) of the upper plate away from the front edge (9) of the upper plate. The four column feet (1, 4, 7, 10) of the upper plate are inserted into the corresponding lower plate plug holes (18, 20, 26, 28) to fix the relative position of the upper plate and the lower plate to ensure that the upper plate and the lower plate will not slide during operation.

7. The filling quantitative and shaped batch dispenser according to claim 1, characterized in that The length between the left and right edges (22, 24) of the lower plate is greater than the longest length between the left and right sides of the filling tube (8) of the upper plate, and the length between the front and rear edges of the lower plate is greater than the longest length between the front and rear sides of the filling tube (8) of the upper plate, ensuring that all the filling tubes (8) are located inside the plane of the lower plate (23). The front edge (27) of the lower plate is shorter than the corresponding front edge (9) of the upper plate, so that when the excess filling is scraped from the upper plate, it falls directly into the filling basin below.

8. The filling quantitative and shaped batch dispenser according to claim 1, characterized in that Threaded support column feet (17, 21, 25, 29) are installed at the four corners of the lower plate, and the height of the lower plate (23) is adjusted by rotating the support column foot threads.

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