Photovoltaic C-shaped tool buckle mounting mechanism

Abstract

The invention relates to a photovoltaic C-shaped tool buckle installation mechanism which structurally comprises an X-axis normalizing mechanism, Z-axis normalizing mechanisms, Z-axis floating mechanisms and a force control mechanism which are installed on a bottom plate, the force control mechanism is installed on the X-axis normalizing mechanism, the Z-axis floating mechanisms are installed on the force control mechanism, and the Z-axis normalizing mechanisms are arranged on the two sides of the Z-axis floating mechanisms. In the working process, the X-axis normalizing mechanism conducts overall X-axis normalizing, the force control mechanism conducts push-pull force adjustment control, the Z-axis floating mechanism conducts Z-axis large-amplitude adjustment, and the Z-axis normalizing mechanisms on the two sides conduct butt-clamping normalizing. The automatic mounting device has the advantages that the structural design is reasonable, all the mechanisms are matched, automatic, accurate and efficient mounting of the photovoltaic C-shaped tool buckle can be effectively achieved, and the mounting success rate of the tool buckle and the fitting degree between the tool buckle and an assembly frame can be greatly increased.

Description

Technical Field

[0001] The present invention relates to a tool buckle installation mechanism, in particular to a C-type tool buckle installation mechanism for a photovoltaic dust prevention component. Background Art

[0002] In photovoltaic modules, dust-proof modules make the module frame and the module glass equal in height, so that the photovoltaic modules can fully use rainwater to wash away dust. In order to ensure that the glue between the glass and the module frame is fully in contact and the glass and the frame are equal in height, C-type tooling buckles are used to fully clamp the glass and the frame during the production process.

[0003] In the prior art, the installation of C-type tooling buckles is generally performed manually, which has low production efficiency and low installation quality and cannot effectively meet production needs. Summary of the invention

[0004] The present invention proposes a photovoltaic C-shaped tooling buckle installation mechanism, which aims to overcome the above-mentioned deficiencies in the prior art, improve production efficiency and improve installation quality.

[0005] The technical solution of the present invention is a photovoltaic C-type tooling buckle installation mechanism, which includes an X-axis regularization mechanism, a Z-axis regularization mechanism, a Z-axis floating mechanism and a force control mechanism installed on the bottom plate, wherein the force control mechanism is installed on the X-axis regularization mechanism, the Z-axis floating mechanism is installed on the force control mechanism, and the Z-axis regularization mechanisms are arranged on both sides of the Z-axis floating mechanism. When working, the X-axis regularization mechanism performs overall X-axis regularization, the force control mechanism performs push-pull force adjustment and control, the Z-axis floating mechanism performs Z-axis large-scale adjustment, and the Z-axis regularization mechanisms on both sides perform clamping regularization.

[0006] Preferably, the X-axis regularization mechanism includes a carrier plate, a main rack, a linear guide, a drive assembly and an X-axis regularization roller, wherein three sets of main racks and linear guides are installed in parallel between the carrier plate and the bottom plate, a drive assembly is installed in the middle of the carrier plate, and gears that match the corresponding main racks are installed at the output end of the drive assembly and both sides of the bottom of the carrier plate, and X-axis regularization rollers are installed inside the Z-axis regularization mechanism at both ends of the carrier plate. When working, the drive assembly cooperates with the main rack to drive the X-axis regularization roller and the Z-axis regularization mechanism to perform regular positioning.

[0007] Preferably, the Z-axis regularization mechanism comprises a vertical plate installed at both ends of the carrier plate, a vertical linear guide rail is installed at the front end of the vertical plate, a clamp is slidably connected to the vertical linear guide rail, a cam follower is installed on the clamp, a horizontal linear guide rail is installed on the outer surface of the vertical plate, a guide plate is slidably connected to the horizontal linear guide rail, a guide groove for accommodating the cam follower is installed at the front end of the guide plate, a cylinder mounting plate is installed at the rear end of the vertical plate, a cylinder is installed on the outer side of the cylinder mounting plate, the output end of the cylinder is connected to the guide plate, a limit block is installed at the bottom of the guide plate, and blocking blocks are installed at the front and rear ends of the outer side of the vertical plate corresponding to the limit block. During operation, the cylinder pushes the guide plate to slide, and the guide plate drives the clamp to rise and fall along the vertical linear guide rail through the cam follower to achieve opening and closing.

[0008] Preferably, the force control mechanism includes a pair of horizontal linear guides installed on a carrier plate, a rack is provided in parallel on the carrier plate between the pair of horizontal linear guides, a driving base plate is slidably connected to the horizontal linear guide, a driving mechanism is provided in the middle of the driving base plate, the output end of the driving mechanism is connected to a gear, the gear meshes with the rack, a pressure sensor and a pair of secondary linear guides located on both sides of the pressure sensor are also installed in the middle of the driving base plate, a horizontal connecting plate is slidably connected to the secondary linear guide, and a pair of vertical linear guides are provided at both ends of the front side of the vertical connecting plate installed on the horizontal connecting plate.

[0009] Preferably, the Z-axis floating mechanism comprises a buckle carrier plate slidably connected to a vertical linear guide rail, a sub-cylinder is provided at the center of the front side of the vertical connecting plate, the output end of the sub-cylinder is upwardly connected to the bottom of the buckle carrier plate, a spring bracket is installed next to the sub-cylinder, a spring is connected between the spring bracket and the bottom of the buckle carrier plate, auxiliary cylinders are provided on both sides of the sub-cylinder, the bottom of the auxiliary cylinder is fixedly connected to the bottom of the buckle carrier plate through a cylinder frame, and the output end of the auxiliary cylinder is upwardly connected to the output end connected to the pressure plate downward. When working, the auxiliary cylinder controls the pressure plate to apply pressure to the C-type tooling buckle, and the sub-cylinder controls the lifting and lowering of the buckle carrier plate as a whole.

[0010] Preferably, brackets are respectively installed at both ends of the snap-on carrier, ejector pins are installed on the brackets, a sensor is installed on one side of the ejector pin, and a secondary spring is installed between the sensor and the ejector pin.

[0011] The advantages of the present invention are as follows: the structural design is reasonable, and the various mechanisms cooperate to effectively realize the automated, accurate and efficient installation of photovoltaic C-type tooling buckles, which can greatly improve the installation success rate of the tooling buckles and the fit between the tooling buckles and the component frame. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a structural schematic diagram of the photovoltaic C-type tooling buckle installation mechanism of the present invention.

[0013] Figure 2 yes Figure 1 Schematic diagram of the structure of the central X-axis regularization mechanism.

[0014] Figure 3 yes Figure 1 Schematic diagram of the structure of the middle Z-axis regularization mechanism.

[0015] Figure 4 yes Figure 1 Schematic diagram of the structure of the Zhongli control mechanism.

[0016] Figure 5 yes Figure 1 Structural diagram of the middle Z-axis floating mechanism.

[0017] Figure 6 yes Figure 5 Schematic diagram of the structure from another angle.

[0018] In the figure, 1 is the X-axis regularization mechanism, 2 is the Z-axis regularization mechanism, 3 is the Z-axis floating mechanism, 4 is the force control mechanism, 5 is the bottom plate, 6 is the main rack, 7 is the C-type tooling buckle, 8 is the carrier plate, 9 is the drive assembly, 10 is the X-axis regularization roller, 11 is the vertical plate, 12 is the vertical linear guide rail, 13 is the clamping claw, 14 is the cam follower, 15 is the horizontal linear guide rail, 16 is the cylinder mounting plate, 17 is the guide plate, 18 is the cylinder, 19 is the blocking block, 20 is the limit block, 21 is the horizontal linear Guide rail, 22 is a rack, 23 is a gear, 24 is a driving base plate, 25 is a secondary linear guide rail, 26 is a pressure sensor, 27 is a horizontal connecting plate, 28 is a vertical connecting plate, 29 is a vertical linear guide rail, 30 is a driving mechanism, 31 is a snap-on carrier plate, 32 is a sensor, 33 is an auxiliary cylinder, 34 is a pressure plate, 35 is a side sensor, 36 is a bracket, 37 is a ejector pin, 38 is a secondary spring, 39 is a secondary cylinder, 40 is a cylinder frame, 41 is a secondary spring, and 42 is a spring bracket. DETAILED DESCRIPTION

[0019] The present invention is further described in detail below with reference to examples and specific implementation modes.

[0020] like Figure 1 As shown, a photovoltaic C-type tooling buckle installation mechanism, the structure of which includes an X-axis regularization mechanism 1, a Z-axis regularization mechanism 2, a Z-axis floating mechanism 3 and a force control mechanism 4 installed on a bottom plate 5, wherein the force control mechanism 4 is installed on the X-axis regularization mechanism 1, the Z-axis floating mechanism 3 is installed on the force control mechanism 4, and the Z-axis regularization mechanisms 2 are arranged on both sides of the Z-axis floating mechanism 3. When working, the X-axis regularization mechanism 1 performs overall X-axis regularization, the force control mechanism 4 performs push-pull force adjustment and control, the Z-axis floating mechanism 3 performs Z-axis large-scale adjustment, and the Z-axis regularization mechanisms 2 on both sides perform clamping regularization.

[0021] like Figure 2As shown, the X-axis regularization mechanism 1 includes a carrier plate 8, a main rack 6, a linear guide, a drive assembly 9 and an X-axis regularization roller 10, wherein three sets of main racks 6 and linear guides are installed in parallel between the carrier plate 8 and the bottom plate 5, the drive assembly 9 is installed in the middle of the carrier plate 8, and the output end of the drive assembly 9 and the two sides of the bottom of the carrier plate 8 are respectively equipped with gears that match the corresponding main racks 6, and the inner side of the Z-axis regularization mechanism 2 at both ends of the carrier plate 8 is equipped with an X-axis regularization roller 10. When working, the drive assembly 9 cooperates with the main rack 6 to drive the X-axis regularization roller 10 and the Z-axis regularization mechanism 2 to perform regularization and positioning.

[0022] like Figure 3 As shown, the Z-axis regularization mechanism 2 includes a vertical plate 11 installed at both ends of the carrier plate 8, a vertical linear guide 12 is installed at the front end of the vertical plate 11, a clamping jaw 13 is slidably connected to the vertical linear guide 12, a cam follower 14 is installed on the clamping jaw 13, a horizontal linear guide 15 is installed on the outer surface of the vertical plate 11, a guide plate 17 is slidably connected to the horizontal linear guide 15, and a guide groove for accommodating the cam follower 14 is installed at the front end of the guide plate 17, a cylinder mounting plate 16 is installed at the rear end of the vertical plate 11, a cylinder 18 is installed on the outer side of the cylinder mounting plate 16, the output end of the cylinder 18 is connected to the guide plate 17, a limit block 20 is installed at the bottom of the guide plate 17, and a blocking block 19 is installed at the corresponding positions of the limit block 20 at the front and rear ends of the outer surface of the vertical plate 11. When working, the cylinder 18 pushes the guide plate 17 to slide, and the guide plate 17 drives the clamping jaw 13 to rise and fall along the vertical linear guide 12 through the cam follower 14 to achieve opening and closing.

[0023] like Figure 4 As shown, the force control mechanism 4 includes a pair of horizontal linear guides 21 installed on the carrier plate 8, a rack 22 is parallelly arranged on the carrier plate 8 between the pair of horizontal linear guides 21, a driving base plate 24 is slidably connected to the horizontal linear guide 21, a driving mechanism 30 is arranged in the middle of the driving base plate 24, an output end of the driving mechanism 30 is connected to the gear 23, the gear 23 meshes with the rack 22, a pressure sensor 26 and a pair of secondary linear guides 25 located on both sides of the pressure sensor 26 are also installed in the middle of the driving base plate 24, a horizontal connecting plate 27 is slidably connected to the secondary linear guide 25, a vertical connecting plate 28 is installed on the horizontal connecting plate 27, and a pair of vertical linear guides 29 are arranged at both ends of the front side surface.

[0024] like Figure 5 , 6As shown, the Z-axis floating mechanism 3 includes a buckle carrier plate 31 slidably connected to the vertical linear guide rail 29, a sub-cylinder 39 is provided at the center of the front side of the vertical connecting plate 28, the output end of the sub-cylinder 39 is connected to the bottom of the buckle carrier plate 31 upwards, a spring bracket 42 is installed next to the sub-cylinder 39, a spring 38 is connected between the spring bracket 42 and the bottom of the buckle carrier plate 31, brackets 36 are respectively installed at both ends of the buckle carrier plate 31, a pin 37 is installed on the bracket 36, a sensor 32 is installed on one side of the pin 37, and a sub-spring 31 is installed between the sensor 32 and the pin 37, and auxiliary cylinders 33 are provided on both sides of the sub-cylinder 39, the bottom of the auxiliary cylinder 33 is fixedly connected to the bottom of the buckle carrier plate 31 through the cylinder frame 40, and the output end of the auxiliary cylinder 33 is connected to the pressure plate 34 upwards and the output end is connected to the pressure plate 34 downwards. When working, the auxiliary cylinder 33 controls the pressure plate 34 to apply pressure to the C-type tooling buckle 7, the sub-cylinder 39 controls the overall lifting and lowering of the buckle carrier plate 31, and the sensor 32 is used to determine the position of the clamp 13.

[0025] All the components mentioned above are prior art, and those skilled in the art can use any model and existing design that can achieve their corresponding functions.

[0026] The above is only a preferred embodiment of the present invention. It should be pointed out that a person skilled in the art can make several modifications and improvements without departing from the inventive concept of the present invention, which all fall within the protection scope of the present invention.

Claims

1. A photovoltaic C-type tooling buckle installation mechanism, characterized in that: The invention comprises an X-axis regularization mechanism (1), a Z-axis regularization mechanism (2), a Z-axis floating mechanism (3) and a force control mechanism (4) which are installed on a base plate (5), wherein the force control mechanism (4) is installed on the X-axis regularization mechanism (1), the Z-axis floating mechanism (3) is installed on the force control mechanism (4), and the Z-axis regularization mechanisms (2) are arranged on both sides of the Z-axis floating mechanism (3).

2. A photovoltaic C-shaped tooling buckle installation mechanism as claimed in claim 1, characterized in that: The X-axis regularization mechanism (1) comprises a carrier plate (8), a main rack (6), a linear guide rail, a drive assembly (9) and an X-axis regularization roller (10), wherein three sets of main racks (6) and the linear guide rail are installed in parallel between the carrier plate (8) and the bottom plate (5), the drive assembly (9) is installed in the middle of the carrier plate (8), and gears matching the corresponding main racks (6) are respectively installed at the output end of the drive assembly (9) and the two sides of the bottom of the carrier plate (8), and the X-axis regularization rollers (10) are installed on the inner side of the Z-axis regularization mechanism (2) at both ends of the carrier plate (8).

3. A photovoltaic C-shaped tooling buckle installation mechanism as claimed in claim 2, characterized in that: The Z-axis regularization mechanism (2) comprises a vertical plate (11) mounted on both ends of a carrier plate (8), a vertical linear guide rail (12) being mounted at the front end of the vertical plate (11), a clamping claw (13) being slidably connected to the vertical linear guide rail (12), a cam follower (14) being mounted on the clamping claw (13), a horizontal linear guide rail (15) being mounted on the outer surface of the vertical plate (11), a guide plate (17) being slidably connected to the horizontal linear guide rail (15), a guide groove for accommodating the cam follower (14) being mounted at the front end of the guide plate (17), a cylinder mounting plate (16) being mounted at the rear end of the vertical plate (11), a cylinder (18) being mounted on the outer side of the cylinder mounting plate (16), an output end of the cylinder (18) being connected to the guide plate (17), a limit block (20) being mounted at the bottom of the guide plate (17), and blocking blocks (19) being mounted at positions corresponding to the limit block (20) at the front and rear ends of the outer side of the vertical plate (11).

4. A photovoltaic C-shaped tooling buckle installation mechanism as claimed in claim 3, characterized in that: The force control mechanism (4) comprises a pair of horizontal linear guide rails (21) mounted on a carrier plate (8), a rack (22) is arranged in parallel on the carrier plate (8) between the pair of horizontal linear guide rails (21), a driving base plate (24) is slidably connected to the horizontal linear guide rails (21), a driving mechanism (30) is arranged in the middle of the driving base plate (24), an output end of the driving mechanism (30) is connected to a gear (23), the gear (23) meshes with the rack (22), a pressure sensor (26) and a pair of secondary linear guide rails (25) located on both sides of the pressure sensor (26) are also arranged in the middle of the driving base plate (24), a horizontal connecting plate (27) is slidably connected to the secondary linear guide rails (25), and a pair of vertical linear guide rails (29) are arranged at both ends of the front side of a vertical connecting plate (28) mounted on the horizontal connecting plate (27).

5. A photovoltaic C-shaped tooling buckle installation mechanism as claimed in claim 4, characterized in that: The Z-axis floating mechanism (3) comprises a snap-on carrier plate (31) slidably connected to a vertical linear guide rail (29); a sub-cylinder (39) is provided at the center of the front side surface of the vertical connecting plate (28); the output end of the sub-cylinder (39) is upwardly connected to the bottom of the snap-on carrier plate (31); a spring bracket (42) is installed next to the sub-cylinder (39); a spring (38) is connected between the spring bracket (42) and the bottom of the snap-on carrier plate (31); auxiliary cylinders (33) are provided on both sides of the sub-cylinder (39); the bottom of the auxiliary cylinder (33) is fixedly connected to the bottom of the snap-on carrier plate (31) through a cylinder frame (40); the output end of the auxiliary cylinder (33) is upwardly connected to the output end connected to the pressure plate (34) downward.

6. A photovoltaic C-shaped tooling buckle installation mechanism as claimed in claim 5, characterized in that: Brackets (36) are respectively installed at both ends of the buckle carrier plate (31), a ejector pin (37) is installed on the bracket (36), a sensor (32) is installed on one side of the ejector pin (37), and a secondary spring (31) is installed between the sensor (32) and the ejector pin (37).

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