High-speed rail track workpiece machining device

By designing a high-speed rail track workpiece processing device including a moving frame, a blade, a grinding mechanism and a control mechanism, the existing technology problems of poor grinding effect at welding joints and inconvenient replacement of grinding wheels are solved, and efficient welding slag scraping is achieved. and grinding the welding joints to improve stability and practicality.

CN119328524AInactive Publication Date: 2025-01-21NANTONG GANGSHI MASCH CO LTD
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Patent Information

Application Number
CN202411550291.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-01-21
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing high-speed rail workpiece processing equipment has poor grinding effect at the welding point, and the grinding wheel is inconvenient to replace, and the stability and practicality are low.

Method used

A high-speed rail track workpiece processing device including a moving frame, a blade, a grinding mechanism and a control mechanism is designed. The movable frame can move on the rails, the blade is used to scrape off the welding slag, the grinding mechanism efficiently polishes the welding joint through reciprocating linear motion, and the control mechanism ensures the stable fixation of the device and the rails.

Benefits of technology

The efficient scraping of the efficient grinding of welding slag and welding is achieved, improved the polishing effect and stability, saved manpower, and the sand wheel is easy to replace.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a high-speed railway track workpiece machining device, and relates to the technical field of high-speed railway tracks. The device mainly comprises a moving frame, an opening is formed in the bottom of the moving frame, the moving frame is movably arranged on two welded rails in a sleeving mode, a first rolling wheel is rotationally installed in the opening of the moving frame, the first rolling wheel is installed at the tops of the rails in a rolling mode, and a first scraper knife and two second scraper knives are detachably installed in the opening of the moving frame; the first scraper knife is used for shoveling welding slag on the top of the rail, the two second scraper knives are used for shoveling welding slag on the two sides of the rail correspondingly, a mounting frame is movably arranged in the middle of the moving frame, and a grinding mechanism used for grinding the welding position of the rail is mounted on the mounting frame. A control mechanism used for controlling the mounting frame to do reciprocating rectilinear motion along the rail is installed on the moving frame, a fixing mechanism used for fixing the moving frame and the rail is installed on the moving frame, and a push handle is installed on one side of the top of the moving frame. Redundant welding slag at the welding position can be shoveled and ground, and the grinding effect is better.
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Description

[0001] This application is a divisional application with the application date of May 31, 2024, application number CN2024106961843, and the invention name is A high-speed rail workpiece processing device. Technical Field

[0002] The invention relates to the technical field of high-speed railway tracks, and in particular to a high-speed railway track workpiece processing device. Background Art

[0003] When laying rails, thermite welding is usually used to connect two adjacent rails. Thermite welding means that when welding, the ends of the two workpieces to be welded are fixed in a mold in advance, and then a mixture of aluminum powder and iron oxide powder (called thermite) is placed in a crucible and heated to cause a reduction exothermic reaction to form liquid metal (iron) and slag (mainly Al2O3), which are then injected into the mold.

[0004] After welding, in order to ensure the stability of the connection and the stability of the train running above, it is necessary to remove the welding slag from the welding part and grind the welding part. At present, manual removal and grinding are usually adopted when removing the welding slag and grinding. The excess welding slag on the rail is scraped off manually with a handheld shovel, and then the welding part is grinded with a handheld small grinder. The efficiency of welding slag treatment is not high, the grinding speed is slow, and labor and time are wasted. According to the comparative document disclosure (announcement) number CN110983882B, a rail grinding device that can adapt to rails of different distances is disclosed, including a fuselage, wherein left and right sliding cavities with openings upward are provided in the fuselage, and left and right sliding rails are provided on the lower walls of the left and right sliding cavities. The left and right slide rails are provided with left and right sliding blocks, and a sliding block spring is fixedly provided on the left outer surface of the left and right sliding blocks, a switching cavity is provided below the left and right sliding cavities, and a through hole for setting a position is provided above the left and right sliding cavities, a transmission cavity is provided on the right side of the switching cavity, a rotatable second rotating rod is provided in the transmission cavity, a locking cavity is provided on the right side of the transmission cavity, the second rotating rod extends left and right into the switching cavity and the locking cavity, and a braking snap ring for locking is provided in the locking cavity. The present invention can also lock the position between the two after the distance between the grinding knives is adjusted, so as to prevent the grinding knife distance from changing due to vibration or other reasons during the grinding process, thereby affecting the grinding quality.

[0005] However, in actual use, the device in the comparative document has poor grinding effect when grinding the welding points, and it is not convenient to replace the grinding wheel. At the same time, it is not stable and practical. For this reason, technical personnel in this field disclosed a high-speed rail workpiece processing device. Summary of the invention

[0006] The purpose of the present invention is to solve the problems raised in the above background technology. The present invention provides a high-speed railway track workpiece processing device.

[0007] In order to achieve the above-mentioned purpose, the present invention specifically adopts the following technical solutions:

[0008] A high-speed railway track workpiece processing device comprises a movable frame, the bottom of the movable frame is provided with an opening and is movably mounted on two welded rails, a roller one is rotatably installed inside the opening of the movable frame and the roller one is rotatably installed on the top of the rail, a scraper one and two scrapers two are detachably installed in the opening of the movable frame, the scraper one is used to scrape off the welding slag on the top of the rail, and the two scrapers two are respectively used to scrape off the welding slag on both sides of the rail, a mounting frame is movably arranged in the middle part of the movable frame, a grinding mechanism for grinding the welding part of the rail is installed on the mounting frame, a control mechanism for controlling the mounting frame to make reciprocating linear motion along the rail is installed on the movable frame, a fixing mechanism for fixing the movable frame to the rail is installed on the movable frame, and a push handle is installed on one side of the top of the movable frame.

[0009] Preferably, the movable frame includes a U-shaped frame 1 and a U-shaped frame 2 which are opened downward, the U-shaped frame 1 and the U-shaped frame 2 are symmetrical and a connecting plate is fixedly connected between the tops of the U-shaped frame 1 and the U-shaped frame 2, the mounting frame is U-shaped with an opening downward and is arranged between the U-shaped frame 1 and the U-shaped frame 2, and at least one connecting rod which is horizontally arranged is fixed on opposite sides of the mounting frame, the connecting rod close to the side of the U-shaped frame 1 movably passes through the U-shaped frame 1 and is installed with a limiting block 1, and the connecting rod close to the side of the U-shaped frame 2 movably passes through the U-shaped frame 2 and is installed with a limiting block 2.

[0010] Preferably, the grinding mechanism includes a rotating rod 1 which is horizontally rotatably mounted on opposite sides of the opening of the mounting frame, a grinding wheel 1 which contacts the top of the rail is fixedly sleeved on the rotating rod 1, and a vertically arranged rotating rod 2 is rotatably mounted on opposite sides of the opening of the mounting frame through a bearing assembly, two bevel gears 1 are fixedly sleeved on the rotating rod 1, and bevel gears 2 are fixedly sleeved on the top ends of the two rotating rods 2, and the two bevel gears 2 are respectively meshed with the two bevel gears 1, and grinding wheels 2 are detachably sleeved on the two rotating rods 2, and the two grinding wheels 2 are respectively in contact with the two sides of the rail, a motor 1 is fixed on one side of the mounting frame, and one end of the motor 1 is movably inserted into the interior of the mounting frame and fixedly connected to one end of the rotating rod 1.

[0011] Preferably, a fixed sleeve on the rotating rod 2 is provided with a fixed plate 1, a movable sleeve of the grinding wheel 2 is provided on the rotating rod 2 and the top is tightly fitted with the bottom of the fixed plate 1, a movable sleeve on the rotating rod 2 is provided with a fixed plate 2 and the top of the fixed plate 2 is tightly fitted with the bottom of the grinding wheel 2, an internal thread structure is provided at the end of the rotating rod 2 and a fastening bolt is provided on the threaded sleeve, and the top of the fastening bolt is tightly fitted with the bottom of the fixed plate 2.

[0012] Preferably, the U-shaped frame 1 and the U-shaped frame 2 are both rotatably mounted with vertical device rods, and the control mechanism includes two rotating wheels, which are respectively fixedly mounted on the bottom ends of the two device rods, and the two rotating wheels rotate eccentrically and the circumferential sides of the two rotating wheels respectively contact the opposite sides of the mounting frame, and the two device rods are both fixedly mounted with transmission wheels, and an integral transmission belt is mounted between the two transmission wheels, and the end of one of the device rods movably passes through the connecting plate and is fixedly mounted with a worm gear, and the connecting plate is mounted with a second motor, and a worm meshing with the worm gear is fixed on the output end of the second motor.

[0013] Preferably, a connecting groove sleeved on the connecting rod is opened on the side opposite to the U-shaped frame 1 and the U-shaped frame 2, and a stopper located inside the connecting groove is installed on the connecting rod, and a spring movably sleeved on the connecting rod is connected between the stopper and the inner wall of the connecting groove.

[0014] Preferably, four mounting blocks forming a rectangle are installed at the bottom of the movable frame, and the four mounting blocks are evenly distributed on the U-shaped frame one and the U-shaped frame two. The number of the fixing mechanisms is four and they are respectively installed on the four mounting blocks. The fixing mechanisms include a threaded rod with horizontal threads passing through the mounting blocks, one end of the threaded rod corresponds to the side of the rail and is fixed with a fixing block, and the other end of the threaded rod is fixed with a knob.

[0015] Preferably, the shovel blade 1 and the shovel blade 2 are both mounted on the U-shaped frame 1, the roller 1 is mounted on the U-shaped frame 2, and the two opposite sides of the U-shaped frame 2 are movably penetrated by support rods that are horizontally arranged and perpendicular to the rails, the two support rods are located on the same line and the opposite ends of the two support rods are rotatably installed with roller 2, the two rollers 2 roll on the two sides of the rails respectively, the opposite ends of the two support rods are installed with control rods, the two support rods are penetrated by two horizontally arranged positioning grooves, and the two sides of the U-shaped frame 2 are threaded with two positioning rods, and the two positioning rods correspond to the two support rods respectively.

[0016] Preferably, the scraper blade 1 and the scraper blade 2 are both mounted on the U-shaped frame 1 by screws.

[0017] Beneficial effects:

[0018] 1. When the present invention is used, the device is sleeved on the rail, so that the roller 1 contacts the top of the rail, and the shovel blade 1 and the shovel blade 2 are installed, so that the shovel blade 1 is in contact with the top of the rail, and the two shovel blades 2 are in contact with the two sides of the rail, and then the push handle is pushed to push the device to move along the rail. When the shovel blade 1 and the two shovel blades 2 pass through the welding part, the excess welding slag at the welding part will be scraped off for preliminary treatment;

[0019] 2. When the grinding mechanism corresponds to the welding part, the grinding mechanism grinds the welding part to make it smooth, with good grinding effect and saving manpower;

[0020] 3. When the grinding mechanism corresponds to the welding part, fix the device to the rail through the fixing mechanism, start the grinding mechanism and start the control mechanism at the same time, control the mounting frame to drive the grinding mechanism to make reciprocating linear motion along the rail, and grind the welding part back and forth continuously, which has better grinding effect and high stability;

[0021] 4. The grinding wheel is easy to disassemble and assemble, which makes it convenient to set up the device on the rails and replace the new grinding wheel, making it easy to use;

[0022] 5. By adding two rollers, which are in contact with both sides of the rail respectively, the stability of the device can be improved;

[0023] 6. The detachable blades 1 and 2 are easy to replace when damaged. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0025] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0026] Figure 2 It is a three-dimensional structural schematic diagram of another state of the present invention;

[0027] Figure 3 It is a three-dimensional structural schematic diagram of a part of the structure of the present invention;

[0028] Figure 4 An exploded view of the grinding mechanism of the present invention;

[0029] Figure 5 An exploded view of the second grinding wheel of the present invention;

[0030] Figure 6 An exploded view of the control mechanism of the present invention;

[0031] Figure 7 This is an exploded view of the second U-shaped frame of the present invention;

[0032] Figure 8 It is a schematic diagram of the three-dimensional structure of the U-shaped frame 1 of the present invention;

[0033] Fig. 9 This is an exploded view of a U-shaped frame of the present invention.

[0034] Figure 1-Figure 9 middle:

[0035] 1. Mobile frame; 2. Roller 1; 3. Blade 1; 4. Blade 2; 5. Mounting frame; 6. Grinding mechanism; 7. Control mechanism; 8. Fixing mechanism; 9. Push handle; 11. U-shaped frame 1; 12. U-shaped frame 2; 13. Connecting plate; 14. Device rod; 15. Connecting groove; 16. Mounting block; 51. Connecting rod; 52. Stopper; 53. Spring; 61. Rotating rod 1; 62. Grinding wheel 1; 63. Rotating rod 2; 64. Bevel gear 1; 65. Bevel gear 2; 66, grinding wheel 2; 67, motor 1; 71, rotating wheel; 72, transmission wheel; 73, transmission belt; 74, worm wheel; 75, motor 2; 76, worm; 81, threaded rod; 82, fixing block; 83, knob; 111, screw; 121, support rod; 122, roller 2; 123, control rod; 124, positioning groove; 125, positioning rod; 631, fixing plate 1; 632, fixing plate 2; 633, fastening bolt. DETAILED DESCRIPTION

[0036] To make the purpose, technical solution and advantages of the embodiments of the present invention more clear, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0037] This specific embodiment provides a high-speed rail workpiece processing device, please refer to Figure 1-Figure 9The invention mainly comprises a mobile frame 1, the bottom of the mobile frame 1 is provided with an opening and is movably mounted on two welded rails, a roller 2 is rotatably mounted inside the opening of the mobile frame 1 and the roller 2 is rotatably mounted on the top of the rail, the roller 2 is used to support the mobile frame 1 and move on the mobile frame 1, a scraper 3 and two scrapers 2 4 are detachably mounted in the opening of the mobile frame 1, the scraper 3 is used to scrape off the welding slag on the top of the rail, the two scrapers 2 4 are respectively used to scrape off the welding slag on both sides of the rail, one side of the scraper 3 contacts the top of the rail, and one side of the scraper 2 4 contacts the top of the rail. The side of the moving frame 1 contacts the side of the rail. When the moving frame 1 moves, when the scraper 1 3 and the scraper 2 4 pass through the welding place of the two rails, the excess welding slag at the welding place will be scraped off. The setting of the scraper 1 3 and the scraper 2 4 can not only scrape the welding slag, but also scrape off the dust and dirt on the rails to ensure the normal operation of the train. A mounting frame 5 is movably arranged in the middle of the moving frame 1. A grinding mechanism 6 for grinding the welding place of the rail is installed on the mounting frame 5. The grinding mechanism 6 grinds the welding place. The moving frame 1 is equipped with a device for controlling the mounting frame 5 to move along the rail. The control mechanism 7 of the complex linear motion is provided. The mobile frame 1 is provided with a fixing mechanism 8 for fixing the mobile frame 1 to the rail. A push handle 9 is provided on one side of the top of the mobile frame 1. It should be noted that the shovel blade 1 3 and the shovel blade 2 4 are located at the head of the device, and the roller 1 2 is located at the tail of the device. When the device is in use, the device is first set up on one of the two welded rails, so that the side with the shovel blade 1 3 and the shovel blade 2 4 is close to the welding position, and the push handle 9 is pushed to move the device on the rail. The shovel blade 1 3 and the two shovel blades 2 4 can move during the movement. The dirt on the rails is removed and the rails are cleaned. When the scraper 1 3 and the two scrapers 2 4 move to the welding position, the excess welding slag at the welding position will be removed and preliminary cleaning will be performed. Then the mounting frame 5 is moved to a position corresponding to the welding position, the mobile frame 1 is fixed to the rails through the fixing mechanism 8, the grinding mechanism 6 is started to grind the welding position, and the control mechanism 7 is started at the same time to control the mounting frame 5 to make reciprocating linear motion along the rails, driving the grinding mechanism 6 to make reciprocating linear motion, which can better grind the welding position to be smooth, with high grinding efficiency, saving manpower and time.

[0038] See also Figure 3 and Figure 4The mobile frame 1 includes a U-shaped frame 11 and a U-shaped frame 12 with openings downward. The U-shaped frame 11 and the U-shaped frame 12 are symmetrical and a connecting plate 13 is fixedly connected between the tops of the U-shaped frame 11 and the U-shaped frame 12. The connecting plate 13 is U-shaped and opens downward. The two ends of the connecting plate 13 are respectively connected to the U-shaped frame 11 and the U-shaped frame 12. The mounting frame 5 is U-shaped with an opening downward and is arranged between the U-shaped frame 11 and the U-shaped frame 12. The mounting frame 5 is fixed with different There is less than one connecting rod 51 which is horizontally arranged. In this embodiment, the number of the connecting rods 51 is four and they are evenly distributed on both sides of the mounting frame 5. The connecting rod 51 close to the U-shaped frame 11 side movably passes through the U-shaped frame 11 and is installed with a limiting block 1. The connecting rod 51 close to the U-shaped frame 2 12 side movably passes through the U-shaped frame 2 12 and is installed with a limiting block 2. The limiting block 1 and the limiting block 2 are used to limit the mounting frame 5, and the connecting rod 51 is used to support the mounting frame 5.

[0039] For further information, see Figure 4 The grinding mechanism 6 includes a rotating rod 61 which is horizontally rotatably mounted on opposite sides of the opening of the mounting frame 5. A grinding wheel 62 which contacts the top of the rail is fixedly sleeved on the rotating rod 61. A vertically arranged rotating rod 63 is rotatably mounted on opposite sides of the opening of the mounting frame 5 through a bearing assembly. Two bevel gears 64 are fixedly sleeved on the rotating rod 61. The tops of the two rotating rods 63 are fixedly sleeved with bevel gears 65. The two bevel gears 65 are respectively meshed with the two bevel gears 64. Grinding wheels 66 are detachably sleeved on the two rotating rods 63. The two grinding wheels 66 are respectively in contact with the two sides of the rail. A motor 67 is fixed on one side of the mounting frame 5, and one end of the motor 67 is movably inserted into the interior of the mounting frame 5 and fixedly connected to one end of the rotating rod 61. A protective shell 1 mounted on a motor 167 is detachably mounted on the mounting frame 5 by bolts. When the device is used to grind the weld of the rail, the motor 167 is started, and the output shaft of the motor 167 rotates, driving the rotating rod 161 to rotate. The rotation of the rotating rod 161 drives the grinding wheel 162 to rotate, and the top of the weld is grinded. At the same time, the rotation of the rotating rod 161 drives the two fixed bevel gears 164 to rotate. The two bevel gears 164 respectively drive the meshing bevel gears 265 to rotate, thereby rotating the two rotating rods 263, and the grinding wheels 266 on the two rotating rods 263 rotate to grind the sides of the weld. The grinding effect is better, and the three sides of the weld connected in sequence can be grinded at the same time. The grinding efficiency is high, saving time and labor costs.

[0040] Since the rail is an I-shaped rail, in order to ensure that the device can be mounted on the rail, the grinding wheel 266 can only be installed when the mobile frame 1 is mounted on the rail. Figure 5, a fixed sleeve of the rotating rod 63 is provided with a fixing piece 1 631, a grinding wheel 2 66 is movably sleeved on the rotating rod 63 and the top is tightly fitted with the bottom of the fixing piece 1 631, a fixing piece 2 632 is movably sleeved on the rotating rod 63 and the top of the fixing piece 2 632 is tightly fitted with the bottom of the grinding wheel 2 66, an internal thread structure is provided at the end of the rotating rod 63 and a fastening bolt 633 is provided on the threaded sleeve, and the top of the fastening bolt 633 is tightly fitted with the bottom of the fixing piece 2 632. In order to further improve the effect of grinding the side of the rail, two grinding wheels 2 66 of different sizes are installed on the same rotating rod 63. First, part of the fixing piece 2 632 is sleeved on the rotating rod 63, And it conflicts with the fixing piece 1 631, then a grinding wheel 2 66 with a smaller diameter is sleeved on the rotating rod 2 63, so that the outer peripheral side of the grinding wheel 2 66 with a smaller diameter contacts a convex part of the side surface of the rail, and then a part of the fixing piece 2 632 is sleeved on the rotating rod 2 63 to fit with the grinding wheel 2 66 with a smaller diameter, and then the grinding wheel 2 66 with a larger diameter is sleeved on the rotating rod 2 63, so that the grinding wheel 2 66 with a larger diameter contacts a concave part of the side surface of the rail, and finally a suitable number of fixing pieces 2 632 are sleeved, and the fastening bolts 633 are installed at the ends of the rotating rod 2 63 to fix the two grinding wheels 2 66. At this time, the grinding wheel 2 66 can be rotated to grind the welding parts of the rail.

[0041] Further, in order to improve the grinding effect of the grinding wheel 1 62 and the grinding wheel 2 66 on the rail welding part, please refer to Figure 2 and Figure 6 , U-shaped frame 1 11 and U-shaped frame 2 12 are both rotatably mounted with vertical device rods 14, the control mechanism 7 includes two rotating wheels 71, the two rotating wheels 71 are respectively fixedly sleeved on the bottom ends of the two device rods 14, the two rotating wheels 71 are eccentrically rotated and the circumferential sides of the two rotating wheels 71 are respectively in conflict with the two opposite sides of the mounting frame 5, the eccentric positions of the two rotating wheels 71 are the same, the two device rods 14 are both fixedly sleeved with transmission wheels 72, and an integrated transmission belt 73 is sleeved between the two transmission wheels 72, the end of one of the device rods 14 movably passes through the connecting plate 13 and is fixedly sleeved with a worm gear 74, a motor 2 75 is installed on the connecting plate 13, and a motor 2 75 is fixed on the output end of the motor 2 75 The worm 76 meshing with the worm wheel 74 starts the motor 2 75. The output end of the motor 2 75 rotates to drive the worm 76 to rotate. The worm 76 drives the meshing worm wheel 74 to rotate. The worm wheel 74 drives the connected device rod 14 to rotate. The device rod 14 rotates and drives the transmission wheel 72 to rotate. The other transmission wheel 72 is driven to rotate synchronously through the transmission belt 73. The two device rods 14 rotate synchronously, thereby driving the two rotating wheels 71 to rotate synchronously. Since the two rotating wheels 71 are arranged in an array, the synchronous rotation of the two rotating wheels 71 will conflict with the mounting frame 5 under the guidance of the connecting rod 51, and reciprocate, so that the grinding wheel 1 62 and the grinding wheel 2 66 can better grind the rails.

[0042] In order to improve the smoothness of the reciprocating motion of the mounting frame 5, please refer to Figure 3 and Figure 4 A connecting groove 15 sleeved on the connecting rod 51 is provided on the opposite side of the U-shaped frame 11 and the U-shaped frame 2 12. A stopper 52 located inside the connecting groove 15 is installed on the connecting rod 51. A spring 53 movably sleeved on the connecting rod 51 is connected between the stopper 52 and the inner wall of the connecting groove 15. When the rotating wheel 71 on one side abuts against the mounting frame 5 and moves toward the other side, the connecting rod 51 on the other side drives the stopper 52 to penetrate inside the connecting groove 15, which compresses the corresponding spring 53 and generates elastic force to abut against the stopper 52, so as to facilitate the resetting of the mounting frame 5. Under the elastic force of the springs 53 on both sides, the mounting frame 5 can move better.

[0043] For further information, see Figure 2 and Figure 8 Four rectangular mounting blocks 16 are installed at the bottom of the mobile frame 1. The four mounting blocks 16 are evenly distributed on the U-shaped frame 11 and the U-shaped frame 2 12 and are located on the side opposite to the U-shaped frame 11 and the U-shaped frame 2 12. The number of the fixing mechanisms 8 is four and they are respectively installed on the four mounting blocks 16. The fixing mechanism 8 includes a threaded rod 81 that horizontally threads through the mounting block 16. One end of the threaded rod 81 corresponds to the side of the rail and is fixed with a fixing block 82. The other end of the threaded rod 81 is fixed with a knob 83. When the grinding mechanism 6 needs to grind the welding part, in order to ensure the stability of the device and the grinding effect, the knob 83 is turned to drive the threaded rod 81 to rotate. The fixing block 82 at one end of the threaded rod 81 contacts the side of the rail. The four fixing blocks 82 can make the device more stable and the grinding effect is better.

[0044] See also Figure 7 , in order to improve the stability of the device when moving along the rails, please refer to Figure 2 , Figure 3 and Figure 7,, the shovel blade 13 and the shovel blade 24 are both mounted on the U-shaped frame 11, the roller 12 is mounted on the U-shaped frame 2 12, and the two opposite sides of the U-shaped frame 2 12 are movably penetrated with a horizontally arranged support rod 121 which is perpendicular to the rail, the two support rods 121 are located on the same line, and the opposite ends of the two support rods 121 are rotatably mounted with rollers 2 122, and the two rollers 2 122 roll on the two sides of the rail respectively, and the opposite ends of the two support rods 121 are both mounted with a control rod 123, and the two support rods 121 are penetrated with two horizontally arranged positioning grooves 124, and the U-shaped frame 2 1 2 are threadedly inserted with two positioning rods 125 on both sides, and the two positioning rods 125 correspond to the two support rods 121 respectively. When the mobile frame 1 is set on the rail, after the roller 12 contacts the top of the rail, the control rod 123 controls the support rod 121 to slide along one side of the U-shaped frame 2 12, so that the roller 2 122 fits the side of the rail, and then the positioning rod 125 is rotated to insert one end of the positioning rod 125 into the corresponding positioning groove 124 to fix the support rod 121. The setting of one roller 12 and two rollers 122 can make the device more stable when moving.

[0045] See also Figure 8 and Fig. 9 In order to facilitate the installation and replacement of shovel blade 13 and shovel blade 24, shovel blade 13 and shovel blade 24 are installed on U-shaped frame 11 by screws 111. A plate body is connected to the opening of U-shaped frame 11, a card block is installed on the top of the plate body, and a slot 1 is provided at the bottom of the card block. Shovel blade 13 is V-shaped and one end of shovel blade 13 is inserted into the inside of slot 1 and fixed by screws 111. The other end of shovel blade 13 is in contact with the top of the rail. L-shaped grooves are provided at the bottom of both sides of U-shaped frame 11, and an L-shaped plug block is installed on one side of shovel blade 24. The L-shaped plug block is stuck in the L-shaped groove and fixed by screws 111.

[0046] The above description of the disclosed embodiments enables one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A high-speed rail workpiece processing device, characterized in that: The invention comprises a movable frame (1), the bottom of the movable frame (1) is provided with an opening and is movably mounted on two welded rails, a roller (2) is rotatably mounted inside the opening of the movable frame (1) and the roller (2) is rotatably mounted on the top of the rail, a scraper (3) and two scrapers (4) are detachably mounted inside the opening of the movable frame (1), the scraper (3) is used to scrape off the welding slag on the top of the rail, and the two scrapers (4) are respectively used to scrape off the welding slag on both sides of the rail. Slag removal, a mounting frame (5) is movably provided in the middle of the mobile frame (1), a grinding mechanism (6) for grinding the rail welding part is installed on the mounting frame (5), a control mechanism (7) for controlling the mounting frame (5) to make reciprocating linear motion along the rail is installed on the mobile frame (1), a fixing mechanism (8) for fixing the mobile frame (1) to the rail is installed on the mobile frame (1), and a push handle (9) is installed on one side of the top of the mobile frame (1); The movable frame (1) comprises a U-shaped frame (11) and a U-shaped frame (12) which are open downwards, the U-shaped frame (11) and the U-shaped frame (12) are symmetrical and a connecting plate (13) is fixedly connected between the tops of the U-shaped frame (11) and the U-shaped frame (12), the mounting frame (5) is U-shaped and open downwards and is arranged between the U-shaped frame (11) and the U-shaped frame (12), at least one connecting rod (51) which is arranged horizontally is fixed on opposite sides of the mounting frame (5), the connecting rod (51) close to the side of the U-shaped frame (11) movably passes through the U-shaped frame (11) and is installed with a limiting block (1), and the connecting rod (51) close to the side of the U-shaped frame (12) movably passes through the U-shaped frame (12) and is installed with a limiting block (2); The grinding mechanism (6) comprises a rotating rod (61) which is horizontally rotatably mounted on opposite sides of an opening of the mounting frame (5); a grinding wheel (62) which contacts the top of the rail is fixedly sleeved on the rotating rod (61); a rotating rod (63) which is vertically arranged is rotatably mounted on opposite sides of the opening of the mounting frame (5) through a bearing assembly; two bevel gears (64) are fixedly sleeved on the rotating rod (61); bevel gears (65) are fixedly sleeved on the tops of the two rotating rods (63); the two bevel gears (65) are respectively meshed with the two bevel gears (64); grinding wheels (66) are detachably sleeved on the two rotating rods (63); the two grinding wheels (66) are respectively in contact with the two sides of the rail; a motor (67) is fixedly mounted on one side of the mounting frame (5); one end of the motor (67) is movably inserted into the interior of the mounting frame (5) and fixedly connected to one end of the rotating rod (61); The second rotating rod (63) is provided with a fixed plate (631) on a fixed sleeve, the second grinding wheel (66) is movably sleeved on the second rotating rod (63) and the top thereof is tightly fitted with the bottom of the first fixing plate (631), the second rotating rod (63) is movably sleeved with a second fixing plate (632) and the top thereof is tightly fitted with the bottom of the second grinding wheel (66), the end of the second rotating rod (63) is provided with an internal thread structure and the threaded sleeve is provided with a fastening bolt (633), and the top thereof is tightly fitted with the bottom of the second fixing plate (632); The U-shaped frame 1 (11) and the U-shaped frame 2 (12) are both rotatably mounted with a vertical device rod (14), the control mechanism (7) comprises two rotating wheels (71), the two rotating wheels (71) are respectively fixedly sleeved on the bottom ends of the two device rods (14), the two rotating wheels (71) are both eccentrically rotated and the circumferential sides of the two rotating wheels (71) are respectively in contact with the two opposite sides of the mounting frame (5), the two device rods (14) are both fixedly sleeved with a transmission wheel (72), an integral transmission belt (73) is sleeved between the two transmission wheels (72), the end of one of the device rods (14) movably passes through the connecting plate (13) and is fixedly sleeved with a worm wheel (74), the connecting plate (13) is mounted with a second motor (75), and a worm (76) meshing with the worm wheel (74) is fixed on the output end of the second motor (75); A connecting groove (15) sleeved on the connecting rod (51) is provided on one side of the U-shaped frame 1 (11) and the other side of the U-shaped frame 2 (12); a stopper (52) located inside the connecting groove (15) is installed on the connecting rod (51); a spring (53) movably sleeved on the connecting rod (51) is connected between the stopper (52) and the inner wall of the connecting groove (15); The shovel blade 1 (3) and the shovel blade 2 (4) are both mounted on the U-shaped frame 1 (11), and the roller 1 (2) is mounted on the U-shaped frame 2 (12). The two opposite sides of the U-shaped frame 2 (12) are both movably penetrated by support rods (121) which are arranged horizontally and perpendicular to the rails. The two support rods (121) are located on the same line and the two opposite ends of the two support rods (121) are both rotatably mounted with rollers 2 (122). The two rollers 2 (122) roll on the two sides of the rails respectively. The opposite ends of the two support rods (121) are both mounted with control rods (123). The two support rods (121) are both penetrated by two horizontally arranged positioning grooves (124). The two sides of the U-shaped frame 2 (12) are both threadedly inserted with two positioning rods (125), and the two positioning rods (125) correspond to the two support rods (121) respectively.

2. A high-speed railway track workpiece processing device according to claim 1, characterized in that: Four mounting blocks (16) forming a rectangle are installed at the bottom of the mobile frame (1), and the four mounting blocks (16) are evenly distributed on the U-shaped frame 1 (11) and the U-shaped frame 2 (12). The number of the fixing mechanisms (8) is four and they are respectively installed on the four mounting blocks (16). The fixing mechanisms (8) include a threaded rod (81) with a horizontal thread penetrating the mounting blocks (16), one end of the threaded rod (81) corresponds to the side of the rail and is fixed with a fixing block (82), and the other end of the threaded rod (81) is fixed with a knob (83).

3. The high-speed railway track workpiece processing device according to claim 1, characterized in that: The scraper blade 1 (3) and the scraper blade 2 (4) are both mounted on the U-shaped frame 1 (11) via screws (111).

Citation Information

Patent Citations

  • A rail grinding device adaptable to rails of different distances

    CN110983882B