Full-automatic visual roll-up feeding system
By designing a fully automatic visual roll feeding system, using the combination of internal expansion sandwiches and flower keys axis, combined with the AGV car and visual lens to realize the automated material of the raw material volume, solve the problem of low existing system automation, improve the improvement of the existing system, improve Efficiency and reduced costs.
Patent Information
- Application Number
- CN202411347680.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-26
- Publication Date
- 2025-01-21
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing feeding system has a low degree of automation, and requires manual operation of AGV trolleys to roll raw materials, and the conventional feeding and clamping mechanism does not have automatic control requirements.
Design a fully automatic visual roll feeding system, through the setting of fixed end components and mobile components, use the internal expansion chip and flower keys to promote the raw material volume and the internal expansion, and combine the AGV car and visual lens Implement automated material operation.
The full automatic unmanned material of the raw material scroll is achieved, which increases the degree of automation of the feeding system, reduces labor costs, and reduces the risk of losses caused by artificial errors.
Smart Images

Figure CN119330133A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of roll-up feeding, and in particular to a full-automatic visual roll-up feeding system. Background Art
[0002] Machine vision is a rapidly developing branch of artificial intelligence. It uses machines instead of human eyes to make measurements and judgments. It uses optical devices and non-contact sensors to automatically receive and process images of real objects to obtain the required information or to control the movement of robots.
[0003] The existing feeding device and feeding system (authorization announcement number: CN207844222U) have the following defects: the above-mentioned system is combined with a blowing component to improve the cleaning efficiency of the feeding device, which is convenient for the user to clean the materials adhering to the inner wall of the feeding device. However, the above-mentioned and existing conventional feeding systems have a low degree of automation. Some existing systems automatically send the raw materials to the vicinity through an AGV trolley and then manually control the AGV trolley to roll the raw materials. The conventional feeding clamping mechanism usually does not meet the various automatic control requirements for automatic feeding. For this reason, the present invention is proposed. Summary of the invention
[0004] The object of the present invention is to provide a fully automatic visual roll-up feeding system to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a fully automatic visual roll-up feeding system, comprising a first mounting vertical plate, a second mounting vertical plate is arranged on one side of the first mounting vertical plate, the first mounting vertical plate and the second mounting vertical plate are symmetrically arranged, a rotating rod is rotatably inserted in the middle between the first mounting vertical plate and the second mounting vertical plate, a tail rod is fixed at one end of the rotating rod, and a head rod is fixed at the other end, a fixed end assembly is arranged on the first mounting vertical plate, and a movable end assembly is arranged on the second mounting vertical plate. The movable end assembly includes a third internal expansion chuck movably inserted in the upper part of the second mounting vertical plate, a fourth internal expansion chuck movably inserted in the lower part of the second mounting vertical plate, a first spline shaft is fixed on the outer end of the third internal expansion chuck, a first spline sleeve is adapted to be arranged on the outside of the first spline shaft, the first spline sleeve is rotatably inserted on the second mounting vertical plate, a first driving sprocket is sleeved and fixed on the first spline sleeve, a connecting plate is rotatably sleeved on the outer end of the first spline shaft, and a first pushing cylinder is symmetrically arranged on both ends of the inner side surface of the connecting plate and the second mounting vertical plate.
[0006] Preferably, a second spline shaft is fixed to the outer end of the fourth internal expansion chuck, a movable plate is rotatably sleeved on the outer end of the second spline shaft, and second pushing cylinders are symmetrically arranged between the two ends of the inner side surface of the movable plate and the second mounting vertical plate.
[0007] Preferably, the second spline shaft is externally adapted to be equipped with a second spline sleeve, the second spline sleeve is rotatably inserted on the second mounting vertical plate, and a second driving sprocket is sleeved and fixed on the second spline sleeve.
[0008] Preferably, a first rotating sprocket and a second rotating sprocket are sequentially sleeved and fixed on the head rod, a first auxiliary sprocket is rotatably provided on the upper outer portion of the second mounting vertical plate, and a second auxiliary sprocket is rotatably provided on the lower outer portion.
[0009] Preferably, a first chain is connected between the first driving sprocket, the first auxiliary sprocket and the first rotating sprocket, a second chain is connected between the second driving sprocket, the second auxiliary sprocket and the second rotating sprocket, the outer end of the head rod is connected to a driving motor, and side arch plates are symmetrically arranged on the front and back sides of the rotating rod.
[0010] Preferably, the fixed end assembly includes a first internal expansion chuck inserted in the upper part of the first mounting vertical plate, a second internal expansion chuck inserted in the lower part of the first mounting vertical plate, sleeves are rotatably sleeved on the outer sides of the first internal expansion chuck and the second internal expansion chuck, the sleeves are movably inserted in the first mounting vertical plate, a connecting cylinder is connected between the first mounting vertical plate and the sleeve, and a group of visual lenses are arranged on one side of the connecting cylinder.
[0011] Compared with the prior art, the present invention has the following beneficial effects:
[0012] The fully automatic visual roll feeding system, through the setting of fixed end components and mobile end components, the first internal expansion chuck, the second internal expansion chuck, the third internal expansion chuck and the fourth internal expansion chuck push and clamp the raw material roll, the first spline shaft and the second spline shaft ensure the simultaneous rotation and winding operation, the AGV trolley cooperates with the visual lens to position the raw material roll, to ensure the automatic feeding operation of the system. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a front view of the present invention;
[0014] Figure 2 It is a schematic diagram of a first three-dimensional structure of the present invention;
[0015] Figure 3 It is a schematic diagram of a second three-dimensional structure of the present invention;
[0016] Figure 4 It is a left view of the present invention.
[0017] In the figure: 1, first mounting vertical plate; 101, second mounting vertical plate; 102, tail rod; 103, rotating rod; 104, side arch plate; 105, head rod; 106, first rotating sprocket; 107, second rotating sprocket; 2, first internal expansion chuck; 201, second internal expansion chuck; 202, connecting cylinder; 3, third internal expansion chuck; 301, first spline shaft; 302, first pushing cylinder; 303, first driving sprocket; 4, fourth internal expansion chuck; 401, second spline shaft; 402, second pushing cylinder; 403, second driving sprocket; 5, first auxiliary sprocket; 501, second auxiliary sprocket; 502, first chain; 503, second chain. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0019] During the material processing process, a roll-up feeding system is required. The roll-up feeding system provided by the present invention is specifically used for automated operation of materials. The visual lens and the AGV cart are used in conjunction with the system to ensure the automation of the system. During the use of this system, it is necessary to perform inspections and other preparatory work in advance to ensure the normal operation of the system.
[0020] like Figure 1-Figure 4 As shown, the present invention provides a technical solution: a fully automatic visual roll-up feeding system, comprising a first mounting vertical plate 1, a second mounting vertical plate 101 is arranged on one side of the first mounting vertical plate 1, the first mounting vertical plate 1 and the second mounting vertical plate 101 are arranged symmetrically, a rotating rod 103 is rotatably inserted in the middle between the first mounting vertical plate 1 and the second mounting vertical plate 101, a tail rod 102 is fixed at one end of the rotating rod 103, and a head rod 105 is fixed at the other end, a fixed end component is arranged on the first mounting vertical plate 1, a mobile end component is arranged on the second mounting vertical plate 101, and the mobile end component It includes a third internal expansion chuck 3 movably inserted on the upper part of the second mounting vertical plate 101, a fourth internal expansion chuck 4 movably inserted on the lower part of the second mounting vertical plate 101, a first spline shaft 301 is fixed to the outer end of the third internal expansion chuck 3, the first spline shaft 301 is externally adapted to be equipped with a first spline sleeve, the first spline sleeve is rotatably inserted on the second mounting vertical plate 101, a first driving sprocket 303 is fixed on the first spline sleeve, a connecting plate is rotatably sleeved on the outer end of the first spline shaft 301, and a first pushing cylinder 302 is symmetrically arranged on both ends of the inner side surface of the connecting plate and the second mounting vertical plate 101.
[0021] In the embodiment, a second spline shaft 401 is fixed to the outer end of the fourth internal expansion chuck 4, a movable plate is rotatably sleeved on the outer end of the second spline shaft 401, and a second pushing cylinder 402 is symmetrically arranged between the two ends of the inner side of the movable plate and the second mounting vertical plate 101, and a second spline sleeve is adapted to be mounted on the outside of the second spline shaft 401, and the second spline sleeve is rotatably inserted on the second mounting vertical plate 101, and a second driving sprocket 403 is sleeved and fixed on the second spline sleeve.
[0022] In the embodiment, the first rotating sprocket 106 and the second rotating sprocket 107 are sequentially mounted and fixed on the head rod 105, the first auxiliary sprocket 5 is rotatably arranged on the upper outer side of the second mounting vertical plate 101, and the second auxiliary sprocket 501 is rotatably arranged on the lower outer side, the first driving sprocket 303, the first auxiliary sprocket 5 and the first rotating sprocket 106 are linked with a first chain 502, the second driving sprocket 403, the second auxiliary sprocket 501 and the second rotating sprocket 107 are linked with a second chain 503, the outer end of the head rod 105 is connected with a driving motor, the side arch plates 104 are symmetrically arranged on the front and back sides of the rotating rod 103, and the first spline shaft 301 and the second spline shaft 401 are prior art.
[0023] In the embodiment, the fixed end assembly includes a first internal expansion chuck 2 inserted in the upper part of the first mounting vertical plate 1, a second internal expansion chuck 201 inserted in the lower part of the first mounting vertical plate 1, a sleeve is rotatably sleeved on the outer side of the first internal expansion chuck 2 and the second internal expansion chuck 201, and the sleeve is movably inserted in the first mounting vertical plate 1, a connecting cylinder 202 is connected between the first mounting vertical plate 1 and the sleeve, and a group of visual lenses are arranged on one side of the connecting cylinder 202. Through the arrangement of the fixed end assembly and the movable end assembly, the first internal expansion chuck 2, the second internal expansion chuck 201, and the third internal expansion chuck 201 are arranged in a rotating sleeve. The expanding chuck 3 and the fourth internal expanding chuck 4 push and internally expand the raw material roll, the first spline shaft 301 and the second spline shaft 401 ensure simultaneous rotation and winding operations, and the AGV trolley cooperates with the visual lens to position the raw material roll to ensure the automated loading operation of the system, wherein the first internal expanding chuck 2, the second internal expanding chuck 201, the third internal expanding chuck 3 and the fourth internal expanding chuck 4 are prior art, the visual lens and the AGV trolley are prior art, and the connecting cylinder 202, the first pushing cylinder 302 and the second pushing cylinder 402 are prior art.
[0024] Working principle: When using the system, input the type of raw materials to be used on the terminal computer, and the unmanned vertical warehouse will automatically identify the materials and transport them to the workshop discharge port through the automatic conveying system. A large truss robot grabs the raw material roll and places it on the AGV cart. The AGV cart transports the raw materials to the designated location along the specified route according to the command and delivers the materials to the accurate height. At this time, the visual lens determines that the material is in place correctly and sends instructions to the connecting cylinder 202, the first push cylinder 302 and the second push cylinder 402 on both sides to control the first internal expansion chuck 2, the second internal expansion chuck 201, the third internal expansion chuck 3 and the fourth internal expansion chuck 4 on both sides to clamp the materials to realize fully automatic unmanned loading of raw materials, thereby reducing labor costs and reducing the risk of losses caused by human errors. Among them, the unmanned vertical warehouse, the automatic conveying system and the large truss robot are existing technologies.
[0025] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is limited by the attached embodiments and their equivalents.
Claims
1. A fully automatic visual roll feeding system, comprising a first mounting riser (1), characterized in that: A second mounting vertical plate (101) is arranged on one side of the first mounting vertical plate (1), the first mounting vertical plate (1) and the second mounting vertical plate (101) are arranged symmetrically, a rotating rod (103) is rotatably inserted in the middle between the first mounting vertical plate (1) and the second mounting vertical plate (101), a tail rod (102) is fixed at one end of the rotating rod (103), and a head rod (105) is fixed at the other end, a fixed end assembly is arranged on the first mounting vertical plate (1), and a movable end assembly is arranged on the second mounting vertical plate (101), and the movable end assembly includes a movable end assembly movably inserted at the upper part of the second mounting vertical plate (101) A third internal expansion chuck (3), a fourth internal expansion chuck (4) is movably inserted at the lower part of the second mounting vertical plate (101), a first spline shaft (301) is fixed to the outer end of the third internal expansion chuck (3), a first spline sleeve is adapted to be provided on the outer side of the first spline shaft (301), the first spline sleeve is rotatably inserted on the second mounting vertical plate (101), a first driving sprocket (303) is fixedly sleeved on the first spline sleeve, a connecting plate is rotatably sleeved on the outer end of the first spline shaft (301), and first pushing cylinders (302) are symmetrically provided at both ends of the inner side surface of the connecting plate and the second mounting vertical plate (101).
2. According to claim 1, the fully automatic visual roll feeding system is characterized by: A second spline shaft (401) is fixed to the outer end of the fourth internal expansion chuck (4), a movable plate is rotatably sleeved on the outer end of the second spline shaft (401), and second pushing cylinders (402) are symmetrically arranged between the two ends of the inner side surface of the movable plate and the second mounting vertical plate (101).
3. The fully automatic visual roll feeding system according to claim 2 is characterized by: The second spline shaft (401) is externally adapted to be equipped with a second spline sleeve, the second spline sleeve is rotatably inserted on the second mounting vertical plate (101), and a second driving sprocket (403) is sleeved and fixed on the second spline sleeve.
4. The fully automatic visual roll feeding system according to claim 3 is characterized by: The head rod (105) is sequentially sleeved and fixed with a first rotating sprocket (106) and a second rotating sprocket (107); the upper outer portion of the second mounting vertical plate (101) is rotatably provided with a first auxiliary sprocket (5), and the lower outer portion is rotatably provided with a second auxiliary sprocket (501).
5. The fully automatic visual roll feeding system according to claim 4 is characterized by: A first chain (502) is linked between the first driving sprocket (303), the first auxiliary sprocket (5) and the first rotating sprocket (106); a second chain (503) is linked between the second driving sprocket (403), the second auxiliary sprocket (501) and the second rotating sprocket (107); a driving motor is connected to the outer end of the head rod (105); and side arch plates (104) are symmetrically arranged on the front and back sides of the rotating rod (103).
6. The fully automatic visual roll-up feeding system according to claim 1 is characterized by: The fixed end assembly comprises a first internal expansion chuck (2) inserted into the upper part of the first mounting vertical plate (1), a second internal expansion chuck (201) inserted into the lower part of the first mounting vertical plate (1), sleeves are rotatably sleeved on the outer sides of the first internal expansion chuck (2) and the second internal expansion chuck (201), the sleeves are movably inserted into the first mounting vertical plate (1), a connecting cylinder (202) is connected between the first mounting vertical plate (1) and the sleeves, and a group of visual lenses are arranged on one side of the connecting cylinder (202).
Citation Information
Patent Citations
Material feeding unit and feeding system
CN207844222U