Grouting equipment for protecting building repairing and repairing method thereof
By designing the grouting equipment used to protect the building repair, including the grouting tube, the mobile support mechanism, and the infusion device, it solves the problem of difficulty stopping and the difficulty of moving the feeding tube during the grouting work. Improvement of construction efficiency.
Patent Information
- Application Number
- CN202411688195.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2025-01-21
AI Technical Summary
The existing grouting equipment is difficult to stop as soon as possible during grouting work, and is prone to leakage. The volume of the cutting pipe is heavy and the staff is difficult to move, which affects construction efficiency and safety.
A grouting equipment including a grouting feed pipe, a mobile support mechanism and a feeding device was designed. The material is accurately conveyed and mixed through the conveying device, and the self-locking function of the worm gear and worm is used to prevent material from overflowing. The mobile support mechanism includes electric telescopic support legs and self-locking universal wheels, which simplifies the movement and support of the unloading tube.
The automatic control and quantitative sorbing of the grouting work have been realized, the human demand is reduced, the construction efficiency and safety are improved, and the waste and leakage of materials are avoided.
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Figure CN119332967A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of building construction, and in particular to a grouting device and a repair method thereof for protecting and repairing buildings. Background Art
[0002] Because the protected buildings not only need to be repaired in their own structures, but also need to develop their underground spaces. Therefore, the protected buildings need to be moved and repaired. The common method of repairing and constructing protected buildings is to move the protected buildings to the intermediate site, where the protected buildings are temporarily placed. After the underground structure is completed, the protected buildings are moved back to their original locations. After they are moved back to their original locations, repairs are carried out on site. The redundant structures of the protected buildings are removed and the outer walls are retained. Then, the permanent structural columns, beams, and slabs of the internal frame structure are constructed to meet the structural support requirements of the protected buildings. Finally, the facade repairs and decoration are carried out.
[0003] After the permanent column reinforcement is connected to the grouting sleeve in the basement top plate and grouting is performed, the connection between the protection building and the basement top plate is realized, and the grouting equipment is required. Since the grouting equipment is large and the distance between the protection buildings is small, it does not meet the transportation requirements of large machinery and large materials, which has a great impact on the project safety, progress and construction cost. Therefore, a concrete paving pump device is usually used to transport the concrete output by the pumping system to the corners of the construction site.
[0004] When the concrete paving pump device is used, it is equipped with a distributing device to achieve accurate laying of concrete, improve construction efficiency and project quality. In the process of using the existing concrete distributing machine, it is generally required that the staff assist the down-feeding pipe to carry out fixed-point and quantitative discharging according to the situation of the concrete distributing area, so as to meet the needs of different discharging amounts in different areas, ensure sufficient irrigation of concrete, and thus improve the quality of construction. However, this method not only requires manpower, but also has low construction efficiency, is prone to cause safety accidents, and is inconvenient to use. It is necessary to control the output of concrete according to demand. For example, when the concrete distributing machine grouts the concrete, and the grouting place is laid to a suitable height, the grouting work cannot be stopped immediately, and leakage will occur, which not only affects the laying of the grouting place, but also causes waste of concrete. At the same time, the down-feeding pipe of the concrete distributing machine is heavy, and the staff needs to spend a lot of effort to move it, which increases the intensity of the grouting work and is inconvenient for the staff to use. Therefore, a grouting device and a repair method for protecting and repairing buildings are proposed to solve the above-mentioned problems. Summary of the invention
[0005] In view of the shortcomings of the prior art, in order to avoid / reduce / lower / improve, the present application provides a grouting equipment and a repair method for protecting building repairs, which has the advantages of being convenient for staff to carry out grouting repairs and being able to carry out concrete grouting according to needs, and solves the problem that the grouting work cannot be stopped immediately and leakage is prone to occur, and the discharge pipe of the concrete placing machine is heavy and requires staff to spend a lot of effort to move it.
[0006] The present application provides a grouting device for protecting and repairing buildings, which adopts the following technical solution: A grouting device for protecting and repairing a building, comprising a grouting feed pipe for protecting and repairing a building and connected to the grouting device, a concrete connecting pipe is fixedly connected between the top outer surface of the grouting feed pipe and the grouting device, a movable supporting mechanism is arranged at the bottom end of the grouting feed pipe, and a feeding device is arranged on the grouting feed pipe; The mobile support mechanism includes a mounting platform, an electric telescopic support leg hingedly mounted on the outside of the mounting platform, a mounting plate hingedly mounted on the end of the electric telescopic support leg, and a self-locking universal wheel fixedly mounted on the lower surface of the mounting plate; The feeding device comprises a spiral conveying rod and a material separator plate rotatably mounted inside the grouting feed pipe, and a transmission structure arranged outside the grouting feed pipe to link the spiral conveying rod and the material separator plate; Among them, the transmission structure is composed of a rotating shaft, meshing transmission gears and driven gears, two synchronous wheels, a synchronous belt, meshing worm wheels and worms, and a crank.
[0007] The present application adopts the above-mentioned technical solution to transport the material in the grouting feed pipe through the feeding device, and can transport the material according to demand. After the material is grouted to the required height, the self-locking function of the worm gear and the worm can be used to lock the spiral conveying rod and the partition plate to effectively prevent material overflow. This structure does not require the installation of control equipment to achieve automatic quantity control, and is also convenient for staff to operate.
[0008] Optionally, the concrete connecting pipe is a hose, which makes it convenient for workers to move the grouting feed pipe to perform grouting on the repaired protected buildings. The inside of the grouting feed pipe is hollow, and an observation window for observing the working status of the partition plate is installed on the outside of the grouting feed pipe.
[0009] The beneficial effect of adopting the above optional solution is that by installing an observation window on the outside of the grouting feed pipe, it is convenient for the staff to observe the internal situation of the material in the grouting feed pipe from the outside, which is convenient for the subsequent grouting operation of the material.
[0010] Optionally, the outer surface of the bottom end of the grouting feed pipe is fixedly connected to an inclined discharge pipe, and a drainage seat adapted to the discharge pipe for guiding and cooperating with the discharge pipe is fixedly installed on the inner side of the movable grouting feed pipe.
[0011] The beneficial effect of adopting the above optional solution is that by installing the inclined discharge pipe and the drainage seat, the material after separation can be better discharged to achieve grouting work.
[0012] Optionally, a docking flange fixed to the upper surface of the mounting platform is welded to the bottom end of the grouting feed pipe, and the docking flange is fixed by multiple sets of bolts, and a handle for use with the mobile support mechanism is welded and installed on the top outer surface of the grouting feed pipe.
[0013] The beneficial effect of adopting the above optional solution is that by installing the handle, the grouting feed pipe can be better moved in cooperation with the mobile support mechanism, further improving the convenience of the staff in moving the grouting feed pipe.
[0014] Optionally, a guide rod is fixedly mounted on the lower surface of the mounting platform, and a sliding sleeve is sleeved on the outer surface of the guide rod, a connecting arm for adjusting the angle is hingedly mounted between the sliding sleeve and the electric telescopic support leg, and an adjustment rod plugged into the guide rod is installed in the sliding sleeve.
[0015] The beneficial effect of adopting the above optional scheme is: through the sliding cooperation between the sliding sleeve and the outside of the guide rod, and utilizing the installation of the connecting arm, the angle adjustment of the electric telescopic support leg is achieved, thereby increasing the support range of the grouting feed pipe and ensuring the stable placement of the grouting feed pipe.
[0016] Optionally, the number of the electric telescopic support legs, connecting arms, mounting plates and self-locking universal wheels is three, and the three electric telescopic support legs are distributed in a triangular shape around the mounting platform to support the grouting feed pipe.
[0017] The beneficial effect of adopting the above optional solution is: through the three electric telescopic support legs distributed in a triangular shape, the support stability of the grouting feed pipe is strengthened to ensure that it can carry out grouting work stably.
[0018] Optionally, a connecting shaft extending to the outside of the grouting feed pipe is welded to the top end of the spiral conveying rod, and a rotating shaft extending to the outside of the grouting feed pipe is welded to both the left and right ends of the partition plate.
[0019] The beneficial effects of adopting the above-mentioned optional scheme are: through the installation of the spiral conveying rod and the partition plate, the spiral conveying rod can start the conveying and mixing functions, convey and mix the materials, improve the mixing quality of the materials, and at the same time avoid the solidification of the materials after long-distance transportation, improve the activity of the materials, and separate the materials through the partition plate. Since the distance between two adjacent partitions on the partition plate is the same, the amount of material discharged each time will also be the same, thereby achieving quantitative unloading, facilitating the control of the staff, and preventing the sudden increase of materials from causing inadequate grouting.
[0020] Optionally, the worm gear and transmission gear are fixedly mounted on the left and right ends of the rotating shaft, the driven gear is fixedly mounted on the top of the connecting shaft, the two synchronous wheels are respectively mounted on the end of the rotating shaft and the outside of the rotating shaft, the synchronous belt drive is connected between the two synchronous wheels, and the outer surface of the grouting feed pipe is installed with a tensioning wheel which is rollingly connected to the synchronous belt and is used to adjust the tightness.
[0021] The beneficial effect of adopting the above optional solution is: by installing the tensioning wheel, the tension adjustment of the synchronous belt is achieved, ensuring that the synchronous wheel and the synchronous belt can be transmitted stably.
[0022] Optionally, a connecting rod is welded between the worm and the crank, and the crank is used to rotate the worm to start the transmission structure, thereby driving the spiral conveying rod and the partition plate, thereby performing grouting work.
[0023] The beneficial effect of adopting the above optional solution is that, through the installation of the crank handle, it is convenient to rotate the worm to start the transmission structure, thereby driving the spiral conveying rod and the partition plate, thereby carrying out the grouting work.
[0024] Another technical problem to be solved by the present invention is to provide a repair method for protecting a building, comprising the following steps: S1: Preliminary preparation S1-1. Site investigation and assessment: Conduct a comprehensive site investigation of the protected buildings to assess their structural condition, degree of damage and repair needs; S1-2. Develop a repair plan: Based on the survey results, combined with historical protection requirements and modern engineering technology, develop a detailed repair plan, including repair content, construction methods, material selection, etc.; S1-3. Build temporary facilities: Select a suitable intermediate site outside the site to build temporary support structures, construction platforms, etc. to provide necessary conditions for the repair work; Among them, when selecting the site, first ensure that the foundation of the site is solid and reliable, then lay a 100mm-120mm thick plain concrete cushion layer on the selected land, and then construct a 300mm-350mm thick foundation bottom layer on the selected land as the intermediate site foundation. The foundation bottom layer is equipped with double-layer bidirectional steel bars to ensure that the laid foundation meets the off-site repair requirements of the protected building; S2: Building Translation and Support S2-1. Building translation: Use professional translation equipment and technology to smoothly move the protected building to the intermediate site outside the site. This step requires precise control of translation speed, direction and stability to ensure that the building is not damaged during the translation process; S2-2, Temporary support: Set up temporary support structures under the protected building, such as steel columns, jacks, etc., to bear the weight of the building and maintain stability. The support structure must be accurately calculated and designed to ensure its bearing capacity and stability; S3: Repair and construction S3-1. Foundation treatment: Strengthen or rebuild the foundation under the protected building to improve the stability and bearing capacity of the building. At the same time, reserve structural connectors such as grouting sleeves on the top plate of the basement; insert permanent column steel bars into the reserved grouting sleeves, and finally use the grouting equipment and grouting feed pipes to inject grout into the grouting sleeves to achieve the installation of the protected building; S3-2, Structural repair: inspect and repair the structural components of the protected buildings, such as reinforcing beams and columns, repairing walls, etc. Severely damaged structural components need to be replaced or rebuilt; S3-3. External facade repair: Use the same materials, craftsmanship and style as the original building to repair the external facade. For damaged parts such as missing parts and weathering parts, use patching and inlaying methods to repair them. At the same time, pay attention to maintaining the historical features and characteristics of the external facade; S3-4, Interior decoration and facility renewal: After the repair of the protected building structure is completed, the interior decoration and facility renewal work shall be carried out. According to the requirements of the repair plan, appropriate decoration materials and processes shall be selected for decoration construction. At the same time, the facilities and equipment inside the building shall be updated to meet the needs of modern use; S4: Relocation and acceptance S4-1. Preparation for relocation: After the repair work is completed, preparatory work before relocation is carried out, including dismantling temporary support structures, cleaning up the construction site, etc.; S4-2, Building relocation: Use professional translation equipment and technology to smoothly move the protected building from the off-site intermediate site back to the original site. During the relocation process, the stability and safety of the building must be ensured; S4-3. Acceptance and evaluation: Carry out comprehensive acceptance and evaluation of the restored protected buildings; check whether the quality of the repairs meets the regulatory requirements, evaluate whether the safety and stability of the buildings have been improved, and collect user feedback for subsequent improvement work.
[0025] In summary, the present application includes at least one of the following beneficial technical effects: 1. The grouting equipment and repair method for protecting and repairing buildings can convey the material in the grouting feed pipe through the feeding device, and can convey the material according to demand. After the material is grouted to the required height, the self-locking function of the worm gear and the worm can be used to lock the spiral conveying rod and the partition plate to effectively prevent material overflow. The structure can realize automatic quantity control without installing control equipment, and is also convenient for staff to operate.
[0026] 2. The grouting equipment and repair method for protecting and repairing buildings can support the grouting feed pipe by installing self-locking universal wheels and electric telescopic support legs, which is convenient for workers to move the grouting feed pipe to achieve grouting repair work for protecting buildings and is convenient for workers to operate, greatly reducing the workload of workers and improving the mobility and applicability of the equipment.
[0027] 3. The grouting equipment and repair method for protecting buildings, through the installation of a spiral conveying rod and a partition plate, the spiral conveying rod can start the conveying and mixing functions, convey and mix the materials, improve the mixing quality of the materials, and prevent the materials from solidifying after long-distance transportation, improve the activity of the materials, and separate the materials through the partition plate. Since the distance between two adjacent partitions on the partition plate is the same, the amount of material discharged each time will also be the same, so that quantitative feeding can be achieved, which is convenient for the staff to control and prevent the sudden increase of materials from causing inadequate grouting. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is a cross-sectional view of the structure of this application; Figure 2 It is the front view of the structure of this application; Figure 3 This is a cross-sectional view of the structure of the grouting feed pipe of this application Figure 4 This is a structural stereogram of the mobile support mechanism of this application Figure 5 It is a structural stereogram of the feeding device of the present application; Figure 6 It is a structural schematic diagram of the spiral conveying rod and the material partition plate of the present application; Figure 7 It is a structural stereogram of the spiral conveying rod of the present application.
[0029] Description of reference numerals: 1. Grouting feed pipe; 101. Observation window; 102. Discharge pipe; 103. Drainage seat; 2. Concrete connecting pipe; 3. Handle; 4. Mobile support mechanism; 401. Mounting table; 402. Guide rod; 403. Electric telescopic support leg; 404. Mounting plate; 405. Self-locking universal wheel; 406. Sleeve; 407. Connecting arm; 5. Feeding device; 501. Screw conveying rod; 5011. Connecting shaft; 502. Partition plate; 5021. Rotating shaft; 503. Transmission structure; 5031. Rotating shaft; 5032. Transmission gear; 5033. Driven gear; 5034. Synchronous wheel; 5035. Synchronous belt; 5036. Worm wheel; 5037. Worm; 5038. Crank; 5039. Connecting rod; 5040. Tensioning wheel; 505. Limit seat. DETAILED DESCRIPTION
[0030] The following is combined with Figures 1 to 7 This application is described in further detail.
[0031] The present application embodiment discloses a grouting device and a repair method for protecting a building. Figure 1 and Figure 2 A grouting device for protecting and repairing buildings comprises a grouting feed pipe 1 for protecting and repairing buildings and connected to the grouting device, a concrete connecting pipe 2 is fixedly connected between the top outer surface of the grouting feed pipe 1 and the grouting device, a discharge pipe 102 arranged obliquely is fixedly connected to the bottom outer surface of the grouting feed pipe 1, and a drainage seat 103 adapted to the discharge pipe 102 for guiding and cooperating with the discharge pipe 102 is fixedly installed on the inner side of the mobile grouting feed pipe 1. By installing the oblique discharge pipe 102 and the drainage seat 103, the material after separation can be better discharged to realize the grouting work.
[0032] See also Figure 2 Specifically, the concrete connecting pipe 2 is a hose, which is convenient for the staff to move the grouting feed pipe 1 to grout the protected building repair. The inside of the grouting feed pipe 1 is hollow, and the outside of the grouting feed pipe 1 is equipped with an observation window 101 for observing the working status of the partition plate 502, which can facilitate the staff to observe the internal situation of the material in the grouting feed pipe 1 from the outside, and facilitate the subsequent grouting operation of the material.
[0033] In order to facilitate the operation of the grouting feed pipe 1, please refer to Figure 1 , Figure 2 and Figure 4In this embodiment, a mobile support mechanism 4 is provided at the bottom end of the grouting feed pipe 1, and the mobile support mechanism 4 includes a mounting platform 401, an electric telescopic support leg 403 hingedly mounted outside the mounting platform 401, a mounting plate 404 hingedly mounted at the end of the electric telescopic support leg 403, and a self-locking universal wheel 405 fixedly mounted on the lower surface of the mounting plate 404. A docking flange fixed to the upper surface of the mounting platform 401 is welded at the bottom end of the grouting feed pipe 1, and the docking flange is fixed by multiple sets of bolts.
[0034] Among them, a guide rod 402 is fixedly installed on the lower surface of the mounting platform 401, and a sliding sleeve 406 is sleeved on the outer surface of the guide rod 402. A connecting arm 407 for adjusting the angle is hingedly installed between the sliding sleeve 406 and the electric telescopic support leg 403, and an adjusting rod plugged with the guide rod 402 is installed in the sliding sleeve 406. Through the sliding cooperation between the sliding sleeve 406 and the outside of the guide rod 402, the angle of the electric telescopic support leg 403 is adjusted by the installation of the connecting arm 407, thereby improving the support range of the grouting feed pipe 1 and ensuring the stable placement of the grouting feed pipe 1.
[0035] Specifically, the number of the electric telescopic support legs 403, the connecting arms 407, the mounting plates 404 and the self-locking universal wheels 405 are all three, and the three electric telescopic support legs 403 are distributed in a triangular shape around the mounting platform 401 to support the grouting feed pipe 1, strengthen the support stability of the grouting feed pipe 1, and ensure that it can stably perform grouting work. The top outer surface of the grouting feed pipe 1 is welded with a handle 3 used in conjunction with the mobile support mechanism 4. By installing the handle 3, the grouting feed pipe 1 can be better moved in conjunction with the mobile support mechanism 4, further improving the convenience of the staff in moving the grouting feed pipe 1.
[0036] To facilitate the grouting work, please refer to Figure 1 , Figures 5 to 7 In this embodiment, a feeding device 5 is provided on the grouting feed pipe 1; the feeding device 5 includes a spiral conveying rod 501 and a material partition plate 502 rotatably installed inside the grouting feed pipe 1, and a transmission structure 503 arranged outside the grouting feed pipe 1 to link the spiral conveying rod 501 and the material partition plate 502; wherein, the transmission structure 503 is composed of a rotating shaft 5031, a meshing transmission gear 5032 and a driven gear 5033, two synchronous wheels 5034, a synchronous belt 5035, a meshing worm wheel 5036 and a worm 5037, and a crank 5038.
[0037] See also Figure 5 and Figure 7Specifically, a connecting shaft 5011 extending to the outside of the grouting feed pipe 1 is welded to the top of the spiral conveying rod 501, and a rotating shaft 5021 extending to the outside of the grouting feed pipe 1 is welded to both the left and right ends of the partition plate 502. The worm gear 5036 and the transmission gear 5032 are fixedly installed at the left and right ends of the rotating shaft 5031, the driven gear 5033 is fixedly installed at the top of the connecting shaft 5011, and two synchronous wheels 5034 are respectively installed at the ends of the rotating shaft 5021 and the outside of the rotating shaft 5031. The synchronous belt 5035 is connected between the two synchronous wheels 5034 in a transmission manner. The outer surface of the grouting feed pipe 1 is equipped with a tensioning wheel 5040 that is rollingly connected to the synchronous belt 5035 and is used to adjust the tightness. The tension of the synchronous belt 5035 can be adjusted to ensure that the synchronous wheel 5034 and the synchronous belt 5035 can be stably driven.
[0038] See also Figure 5 In this embodiment, a connecting rod 5039 is welded between the worm 5037 and the crank 5038. The crank 5038 is used to rotate the worm 5037 to start the transmission structure 503, so as to drive the spiral conveying rod 501 and the partition plate 502, thereby performing grouting work; wherein, a limit seat 505 for limiting the rotation shaft 5031 is fixedly installed on the upper surface of the grouting feed pipe 1, and the rotation shaft 5031 is connected to the limit seat 505 by bearings. The connecting shaft 5011 and the rotating shaft 5021 are both connected to the bearings of the grouting feed pipe 1.
[0039] More specifically, the material separator 502 is composed of a horizontal axis and four separators, and the four separators are welded and installed on the outer surface of the horizontal axis at equal distances. The material separator 502 is installed horizontally in the grouting feed pipe 1, and the spiral conveying rod 501 and the material separator 502 are adapted to the inside of the grouting feed pipe 1. In order to further lock, a locking rod plugged into the grouting feed pipe 1 is rotatably installed on the crank 5038 to further improve the locking effect.
[0040] When this embodiment is in use, through the installation of the spiral conveying rod 501 and the partition plate 502, the spiral conveying rod 501 can start the conveying and mixing functions, convey and mix the materials, improve the mixing quality of the materials, and at the same time avoid the solidification of the materials after long-distance transportation, improve the activity of the materials, and separate the materials through the partition plate 502. Since the distance between two adjacent partitions on the partition plate 502 is the same, the amount of material discharged each time will also be the same, so that quantitative feeding can be achieved, which is convenient for the staff to control and prevent the sudden increase of materials from causing inadequate grouting.
[0041] Another technical problem to be solved by the present invention is to provide a repair method for protecting a building, comprising the following steps: S1: Preliminary preparation S1-1. Site investigation and assessment: Conduct a comprehensive site investigation of the protected buildings to assess their structural condition, degree of damage and repair needs; S1-2. Develop a repair plan: Based on the survey results, combined with historical protection requirements and modern engineering technology, develop a detailed repair plan, including repair content, construction methods, material selection, etc.; S1-3. Build temporary facilities: Select a suitable intermediate site outside the site to build temporary support structures, construction platforms, etc. to provide necessary conditions for the repair work; Among them, when selecting the site, first ensure that the foundation of the site is solid and reliable, then lay a 100mm-120mm thick plain concrete cushion layer on the selected land, and then construct a 300mm-350mm thick foundation bottom layer on the selected land as the intermediate site foundation. The foundation bottom layer is equipped with double-layer bidirectional steel bars to ensure that the laid foundation meets the off-site repair requirements of the protected building; S2: Building Translation and Support S2-1. Building translation: Use professional translation equipment and technology to smoothly move the protected building to the intermediate site outside the site. This step requires precise control of translation speed, direction and stability to ensure that the building is not damaged during the translation process; S2-2, Temporary support: Set up temporary support structures under the protected building, such as steel columns, jacks, etc., to bear the weight of the building and maintain stability. The support structure must be accurately calculated and designed to ensure its bearing capacity and stability; S3: Repair and construction S3-1, foundation treatment: carry out foundation reinforcement or reconstruction work under the protected building to improve the stability and bearing capacity of the building. At the same time, reserve structural connectors such as grouting sleeves on the top plate of the basement; insert the permanent column steel bars into the reserved grouting sleeves, and finally use the grouting equipment and the grouting feed pipe 1 to inject grout into the grouting sleeves to achieve the installation of the protected building; S3-2, Structural repair: inspect and repair the structural components of the protected buildings, such as reinforcing beams and columns, repairing walls, etc. Severely damaged structural components need to be replaced or rebuilt; S3-3. External facade repair: Use the same materials, craftsmanship and style as the original building to repair the external facade. For damaged parts such as missing parts and weathering parts, use patching and inlaying methods to repair them. At the same time, pay attention to maintaining the historical features and characteristics of the external facade; S3-4, Interior decoration and facility renewal: After the repair of the protected building structure is completed, the interior decoration and facility renewal work shall be carried out. According to the requirements of the repair plan, appropriate decoration materials and processes shall be selected for decoration construction. At the same time, the facilities and equipment inside the building shall be updated to meet the needs of modern use; S4: Relocation and acceptance S4-1. Preparation for relocation: After the repair work is completed, preparatory work before relocation is carried out, including dismantling temporary support structures, cleaning up the construction site, etc.; S4-2, Building relocation: Use professional translation equipment and technology to smoothly move the protected building from the off-site intermediate site back to the original site. During the relocation process, the stability and safety of the building must be ensured; S4-3. Acceptance and evaluation: Carry out comprehensive acceptance and evaluation of the restored protected buildings; check whether the quality of the repairs meets the regulatory requirements, evaluate whether the safety and stability of the buildings have been improved, and collect user feedback for subsequent improvement work.
[0042] It should be noted that when grouting is injected into the grouting sleeve by using the grouting equipment and the grouting feed pipe 1, the crank 5038 drives the worm 5037, the worm 5037 is meshed with the worm wheel 5036, and the rotating shaft 5031 is used to make the transmission gear 5032 mesh with the driven gear 5033 to drive the spiral conveying rod 501, so as to realize the conveying of materials, and at the same time, the materials can be mixed to improve the mixing quality of the materials, and at the same time, the synchronous wheel 5034 and the synchronous belt 5035 are used to realize the rotation of the partition plate 502, so as to realize The quantitative discharge of materials can transport materials according to demand. When the materials are grouted to the required height, the rotation of the crank 5038 is stopped, and the self-locking function of the worm gear 5036 and the worm 5037 can be used to lock the spiral conveying rod 501 and the partition plate 502 to effectively prevent material overflow. This method is convenient for the staff to move the grouting discharge pipe to realize the grouting repair work of the protective building, and is convenient for the staff to operate, which greatly reduces the workload of the staff and improves the mobility and applicability of the equipment.
[0043] Combined with Figures 1 to 7 , the working principle of the above embodiment is as follows: First, the concrete connecting pipe 2 is used to connect the grouting feed pipe 1 to the grouting equipment. Then, the grouting feed pipe 1 is supported by the mobile support mechanism 4, which is not only convenient for the staff to move the grouting feed pipe 1 for grouting, but also convenient for the staff to operate. Then, the grouting equipment is used to feed the material into the grouting feed pipe 1. The material enters the grouting feed pipe 1, and the worm 5037 is driven by the crank 5038. The worm 5037 is meshed with the worm wheel 5036. The rotating shaft 5031 is used to mesh the transmission gear 5032 with the driven gear 5033. The movable screw conveying rod 501 can realize the transportation of materials and mix the materials at the same time to improve the mixing quality of the materials. At the same time, the synchronous wheel 5034 and the synchronous belt 5035 are used to realize the rotation of the partition plate 502, so as to realize the quantitative discharge of materials and can convey the materials according to the needs. When the materials are grouted to the required height, the rotation of the crank 5038 is stopped, and the self-locking function of the worm wheel 5036 and the worm 5037 can be used to lock the screw conveying rod 501 and the partition plate 502 to effectively prevent the materials from overflowing.
[0044] The installation method, connection method or setting method disclosed in this embodiment are all common mechanical connection methods, and they can be implemented as long as they can achieve their beneficial effects. In addition, the electrical components appearing in this embodiment are all electrically connected to the main controller and the power supply. The main controller can be a conventional known device such as a computer that plays a control role. Technicians in this field can control the electrical components through simple programming, and the existing disclosed power connection technology is also common knowledge in this field, so the specific structural composition and working principle will not be described in detail in this embodiment.
[0045] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A grouting device for protecting and repairing a building, comprising a grouting feed pipe (1) for protecting and repairing a building and connected to the grouting device, characterized in that: A concrete connecting pipe (2) is fixedly connected between the top outer surface of the grouting feed pipe (1) and the grouting equipment, a movable support mechanism (4) is provided at the bottom end of the grouting feed pipe (1), and a feeding device (5) is provided on the grouting feed pipe (1); The mobile support mechanism (4) comprises a mounting platform (401), an electric telescopic support leg (403) hingedly mounted on the outside of the mounting platform (401), a mounting plate (404) hingedly mounted on the end of the electric telescopic support leg (403), and a self-locking universal wheel (405) fixedly mounted on the lower surface of the mounting plate (404); The material conveying device (5) comprises a spiral conveying rod (501) and a material separator (502) rotatably mounted inside the grouting feed pipe (1), and a transmission structure (503) arranged outside the grouting feed pipe (1) to link the spiral conveying rod (501) and the material separator (502); The transmission structure (503) is composed of a rotating shaft (5031), a meshing transmission gear (5032) and a driven gear (5033), two synchronous wheels (5034), a synchronous belt (5035), a meshing worm wheel (5036) and a worm (5037), and a crank (5038).
2. A grouting device for protecting and repairing buildings according to claim 1, characterized in that: The concrete connecting pipe (2) is a soft tube, which facilitates workers to move the grouting feed pipe (1) to perform grouting on the protected building repair. The grouting feed pipe (1) is hollow inside, and an observation window (101) for observing the working status of the partition plate (502) is installed on the outside of the grouting feed pipe (1).
3. The grouting equipment for protecting and repairing buildings according to claim 1 is characterized in that: The outer surface of the bottom end of the grouting feed pipe (1) is fixedly connected to a discharge pipe (102) arranged obliquely, and a drainage seat (103) adapted to the discharge pipe (102) and used for guiding and cooperating with the discharge pipe (102) is fixedly installed on the inner side of the movable grouting feed pipe (1).
4. The grouting equipment for protecting and repairing buildings according to claim 1 is characterized in that: The bottom end of the grouting feed pipe (1) is welded with a docking flange fixed to the upper surface of the mounting platform (401), and the docking flange is fixed by multiple groups of bolts. The top outer surface of the grouting feed pipe (1) is welded with a handle (3) used in conjunction with the mobile support mechanism (4).
5. The grouting equipment for protecting and repairing buildings according to claim 1 is characterized in that: A guide rod (402) is fixedly mounted on the lower surface of the mounting platform (401), and a sliding sleeve (406) is sleeved on the outer surface of the guide rod (402). A connecting arm (407) for adjusting the angle is hingedly mounted between the sliding sleeve (406) and the electric telescopic support leg (403), and an adjusting rod plugged into the guide rod (402) is mounted in the sliding sleeve (406).
6. The grouting equipment for protecting and repairing buildings according to claim 5 is characterized in that: The number of the electrically-operated telescopic support legs (403), the connecting arms (407), the mounting plates (404) and the self-locking universal wheels (405) is three, and the three electrically-operated telescopic support legs (403) are distributed in a triangular shape around the mounting platform (401) to support the grouting feed pipe (1).
7. The grouting equipment for protecting and repairing buildings according to claim 1 is characterized in that: A connecting shaft (5011) extending to the outside of the grouting discharge pipe (1) is welded to the top end of the spiral conveying rod (501), and a rotating shaft (5021) extending to the outside of the grouting discharge pipe (1) is welded to both left and right ends of the partition plate (502).
8. The grouting equipment for protecting and repairing buildings according to claim 7 is characterized in that: The worm gear (5036) and the transmission gear (5032) are fixedly mounted on the left and right ends of the rotating shaft (5031); the driven gear (5033) is fixedly mounted on the top of the connecting shaft (5011); the two synchronous wheels (5034) are respectively mounted on the ends of the rotating shaft (5021) and the outside of the rotating shaft (5031); the synchronous belt (5035) is transmission-connected between the two synchronous wheels (5034); and a tensioning wheel (5040) is mounted on the outer surface of the grouting discharge pipe (1), which is rollingly connected to the synchronous belt (5035) and is used to adjust the tightness.
9. The grouting equipment for protecting and repairing buildings according to claim 8, characterized in that: A connecting rod (5039) is welded between the worm (5037) and the crank (5038), and the crank (5038) is used to rotate the worm (5037) to start the transmission structure (503), thereby driving the spiral conveying rod (501) and the material separator (502), thereby performing grouting work; A limiting seat (505) for limiting the position of the rotating shaft (5031) is fixedly mounted on the upper surface of the grouting feed pipe (1), and the rotating shaft (5031) is connected to a bearing of the limiting seat (505).
10. A repair method for protecting a building, characterized in that: The grouting equipment for protecting and repairing buildings as claimed in claim 1 comprises the following steps: S1: Preliminary preparation S1-1. Site investigation and assessment: Conduct a comprehensive site investigation of the protected buildings to assess their structural condition, degree of damage and repair needs; S1-2. Develop a repair plan: Based on the survey results, combined with historical protection requirements and modern engineering technology, develop a detailed repair plan, including repair content, construction methods, material selection, etc.; S1-3. Build temporary facilities: Select a suitable intermediate site outside the site to build temporary support structures, construction platforms, etc. to provide necessary conditions for the repair work; Among them, when selecting the site, first ensure that the foundation of the site is solid and reliable, then lay a 100mm-120mm thick plain concrete cushion layer on the selected land, and then construct a 300mm-350mm thick foundation bottom layer on the selected land as the intermediate site foundation. The foundation bottom layer is equipped with double-layer bidirectional steel bars to ensure that the laid foundation meets the off-site repair requirements of the protected building; S2: Building Translation and Support S2-1. Building translation: Use professional translation equipment and technology to smoothly move the protected building to the intermediate site outside the site. This step requires precise control of translation speed, direction and stability to ensure that the building is not damaged during the translation process; S2-2, Temporary support: Set up temporary support structures under the protected building, such as steel columns, jacks, etc., to bear the weight of the building and maintain stability. The support structure must be accurately calculated and designed to ensure its bearing capacity and stability; S3: Repair and construction S3-1. Foundation treatment: Strengthen or rebuild the foundation below the protected building to improve the stability and bearing capacity of the building. At the same time, reserve structural connectors such as grouting sleeves on the top plate of the basement. Insert the permanent column steel bars into the reserved grouting sleeves. Finally, use the grouting equipment and the grouting feed pipe (1) to inject grout into the grouting sleeves to achieve the installation of the protected building. S3-2, Structural repair: inspect and repair the structural components of the protected buildings, such as reinforcing beams and columns, repairing walls, etc. Severely damaged structural components need to be replaced or rebuilt; S3-3. External facade repair: Use the same materials, craftsmanship and style as the original building to repair the external facade. For damaged parts such as missing parts and weathering parts, use patching and inlaying methods to repair them. At the same time, pay attention to maintaining the historical features and characteristics of the external facade; S3-4, Interior decoration and facility renewal: After the repair of the protected building structure is completed, the interior decoration and facility renewal work shall be carried out. According to the requirements of the repair plan, appropriate decoration materials and processes shall be selected for decoration construction. At the same time, the facilities and equipment inside the building shall be updated to meet the needs of modern use; S4: Relocation and acceptance S4-1. Preparation for relocation: After the repair work is completed, preparatory work before relocation is carried out, including dismantling temporary support structures, cleaning up the construction site, etc.; S4-2, Building relocation: Use professional translation equipment and technology to smoothly move the protected building from the off-site intermediate site back to the original site. During the relocation process, the stability and safety of the building must be ensured; S4-3. Acceptance and evaluation: Carry out comprehensive acceptance and evaluation of the restored protected buildings; check whether the quality of the repairs meets the regulatory requirements, evaluate whether the safety and stability of the buildings have been improved, and collect user feedback for subsequent improvement work.