Mining supporting shaft production equipment
By designing a production equipment for mining support shafts, using the rotating structure of the carrier and the carrier board to realize the efficient oil coating of the peripheral surface outside the branch, solve the problem of low oil efficiency in existing technology, improve The performance and life of the support axis.
Patent Information
- Application Number
- CN202411893232.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-01-24
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The prior art is difficult to fully oil the support shaft, especially because the pipe perforation in the middle and the outer contours are inconsistent, resulting in inefficient oil coating.
A mining support shaft production equipment is designed, including a conveyor, a base frame, a carrier, a carrier plate, and an applicator. Through the rotation of the carrier and the approach of the carrier plate, efficient oiling of the outer peripheral surface of the support shaft is achieved. .
The efficient oil coating of the branches is achieved, the protective film is formed, preventing rust and wear, and improving the working efficiency and service life of the supporting shaft.
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Figure CN119346391A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of supporting shaft production, and in particular to a supporting shaft production device for mining. Background Art
[0002] Mining support shafts are key components in mining equipment, and their quality and performance directly affect the stability and safety of mining equipment. Therefore, improving the manufacturing process level of mining support shafts is of great significance to ensure the normal operation of mining equipment.
[0003] The production process of supporting shafts includes material preparation, blank forging, heat treatment and tempering, semi-finishing, surface quenching, finishing, quality inspection, packaging and storage. Before packaging the supporting shafts, the supporting shafts need to be cleaned and oiled. Oiling can form a protective film on the surface of the supporting shafts to prevent oxygen, moisture and acidic substances in the air from corroding the metal surface, thereby preventing the supporting shafts from rusting. Oiling can provide a certain lubrication effect and reduce the wear of the supporting shafts during storage and transportation. High-quality anti-rust oil can reduce the vibration value and vibration fluctuation value of the supporting shafts, thereby improving the working efficiency and service life of the supporting shafts. Oiling can prevent the supporting shafts from being contaminated by dust, water-soluble inorganic salts, marking inks, oxide layers or chemical precipitates produced by other chemical changes during storage and transportation.
[0004] Since the support shaft has a tube through hole in the middle and the outer contour is inconsistent, it is difficult to fully oil the support shaft, and at present, manual oiling is mostly used, which is inefficient. Summary of the invention
[0005] The invention provides a mining support shaft production device, aiming to solve the problem in the related art that it is difficult to efficiently oil the support shaft.
[0006] A mining support shaft production equipment comprises a conveyor 1, a base frame and a conveyor 2 which are arranged in sequence, wherein a bearing member is rotatably provided on the base frame and a shaft sleeve is fixedly provided, a base for driving the support shaft to rotate is provided on the bearing member, a plurality of clamping blocks are provided on the base member along its circumference, a sliding rod cooperating with the clamping block is provided in the bearing member through sliding of an elastic member 1, a guide member cooperating with the sliding rod is provided on the shaft sleeve, two carrier plates are rotatably provided on the bearing member, a plurality of smearing members for oiling the outer peripheral surface of the support shaft are provided on the carrier plates along their length extension direction, and the smearing members are connected to the bearing member through the elastic member 1. The second elastic member is slidably connected with the carrier plate, and the shaft sleeve is provided with a bevel rack one and a bevel rack two that cooperate with the carrier plate; during the process of the bearing member rotating from the side facing the first conveyor to the vertical state, the two carrier plates can approach each other so that the smearing member contacts the outer peripheral surface of the supporting shaft, and the clamping block can clamp the supporting shaft. During the process of the bearing member rotating from the vertical state to the side facing the second conveyor, the base can rotate, and then the clamping block disengages from the clamping of the supporting shaft, and the two carrier plates move away from each other, so that the supporting shaft falls on the second conveyor and is transported away by the second conveyor.
[0007] Preferably, the smearing member includes a shaft cylinder slidably connected to the carrier plate, a ball is installed at one end of the shaft cylinder close to the supporting shaft, a sponge is provided at one end of the shaft cylinder close to the supporting shaft, the ball protrudes outward from the sponge, and a tube for supplying oil to the sponge is provided at one end of the shaft cylinder away from the supporting shaft.
[0008] Preferably, a retaining ring is provided at one end of the shaft cylinder away from the supporting shaft, and the second elastic member is provided on the outer periphery of the shaft cylinder and located between the retaining ring and the carrier plate.
[0009] Preferably, the bearing member is provided with a vertical axis for mounting a carrier plate, a limiting rod is provided on the carrier plate through three sliding movements of an elastic member, and two limiting holes cooperating with the limiting rod are provided on the bearing member along the circumference of the vertical axis, with an angle of 90° between the two limiting holes.
[0010] Preferably, a bevel gear 1 is fixedly provided on one end of the carrier plate close to the bearing member, and the bevel gear 1 cooperates with the bevel rack 1 and the bevel rack 2 through a transmission member.
[0011] Preferably, one end of the slide bar close to the clamping block has a conical surface 1 and a retaining surface 1, and the clamping block has a conical surface 2 and a retaining surface 2 that match the slide bar.
[0012] Preferably, the clamping block is connected to the base through elastic member 4 and can slide radially along the base. The outer periphery of the guide member has guide surface 1, guide surface 2, guide surface 3 and guide surface 4 arranged in sequence, and guide surface 3 corresponds to the spacing area between bevel rack 1 and bevel rack 2.
[0013] Preferably, a bearing rod is coaxially disposed at one end of the base away from the bearing member, and a plurality of top rods are spaced apart at the periphery of one end of the bearing rod away from the base. The top rods are telescopic rods and can be telescoped along the radial direction of the bearing rod.
[0014] Preferably, the support member has inclined portions respectively cooperating with the first conveyor and the second conveyor.
[0015] Preferably, the base frame is provided with a support shaft rotatably matched with the bearing member and the shaft sleeve, a motor 1 for driving the bearing member to rotate is installed on the base frame, and a motor 2 for driving the base to rotate is installed in the bearing member.
[0016] By adopting the above technical scheme, the beneficial effects of the present invention are as follows: during the working process, multiple supporting shafts are placed on conveyor one at intervals and the large ends of the supporting shafts are facing conveyor two. During this process, the supporting shafts gradually approach the load-bearing member and are passed through the load-bearing rod. Then, the motor one is controlled to rotate so that the load-bearing member rotates clockwise around the support shaft until the load-bearing rod is in a vertical state. During this process, the supporting shaft can remain coaxial with the load-bearing rod under the action of its own weight, and the bevel gear three is meshed with the bevel rack one so that the two carriers can approach each other. Under the action of the elastic member two, the ball contacts the outer peripheral surface of the supporting shaft, the sponge is squeezed into contact with the outer peripheral surface of the supporting shaft and fits with the outer contour of the supporting shaft, the conical surface one stops against the conical surface two, and then the retaining surface one stops against the retaining surface two, so that the clamping block clamps the supporting shaft, and at this time the limit rod is stuck in another limit hole.
[0017] During the process of the load-bearing rod rotating from a vertical state to the side facing conveyor two, motor two is controlled to rotate in the interval area between bevel rack one and bevel rack two, so that the sponge can fully oil the outside of the support shaft. Then, when bevel gear three and bevel rack two begin to mesh, the two carrier plates can gradually move away from each other, and the limiting rod disengages from the other limiting hole mentioned above. When the load-bearing rod is parallel to the upper end face of conveyor two, the large end of the support shaft contacts the conveyor belt surface of conveyor two, and then conveyor two can transport the support shaft away, thereby realizing efficient oiling operation of the support shaft. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0019] Figure 2 It is a side view of the present invention.
[0020] Figure 3 It is a cross-sectional view of the carrier of the present invention.
[0021] Figure 4 It is a schematic diagram of the cooperation between the carrier plate and the shaft sleeve of the present invention.
[0022] Figure 5 It is a schematic diagram of the cooperation between the smearing member and the carrier plate of the present invention.
[0023] Figure 6 It is a schematic structural diagram of the bearing member of the present invention.
[0024] Figure 7 It is an exploded view of the clamping block and the sliding rod along the axial direction of the sliding rod of the present invention.
[0025] Figure 8 It is a schematic diagram of the cooperation between the slide rod and the shaft sleeve of the present invention.
[0026] Fig. 9 It is a schematic diagram of the cooperation of the guide member, the first bevel rack, the second bevel rack and the support shaft of the present invention.
[0027] Reference numerals: 10, conveyor 1; 11, guide plate; 20, base frame; 21, bearing member; 211, transmission rod; 212, bevel gear 2; 213, bevel gear 3; 22, base; 221, clamping block; 2211, conical surface 2; 2212, retaining surface 2; 23, slide bar; 231, conical surface 1; 232, retaining surface 1; 24, carrier plate; 241, shaft cylinder; 242, ball bearing; 243, Sponge; 244, tube one; 245, retaining ring; 246, limit rod; 247, bevel gear one; 25, vertical axis; 26, load-bearing rod; 27, push rod; 28, support shaft; 29, motor one; 30, conveyor two; 40, bushing; 41, guide piece; 411, guide surface one; 412, guide surface two; 413, guide surface three; 414, guide surface four; 42, bevel rack one; 43, bevel rack two. DETAILED DESCRIPTION
[0028] Embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to be used to explain the present invention, but should not be understood as limiting the present invention.
[0029] like Figure 1-Figure 3 As shown, a mining support shaft production equipment includes a conveyor 10, a base frame 20 and a conveyor 30 arranged in sequence, a support shaft 28 is provided on the base frame 20, a bearing member 21 is rotatably provided on the support shaft 28, a shaft sleeve 40 is fixed on the base frame 20, the shaft sleeve 40 is coaxial with the support shaft 28, and the bearing member 21 is rotatably connected with the shaft sleeve 40, and a motor 29 for driving the bearing member 21 to rotate is installed on the base frame 20.
[0030] like Figure 3-Figure 9As shown, a base 22 for driving the support shaft to rotate is provided on the bearing member 21, and a motor 2 for driving the base 22 to rotate is installed in the bearing member 21. A bearing rod 26 is coaxially provided at one end of the base 22 away from the bearing member 21, and a plurality of push rods 27 are provided at intervals on the outer periphery of the end of the bearing rod 26 away from the base 22. The push rods 27 are telescopic rods and can be telescopic along the radial direction of the bearing rod 26. After the bearing rod 26 extends into the inner side of the support shaft, the push rods 27 can provide support for the support shaft so that the support shaft and the bearing rod 26 are in a coaxial state; a plurality of clamping blocks 221 are provided on the base 22 along its circumference, and the clamping blocks 221 are connected to the base 22 through elastic members 4 and can slide radially along the base 22. The elastic members 4 are specifically springs A slide bar 23 cooperating with the clamping block 221 is provided in the bearing member 21 through the sliding of an elastic member 1, the elastic member 1 is specifically a spring, a guide member 41 cooperating with the slide bar 23 is provided on the shaft sleeve 40, the slide bar 23 has a conical surface 1 231 and a retaining surface 1 232 at one end close to the clamping block 221, the clamping block 221 has a conical surface 2211 and a retaining surface 2212 cooperating with the slide bar 23, the outer periphery of the guide member 41 has a guide surface 1 411, a guide surface 2 412, a guide surface 3 413 and a guide surface 4 414 arranged in sequence, when the slide bar 23 stops against the guide surface 3 413, the retaining surface 1 232 stops against the retaining surface 2 2212, and at this time the clamping block 221 is in a state of clamping the inner side of the supporting shaft.
[0031] Two carrier plates 24 are rotatably provided on the carrier 21, and a vertical shaft 25 for installing the carrier plates 24 is provided on the carrier 21. A plurality of smearing members for oiling the outer peripheral surface of the supporting shaft are provided on the carrier plate 24 along its length extension direction, and the smearing member is slidably connected to the carrier plate 24 through an elastic member 2, and the elastic member 2 is specifically a spring. The smearing member includes a shaft cylinder 241 slidably connected to the carrier plate 24, and a ball 242 is installed at one end of the shaft cylinder 241 close to the supporting shaft, and a sponge 243 is provided at one end of the shaft cylinder 241 close to the supporting shaft, and the ball 242 protrudes outward from the sponge 243, and a pipe 244 for transporting oil to the sponge 243 is provided at one end of the shaft cylinder 241 away from the supporting shaft, and the pipe 244 is connected to an external oil supply device, and a retaining ring 245 is provided at one end of the shaft cylinder 241 away from the supporting shaft, and the elastic member 2 is arranged on the outer periphery of the shaft cylinder 241 and is located between the retaining ring 245 and the carrier plate 24.
[0032] A limit rod 246 is provided on the carrier plate 24 through the elastic member 3, the elastic member 3 is specifically a spring, two limit holes are provided on the carrier 21 along the circumference of the vertical axis 25 to cooperate with the limit rod 246, and the two limit holes form a 90° angle between them. The limit rod 246 has an arc portion at one end facing the limit hole, and the setting of the arc portion facilitates the limit rod 246 to be disengaged from the limit hole when the carrier plate 24 rotates. A bevel rack 1 42 and a bevel rack 2 43 that cooperate with the carrier plate 24 are fixed on the shaft sleeve 40, and the carrier plate 24 A bevel gear 1 247 is fixedly provided at one end close to the supporting member 21, and the bevel gear 1 247 cooperates with the bevel rack 1 42 and the bevel rack 2 43 through a transmission member. The transmission member includes a transmission rod 211 rotatably connected to the supporting member 21 and a bevel gear 212 and a bevel gear 3 213 respectively fixed at both ends of the transmission rod 211. The bevel gear 212 is meshed with the bevel gear 1 247, and the bevel gear 3 213 cooperates with the bevel rack 1 42 and the bevel rack 2 43 and is located between the bevel rack 1 42 and the bevel rack 2 43.
[0033] It should be noted that the guide surface three 413 corresponds to the interval area between the bevel rack one 42 and the bevel rack two 43, and the conveyor one 10 is provided with two guide plates 11 for providing guidance for the support shaft, and the support member 21 has an inclined portion that cooperates with the conveyor one 10 and the conveyor two 30 respectively. The setting of the inclined portion enables that when the support member 21 is toward the side of the conveyor one 10, the support shaft can be smoothly passed through the support rod 26 under the drive of the conveyor one 10, and when the support member 21 is toward the side of the conveyor two 30, the large end of the support shaft can contact the conveyor belt surface of the conveyor two 30, so that the support shaft can be transported away by the conveyor two 30.
[0034] Specific working principle: Reference Figure 1-Figure 9 The rotation direction of conveyor 10 and conveyor 2 30 is clockwise. In the initial state, the load-bearing rod 26 faces the side of conveyor 10, and the load-bearing rod 26 is parallel to the upper end surface of conveyor 10, the carrier plate 24 is perpendicular to the load-bearing rod 26, the limit rod 246 is stuck in one of the limit holes, and the slide bar 23 is stopped against the guide surface 1 411.
[0035] During operation, multiple support shafts are placed on conveyor 10 at intervals and the large ends of the support shafts are facing conveyor 2 30. During this process, the support shafts gradually approach the support member 21 and are inserted into the support rod 26. Then, the motor 29 is controlled to rotate so that the support member 21 rotates clockwise around the support shaft 28 until the support rod 26 is in a vertical state. During this process, the support shaft can remain coaxial with the support rod 26 under the action of its own weight, and the bevel gear three 213 is meshed with the bevel rack one 42, so that the two carrier plates 24 can approach each other. Under the action of the elastic member two, the ball 242 contacts the outer peripheral surface of the support shaft, the sponge 243 is squeezed into contact with the outer peripheral surface of the support shaft and fits with the outer contour of the support shaft, the conical surface one 231 stops against the conical surface two 2211, and then the retaining surface one 232 stops against the retaining surface two 2212, so that the clamping block 221 clamps the support shaft, and at this time the limit rod 246 is stuck in another limit hole.
[0036] During the process of the load-bearing rod 26 rotating from a vertical state to the side toward the conveyor 2 30, the motor 2 is controlled to rotate in the interval area between the bevel rack 1 42 and the bevel rack 2 43, so that the sponge 243 can fully oil the outside of the support shaft, and then when the bevel gear 3 213 and the bevel rack 2 43 begin to mesh, the two carrier plates 24 can gradually move away from each other, and the limiting rod 246 disengages from the other limiting hole mentioned above. When the load-bearing rod 26 is parallel to the upper end face of the conveyor 2 30, the large end of the support shaft contacts the conveyor belt surface of the conveyor 2 30, and then the conveyor 2 30 can transport the support shaft away.
[0037] Then, the motor 1 29 is controlled to rotate in the reverse direction so that the bearing rod 26 is reset to the initial state, and then the above steps are repeated to perform batch processing on the supporting shafts.
[0038] Although the embodiments of the present invention have been shown and described above, it is to be understood that the above embodiments are exemplary and are not to be construed as limitations of the present invention. A person skilled in the art may change, modify, replace and vary the above embodiments within the scope of the present invention.
Claims
1. A mining support shaft production device, comprising a conveyor 1 (10), a base frame (20) and a conveyor 2 (30) arranged in sequence, characterized in that: The base frame (20) is provided with a bearing member (21) rotatably and a shaft sleeve (40) is fixedly provided. The bearing member (21) is provided with a base (22) for driving the support shaft to rotate. The base (22) is provided with a plurality of clamping blocks (221) along its circumferential direction. A slide bar (23) cooperating with the clamping block (221) is slidably provided in the bearing member (21) through an elastic member 1. The shaft sleeve (40) is provided with a guide member (41) cooperating with the slide bar (23). Two carrier plates (24) are rotatably provided on the bearing member (21). A plurality of smearing members for applying oil to the outer peripheral surface of the support shaft are provided on the carrier plate (24) along its length extension direction. The smearing members are slidably connected to the carrier plate (24) through an elastic member 2. The shaft sleeve (40) is provided with a bevel rack 1 (42) and a bevel rack 2 (43) cooperating with the carrier plate (24). When the supporting member (21) rotates from the side facing the first conveyor (10) to the vertical state, the two carrier plates (24) can approach each other so that the smearing member contacts the outer peripheral surface of the support shaft, and the clamping block (221) can clamp the support shaft. When the supporting member (21) rotates from the vertical state to the side facing the second conveyor (30), the base (22) can rotate, and then the clamping block (221) disengages from clamping the support shaft and the two carrier plates (24) move away from each other, so that the support shaft falls on the second conveyor (30) and is transported by the second conveyor (30).
2. The mining support shaft production equipment according to claim 1, characterized in that: The smearing member comprises a shaft cylinder (241) slidably connected to a carrier plate (24); a ball (242) is mounted on one end of the shaft cylinder (241) close to the supporting shaft; a sponge (243) is provided on one end of the shaft cylinder (241) close to the supporting shaft; the ball (242) protrudes outward from the sponge (243); and a pipe (244) for conveying oil to the sponge (243) is provided on one end of the shaft cylinder (241) away from the supporting shaft.
3. The mining support shaft production equipment according to claim 2, characterized in that: A retaining ring (245) is provided at one end of the shaft cylinder (241) away from the supporting shaft, and the second elastic member is provided on the outer periphery of the shaft cylinder (241) and is located between the retaining ring (245) and the carrier plate (24).
4. The mining support shaft production equipment according to claim 1, characterized in that: The bearing member (21) is provided with a vertical axis (25) for mounting the carrier plate (24); a limiting rod (246) is provided on the carrier plate (24) through the sliding movement of the elastic member; and two limiting holes cooperating with the limiting rod (246) are provided on the bearing member (21) along the circumference of the vertical axis (25); the two limiting holes form an angle of 90°.
5. The mining support shaft production equipment according to claim 1, characterized in that: A bevel gear 1 (247) is fixedly provided at one end of the carrier plate (24) close to the bearing member (21), and the bevel gear 1 (247) cooperates with a bevel rack 1 (42) and a bevel rack 2 (43) through a transmission member.
6. The mining support shaft production equipment according to claim 1, characterized in that: The end of the slide bar (23) close to the clamping block (221) has a conical surface 1 (231) and a retaining surface 1 (232), and the clamping block (221) has a conical surface 2 (2211) and a retaining surface 2 (2212) that match the slide bar (23).
7. The mining support shaft production equipment according to claim 1, characterized in that: The clamping block (221) is connected to the base (22) via an elastic member 4 and is capable of sliding radially along the base (22). The outer periphery of the guide member (41) has a guide surface 1 (411), a guide surface 2 (412), a guide surface 3 (413) and a guide surface 4 (414) which are arranged in sequence. The guide surface 3 (413) corresponds to the interval area between the bevel rack 1 (42) and the bevel rack 2 (43).
8. The mining support shaft production equipment according to claim 1, characterized in that: A bearing rod (26) is coaxially disposed at one end of the base (22) away from the bearing member (21), and a plurality of top rods (27) are spaced apart at the periphery of one end of the bearing rod (26) away from the base (22). The top rods (27) are telescopic rods and can be telescoped in the radial direction of the bearing rod (26).
9. The mining support shaft production equipment according to claim 1, characterized in that: The bearing member (21) has inclined portions respectively matched with the first conveyor (10) and the second conveyor (30).
10. A mining support shaft production equipment according to any one of claims 1 to 9, characterized in that: The base frame (20) is provided with a support shaft (28) that is rotatably matched with the bearing member (21) and the shaft sleeve (40); a motor 1 (29) for driving the bearing member (21) to rotate is installed on the base frame (20); and a motor 2 for driving the base (22) to rotate is installed in the bearing member (21).