Pipeline bending equipment and using method thereof

By designing a curved angle laser detector, curved electromagnetic guide rail, bending regulatory component, and pipeline bending equipment for anti -rebound components, the problem of bending and rebound in the existing technology has achieved high accuracy Be curved with high -efficiency pipelines.

CN119346684APending Publication Date: 2025-01-24NINGBO COFAR HOSE & FITTINGS
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Patent Information

Application Number
CN202411391874.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2025-01-24

AI Technical Summary

Technical Problem

In the prior art, the accuracy of pipeline bending operations cannot be guaranteed, and it is easy to rebound after bending, affecting the accuracy of the curvature angle, resulting in the inability to accurately form airtight docking during subsequent installation.

Method used

A pipeline bending equipment is designed, including the operating body, the curvature angle of the laser detector, the curved electromagnetic guide rail, the bending regulatory component, and the anti -bombing component. Through the sliding motor seat, microwave heating generator of miniature microwave, and the double -axis pneumatic cylinder and thread screws of anti -rebound components, the accurate bending and rebound of the pipeline will be achieved.

Benefits of technology

It improves the accuracy and efficiency of pipe bending, reduces the rebound phenomenon, ensures that the bent pipe can accurately reach the designed curvature angle, and reduces the impact of air tightness during subsequent installation and docking.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses pipeline bending equipment and a using method thereof, and relates to the technical field of bending equipment.The pipeline bending equipment comprises an operation machine body, a curvature angle laser detector is installed on the side of the top end of the operation machine body, an arc-shaped electromagnetic guide rail is installed on the surface of the top end of the operation machine body, and a vertical guide rail is slidably connected into the arc-shaped electromagnetic guide rail; an annular electromagnetic guide rail is fixedly connected into the vertical guide rail through a sliding connecting rod, under cooperation of the bending regulation and control assembly, the local bending area of a pipeline is heated and softened, the springback phenomenon in the bending process is reduced, the bending quality and the bending efficiency are improved, the overall bending accuracy is guaranteed, and under cooperation of an anti-springback assembly, the bending accuracy is improved. According to the method, accurate adjustment is carried out according to actual pipeline bending requirements, it is ensured that the bending accuracy of the bent pipeline cannot be changed due to springback, and the influence that airtight butt joint cannot be accurately formed during follow-up installation butt joint is reduced.
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Description

Technical Field

[0001] The present invention relates to the technical field of bending equipment, in particular to a pipe bending equipment and a use method thereof. Background Art

[0002] A pipe is a type of metal pipe, which refers to a metal tubular material that is made of alloy or metal through extrusion and is hollow along its entire longitudinal length. Pipes are widely used today, such as in automobiles, airplanes, aviation, agriculture, home appliances, etc. Due to the good plasticity, light weight, and corrosion resistance of pipes, when using pipes, it is inevitable to bend the pipes for better installation.

[0003] However, in the prior art, although the pipe bending operation is mostly performed by a bending machine, the bending is mostly performed by forcing the pipe to form a bend through pressure or rotational force, and the accuracy of the bending cannot be guaranteed. After bending, rebound is likely to occur, further affecting the accuracy of the curvature angle of the bending, resulting in the inability to accurately form an airtight docking installation during subsequent installation. Therefore, it is necessary to propose a pipe bending device and a method for using the same. Summary of the invention

[0004] The object of the present invention is to provide a pipe bending device and a method for using the same, so as to solve the problem proposed in the above background technology that during pipe bending operations, although the bending operations are mostly performed by a bending machine, the bending is mostly performed by forcing the pipe to form a bend through pressure or rotational force, and the accuracy of the bending cannot be guaranteed. After bending, rebound is likely to occur, further affecting the accuracy of the curvature angle of the bending, resulting in the problem that an airtight docking installation cannot be accurately formed during subsequent installation.

[0005] To achieve the above object, the present invention provides the following technical solutions: a pipe bending device, comprising an operating body, a curvature angle laser detector is installed on the top side of the operating body, an arc-shaped electromagnetic guide rail is installed on the top surface of the operating body, a vertical guide rail is slidably connected inside the arc-shaped electromagnetic guide rail, an annular electromagnetic guide rail is fastened to the inside of the vertical guide rail through a sliding connecting rod, and a bending control component is slidably connected inside the annular electromagnetic guide rail;

[0006] The bending control component includes a sliding motor seat, which is slidably connected to an annular track groove inside the annular electromagnetic guide rail, a non-return disc is installed on the top of the sliding motor seat, a driving motor is installed on the top of the non-return disc, and the output end of the driving motor is connected to a textured rod, the side end of the textured rod is meshedly connected with a center gear, the side end of the center gear is meshedly connected with a side-rotating driving gear, both ends of the side-rotating driving gear are hinged with double slots, the sides of the double slots are fastened with a micro electric telescopic guide rod, and the top end of the micro electric telescopic guide rod is fastened with a micro microwave heating generator.

[0007] Preferably, a main bending component is installed inside the working body, and the main bending component includes a pulley motor drive structure, and the pulley motor drive structure is fastened to the inner bottom wall surface of the working body. A driving screw is installed at the output connection end of the pulley motor drive structure, and the side end of the driving screw is meshedly connected with a driving worm gear, and the center end of the driving worm gear is fastened with a force-bearing L rod, and the side end of the force-bearing L rod is fastened with a force-bearing compression piece.

[0008] Preferably, a feed end is provided on the side surface of the operating body, an anti-rebound component is installed on the top surface of the operating body, an internal plug of the feed end is connected with a pipe, and the pipe passes through the annular electromagnetic guide rail.

[0009] Preferably, the anti-rebound assembly includes a fixed buffer frame, which is installed inside the working body, and the side end of the fixed buffer frame is fastened to a force-bearing frame, and two groups of force-bearing rotating wheels are symmetrically installed on the left and right ends of the surface of the force-bearing frame, and the center ends of the two groups of force-bearing rotating wheels are inserted into the force frame through a synchronous shaft.

[0010] Preferably, a first chain gear structure is installed at the bottom of the two groups of synchronous shafts, and a second chain gear structure is installed at the bottom of the other group of synchronous shafts. The side end of the second chain gear structure is connected to a control brushless motor, and the control brushless motor is fastened to the inner wall surface of the working body through a hoop frame. The side end of the force-bearing frame is rotatably connected to a threaded screw through a bearing.

[0011] Preferably, a screw motor is installed at the side end of the threaded screw, sliding guide columns are installed at both left and right ends of the threaded screw, and a compression wheel is slidably connected to the outside of the threaded screw and the sliding guide column.

[0012] Preferably, a double-axis pneumatic cylinder is installed on the side of the force-bearing frame through a frame plate, and a slide is fastened to the bottom of the double-axis pneumatic cylinder. The slide is used to be located on the side of the pressure wheel to perform bending control on the pipeline during operation.

[0013] Preferably, the side end surface of the pipe is in contact with the yield wheel surfaces of the two groups of force-bearing wheels.

[0014] Preferably, a logic controller is installed on the side wall of the operating body, and the logic controller forms signal connections with the sliding motor seat, the driving motor, the pulley motor driving structure, the first chain gear structure, the second chain gear structure, the screw motor and the control brushless motor respectively.

[0015] A method for using a pipe bending device comprises the following steps:

[0016] S1. The pipe enters from the feed end, and then the main bending component performs pre-bending operation on the incoming pipe;

[0017] S2, the arc-shaped electromagnetic guide rail then drives the vertical guide rail, the annular electromagnetic guide rail and the bending control component to start from the starting end, and synchronously follows the bending component to slide and adjust the bending degree of the incoming pipe;

[0018] S3. Then, with the cooperation of the bending control component, the pipe is preheated and heated during the bending process to improve the bending accuracy and efficiency;

[0019] S4. Then, the pipeline continues to move to the anti-rebound component, and the anti-rebound component is used to pressurize and bend the bent pipeline again, so as to further cause plastic deformation of the pipeline and reduce the influence of rebound on the accuracy of bending.

[0020] Compared with the prior art, the present invention has the following beneficial effects:

[0021] 1. In the present invention, the curvature angle laser detector installed is used to monitor the bending angle of the pipeline in real time under the cooperation of the bending control component, and the data is fed back to the logic controller to ensure the real-time detection and feedback of the bending accuracy and curvature. When the pipeline enters from the feeding end and the main bending component performs pre-bending operation on the entering pipeline, the arc-shaped electromagnetic guide rail drives the vertical guide rail, the annular electromagnetic guide rail and the bending control component to start from the starting end, and synchronously follows the main bending component to slide and adjust the bending degree of the entering pipeline, so that the sliding motor seat slides in the annular track groove inside the annular electromagnetic guide rail, and then adjusts to a suitable position, and then the sliding motor seat and the non-returning turntable cooperate to adjust the bending degree of the entering pipeline. Under the present invention, the sliding motor seat can drive the non-return turntable and the related structures it carries to adjust the rotational position, and then the driving motor is started, and the texture rod is driven to rotate through the output end, and the power is transmitted to the middle gear, and the middle gear is engaged with the side-rotating driving gear to rotate the side-rotating driving gear. While the side-rotating driving gear is rotating, the double slots are used to form an articulated rotation, thereby driving the micro-electric telescopic guide rod and the micro-microwave heating generator to form a rotational position adjustment, and the micro-electric telescopic guide rod is used to adjust the position of the micro-microwave heating generator, and the local bending area of ​​the pipeline is heated to soften it, thereby reducing the rebound phenomenon during the bending process, improving the bending quality and bending efficiency, and ensuring the overall bending accuracy.

[0022] 2. In the present invention, the pipe after bending is displaced and advanced to the force-bearing rotating wheel with the cooperation of the anti-rebound component, and the fixed buffer frame is installed inside the working body to provide support and fixation, and then the brushless motor is started to control the first chain gear structure and the second chain gear structure to rotate in turn, so that the synchronous shaft drives the two sets of force-bearing rotating wheels to rotate at the force-bearing frame, and then according to the curvature feedback of the bending angle of the curvature angle laser detector, when rebound is detected, the threaded screw is driven by the screw motor, and the displacement distance of the pressing wheel is adjusted with the cooperation of the sliding guide column, and it contacts the pipe to apply Pressure is applied to perform a reverse bend, that is, a small bend is performed in the opposite direction to offset the rebound, such as an initial bend of 100 degrees, followed by a reverse bend of 5 degrees, and finally a bending angle of 95 degrees. When no rebound is detected, the dual-axis pneumatic cylinder is started to drive the slide to the side of the pressing wheel, so that the pressing wheel cannot exert compressive force on the pipeline, and the pipeline output is driven by the rotation of the two sets of force-bearing wheels, so that precise adjustments can be made according to the actual pipeline bending requirements to ensure that the bending accuracy of the bent pipeline will not change due to rebound, thereby reducing the impact of the inability to accurately form an airtight docking during subsequent installation and docking. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the main structure of a pipe bending device of the present invention;

[0024] Figure 2 It is a schematic diagram of the internal structure of a working body in a pipe bending device of the present invention;

[0025] Figure 3 It is a structural schematic diagram of a main bending component in a pipe bending device of the present invention;

[0026] Figure 4 It is a structural schematic diagram of an anti-rebound component in a pipe bending device of the present invention;

[0027] Figure 5 It is a schematic structural diagram of an anti-rebound component in a pipe bending device of the present invention from another angle;

[0028] Figure 6 This is a schematic diagram of the installation position structure of a bending control component in a pipe bending device of the present invention;

[0029] Figure 7 The present invention is a schematic structural diagram of a bending control component in a pipe bending device.

[0030] In the figure: 1. operating body; 2. logic controller; 3. main bending assembly; 31. pulley motor drive structure; 32. drive screw; 33. drive worm gear; 34. force-bearing L rod; 35. force-bearing pressure piece; 4. feed end; 5. pipeline; 6. arc electromagnetic guide rail; 7. vertical guide rail; 8. ring electromagnetic guide rail; 9. bending control assembly; 91. sliding motor seat; 92. check disc; 93. drive motor; 94. texture rod; 95. intermediate gear; 96. side-rotating drive gear Wheel; 97, double slot; 98, micro electric telescopic guide rod; 99, micro microwave heating generator; 10, curvature angle laser detector; 11, anti-rebound component; 110, fixed buffer frame; 111, screw motor; 112, double-axis pneumatic cylinder; 113, slide plate; 114, force frame; 115, threaded screw; 116, pressure wheel; 117, first chain gear structure; 118, force rotating wheel; 119, control brushless motor; 1190, second chain gear structure. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0032] In the present invention, reference is made to Figure 1 - Figure 7As shown: a pipe bending device, comprising a working body 1, a curvature angle laser detector 10 is installed on the top side of the working body 1, an arc-shaped electromagnetic guide rail 6 is installed on the top surface of the working body 1, a vertical guide rail 7 is slidably connected inside the arc-shaped electromagnetic guide rail 6, an annular electromagnetic guide rail 8 is fastened and connected inside the vertical guide rail 7 through a sliding connecting rod, and a bending control component 9 is slidably connected inside the annular electromagnetic guide rail 8;

[0033] The bending control component 9 includes a sliding motor seat 91, which is slidably connected to the annular track groove inside the annular electromagnetic guide rail 8. A check disc 92 is installed on the top of the sliding motor seat 91, and a driving motor 93 is installed on the top of the check disc 92. The output end of the driving motor 93 is connected to a textured rod 94, and the side end of the textured rod 94 is meshedly connected with a center gear 95, and the side end of the center gear 95 is meshedly connected with a side-rotating driving gear 96. Both ends of the side-rotating driving gear 96 are hinged with double slots 97, and the sides of the double slots 97 are fastened with a micro electric telescopic guide rod 98, and the top of the micro electric telescopic guide rod 98 is fastened with a micro microwave heating generator 99.

[0034] In a specific solution, the operating body 1 is the basic structure of the entire bending equipment, and a transparent protective glass is installed on the top of the operating body 1, and the curvature angle laser detector 10 installed is used to monitor the bending angle of the pipeline in real time, and feed back the data to the logic controller 2, to ensure the real-time detection and feedback of the bending accuracy and curvature. When the pipeline 5 enters from the feed end 4, and the main bending component 3 performs pre-bending operation on the entering pipeline 5, the arc-shaped electromagnetic guide rail 6 drives the vertical guide rail 7, the annular electromagnetic guide rail 8 and the bending control component 9 to start from the starting end, and synchronously follows the main bending component 3 to slide and adjust the bending degree of the entering pipeline 5, so that the sliding motor seat 91 slides in the annular track groove inside the annular electromagnetic guide rail 8, and then adjusts to a suitable position, and then the sliding motor seat 91 In cooperation with the check disk 92, the sliding motor seat 91 can drive the check disk 92 and the related structures it carries to adjust the rotational position. Then the driving motor 93 is started, and the pattern rod 94 is driven to rotate through the output end, and the power is transmitted to the middle gear 95. The middle gear 95 is engaged with the side rotation driving gear 96 to rotate the side rotation driving gear 96. While the side rotation driving gear 96 is rotating, a hinged rotation is formed through the double slots 97, thereby driving the micro electric telescopic guide rod 98 and the micro microwave heating generator 99 to form a rotational position adjustment. The micro electric telescopic guide rod 98 is used to adjust the position of the micro microwave heating generator 99, and the local bending area of ​​the pipeline 5 is heated to soften it, thereby reducing the rebound phenomenon during the bending process, improving the bending quality and bending efficiency, and ensuring the overall bending accuracy.

[0035] In the present invention, according to Figure 1 - Figure 3 As shown, a main bending component 3 is installed inside the working body 1, and the main bending component 3 includes a pulley motor drive structure 31, and the pulley motor drive structure 31 is fastened to the inner bottom wall surface of the working body 1, and a driving screw 32 is installed at the output connection end of the pulley motor drive structure 31, and the side end of the driving screw 32 is meshedly connected with a driving worm gear 33, and the center end of the driving worm gear 33 is fastened with a force-bearing L rod 34, and the side end of the force-bearing L rod 34 is fastened with a force-bearing pressing piece 35.

[0036] In a specific solution, when the pipe 5 enters, the pulley motor drive structure 31 is fastened to the inner bottom wall surface of the working body 1, and the driving screw 32 is driven to rotate through the output end. The meshing property of the driving screw 32 and the driving worm gear 33 is utilized to convert the rotational motion into linear motion, so that the driving worm gear 33 rotates, and then the force-bearing L rod 34 fastened to the center end drives the force-bearing pressure piece 35 to rotate synchronously, so that the force-bearing pressure piece 35 directly contacts the pipe 5 and applies pressure to the pipe 5 to perform preliminary bending operations.

[0037] In the present invention, according to Figure 1 , Figure 2 , Figure 4 and Figure 5 As shown, a feed end 4 is provided on the side surface of the operating body 1 , an anti-rebound component 11 is installed on the top surface of the operating body 1 , and a pipe 5 is connected to the inner plug of the feed end 4 , and the pipe 5 passes through the annular electromagnetic guide rail 8 .

[0038] The anti-rebound component 11 includes a fixed buffer frame 110, which is installed inside the working body 1. The side end of the fixed buffer frame 110 is fastened with a force frame 114. Two groups of force-bearing wheels 118 are symmetrically installed on the left and right ends of the surface of the force frame 114. The center ends of the two groups of force-bearing wheels 118 are inserted into the force frame 114 through a synchronous shaft.

[0039] The bottom of the two sets of synchronous shafts are installed with a first chain gear structure 117, and the bottom of the other set of synchronous shafts is installed with a second chain gear structure 1190. The side end of the second chain gear structure 1190 is connected with a control brushless motor 119. The control brushless motor 119 is fastened to the inner wall surface of the working body 1 through a hoop frame, and the side end of the force frame 114 is rotatably connected with a threaded screw 115 through a bearing.

[0040] The screw motor 111 is installed at the side end of the threaded screw 115, and sliding guide columns are installed at both left and right ends of the threaded screw 115. The threaded screw 115 and the sliding guide column are externally slidably connected with a pressing wheel 116.

[0041] A double-axis pneumatic cylinder 112 is installed on the side of the force-bearing frame 114 through a frame plate, and a slide plate 113 is fastened to the bottom of the double-axis pneumatic cylinder 112. The slide plate 113 is used to be located on the side of the pressing wheel 116 to perform bending control on the pipeline 5 during operation.

[0042] The side end surface of the pipe 5 is in contact with the yielding wheel surfaces of the two sets of force-bearing wheels 118 .

[0043] A logic controller 2 is installed on the side wall of the operating body 1, and the logic controller 2 forms signal connections with the sliding motor seat 91, the driving motor 93, the pulley motor driving structure 31, the first chain gear structure 117, the second chain gear structure 1190, the screw motor 111 and the control brushless motor 119 respectively.

[0044] In a specific solution, the pipe 5 after bending moves forward to reach the force-bearing rotating wheel 118, and the fixed buffer frame 110 is installed inside the working body 1 to provide support and fixation, and then the brushless motor 119 is started to control the first chain gear structure 117 and the second chain gear structure 1190 to rotate in turn, so that the synchronous shaft drives the two sets of force-bearing rotating wheels 118 to rotate at the force-bearing frame 114, and then according to the curvature feedback of the bending angle of the curvature angle laser detector 10, when rebound is detected, the threaded screw 115 is driven by the screw motor 111, With the cooperation of the sliding guide column, the displacement distance of the pressing wheel 116 is adjusted, and it contacts the pipe 5 to apply pressure and perform a reverse bending, that is, a small bending in the opposite direction to offset the rebound, such as an initial bending of 100 degrees, and then a reverse bending of 5 degrees, and finally a bending angle of 95 degrees. When it is detected that there is no rebound, the double-axis pneumatic cylinder 112 is started to drive the slide plate 113 to the side of the pressing wheel 116, so that the pressing wheel 116 cannot exert a compressive force on the pipe 5, and through the rotation of the two sets of force-bearing wheels 118, the pipe 5 is driven to output, completing the overall pipe 5 bending operation.

[0045] The wiring diagram of the logic controller 2, the pulley motor drive structure 31, the drive motor 93, the micro-microwave heating generator 99, the curvature angle laser detector 10, the screw motor 111 and the control brushless motor 119 in the present invention is common knowledge in the field, and its working principle is a well-known technology. The model is selected according to the actual use, so the control method and wiring layout of the logic controller 2, the pulley motor drive structure 31, the drive motor 93, the micro-microwave heating generator 99, the curvature angle laser detector 10, the screw motor 111 and the control brushless motor 119 will no longer be explained in detail.

[0046] The method of use and working principle of the device are as follows: first, insert the pipe 5 to be bent into the working body 1 through the feed end 4 to ensure that the position of the pipe is correct, then start the curvature angle laser detector 10 to perform preliminary calibration of the position of the pipe 5, then start the pulley motor drive structure 31, so that the pulley motor drive structure 31 is tightly connected to the inner bottom wall surface of the working body 1, and the drive screw 32 is driven to rotate through the output end, and the meshing property of the drive screw 32 and the drive worm gear 33 is utilized to convert the rotational motion into a linear motion, so that the drive worm gear 33 forms a rotation, and then the force-bearing L rod 34 tightly connected to the center end drives the force-bearing pressure piece 35 to rotate synchronously, so that the force-bearing pressure piece 35 directly contacts the pipe 5 and applies pressure to the pipe 5, The preliminary bending operation is performed, and at the same time, the arc-shaped electromagnetic guide rail 6 drives the vertical guide rail 7, the annular electromagnetic guide rail 8 and the bending control component 9 to start from the starting end, that is, the arc-shaped electromagnetic guide rail 6 is adjusted to a suitable position according to the required bending angle, and the vertical guide rail 7 slides inside the arc-shaped electromagnetic guide rail 6 and is adjusted to a suitable height to adapt to pipes 5 of different diameters. The annular electromagnetic guide rail 8 slides inside the vertical guide rail 7 through a sliding connecting rod to further adjust its position to ensure that it is always outside the pipe 5 and can synchronously follow the main bending component 3 to slide and adjust the bending degree of the entering pipe 5, so that the sliding motor seat 91 slides in the annular track groove inside the annular electromagnetic guide rail 8, and then adjusted to a suitable position, and then the sliding motor seat 91 and the check rod are connected. With the cooperation of the turntable 92, the sliding motor seat 91 can drive the non-return turntable 92 and the related structures it carries to adjust the rotational position. Then the driving motor 93 is started, and the texture rod 94 is driven to rotate through the output end, and the power is transmitted to the middle gear 95. The middle gear 95 is engaged with the side-rotating driving gear 96 to rotate the side-rotating driving gear 96. While the side-rotating driving gear 96 is rotating, the double slots 97 form an articulated rotation, and then drive the micro-electric telescopic guide rod 98 and the micro-microwave heating generator 99 to form a rotation position adjustment. The micro-electric telescopic guide rod 98 is used to adjust the position of the micro-microwave heating generator 99, and the local bending area of ​​the pipeline 5 is heated to soften it, thereby reducing the rebound phenomenon during the bending process, improving the bending quality and bending Efficiency, to ensure the overall bending accuracy, the bent pipe 5 moves forward to reach the force-bearing wheel 118, and the fixed buffer frame 110 is installed inside the working body 1 to provide support and fixation, and then the brushless motor 119 is started to control the first chain gear structure 117 and the second chain gear structure 1190 to rotate in turn, so that the synchronous shaft drives the two sets of force-bearing wheels 118 to rotate at the force-bearing frame 114, and then according to the curvature feedback of the bending angle of the curvature angle laser detector 10, when rebound is detected, the threaded screw 115 is driven by the screw motor 111, and the displacement distance of the pressing wheel 116 is adjusted with the cooperation of the sliding guide column, and it contacts the pipe 5 to apply pressure and perform a reverse bending.That is, a small bending is performed in the opposite direction to offset the rebound, such as the initial bending of 100 degrees, and then the reverse bending of 5 degrees, and finally a bending angle of 95 degrees is obtained. When no rebound is detected, the double-axis pneumatic cylinder 112 is started to drive the slide plate 113 to the side of the pressing wheel 116, so that the pressing wheel 116 cannot exert a compressive force on the pipe 5, and the pipe 5 is driven to output through the rotation of the two sets of force-bearing wheels 118. Through multiple bendings, the bending angle of the pipe 5 is gradually adjusted until the design requirements are met. When the bending angle reaches the expected value, the driving motor 93 is turned off, and the micro-electric telescopic guide rod 98 is contracted, the micro-microwave heating generator 99 is retracted, and the bent pipe 5 is removed to prepare for the next bending operation.

[0047] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A pipe bending device, characterized in that: The invention comprises an operating body (1), a curvature angle laser detector (10) is installed on the top side of the operating body (1), an arc-shaped electromagnetic guide rail (6) is installed on the top surface of the operating body (1), a vertical guide rail (7) is slidably connected inside the arc-shaped electromagnetic guide rail (6), an annular electromagnetic guide rail (8) is fastened to the inside of the vertical guide rail (7) via a sliding connecting rod, and a bending control component (9) is slidably connected inside the annular electromagnetic guide rail (8); The bending control component (9) comprises a sliding motor seat (91), the sliding motor seat (91) is slidably connected to the annular track groove inside the annular electromagnetic guide rail (8), a non-return disc (92) is installed on the top of the sliding motor seat (91), a driving motor (93) is installed on the top of the non-return disc (92), the output end of the driving motor (93) is connected to a texture rod (94), the side end of the texture rod (94) is meshedly connected with a center gear (95), the side end of the center gear (95) is meshedly connected with a side-rotating driving gear (96), the two ends of the side-rotating driving gear (96) are hinged with double slots (97), the side of the double slot (97) is fastened with a micro electric telescopic guide rod (98), and the top end of the micro electric telescopic guide rod (98) is fastened with a micro microwave heating generator (99).

2. The pipe bending device according to claim 1, characterized in that: A main bending assembly (3) is installed inside the working body (1), and the main bending assembly (3) includes a pulley motor drive structure (31), and the pulley motor drive structure (31) is fastened to the inner bottom wall surface of the working body (1). A driving screw (32) is installed at the output connection end of the pulley motor drive structure (31), and the side end of the driving screw (32) is meshedly connected with a driving worm gear (33), and the center end of the driving worm gear (33) is fastened with a force-bearing L rod (34), and the side end of the force-bearing L rod (34) is fastened with a force-bearing compression piece (35).

3. The pipe bending device according to claim 2, characterized in that: A feed end (4) is provided on the side surface of the operating body (1), an anti-rebound component (11) is installed on the top surface of the operating body (1), and a pipe (5) is connected to the internal plug of the feed end (4), and the pipe (5) passes through the annular electromagnetic guide rail (8).

4. The pipe bending device according to claim 3, characterized in that: The anti-rebound component (11) comprises a fixed buffer frame (110), the fixed buffer frame (110) is installed inside the working machine body (1), the side end of the fixed buffer frame (110) is fastened to a force frame (114), two groups of force-bearing rotating wheels (118) are symmetrically installed at the left and right ends of the surface of the force frame (114), and the center ends of the two groups of force-bearing rotating wheels (118) are inserted into the force frame (114) through a synchronous shaft.

5. The pipe bending device according to claim 4, characterized in that: A first chain gear structure (117) is installed at the bottom of the two sets of synchronous shaft rods, and a second chain gear structure (1190) is installed at the bottom of the other set of synchronous shaft rods. A control brushless motor (119) is connected to the side end of the second chain gear structure (1190). The control brushless motor (119) is fixedly installed on the inner wall surface of the working machine body (1) through a hoop frame. The side end of the force frame (114) is rotatably connected to a threaded screw (115) through a bearing member.

6. The pipe bending device according to claim 5, characterized in that: A screw motor (111) is installed at the side end of the threaded screw (115), and sliding guide columns are installed at both left and right ends of the threaded screw (115). The threaded screw (115) and the sliding guide column are externally slidably connected with a pressing wheel (116).

7. The pipe bending device according to claim 6, characterized in that: A double-axis pneumatic cylinder (112) is installed on the side of the force-bearing frame (114) via a frame plate, and a slide plate (113) is fastened to the bottom of the double-axis pneumatic cylinder (112). The slide plate (113) is used to be located on the side of the pressing wheel (116) to perform bending control on the pipeline (5) during operation.

8. The pipe bending device according to claim 7, characterized in that: The side end surface of the pipe (5) is in contact with the yielding wheel surfaces of the two sets of force-bearing wheels (118).

9. The pipe bending device according to claim 8, characterized in that: A logic controller (2) is installed on the side wall of the working machine body (1), and the logic controller (2) forms signal connections with the sliding motor seat (91), the driving motor (93), the pulley motor driving structure (31), the first chain gear structure (117), the second chain gear structure (1190), the screw motor (111) and the control brushless motor (119).

10. A method for using a pipe bending device, characterized in that: The pipe bending device according to claim 9 is used, comprising the following steps: S1, the pipe (5) enters from the feed end (4), and then the main bending component (3) performs a pre-bending operation on the entering pipe (5); S2, the arc-shaped electromagnetic guide rail (6) then drives the vertical guide rail (7), the annular electromagnetic guide rail (8) and the bending control component (9) to start from the starting end, and synchronously follows the bending component (3) to slide and adjust the bending degree of the entering pipe (5); S3, then, with the cooperation of the bending control component (9), the pipe (5) is preheated and subjected to heating follow-up treatment during the bending process to improve the bending accuracy and efficiency; S4. Then, the pipe (5) continues to move to the anti-rebound component (11), and the anti-rebound component (11) is used to pressurize and bend the bent pipe (5) again, so as to further cause the pipe (5) to undergo plastic deformation, thereby reducing the influence of rebound on the accuracy of the bending.

Citation Information

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