Pipe cutting equipment for aluminum profile machining

Through the design of the ingredients cleaning component and dandruff adsorption component in the aluminum profile processing equipment, the problem of the thin -walled aluminum pipe after cutting is inhaled into the dust box. Machining efficiency and product quality.

CN119346974AInactive Publication Date: 2025-01-24BEIJING MANGE TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202411815949.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-01-24
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the processing of aluminum profiles, the cut thin-walled aluminum tube is easily sucked into the dust box by the chip removal adsorption device, causing debris to mix with the pipe, increasing later sorting work, and affecting the surface quality of the pipe.

Method used

The cutting equipment for machining pipes for aluminum profile is designed, including the feeding cleaning component and dandruff adsorption component. Through the coordination of the bracket mechanism and the scraper, the surface of the machine tool plate is cleaned up and the debris and the material is separated to avoid thin walls to avoid thin walls. The aluminum tube was inhaled into the dust box.

Benefits of technology

Effectively avoid post -sorting work, reduce the impact on the surface quality of the pipe, and improve the operating efficiency of the equipment and the quality of the product.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses pipe cutting equipment for aluminum profile machining, and relates to the technical field of aluminum profile machining, the pipe cutting equipment comprises a machining case, an outer case is fixedly mounted on the outer wall of the side face of the machining case, a controller is arranged at the top of the outer case, and a chip removal adsorption assembly is placed in the outer case; a circular saw cutting assembly, a machine tool plate, a firmware assembly and a discharging cleaning assembly are arranged in the machining case. Through the arrangement of a discharging sweeping assembly, a scrap removing and adsorbing assembly and other structures, a scraper blade scrapes scraps and formed materials in the cutting process along the surface of a machine tool plate, the scraps and the formed materials fall onto the surface of a filter plate to be separated, meanwhile, the scraps can be adsorbed into a dust box along a dust suction opening and a connecting pipe, and the dust is removed. And therefore, chippings and materials are separated while the surface of the machine tool plate is conveniently cleaned, the thin-wall aluminum pipe is prevented from being adsorbed into the dust box by the chipping removal adsorption assembly, then the later sorting work is avoided, and the influence on the surface quality of the pipe is reduced.
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Description

Technical Field

[0001] The invention relates to the technical field of aluminum profile processing, in particular to a pipe cutting device for aluminum profile processing. Background Art

[0002] Aluminum tube cutting is a key step in aluminum processing. The main purpose is to accurately cut long aluminum tubes to the required length. Circular saw cutting is an efficient and accurate way to cut aluminum tubes into different lengths as needed. This method is easy to operate and very suitable for mass production. However, when cutting aluminum tubes with circular saws, if the debris generated during the cutting process is not cleaned up in time, it is easy to affect the normal operation of the equipment. In addition, if the debris adheres to the surface of the aluminum tube after cutting, it may affect the quality and reliability of the final product. Therefore, many production environments are equipped with special adsorption devices to clean up these debris.

[0003] However, when cutting some small-diameter thin-walled aluminum tubes, since the aluminum tube sections cut from such tubes have a relatively light weight, they are easily sucked into the dust box by the chip removal and adsorption device in the working state, causing the cut thin-walled aluminum tubes to be mixed with the collected debris. This not only increases the work of subsequent sorting, but may also affect the surface quality of the tubes, bringing additional troubles to production.

[0004] Therefore, a tube cutting device for aluminum profile processing is proposed to solve the above problems. Summary of the invention

[0005] 1. Technical issues to be resolved

[0006] In view of the shortcomings of the prior art, the present invention provides a pipe cutting equipment for aluminum profile processing, which can separate debris and materials while facilitating the cleaning of the surface of the machine tool plate, thereby preventing the thin-walled aluminum tube from being adsorbed into the dust box by the chip removal and adsorption component, thereby avoiding the subsequent sorting work and reducing the impact on the surface quality of the tube, so as to solve the problems raised in the above-mentioned background technology.

[0007] (II) Technical solution

[0008] To achieve the above object, the present invention provides the following technical solution: a tube cutting device for aluminum profile processing, comprising:

[0009] A processing chassis, an outer chassis is fixedly mounted on the outer wall of the side of the processing chassis, a controller is arranged on the top of the outer chassis, a chip removal and adsorption component is placed inside the outer chassis, and a circular saw cutting component, a machine tool plate, a firmware component, and a blanking and cleaning component are arranged inside the processing chassis;

[0010] The firmware component includes a motor four, a limit rod, a clamping mechanism, and a bracket mechanism. The motor four is arranged inside the side wall of the processing chassis away from the outer chassis. The output end of the motor four is fixedly sleeved with a screw rod two, and the outer surface of the screw rod two is threadedly connected with a movable block. The inner surface of the top of the movable block is slidably installed with the outer surface of the limit rod. The two ends of the limit rod are fixedly installed with the inner walls of both sides of the processing chassis. A connecting plate is fixedly installed on the side of the movable block. The end of the connecting plate away from the movable block is provided with a clamping mechanism. The motor four is electrically connected to the controller, and the end of the bracket mechanism is arranged in the inner wall of the side of the processing chassis close to the outer chassis;

[0011] The bracket mechanism includes a second rotating mechanism, a shaft column, and a bouncing button switch. The second rotating mechanism is arranged inside the side wall of the processing machine box. The outer surface of the end of the shaft column is fixedly installed with the inside of the second rotating mechanism, and the outer surface is rotatably installed with the inner surface of the side wall of the processing machine box. The end of the shaft column away from the processing machine box is fixedly installed with a trapezoidal plate, the end of the trapezoidal plate is fixedly installed with a supporting plate, the outer surface of the middle part of the shaft column is fixedly installed with a fixing rod, the side end of the bouncing button switch is fixedly installed with the inner wall of the side of the processing machine box, and the surface of the bottom end of the fixing rod is in contact with the side of the bouncing button switch, so as to push the movable switch of the bouncing button switch to be pressed;

[0012] The material cleaning assembly includes a scraper, a slide bar, and a reciprocating traction mechanism. The outer surface of the bottom end of the scraper is slidably mounted on the outer surface of the top of the machine tool plate. Both ends of the top of the scraper are fixedly mounted with connecting blocks. The inner surfaces of the two connecting blocks are respectively slidably mounted on the outer surfaces of the two slide bars. The two slide bars are respectively arranged on the inner walls of both sides of the processing machine box. The middle part of the reciprocating traction mechanism is fixedly connected to the outer surface of the slide bar close to the outer box.

[0013] The chip removal and adsorption assembly includes a filter plate, a dust suction port, a connecting pipe, and a dust box. The filter plate is arranged below the machine tool plate, and the surface of the side edge is fixedly mounted to the inner wall of the bottom of the processing chassis. The outer surface of the dust suction port is fixedly mounted to the inner surface of the bottom of the side wall of the processing chassis close to the outer chassis. One end of the connecting pipe is fixedly socketed with the middle of the dust suction port, and the other end is socketed with the side of the dust box. The dust box is placed inside the outer chassis. A fan is socketed on the side of the bottom of the dust box. The bottom of the fan is bolted to the inner wall of the bottom of the outer chassis, and the fan is electrically connected to the controller.

[0014] Preferably, the rotating mechanism 2 includes a motor 6, a worm 2, and a worm wheel 2. The outer surface of the motor 6 is fixedly installed inside the side wall of the processing chassis close to the outer chassis. The output end of the motor 6 is fixedly sleeved with a worm 2. The inner surface of the middle part of the worm wheel 2 is fixedly sleeved with the outer surface of the end of the shaft column. The worm 2 is meshed with the worm wheel 2. The motor 6 is electrically connected to the controller.

[0015] Preferably, the clamping mechanism includes a multi-head bracket, an electric push rod 2, and a rotating mechanism 1. The side surface of the multi-head bracket is movably installed on the surface of the end of the connecting plate, the outer surface of the electric push rod 2 is rotatably installed on the inner surface of the end of the connecting plate, the end of the electric push rod 2 is fixedly installed with a double-sided rack, and two side clamps are symmetrically arranged on the upper and lower sides of the double-sided rack. The side end of the double-sided rack away from the electric push rod 2 and the ends of the two side clamps away from the multi-head bracket are fixedly installed with gaskets, the rotating mechanism is sleeved on the outer surface of the end of the electric push rod 2, and the electric push rod 2 is electrically connected to the controller.

[0016] Preferably, the side clamp includes gear 2, fan-shaped teeth, and a U-shaped rod. The middle part of gear 2 is rotatably mounted on the inner surface of the end of the multi-head bracket through a fixed sleeve shaft, the middle part of the fan-shaped teeth is rotatably mounted on the inner surface of the end of the multi-head bracket through a fixed sleeve shaft, and a U-shaped rod is fixedly mounted on the outer surface of the middle part of the fan-shaped teeth. Gear 2 is respectively meshed with the double-sided rack and the fan-shaped teeth.

[0017] Preferably, the rotating mechanism 1 includes a worm gear 1 and a motor 5. The inner surface of the middle part of the worm gear 1 is fixedly sleeved with the outer surfaces of the two ends of the electric push rod. The outer surface of the motor 5 is fixedly installed inside the end of the connecting plate close to the multi-head bracket. The output end of the motor 5 is fixedly sleeved with a worm gear 1. The worm gear 1 is meshed with the worm gear 1. The motor 5 is electrically connected to the controller.

[0018] Preferably, the reciprocating traction mechanism includes a motor seven, a transmission mechanism, a spring, a second collar, and a fixed column. The outer surface of the motor seven is fixedly installed on the inside of the side wall of the processing chassis close to the outer chassis. The output end of the motor seven is fixedly sleeved with a connecting plate, and the middle part of the end of the connecting plate away from the motor seven is rotatably sleeved with a first collar. The outer surface of the first collar is fixedly installed on the side end of the transmission mechanism. Both ends of the spring are fixedly connected with circular plates, and the two circular plates are respectively fixedly connected to the surface of the connecting block and the surface of the second collar. The side end of the fixed column is fixedly installed on the inner wall of the side of the processing chassis. The second collar is rotatably sleeved on the middle part of the end of the fixed column away from the processing chassis. The motor seven is electrically connected to the controller.

[0019] Preferably, the transmission mechanism includes a chain and a block, one end of the chain is fixedly mounted on the surface of a ring, and the other end is fixedly mounted on the side of the connecting block, the end of the block is fixedly mounted on the inner wall of the side of the processing box, and a sprocket is rotatably mounted on the inner surface of the block, and the sprocket is engaged with the chain.

[0020] Preferably, the circular saw cutting assembly comprises a transverse bracket, a moving mechanism, and a motor 1. The top of the moving mechanism is fixedly installed with the inner wall of the top of the processing box, the outer surface of the moving mechanism is slidably installed with the inner surface of the middle part of the transverse bracket, two sets of sliding mechanisms are symmetrically arranged at both ends of the transverse bracket, the motor 1 is arranged at the side end of the bottom of the transverse bracket, the output end of the motor 1 is fixedly sleeved with a screw rod 1, the outer surface of the screw rod 1 is threadedly connected with a special-shaped slider, the outer surface of the special-shaped slider is slidably installed with the inner surface of the transverse bracket, the interior of the special-shaped slider is provided with an angle adjustment mechanism, the bottom end of the angle adjustment mechanism is provided with a circular saw cutting machine, and the motor 1 is electrically connected to the controller;

[0021] The sliding mechanism includes a slide groove and a U-shaped plate. The top of the slide groove is fixedly installed on the inner wall of the top of the processing box. The bottom end of the U-shaped plate is installed on the top bolt of the side end of the horizontal bracket. The outer surface of the top end of the U-shaped plate is slidably installed on the inner wall of the slide groove.

[0022] Preferably, the moving mechanism includes a rack plate, an L-shaped side plate, a second motor, and a first gear. The top of the rack plate is fixedly mounted on the inner wall of the top of the processing box. Two L-shaped side plates are symmetrically arranged on both sides of the rack plate. The outer surfaces of the two L-shaped side plates are slidably mounted on the inner surface of the top of the middle part of the transverse bracket. The second motor is arranged on the surface of the middle part of the transverse bracket. The output end of the second motor is fixedly sleeved with a first gear, and the first gear is meshed with the rack plate. The second motor is electrically connected to the controller.

[0023] Preferably, the angle adjustment mechanism includes motor three, a pulley, a track, and an electric push rod one. The outer surface of motor three is fixedly mounted on the inner surface of the special-shaped slider. Two pulleys are provided, and the middle part of one pulley is fixedly sleeved on the output end of motor three, and the middle part of the other motor three is fixedly sleeved with an electric push rod one. The inner surface of the track is meshed with the outer surfaces of the two pulleys, and the outer surface of the top end of the electric push rod one is rotatably mounted on the inner surface of the special-shaped slider. Motor three and electric push rod one are electrically connected to the controller.

[0024] (III) Beneficial effects

[0025] Compared with the prior art, the present invention provides a tube cutting device for aluminum profile processing, which has the following beneficial effects:

[0026] 1. The present invention is provided with a material unloading cleaning component, a chip removal adsorption component and other structures. In the process of unloading through the bracket mechanism, the fixed rod fixedly installed on the surface of the shaft column will rotate accordingly. After reaching a vertical state, it will squeeze the protruding button of the elastic key switch to move inward, so that the contacts contact each other, and feed back the signal to the electrically connected controller. After receiving the signal, the controller immediately controls the motor seven to rotate one circle, driving the connecting plate to rotate. The sleeve ring one at the middle part of the connecting plate away from the end of the motor seven rotates along its surface while the connecting plate moves, and pulls the connected chain, and the chain meshed with the chain The wheel rotates along the inner wall of the sleeve block, driving the connecting block connected to the other end of the chain to slide along the surface of the slide rod and stretching the spring, so that the scraper scrapes the debris in the cutting process and the formed material along the surface of the machine tool plate, causing them to fall onto the surface of the filter plate for separation. At the same time, the debris will be adsorbed into the dust box along the dust suction port and the connecting pipe, thereby facilitating the cleaning of the machine tool plate surface while separating the debris and materials, avoiding the thin-walled aluminum tube from being adsorbed into the dust box by the chip removal and adsorption component, thereby avoiding the subsequent sorting work and reducing the impact on the surface quality of the tube.

[0027] 2. The present invention sets a circular saw cutting assembly. During the actual cutting process, the controller controls the motor 2 to start, and the gear 1 fixed to the output end of the motor 2 rotates in the middle of the horizontal bracket, thereby driving the connected horizontal bracket to move along the surface of the meshing rack plate, the horizontal bracket slides along the surface of the L-shaped side plate, and the U-shaped plates installed at both ends of the horizontal bracket slide along the inner wall of the slide groove. In addition, the motor 1 is controlled to start, the screw rod 1 connected to the output end of the motor 1 rotates, and the special-shaped slider threaded thereon slides along the inner surface of the horizontal bracket, so that the XY position positioning of the circular saw cutting machine set inside the processing machine box is achieved by using the moving mechanism, the sliding mechanism, the screw rod 1 and other structures respectively, so as to achieve the precise cutting requirements. In addition, the motor 3 can also be controlled to start, the pulley connected to the output end of the motor 3 rotates, and another pulley is connected to rotate through the external meshing crawler drive, so as to adjust the angle of the sleeved electric push rod 1, and then adjust the angle of the circular saw cutting machine installed at the bottom, so as to use the circular saw cutting assembly to adjust the horizontal position and cutting angle of the circular saw cutting machine, adapt to the diverse requirements of product processing, and improve the practicality of the equipment to a certain extent.

[0028] 3. The present invention provides a clamping mechanism. For fixing the pipe, the staff can place the end of the pipe at the axis position of the double-sided rack and abut against the gasket at the end of the double-sided rack. After that, the electric push rod 2 is controlled to extend to push the connected double-sided rack to move. The two gears 2 meshing with the two sides of the double-sided rack rotate along the inner wall of the middle part of the multi-head bracket, driving the fan-shaped teeth meshing on the outside to rotate. The U-shaped rod fixed to the outer surface of the middle part of the fan-shaped teeth deflects accordingly until the ends of the two U-shaped rods connected to the gaskets on the upper and lower sides of the double-sided rack are in contact with the surface of the pipe, thereby completing the fixing of the pipe. , and a rotating mechanism (not shown in the figure) can also be set between the gaskets connected to the ends of the U-shaped rods, so as to better fit the pipe for fixing. In addition, when the clamping mechanism is close to the bracket mechanism, the clamping mechanism is restored to its original position by the motor four, and in this process, the electric push rod two is controlled to contract to loosen the pipe, and the motor five is controlled to start, and the worm one fixed to the output end of the motor five rotates, driving the meshing worm wheel one and the electric push rod two and other structures to rotate one circle, so as to quickly throw the residual material onto the surface of the machine tool plate, thereby improving the efficiency of subsequent material replacement and thus improving the overall processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is a structural diagram of the present invention as a whole;

[0030] Figure 2 is a structural diagram of a circular saw cutting assembly of the present invention;

[0031] Figure 3 is a structural diagram of the firmware component of the present invention;

[0032] Figure 4 is a structural diagram of the clamping mechanism of the present invention;

[0033] Figure 5 is a structural diagram of the bracket mechanism of the present invention;

[0034] Figure 6 It is a structural diagram of the material removal and cleaning assembly of the present invention;

[0035] Figure 7 It is a structural diagram of the reciprocating traction mechanism of the present invention;

[0036] Figure 8 It is a structural diagram of the chip removal and adsorption component of the present invention.

[0037] Reference numerals:

[0038] 1. Processing chassis; 2. External chassis; 3. Controller;

[0039] 4. Circular saw cutting assembly; 40. Horizontal bracket; 41. Moving mechanism; 410. Rack plate; 411. L-shaped side plate; 412. Motor 2; 413. Gear 1; 42. Sliding mechanism; 420. Slide; 421. U-shaped plate; 43. Motor 1; 44. Screw 1; 45. Special-shaped slider; 46. Angle adjustment mechanism; 460. Motor 3; 461. Pulley; 462. Track; 463. Electric push rod 1; 47. Circular saw cutting machine;

[0040] 5. Machine tool plate;

[0041] 6. Firmware assembly; 60. Motor 4; 61. Screw 2; 62. Movable block; 63. Limit rod; 64. Connecting plate; 65. Clamping mechanism; 650. Multi-head bracket; 651. Electric push rod 2; 652. Double-sided rack; 653. Side clamp; 6530. Gear 2; 6531. Sector gear; 6532. U-shaped rod; 654. Gasket; 655. Rotating mechanism 1; 6550. Worm gear 1; 6551. Worm 1; 6552. Motor 5; 66. Bracket mechanism; 660. Rotating mechanism 2; 6600. Motor 6; 6601. Worm 2; 6602. Worm gear 2; 661. Shaft column; 662. Trapezoidal plate; 663. Support plate; 664. Fixing rod; 665. Flip-button switch;

[0042] 7. Material cleaning assembly; 70. Scraper; 71. Connecting block; 72. Sliding rod; 73. Reciprocating traction mechanism; 730. Motor seven; 731. Connecting plate; 732. Ring one; 733. Transmission mechanism; 7330. Chain; 7331. Block; 7332. Sprocket; 734. Round plate; 735. Spring; 736. Ring two; 737. Fixed column;

[0043] 8. Chip removal and adsorption assembly; 80. Filter plate; 81. Dust suction port; 82. Connecting pipe; 83. Fan; 84. Dust box. DETAILED DESCRIPTION

[0044] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0045] The present invention is further described in detail below based on the accompanying drawings and embodiments.

[0046] Example

[0047] Please refer to Figures 1 to 8 As shown:

[0048] In order to solve the problems mentioned in the technical solution, the embodiment of the present application provides a pipe cutting device for aluminum profile processing, comprising:

[0049] A processing chassis 1, an outer chassis 2 is fixedly mounted on the outer wall of the side of the processing chassis 1, a controller 3 is arranged on the top of the outer chassis 2, a chip removal adsorption component 8 is placed inside the outer chassis 2, and a circular saw cutting component 4, a machine tool plate 5, a firmware component 6, and a blanking cleaning component 7 are arranged inside the processing chassis 1;

[0050] The firmware component 6 includes a motor 4 60, a limit rod 63, a clamping mechanism 65, and a bracket mechanism 66. The motor 4 60 is arranged inside the side wall of the processing chassis 1 away from the outer chassis 2. The output end of the motor 4 60 is fixedly sleeved with a screw rod 2 61, and the outer surface of the screw rod 2 61 is threadedly connected with a movable block 62. The inner surface of the top of the movable block 62 is slidably installed with the outer surface of the limit rod 63. The two ends of the limit rod 63 are fixedly installed with the inner walls of the two sides of the processing chassis 1. A connecting plate 64 is fixedly installed on the side of the movable block 62. The end of the connecting plate 64 away from the movable block 62 is provided with a clamping mechanism 65. The motor 4 60 is electrically connected to the controller 3. The end of the bracket mechanism 66 is arranged in the inner wall of the side of the processing chassis 1 close to the outer chassis 2;

[0051] By setting structures such as the motor 4 60 and the movable block 62, after the pipe is clamped by the clamping mechanism 65 and a section of cutting is completed, the supported material body is unloaded by the bracket mechanism 66, and after it is reset, the motor 4 60 is controlled to start, the screw rod 2 61 connected to the output end of the motor 4 60 rotates, and the movable block 62 threadedly connected thereto moves along the outer surface of the screw rod 2 61 and the outer surface of the limit rod 63, driving the clamping mechanism 65 fixed by the connecting plate 64 and the pipe clamped in the middle of the clamping mechanism 65 to feed the material, so that the end of the pipe material is again against the surface of the supporting plate 663, thereby improving the processing efficiency of pipe cutting;

[0052] By setting the clamping mechanism 65, for the fixation of the pipe, the staff can place its end at the axial position of the double-sided rack 652 and abut it against the gasket 654 at the end of the double-sided rack 652. After that, the electric push rod 2 651 is controlled to extend to push the connected double-sided rack 652 to move, and the two gears 2 6530 meshing with the two sides of the double-sided rack 652 rotate along the inner wall of the middle part of the multi-head bracket 650, driving the fan-shaped teeth 6531 meshing on the outside to rotate, and the U-shaped rod 6532 fixed to the outer surface of the middle part of the fan-shaped teeth 6531 deflects accordingly, until the ends of the two U-shaped rods 6532 on the upper and lower sides of the double-sided rack 652 connected with the gasket 654 are in contact with the surface of the pipe, and the pipe can be fixed. The fixing of the U-shaped rod 6532 and the gasket 654 connected to the end of the U-shaped rod 6532 can also be provided with a rotating mechanism (not shown in the figure) so as to better fit the pipe for fixing. In addition, when the clamping mechanism 65 is close to the bracket mechanism 66, the clamping mechanism 65 is restored to its original position by the motor 4 60, and in the process, the electric push rod 2 651 is controlled to contract to loosen the pipe, and the motor 5 6552 is controlled to start, and the worm 1 6551 fixed to the output end of the motor 5 6552 is rotated, driving the meshing worm wheel 1 6550 and the electric push rod 2 651 and other structures to rotate one circle, so as to quickly throw the residual material on the surface of the machine tool plate 5, improve the efficiency of subsequent material replacement, and thus improve the overall processing efficiency;

[0053] The bracket mechanism 66 includes a second rotating mechanism 660, a shaft column 661, and a spring-action button switch 665. The second rotating mechanism 660 is arranged inside the side wall of the processing machine box 1. The outer surface of the end of the shaft column 661 is fixedly installed with the inside of the second rotating mechanism 660, and the outer surface is rotatably installed with the inner surface of the side wall of the processing machine box 1. The end of the shaft column 661 away from the processing machine box 1 is fixedly installed with a trapezoidal plate 662, and the end of the trapezoidal plate 662 is fixedly installed with a supporting plate 663. The outer surface of the middle part of the shaft column 661 is fixedly installed with a fixing rod 664. The side end of the spring-action button switch 665 is fixedly installed with the inner wall of the side of the processing machine box 1. The surface of the bottom end of the fixing rod 664 fits with the side of the spring-action button switch 665, which is used to push the movable switch of the spring-action button switch 665 to be pressed.

[0054] The material cleaning assembly 7 includes a scraper 70, a slide bar 72, and a reciprocating traction mechanism 73. The outer surface of the bottom end of the scraper 70 is slidably mounted on the outer surface of the top of the machine tool plate 5. Both ends of the top of the scraper 70 are fixedly mounted with connecting blocks 71. The inner surfaces of the two connecting blocks 71 are slidably mounted on the outer surfaces of the two slide bars 72. The two slide bars 72 are respectively arranged on the inner walls of the two sides of the processing machine box 1. The middle part of the reciprocating traction mechanism 73 is fixedly connected to the outer surface of the slide bar 72 close to the outer machine box 2.

[0055] The chip removal and adsorption assembly 8 includes a filter plate 80, a dust suction port 81, a connecting pipe 82, and a dust box 84. The filter plate 80 is arranged below the machine tool plate 5, and the surface of the side edge is fixedly installed on the inner wall of the bottom of the processing chassis 1. The outer surface of the dust suction port 81 is fixedly installed on the inner surface of the bottom of the side wall of the processing chassis 1 close to the outer chassis 2. One end of the connecting pipe 82 is fixedly socketed with the middle part of the dust suction port 81, and the other end is socketed and installed with the side of the dust box 84. The dust box 84 is placed inside the outer chassis 2. The side of the bottom of the dust box 84 is socketed with a fan 83. The bottom of the fan 83 is bolted to the inner wall of the bottom of the outer chassis 2, and the fan 83 is electrically connected to the controller 3.

[0056] Preferably, the rotating mechanism 2 660 includes a motor 6600, a worm 2 6601, and a worm wheel 2 6602. The outer surface of the motor 6600 is fixedly installed inside the side wall of the processing chassis 1 close to the outer chassis 2. The output end of the motor 6600 is fixedly sleeved with the worm 2 6601. The inner surface of the middle part of the worm wheel 2 6602 is fixedly sleeved with the outer surface of the end of the shaft column 661. The worm 2 6601 is meshed with the worm wheel 2 6602, and the motor 6600 is electrically connected to the controller 3.

[0057] Preferably, the clamping mechanism 65 includes a multi-head bracket 650, an electric push rod 651, and a rotating mechanism 655. The side of the multi-head bracket 650 is movably installed on the surface of the end of the connecting plate 64, the outer surface of the electric push rod 651 is rotatably installed on the inner surface of the end of the connecting plate 64, the end of the electric push rod 651 is fixedly installed with a double-sided rack 652, and two side clamps 653 are symmetrically arranged on the upper and lower sides of the double-sided rack 652. The side end of the double-sided rack 652 away from the electric push rod 651 and the ends of the two side clamps 653 away from the multi-head bracket 650 are fixedly installed with gaskets 654. The rotating mechanism 655 is sleeved on the outer surface of the end of the electric push rod 651, and the electric push rod 651 is electrically connected to the controller 3.

[0058] Preferably, the side clamp 653 includes a second gear 6530, a sector tooth 6531, and a U-shaped rod 6532. The middle part of the second gear 6530 is rotatably mounted on the inner surface of the end of the multi-head bracket 650 through a fixed sleeve shaft, the middle part of the sector tooth 6531 is rotatably mounted on the inner surface of the end of the multi-head bracket 650 through a fixed sleeve shaft, and a U-shaped rod 6532 is fixedly mounted on the outer surface of the middle part of the sector tooth 6531. The second gear 6530 is respectively meshed with the double-sided rack 652 and the sector tooth 6531.

[0059] Preferably, the rotating mechanism 655 includes a worm gear 6550 and a motor 6552. The inner surface of the middle part of the worm gear 6550 is fixedly sleeved with the outer surface of the end of the electric push rod 651. The outer surface of the motor 6552 is fixedly installed inside the connecting plate 64 near the end of the multi-head bracket 650. The output end of the motor 6552 is fixedly sleeved with a worm 6551. The worm gear 6550 is meshed with the worm 6551. The motor 6552 is electrically connected to the controller 3.

[0060] Preferably, the reciprocating traction mechanism 73 includes a motor 730, a transmission mechanism 733, a spring 735, a second collar 736, and a fixed column 737. The outer surface of the motor 730 is fixedly installed inside the side wall of the processing chassis 1 close to the outer chassis 2. The output end of the motor 730 is fixedly sleeved with a connecting plate 731. The middle part of the end of the connecting plate 731 away from the motor 730 is rotatably sleeved with a collar 1 732. The outer surface of the collar 1 732 is fixedly installed on the side end of the transmission mechanism 733. Both ends of the spring 735 are fixedly connected with a circular plate 734. The two circular plates 734 are respectively fixedly connected to the surface of the connecting block 71 and the surface of the second collar 736. The side end of the fixed column 737 is fixedly installed on the inner wall of the side of the processing chassis 1. The second collar 736 is rotatably sleeved on the middle part of the end of the fixed column 737 away from the processing chassis 1. The motor 730 is electrically connected to the controller 3.

[0061] Preferably, the transmission mechanism 733 includes a chain 7330 and a sleeve block 7331, one end of the chain 7330 is fixedly mounted on the surface of a sleeve ring 732, and the other end is fixedly mounted on the side of the connecting block 71, the end of the sleeve block 7331 is fixedly mounted on the inner wall of the side of the processing machine box 1, and a sprocket 7332 is rotatably mounted on the inner surface of the sleeve block 7331, and the sprocket 7332 is meshed with the chain 7330.

[0062] Preferably, the circular saw cutting assembly 4 includes a transverse bracket 40, a moving mechanism 41, and a motor 43. The top of the moving mechanism 41 is fixedly installed on the inner wall of the top of the processing machine box 1, and the outer surface of the moving mechanism 41 is slidably installed on the inner surface of the middle part of the transverse bracket 40. Two sets of sliding mechanisms 42 are symmetrically arranged at both ends of the transverse bracket 40. The motor 43 is arranged at the side end of the bottom of the transverse bracket 40. The output end of the motor 43 is fixedly sleeved with a screw rod 44. The outer surface of the screw rod 44 is threadedly connected with a special-shaped slider 45. The outer surface of the special-shaped slider 45 is slidably installed on the inner surface of the transverse bracket 40. An angle adjustment mechanism 46 is arranged inside the special-shaped slider 45. A circular saw cutter 47 is arranged at the bottom end of the angle adjustment mechanism 46. The motor 43 is electrically connected to the controller 3.

[0063] The sliding mechanism 42 includes a slide groove 420 and a U-shaped plate 421. The top of the slide groove 420 is fixedly installed on the inner wall of the top of the processing box 1, the bottom end of the U-shaped plate 421 is installed with the top bolts of the side end of the transverse bracket 40, and the outer surface of the top end of the U-shaped plate 421 is slidably installed on the inner wall of the slide groove 420.

[0064] Preferably, the moving mechanism 41 includes a rack plate 410, an L-shaped side plate 411, a motor 2 412, and a gear 1 413. The top of the rack plate 410 is fixedly installed on the inner wall of the top of the processing box 1. Two L-shaped side plates 411 are symmetrically arranged on both sides of the rack plate 410. The outer surfaces of the two L-shaped side plates 411 are slidably installed on the inner surface of the top of the middle part of the transverse bracket 40. The motor 2 412 is arranged on the surface of the middle part of the transverse bracket 40. The output end of the motor 2 412 is fixedly sleeved with a gear 1 413. The gear 1 413 is meshed with the rack plate 410, and the motor 2 412 is electrically connected to the controller 3.

[0065] Preferably, the angle adjustment mechanism 46 includes a motor 3 460, a pulley 461, a track 462, and an electric push rod 1 463. The outer surface of the motor 3 460 is fixedly mounted on the inner surface of the special-shaped slider 45. Two pulleys 461 are provided, and the middle part of one pulley 461 is fixedly sleeved with the output end of the motor 3 460, and the middle part of the other motor 3 460 is fixedly sleeved with an electric push rod 1 463. The inner surface of the track 462 is meshed with the outer surfaces of the two pulleys 461. The outer surface of the top end of the electric push rod 1 463 is rotatably mounted on the inner surface of the special-shaped slider 45. The motor 3 460 and the electric push rod 1 463 are both electrically connected to the controller 3.

[0066] By setting the circular saw cutting assembly 4, in the actual cutting process, the controller 3 controls the motor 2 412 to start, and the gear 1 413 fixed to the output end of the motor 2 412 rotates in the middle of the transverse bracket 40, thereby driving the connected transverse bracket 40 to move along the surface of the meshing rack plate 410, and the transverse bracket 40 slides along the surface of the L-shaped side plate 411, and the U-shaped plates 421 installed at both ends of the transverse bracket 40 slide along the inner wall of the slide groove 420. In addition, the motor 1 43 is controlled to start, and the screw rod 1 44 connected to the output end of the motor 1 43 rotates, and the special-shaped slider 45 threadedly connected thereto slides along the inner surface of the transverse bracket 40, thereby utilizing the moving mechanism 41, The sliding mechanism 42, the screw rod 44 and other structures can achieve the XY position positioning of the circular saw cutter 47 set inside the processing box 1 to achieve precise cutting requirements. In addition, the motor 3 460 can be controlled to start, and the pulley 461 connected to the output end of the motor 3 460 can rotate. The other pulley 461 is connected to the rotation through the external meshing crawler 462 transmission, and the angle of the sleeved electric push rod 463 is adjusted, and then the angle of the circular saw cutter 47 installed at the bottom is adjusted, so that the circular saw cutting component 4 can be used to adjust the horizontal position and cutting angle of the circular saw cutter 47 to meet the diverse needs of product processing and improve the practicability of the equipment to a certain extent.

[0067] Everything in the above example works like this:

[0068] After the thin-walled aluminum tube clamped by the fastener assembly 6 is cut into a small section near the bracket mechanism 66 by the circular saw cutting assembly 4, the motor 6 6600 is started by the controller 3, and the worm 2 6601 connected to the output end of the motor 6 6600 rotates, driving the meshing shaft column 661 to rotate, so that the shaft column 661 drives the trapezoidal plate 662 to rotate, so that a small section of the thin-walled aluminum tube supported in the middle of the supporting plate 663 rolls down from the top to the surface of the machine tool plate 5;

[0069] During this process, the fixing rod 664 fixed to the surface of the shaft column 661 will rotate accordingly, and after reaching a vertical state, it will squeeze the protruding button of the elastic button switch 665 to move inward, so that the contacts contact each other and feed back a signal to the electrically connected controller 3. After receiving the signal, the controller 3 immediately controls the motor 730 to rotate one circle, driving the connecting plate 731 to rotate. The ring 732 connected to the middle part of the connecting plate 731 away from the end of the motor 730 rotates along the surface thereof while the connecting plate 731 moves, and pulls the connected chain 7330. The sprocket 7332 meshing with the chain 7330 rotates along the inner wall of the sleeve block 7331 The chain 7330 moves, driving the connecting block 71 connected to the other end of the chain 7330 to slide along the surface of the slide rod 72, and stretching the spring 735, so that the scraper 70 scrapes the debris in the cutting process and the formed material along the surface of the machine tool plate 5, causing them to fall onto the surface of the filter plate 80 for separation. At the same time, the debris will be adsorbed into the dust box 84 along the dust suction port 81 and the connecting pipe 82, thereby facilitating the cleaning of the surface of the machine tool plate 5 while separating the debris and the material, thereby avoiding the thin-walled aluminum tube from being adsorbed into the dust box 84 by the chip removal and adsorption component 8, thereby avoiding the later sorting work and reducing the impact on the surface quality of the tube.

[0070] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0071] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A tube cutting device for aluminum profile processing, comprising a processing box (1), characterized in that: An outer case (2) is fixedly mounted on the outer wall of the side of the processing case (1); a controller (3) is arranged on the top of the outer case (2); a chip removal and adsorption component (8) is placed inside the outer case (2); and a circular saw cutting component (4), a machine tool plate (5), a fixing component (6), and a material cleaning component (7) are arranged inside the processing case (1); The firmware component (6) comprises a motor (4) (60), a limit rod (63), a clamping mechanism (65), and a bracket mechanism (66). The motor (4) (60) is arranged inside the side wall of the processing box (1) away from the outer box (2). The output end of the motor (4) is fixedly sleeved with a screw rod (61). The outer surface of the screw rod (61) is threadedly connected with a movable block (62). The inner surface of the top of the movable block (62) is slidably installed with the outer surface of the limit rod (63). The two ends of the limit rod (63) are fixedly installed with the inner walls of both sides of the processing box (1). A connecting plate (64) is fixedly installed on the side of the movable block (62). The end of the connecting plate (64) away from the movable block (62) is provided with a clamping mechanism (65). The motor (4) (60) is electrically connected to the controller (3). The end of the bracket mechanism (66) is arranged in the inner wall of the side of the processing box (1) close to the outer box (2). The bracket mechanism (66) comprises a second rotating mechanism (660), a shaft column (661), and a spring-action key switch (665). The second rotating mechanism (660) is arranged inside the side wall of the processing machine box (1). The outer surface of the end of the shaft column (661) is fixedly installed with the inside of the second rotating mechanism (660), and the outer surface is rotatably installed with the inner surface of the side wall of the processing machine box (1). The end of the shaft column (661) away from the processing machine box (1) is fixedly installed with a trapezoidal plate (662), and the end of the trapezoidal plate (662) is fixedly installed with a supporting plate (663). The outer surface of the middle part of the shaft column (661) is fixedly installed with a fixing rod (664). The side end of the spring-action key switch (665) is fixedly installed with the inner wall of the side of the processing machine box (1), and the surface of the bottom end of the fixing rod (664) is in contact with the side of the spring-action key switch (665) and is used to push the movable switch of the spring-action key switch (665) to be pressed. The material removal cleaning assembly (7) comprises a scraper (70), a slide bar (72), and a reciprocating traction mechanism (73); the outer surface of the bottom end of the scraper (70) is slidably mounted on the outer surface of the top of the machine tool plate (5); connecting blocks (71) are fixedly mounted on both ends of the top of the scraper (70); the inner surfaces of the two connecting blocks (71) are slidably mounted on the outer surfaces of the two slide bars (72); the two slide bars (72) are respectively arranged on the inner walls of both sides of the processing machine box (1); the middle part of the reciprocating traction mechanism (73) is fixedly connected to the outer surface of the slide bar (72) close to the outer box (2); The chip removal and adsorption assembly (8) comprises a filter plate (80), a dust suction port (81), a connecting pipe (82), and a dust box (84). The filter plate (80) is arranged below the machine tool plate (5), and the surface of the side edge is fixedly mounted to the inner wall of the bottom of the processing box (1). The outer surface of the dust suction port (81) is fixedly mounted to the inner surface of the bottom of the side wall of the processing box (1) close to the outer box (2). One end of the connecting pipe (82) is fixedly sleeved to the middle of the dust suction port (81), and the other end is sleeved to the side of the dust box (84). The dust box (84) is placed inside the outer box (2). The side of the bottom of the dust box (84) is sleeved with a fan (83). The bottom of the fan (83) is bolted to the inner wall of the bottom of the outer box (2). The fan (83) is electrically connected to the controller (3).

2. The tube cutting equipment for aluminum profile processing according to claim 1, characterized in that: The rotating mechanism 2 (660) comprises a motor 6 (6600), a worm 2 (6601), and a worm wheel 2 (6602). The outer surface of the motor 6 (6600) is fixedly mounted on the inner side of the side wall of the processing case (1) close to the outer case (2). The output end of the motor 6 (6600) is fixedly sleeved with the worm 2 (6601). The inner surface of the middle part of the worm wheel 2 (6602) is fixedly sleeved with the outer surface of the end of the shaft column (661). The worm 2 (6601) is meshed with the worm wheel 2 (6602). The motor 6 (6600) is electrically connected to the controller (3).

3. The tube cutting equipment for aluminum profile processing according to claim 1, characterized in that: The clamping mechanism (65) includes a multi-head bracket (650), an electric push rod 2 (651), and a rotating mechanism 1 (655). The side surface of the multi-head bracket (650) is movably mounted on the surface of the end of the connecting plate (64). The outer surface of the electric push rod 2 (651) is rotatably mounted on the inner surface of the end of the connecting plate (64). A double-sided rack (652) is fixedly mounted on the end of the electric push rod 2 (651). Two side clamps (653) are symmetrically arranged on the upper and lower sides of the double-sided rack (652). The side end of the double-sided rack (652) away from the electric push rod 2 (651) and the ends of the two side clamps (653) away from the multi-head bracket (650) are fixedly mounted with gaskets (654). The rotating mechanism 1 (655) is sleeved on the outer surface of the end of the electric push rod 2 (651). The electric push rod 2 (651) is electrically connected to the controller (3).

4. The tube cutting equipment for aluminum profile processing according to claim 3 is characterized in that: The side clamp (653) includes gear 2 (6530), sector teeth (6531), and a U-shaped rod (6532). The middle portion of gear 2 (6530) is rotatably mounted on the inner surface of the end portion of the multi-head bracket (650) via a fixed sleeve shaft, the middle portion of the sector teeth (6531) is rotatably mounted on the inner surface of the end portion of the multi-head bracket (650) via a fixed sleeve shaft, and a U-shaped rod (6532) is fixedly mounted on the outer surface of the middle portion of the sector teeth (6531). Gear 2 (6530) is meshed with the double-sided rack (652) and the sector teeth (6531) respectively.

5. The tube cutting equipment for aluminum profile processing according to claim 3, characterized in that: The rotating mechanism 1 (655) comprises a worm gear 1 (6550) and a motor 5 (6552). The inner surface of the middle portion of the worm gear 1 (6550) is fixedly sleeved with the outer surface of the end portion of the electric push rod 2 (651). The outer surface of the motor 5 (6552) is fixedly installed inside the end portion of the connecting plate (64) close to the multi-head bracket (650). The output end of the motor 5 (6552) is fixedly sleeved with a worm gear 1 (6551). The worm gear 1 (6550) is meshed with the worm gear 1 (6551). The motor 5 (6552) is electrically connected to the controller (3).

6. The tube cutting equipment for aluminum profile processing according to claim 1, characterized in that: The reciprocating traction mechanism (73) comprises a motor (730), a transmission mechanism (733), a spring (735), a second collar (736), and a fixing column (737). The outer surface of the motor (730) is fixedly mounted on the inner side of the side wall of the processing case (1) close to the outer case (2). The output end of the motor (730) is fixedly sleeved with a connecting plate (731). The middle part of the end of the connecting plate (731) away from the motor (730) is rotatably sleeved with a collar (732). The outer surface of the collar (732) is fixedly sleeved with a connecting plate (731). The surface is fixedly installed with the side end of the transmission mechanism (733), and both ends of the spring (735) are fixedly connected with circular plates (734). The two circular plates (734) are respectively fixedly connected with the surface of the connecting block (71) and the surface of the second ring (736). The side end of the fixed column (737) is fixedly installed with the inner wall of the side of the processing machine box (1), and the second ring (736) is rotatably sleeved on the middle part of the end of the fixed column (737) away from the processing machine box (1). The motor seven (730) is electrically connected with the controller (3).

7. The tube cutting equipment for aluminum profile processing according to claim 6, characterized in that: The transmission mechanism (733) comprises a chain (7330) and a sleeve block (7331); one end of the chain (7330) is fixedly mounted on the surface of a sleeve ring (732), and the other end is fixedly mounted on the side of a connecting block (71); an end of the sleeve block (7331) is fixedly mounted on the inner wall of the side of a processing machine box (1); a sprocket (7332) is rotatably mounted on the inner surface of the sleeve block (7331), and the sprocket (7332) is meshed with the chain (7330).

8. The tube cutting equipment for aluminum profile processing according to claim 1, characterized in that: The circular saw cutting assembly (4) comprises a transverse bracket (40), a moving mechanism (41), and a motor (43). The top of the moving mechanism (41) is fixedly mounted on the inner wall of the top of the processing machine box (1). The outer surface of the moving mechanism (41) is slidably mounted on the inner surface of the middle part of the transverse bracket (40). Two sets of sliding mechanisms (42) are symmetrically arranged at both ends of the transverse bracket (40). The motor (43) is arranged at the side ends of the bottom of the transverse bracket (40). The output end of the motor (43) is fixedly sleeved with a screw rod (44). The outer surface of the screw rod (44) is threadedly connected with a special-shaped slider (45). The outer surface of the special-shaped slider (45) is slidably mounted on the inner surface of the transverse bracket (40). An angle adjustment mechanism (46) is arranged inside the special-shaped slider (45). A circular saw cutting machine (47) is arranged at the bottom end of the angle adjustment mechanism (46). The motor (43) is electrically connected to the controller (3). The sliding mechanism (42) comprises a slide groove (420) and a U-shaped plate (421); the top of the slide groove (420) is fixedly mounted on the inner wall of the top of the processing machine box (1); the bottom end of the U-shaped plate (421) is bolted to the top of the side end of the transverse bracket (40); and the outer surface of the top end of the U-shaped plate (421) is slidably mounted on the inner wall of the slide groove (420).

9. The tube cutting equipment for aluminum profile processing according to claim 8, characterized in that: The moving mechanism (41) comprises a rack plate (410), an L-shaped side plate (411), a second motor (412), and a first gear (413); the top of the rack plate (410) is fixedly mounted on the inner wall of the top of the processing machine box (1); two L-shaped side plates (411) are symmetrically arranged on both sides of the rack plate (410); the outer surfaces of the two L-shaped side plates (411) are slidably mounted on the inner surface of the top of the middle part of the transverse bracket (40); the second motor (412) is arranged on the surface of the middle part of the transverse bracket (40); the output end of the second motor (412) is fixedly sleeved with the first gear (413); the first gear (413) is meshed with the rack plate (410); and the second motor (412) is electrically connected to the controller (3).

10. The tube cutting equipment for aluminum profile processing according to claim 8, characterized in that: The angle adjustment mechanism (46) comprises a motor three (460), a pulley (461), a track (462), and an electric push rod one (463). The outer surface of the motor three (460) is fixedly mounted on the inner surface of the special-shaped slider (45). Two pulleys (461) are provided, and the middle part of one pulley (461) is fixedly sleeved with the output end of the motor three (460), and the middle part of the other motor three (460) is fixedly sleeved with the electric push rod one (463). The inner surface of the track (462) is meshed with the outer surfaces of the two pulleys (461). The outer surface of the top end of the electric push rod one (463) is rotatably mounted on the inner surface of the special-shaped slider (45). The motor three (460) and the electric push rod one (463) are both electrically connected to the controller (3).

Citation Information

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