Cleaning device for welding surface and using method of cleaning device

By designing the cleaning device for welding surface, including the automatic scraping mechanism of the welding residue, the fast cleaning component, and the swing cleaning unit, it solves the problem of low pollutant cleaning efficiency during the welding process, and realizes the efficient cleaning and intensity improvement of the welding joint.

CN119347309AActive Publication Date: 2025-01-24SHANXI MAIJIE MOULD MFG CO LTD

Patent Information

Application Number
CN202411708706.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-01-24
Estimated Expiration
2044-11-27

AI Technical Summary

Technical Problem

If the oxides, welding slag, oil and other pollutants generated during welding are not cleaned in time, it will seriously affect the strength and sealing of the welded joints. The traditional cleaning methods are inefficient and difficult to ensure the consistency of cleaning quality, which poses safety hazards.

Method used

A cleaning device for welding surfaces is designed, including an automatic welding slag scraping mechanism, a rapid cleaning component and a swing cleaning unit. Through automatic scraping and cleaning, combined with water spray cooling treatment, efficient cleaning of the welding surface is achieved.

Benefits of technology

It realizes automatic and rapid cleaning of the welding surface, improves the strength and sealing of the welding joint, avoids the problem of welding slag being difficult to remove after cooling, improves the cleaning efficiency, and expands the range of pipe sizes applicable to the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a cleaning device for a welding surface and a using method of the cleaning device, the cleaning device comprises a bottom plate, a transverse plate is arranged above the bottom plate, a collecting box is fixed to the top of the bottom plate, and a through hole is formed in the top of the transverse plate in a penetrating mode. According to the cleaning device for the welding surface and the using method of the cleaning device, through the arrangement of the automatic welding slag scraping mechanism, pollutants such as oxides, welding slag and oil stains at the welding position of a pipeline are automatically scraped in a reciprocating mode, the pollutants such as the welding slag can be scraped to one side from the welding position, and then the rapid cleaning assembly is matched; according to the welding slag cleaning device, automatic and rapid cleaning treatment of welding slag is achieved, after the welding slag is rapidly scraped and cleaned in time, the problem that the welding slag is not prone to being removed after being cooled is solved, the strength and sealing performance of the welding position are improved, manual scraping is not needed, the automation degree is high, and the cleaning efficiency is greatly improved.
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Description

Technical Field

[0001] The invention relates to the technical field of welding cleaning, in particular to a cleaning device for welding surface and a use method thereof. Background Art

[0002] Pipeline joint welding is a crucial link in pipeline engineering, and its welding quality directly affects the safety and service life of the pipeline system. However, if pollutants such as oxides, welding slag, and oil pollution generated during welding are not cleaned in time, it will seriously affect the strength and sealing of the welded joint.

[0003] Traditional cleaning methods such as manual grinding and wire brush cleaning are not only inefficient, but also difficult to ensure the consistency of cleaning quality, and there are safety hazards. In addition, during the grinding and cleaning process, some fine welding slag and dust are difficult to be completely cleaned, and grinding and cleaning will cause temperature rise due to friction. Frictional temperature rise may cause the already loose welding slag to re-melt or soften, and then it will be more difficult to completely remove it during the grinding process. In this regard, we propose a cleaning device for welding surface and its use method to solve the above problems. Summary of the invention

[0004] In view of the deficiencies of the prior art, the present invention provides a cleaning device for a welding surface and a method of using the same, which solves the problems raised in the background art.

[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: a cleaning device for a welding surface, comprising a bottom plate, a horizontal plate is arranged above the bottom plate, a collecting box is fixed on the top of the bottom plate, a through hole is opened through the top of the horizontal plate, and an automatic slag scraping mechanism for scraping off the welding slag at the welding position is arranged on the horizontal plate;

[0006] The automatic welding slag scraping mechanism comprises an L-shaped plate fixed on the top of the cross plate, one side of the L-shaped plate is fixed with a mounting seat, the bottom of the mounting seat is rotatably connected to a rotating wheel, the top of the rotating wheel shaft passes through the mounting seat and extends to the top of the mounting seat, and a cam is fixed on the rotating shaft of the rotating wheel, and a driving component that drives the rotating wheel to rotate is arranged on the L-shaped plate. A fixed seat is fixed on one side of the mounting seat, a slide groove is provided on the top of the fixed seat, a slider is slidably connected to the inner surface of the slide groove, a spring is fixed between one side of the slider and the inner wall of the slide groove, and a roller is rotatably connected to the other side of the slider through a pin shaft, and the side surface of the cam is in contact and extruded with the side surface of the roller, a cross bar is fixed on the top of the slider, an electric push rod is fixed on the bottom of the cross bar, and a scraper is fixed on the output end of the electric push rod.

[0007] Preferably, the driving assembly includes a vertical rod rotatably connected to the top of the L-shaped plate, a pulley is fixed to the top of the vertical rod and the top of the rotating wheel shaft, the two pulleys are connected by a belt transmission, and a motor is fixed to the bottom of the L-shaped plate, and the motor drives the vertical rod to rotate.

[0008] Preferably, a quick cleaning component for sweeping and cleaning the scraped welding slag is also provided on the top of the transverse plate, and the quick cleaning component includes a fixed box fixed on the top of the transverse plate, a roller is rotatably connected between the inner walls of the fixed box, a wave groove is provided on the surface of the roller, a U-shaped frame is slidably connected to one side of the fixed box, one side of the U-shaped frame extends to the interior of the fixed box, connecting columns are fixed on opposite sides of the U-shaped frame, and both connecting columns slide in the wave groove, a square plate is fixed on one side of the U-shaped frame, a vertical pole is fixed to the bottom of the square plate, a vertical pipe is provided at the bottom end of the vertical pole, the bottom end of the vertical pole extends to the interior of the vertical pipe, the outer surface of the vertical pole is slidably connected to the inner surface of the vertical pipe, and a circular plate is fixed to the bottom end of the vertical pole.

[0009] Preferably, a spring 2 is fixed between the bottom of the circular plate and the bottom wall of the vertical tube, a cleaning scraper is fixed to the bottom end of the vertical tube, a bevel gear 1 is fixed to one end of the rotating roller, a rotating rod is rotatably connected to the top of the horizontal plate, a bevel gear 2 is fixed to the outer surface of the rotating rod, the bevel gear 1 is meshed with the bevel gear 2, a pulley 2 is fixed to the top of the rotating rod and the top of the rotating wheel shaft, and the two pulleys 2 are connected by a belt transmission.

[0010] Preferably, a swing cleaning unit for cleaning the welding surface is provided below the horizontal plate, and the swing cleaning unit includes a rotating arm fixed to the bottom end of the rotating wheel shaft, and two L-shaped seats are fixed to the bottom of the horizontal plate, and a movable shaft is rotatably connected between the opposite sides of the two L-shaped seats, and a shaft sleeve is fixed to the outer surface of the movable shaft, and an L-shaped frame is fixed to one side of the shaft sleeve.

[0011] Preferably, a counterweight is fixed to one side of the L-shaped frame, and a second rotating arm is rotatably connected to the counterweight, and the top of the second rotating arm is rotatably connected to the bottom of one side of the rotating arm through a pin shaft, a swing arm is fixed to the other side of the sleeve, and a water tank is fixed to one end of the swing arm, one side of the water tank is connected to multiple water outlet pipes, one end of the multiple water outlet pipes are connected to nozzles, and the top of the water tank is connected to a liquid bucket.

[0012] Preferably, both sides of the top of the base plate are provided with clamping assemblies clamped on one side of the welding pipe, and the clamping assembly includes a vertical plate fixed to the top of the base plate, one side of the vertical plate is penetrated by two vertical grooves, the inner surfaces of the two vertical grooves are slidably connected with I-shaped blocks, one side of the two I-shaped blocks is fixed with a clamping plate, the other side of the vertical plate is rotatably connected with a diamond block, one side of the diamond block is rotatably connected with two L-shaped arms through a pin shaft, the ends of the two L-shaped arms away from each other are rotatably connected to one side of the I-shaped block, the other sides of the two I-shaped blocks are fixed with connecting ears, one side of the vertical plate is provided with two cylinders, the output ends and bottoms of the two cylinders are fixed to the connecting ears, and the cross plate is fixed between the opposite sides of the two vertical plates.

[0013] The present invention also discloses a method for using a cleaning device for a welding surface, which specifically comprises the following steps:

[0014] Step 1: Place the entire device on one side of the welding part of the pipeline, start the four cylinders, and make the cylinders contract to drive the two I-shaped blocks to move towards each other, and then the two I-shaped blocks drive the two clamping plates to move towards each other, and then use two sets of clamping components to clamp the pipeline;

[0015] Step 2: Start the motor, so that the motor drives the rotating wheel and the cam to rotate, and then the cam contacts and squeezes the roller, so that the slider moves back and forth horizontally in the slide slot, and at the same time squeezes the spring 1, and at the same time the slider drives the cross bar to move back and forth horizontally, and then start the electric push rod, so that the electric push rod drives the scraper to move downward, so that the scraper contacts the surface of the pipe, and moves back and forth horizontally driven by the cross bar, scraping off the welding slag at the welding place and pushing the welding slag to one side;

[0016] Step 3: When the rotating wheel rotates, the setting of the pulley 2 and the belt 2 synchronously drives the rotating roller to rotate, and then the rotating roller drives the U-shaped frame to move back and forth through the rotation of the wave groove. At this time, the bottom end of the cleaning scraper contacts the surface of the pipeline, and as the cleaning scraper moves back and forth, the welding slag accumulated on the top of the pipeline after scraping is scraped off and cleaned, so that the welding slag falls into the collection box for collection;

[0017] Step 4: As the wheel rotates, the wheel drives the first and second arms to rotate, and the second arm drives the L-shaped frame, the shaft sleeve and the rocker arm to swing up and down and back and forth. At the same time, the nozzle is started, and the nozzle sprays clean water to clean and cool the welding area. The cleaned water falls into the collection box for collection.

[0018] Beneficial Effects

[0019] The present invention provides a cleaning device for welding surface and a method for using the same. Compared with the prior art, the cleaning device has the following advantages:

[0020] (1) Through the setting of the automatic scraping mechanism for welding slag, the automatic reciprocating scraping treatment of pollutants such as oxides, welding slag, and oil stains at the pipeline welding point is realized. The welding slag and other pollutants can be scraped from the welding point to one side, and then combined with the rapid cleaning component, the automatic rapid cleaning treatment of the welding slag is realized. The timely and rapid scraping and cleaning of the welding slag not only avoids the problem of the welding slag being difficult to remove after cooling, but also improves the strength and sealing of the welding point. There is no need for manual scraping, the degree of automation is high, and the cleaning efficiency is greatly improved. At the same time, through the setting of the vertical pole, vertical pipe, circular plate, and spring, the cleaning scraper is adaptively in close contact with the pipeline surface, which improves the scraping and cleaning effect.

[0021] (2) Through the setting of the swing cleaning unit, the automatic scraping mechanism for welding slag and the quick cleaning component are linked together. While scraping the welding slag, it can simultaneously swing and spray water to cool down the welding area due to the friction increase during reciprocating scraping. The up and down swing of the swing rod is used to spray water at multiple angles to increase the cooling area. At the same time, the cooled water can automatically wash some fine dust on the pipe and drop it into the collection box, making the welding area cleaner after cleaning.

[0022] (3) By setting the clamping assembly, adaptive clamping and fixing of pipes of different sizes is achieved, which facilitates the use of pipes of different sizes and expands the application range of the entire device. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 The external structure of the present invention is three-dimensional Figure 1 ;

[0024] Figure 2 The external structure of the present invention is three-dimensional Figure 2 ;

[0025] Figure 3 It is a local structural stereogram of the present invention;

[0026] Figure 4 It is a stereoscopic diagram of the welding slag automatic scraping mechanism, driving assembly, and swing cleaning unit of the present invention;

[0027] Figure 5 For the present invention Figure 4 A partial enlarged view of the middle A;

[0028] Figure 6 A three-dimensional diagram of the quick cleaning assembly of the present invention;

[0029] Figure 7 is a cross-sectional view of a riser of the present invention;

[0030] Figure 8 It is a three-dimensional diagram of the clamping assembly of the present invention.

[0031] In the figure: 1, bottom plate; 2, horizontal plate; 3, collecting box; 4, through hole; 5, automatic scraping mechanism for welding slag; 6, driving assembly; 7, fast cleaning assembly; 8, swing cleaning unit; 9, clamping assembly; 51, L-shaped plate; 52, mounting seat; 53, rotating wheel; 54, cam; 55, fixing seat; 56, sliding groove; 57, sliding block; 58, spring 1; 59, roller; 510, horizontal bar; 511, electric push rod; 512, scraper; 61, vertical bar; 62, pulley 1; 63, belt 1; 64, motor; 71, fixing box; 72, rotating roller; 73, wave groove; 74, U-shaped frame; 75, connecting column; 7 6. Square plate; 77. Vertical pole; 78. Vertical pipe; 79. Round plate; 710. Spring 2; 711. Cleaning scraper; 712. Bevel gear 1; 713. Rotating rod; 714. Bevel gear 2; 715. Pulley 2; 716. Belt 2; 81. Rotating arm 1; 82. L-shaped seat; 83. Movable shaft; 84. Bushing; 85. L-shaped frame; 86. Counterweight; 87. Rotating arm 2; 88. Rocker; 89. Water tank; 810. Water outlet pipe; 811. Sprinkler; 812. Liquid bucket; 91. Vertical plate; 92. Vertical slot; 93. I-shaped block; 94. Clamp; 95. Diamond block; 96. L-shaped arm; 97. Connecting ear. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0033] The present invention provides three technical solutions, including the following embodiments:

[0034] Example 1

[0035] See also Figure 1-Figure 7 A cleaning device for welding surface comprises a bottom plate 1, a horizontal plate 2 is arranged above the bottom plate 1, a collecting box 3 is fixed on the top of the bottom plate 1, the collecting box 3 is used to collect scraped oxides, welding slag, oil pollution and other pollutants and cleaning sewage, a through hole 4 is opened through the top of the horizontal plate 2, and an automatic welding slag scraping mechanism 5 for scraping welding slag at the welding position is arranged on the horizontal plate 2. The setting of the through hole 4 allows the automatic welding slag scraping mechanism 5 and the swing cleaning unit 8 to be connected as a whole for linkage;

[0036] The welding slag automatic scraping mechanism 5 includes an L-shaped plate 51 fixed to the top of the horizontal plate 2, a mounting seat 52 is fixed on one side of the L-shaped plate 51, the L-shaped plate 51 is used for supporting and fixing, a rotating wheel 53 is rotatably connected to the bottom of the mounting seat 52, the top of the rotating shaft of the rotating wheel 53 passes through the mounting seat 52 and extends to the top of the mounting seat 52, a cam 54 is fixed on the rotating shaft of the rotating wheel 53, and a driving component 6 for driving the rotating wheel 53 to rotate is arranged on the L-shaped plate 51, a fixing seat 55 is fixed on one side of the mounting seat 52, a slide groove 56 is provided on the top of the fixing seat 55, a slider 57 is slidably connected to the inner surface of the slide groove 56, and a spring 58 is fixed between one side of the slider 57 and the inner wall of the slide groove 56. The setting of spring 1 58 is used to reset the slider 57. The other side of the slider 57 is rotatably connected to the roller 59 through a pin shaft. The side surface of the cam 54 contacts and squeezes the side surface of the roller 59. A cross bar 510 is fixed to the top of the slider 57. An electric push rod 511 is fixed to the bottom of the cross bar 510. The electric push rod 511 is controlled by an external switch and is electrically connected to an external power supply. A scraper 512 is fixed to the output end of the electric push rod 511. The scraper 512 is adapted to the size of the pipeline. When the scraper 512 moves horizontally left and right, the welding slag at the welding position can be scraped off. The setting of the electric push rod 511 can drive the scraper 512 to be in close contact with the surface of the pipeline, which is conducive to quickly scraping off the welding slag.

[0037] The driving assembly 6 includes a vertical rod 61 rotatably connected to the top of the L-shaped plate 51, and a pulley 62 is fixed to the top of the vertical rod 61 and the top of the rotating shaft of the rotating wheel 53. The two pulleys 62 are connected by a belt 63. A motor 64 is fixed to the bottom of the L-shaped plate 51. The motor 64 is controlled by an external switch and is electrically connected to an external power supply. The motor 64 drives the vertical rod 61 to rotate.

[0038] The top of the horizontal plate 2 is also provided with a quick cleaning component 7 for sweeping and cleaning the scraped welding slag. The quick cleaning component 7 includes a fixed box 71 fixed on the top of the horizontal plate 2. A roller 72 is rotatably connected between the inner walls of the fixed box 71. A wave groove 73 is provided on the surface of the roller 72. The wave groove 73 surrounds the roller 72 and is connected. When the roller 72 rotates, the wave groove 73 is driven to rotate. At this time, the connecting column 75 slides in the wave groove 73, thereby driving the U-shaped frame 74 to move back and forth. The fixed box 71 A U-shaped frame 74 is slidably connected to one side, and one side of the U-shaped frame 74 extends to the inside of the fixed box 71. Connecting columns 75 are fixed to the opposite sides of the U-shaped frame 74. Both connecting columns 75 slide in the wave groove 73. A square plate 76 is fixed to one side of the U-shaped frame 74. A vertical rod 77 is fixed to the bottom of the square plate 76. A vertical pipe 78 is provided at the bottom end of the vertical rod 77. The bottom end of the vertical rod 77 extends to the inside of the vertical pipe 78. The outer surface of the vertical rod 77 is slidably connected to the inner surface of the vertical pipe 78. A circular plate 79 is fixed to the bottom end of the vertical rod 77.

[0039] A spring 2 710 is fixed between the bottom of the circular plate 79 and the bottom wall of the vertical pipe 78, and a cleaning scraper 711 is fixed to the bottom end of the vertical pipe 78. The cleaning scraper 711 can move forward and backward. When the scraper 512 moves left and right to scrape off the welding slag, it will not interfere with the forward and backward movement of the scraper 512. When the scraper 512 moves to the far left, it just contacts the right side of the cleaning scraper 711. Through the setting of the spring 2 710, the cleaning scraper 711 can be pressed against the surface of the pipeline. A bevel gear 1 712 is fixed to one end of the roller 72, and a rotating rod 713 is rotatably connected to the top of the cross plate 2. A bevel gear 2 714 is fixed to the outer surface of the rotating rod 713. The bevel gear 1 712 is meshed with the bevel gear 2 714. The top of the rotating rod 713 and the top of the rotating shaft of the rotating wheel 53 are both fixed with a pulley 2 715, and the two pulleys 2 715 are connected by a belt 2 716.

[0040] By setting up the automatic welding slag scraping mechanism 5, the automatic reciprocating scraping treatment of pollutants such as oxides, welding slag, and oil stains at the pipeline welding point is realized. The welding slag and other pollutants can be scraped from the welding point to one side, and then combined with the quick cleaning component 7, the automatic quick cleaning treatment of the welding slag is realized. The timely and quick scraping and cleaning of the welding slag not only avoids the problem of the welding slag being difficult to remove after cooling, but also improves the strength and sealing of the welding point. There is no need for manual scraping, the degree of automation is high, and the cleaning efficiency is greatly improved. At the same time, through the setting of the vertical pole 77, the vertical pipe 78, the circular plate 79, and the spring 2 710, the cleaning scraper 711 is adaptively contacted with the pipeline surface, thereby improving the scraping and cleaning effect.

[0041] Example 2

[0042] Based on Example 1, see Figure 3 , Figure 4 , Figure 8 As shown, a swing cleaning unit 8 for cleaning the welding surface is arranged below the horizontal plate 2, and the swing cleaning unit 8 includes a rotating arm 81 fixed to the bottom end of the rotating shaft of the rotating wheel 53, and two L-shaped seats 82 are fixed to the bottom of the horizontal plate 2, and a movable shaft 83 is rotatably connected between the opposite sides of the two L-shaped seats 82, and a shaft sleeve 84 is fixed to the outer surface of the movable shaft 83, and an L-shaped frame 85 is fixed to one side of the shaft sleeve 84.

[0043] A counterweight 86 is fixed to one side of the L-shaped frame 85, and a second rotating arm 87 is rotatably connected to the counterweight 86. The top of the second rotating arm 87 is rotatably connected to the bottom of one side of the rotating arm through a pin shaft. A swing rod 88 is fixed to the other side of the sleeve 84. When the rotating wheel 53 rotates, the swing rod 88 can be driven to reciprocate up and down. A water tank 89 is fixed to one end of the swing rod 88. The water tank 89 is filled with clean water. One side of the water tank 89 is connected to multiple water outlet pipes 810, and one end of the multiple water outlet pipes 810 is connected to a nozzle 811. The nozzle 811 is controlled by an external switch and is electrically connected to an external power supply. After starting, it can spray clean water. The top of the water tank 89 is connected to a liquid bucket 812, and clean water is added to the water tank 89 from the liquid bucket 812.

[0044] By setting the swing cleaning unit 8, the three are linked with the automatic scraping mechanism 5 and the quick cleaning component 7. While scraping the welding slag, it can simultaneously swing and spray water to cool down the welding area due to the friction increase during reciprocating scraping. The up and down swing of the swing rod 88 is used to spray water at multiple angles for cooling, thereby increasing the cooling area. At the same time, the cooled water can automatically wash some fine dust on the pipe and drop it into the collection box 3, so that the welding area is cleaner after cleaning.

[0045] Both sides of the top of the base plate 1 are provided with clamping assemblies 9 clamped on one side of the welding pipe. The clamping assembly 9 includes a vertical plate 91 fixed on the top of the base plate 1. Two vertical grooves 92 are formed on one side of the vertical plate 91. The inner surfaces of the two vertical grooves 92 are slidably connected with I-shaped blocks 93. The I-shaped blocks 93 are adapted to the size of the vertical grooves 92. A clamping plate 94 is fixed on one side of the two I-shaped blocks 93. A diamond block 95 is rotatably connected to the other side of the vertical plate 91. One side of the diamond block 95 is rotatably connected with two L-shaped arms 96 through a pin. The ends of the two L-shaped arms 96 that are away from each other are rotatably connected to one side of the I-shaped block 93. A connecting ear 97 is fixed on the other side of the two I-shaped blocks 93. Two cylinders 98 are provided on one side of the vertical plate 91. The output ends and bottoms of the two cylinders 98 are fixed to the connecting ear 97. The cross plate 2 is fixed between the opposite sides of the two vertical plates 91. The four cylinders 98 are controlled by the same external switch and are electrically connected to an external power supply.

[0046] By setting the clamping assembly 9, adaptive clamping and fixing of pipes of different sizes is achieved, which facilitates the use of pipes of different sizes and expands the application range of the entire device.

[0047] Example 3

[0048] Based on Example 2, see Figure 1-Figure 8 As shown, the present invention discloses a method for using a cleaning device for a welding surface, which specifically comprises the following steps:

[0049] Step 1: Place the entire device on one side of the welding part of the pipeline, start the four cylinders 98, and make the cylinders 98 contract to drive the two I-shaped blocks 93 to move towards each other, and then the two I-shaped blocks 93 drive the two clamping plates 94 to move towards each other, and then use the two sets of clamping components 9 to clamp the pipeline;

[0050] Step 2: Start the motor 64, so that the motor 64 drives the rotating wheel 53 and the cam 54 to rotate, and then the cam 54 contacts and squeezes the roller 59, so that the slider 57 moves horizontally back and forth in the slide groove 56, and at the same time squeezes the spring 1 58, and at the same time the slider 57 drives the cross bar 510 to move horizontally back and forth, and then start the electric push rod 511, so that the electric push rod 511 drives the scraper 512 to move downward, so that the scraper 512 contacts the surface of the pipe and moves horizontally back and forth driven by the cross bar 510, scraping off the welding slag at the welding place and pushing the welding slag to one side;

[0051] Step 3: When the rotating wheel 53 rotates, the second pulley 715 and the second belt 716 are set to synchronously drive the rotating roller 72 to rotate, and then the rotating roller 72 drives the U-shaped frame 74 to move back and forth through the rotation of the wave groove 73. At this time, the bottom end of the cleaning scraper 711 contacts the surface of the pipeline, and as the cleaning scraper 711 moves back and forth, the welding slag accumulated on the top of the pipeline after scraping is scraped off and cleaned, so that the welding slag falls into the collection box 3 for collection;

[0052] Step 4: As the rotating wheel 53 rotates, the rotating wheel 53 drives the rotating arm 1 81 and the rotating arm 2 87 to rotate, and the rotating arm 2 87 drives the L-shaped frame 85, the shaft sleeve 84 and the swing rod 88 to swing up and down, and at the same time, the nozzle 811 is started, and the nozzle 811 sprays clean water to clean and cool the welding part, and the cleaned water falls into the collection box 3 for collection.

[0053] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0054] The above embodiments of the invention are described in detail, but the contents are only preferred embodiments of the invention and cannot be considered to limit the scope of the invention. All equivalent changes and improvements made within the scope of the invention should still fall within the scope of the invention.

Claims

1. A cleaning device for a welding surface, comprising a base plate (1), characterized in that: A transverse plate (2) is arranged above the bottom plate (1), a collecting box (3) is fixed on the top of the bottom plate (1), a through hole (4) is opened through the top of the transverse plate (2), and an automatic slag scraping mechanism (5) for scraping off slag at the welding position is arranged on the transverse plate (2); The welding slag automatic scraping mechanism (5) comprises an L-shaped plate (51) fixed to the top of the horizontal plate (2), a mounting seat (52) being fixed on one side of the L-shaped plate (51), a rotating wheel (53) being rotatably connected to the bottom of the mounting seat (52), a top end of a rotating shaft of the rotating wheel (53) passing through the mounting seat (52) and extending to the top of the mounting seat (52), a cam (54) being fixed on the rotating shaft of the rotating wheel (53), a driving component (6) for driving the rotating wheel (53) to rotate being arranged on the L-shaped plate (51), a fixing seat (55) being fixed on one side of the mounting seat (52), and the fixing seat A slide groove (56) is provided at the top of (55), and a slider (57) is slidably connected to the inner surface of the slide groove (56), a spring (58) is fixed between one side of the slider (57) and the inner wall of the slide groove (56), and the other side of the slider (57) is rotatably connected to a roller (59) through a pin shaft, and the side surface of the cam (54) is in contact and extrusion with the side surface of the roller (59), a cross bar (510) is fixed to the top of the slider (57), an electric push rod (511) is fixed to the bottom of the cross bar (510), and a scraper (512) is fixed to the output end of the electric push rod (511).

2. A cleaning device for welding surface according to claim 1, characterized in that: The driving assembly (6) comprises a vertical rod (61) rotatably connected to the top of the L-shaped plate (51), a pulley (62) is fixed to the top of the vertical rod (61) and the top of the rotating shaft of the rotating wheel (53), the two pulleys (62) are connected to each other by a belt (63), and a motor (64) is fixed to the bottom of the L-shaped plate (51), and the motor (64) drives the vertical rod (61) to rotate.

3. A cleaning device for welding surface according to claim 1, characterized in that: The top of the transverse plate (2) is also provided with a quick cleaning component (7) for sweeping and cleaning the scraped welding slag, the quick cleaning component (7) comprising a fixed box (71) fixed to the top of the transverse plate (2), a roller (72) rotatably connected between the inner walls of the fixed box (71), a wave groove (73) being provided on the surface of the roller (72), a U-shaped frame (74) being slidably connected to one side of the fixed box (71), one side of the U-shaped frame (74) extending to the interior of the fixed box (71), the U-shaped frame (74) ) are fixed with connecting columns (75) on opposite sides, and the two connecting columns (75) slide in the wave groove (73); a square plate (76) is fixed on one side of the U-shaped frame (74); a vertical rod (77) is fixed to the bottom of the square plate (76); a vertical tube (78) is arranged at the bottom end of the vertical rod (77); the bottom end of the vertical rod (77) extends to the inside of the vertical tube (78); the outer surface of the vertical rod (77) is slidably connected to the inner surface of the vertical tube (78); and a circular plate (79) is fixed to the bottom end of the vertical rod (77).

4. A cleaning device for welding surface according to claim 3, characterized in that: A second spring (710) is fixed between the bottom of the circular plate (79) and the bottom wall of the vertical tube (78); a cleaning scraper (711) is fixed to the bottom end of the vertical tube (78); a bevel gear (712) is fixed to one end of the rotating roller (72); a rotating rod (713) is rotatably connected to the top of the horizontal plate (2); a second bevel gear (714) is fixed to the outer surface of the rotating rod (713); the first bevel gear (712) is meshed with the second bevel gear (714); a second pulley (715) is fixed to the top of the rotating rod (713) and the top of the rotating shaft of the rotating wheel (53); and the two second pulleys (715) are connected by a second belt (716).

5. A cleaning device for welding surface according to claim 1, characterized in that: A swing cleaning unit (8) for cleaning the welding surface is arranged below the transverse plate (2), and the swing cleaning unit (8) comprises a rotating arm (81) fixed to the bottom end of the rotating shaft of the rotating wheel (53), two L-shaped seats (82) are fixed to the bottom of the transverse plate (2), a movable shaft (83) is rotatably connected between the opposite sides of the two L-shaped seats (82), a shaft sleeve (84) is fixed to the outer surface of the movable shaft (83), and an L-shaped frame (85) is fixed to one side of the shaft sleeve (84).

6. A cleaning device for welding surface according to claim 5, characterized in that: A counterweight (86) is fixed on one side of the L-shaped frame (85), and a second rotating arm (87) is rotatably connected to the counterweight (86). The top of the second rotating arm (87) is rotatably connected to the bottom of one side of the rotating arm via a pin shaft. A swing arm (88) is fixed on the other side of the shaft sleeve (84), and a water tank (89) is fixed on one end of the swing arm (88). One side of the water tank (89) is connected to a plurality of water outlet pipes (810), and one end of each of the plurality of water outlet pipes (810) is connected to a nozzle (811), and the top of the water tank (89) is connected to a liquid bucket (812).

7. A cleaning device for welding surface according to claim 1, characterized in that: Both sides of the top of the bottom plate (1) are provided with clamping assemblies (9) clamped on one side of the welding pipe, and the clamping assembly (9) comprises a vertical plate (91) fixed on the top of the bottom plate (1), one side of the vertical plate (91) is penetrated by two vertical grooves (92), the inner surfaces of the two vertical grooves (92) are slidably connected with I-shaped blocks (93), one side of the two I-shaped blocks (93) is fixed with a clamping plate (94), and the other side of the vertical plate (91) is rotatably connected with a diamond block (95), One side of the diamond block (95) is rotatably connected to two L-shaped arms (96) via a pin shaft, and the ends of the two L-shaped arms (96) that are away from each other are rotatably connected to one side of the I-shaped block (93). The other sides of the two I-shaped blocks (93) are fixed with connecting ears (97). Two cylinders (98) are arranged on one side of the vertical plate (91), and the output ends and bottoms of the two cylinders (98) are fixed to the connecting ears (97). The horizontal plate (2) is fixed between the opposite sides of the two vertical plates (91).

8. A method for using a cleaning device for a welding surface, characterized in that: The specific steps include: Step 1: Place the entire device on one side of the welding part of the pipeline, start the four cylinders (98), and make the cylinders (98) contract to drive the two I-shaped blocks (93) to move towards each other, and then the two I-shaped blocks (93) drive the two clamping plates (94) to move towards each other, and then use the two sets of clamping components (9) to clamp the pipeline; Step 2: Start the motor (64), so that the motor (64) drives the rotating wheel (53) and the cam (54) to rotate, and then the cam (54) contacts and squeezes the roller (59), so that the slider (57) moves horizontally back and forth in the slide groove (56), and at the same time squeezes the spring 1 (58), and at the same time the slider (57) drives the cross bar (510) to move horizontally back and forth, and then start the electric push rod (511), so that the electric push rod (511) drives the scraper (512) to move downward, so that the scraper (512) contacts the surface of the pipe (), and moves horizontally back and forth under the drive of the cross bar (510), scrapes off the welding slag at the welding place and pushes the welding slag to one side; Step 3: While the rotating wheel (53) is rotating, the second pulley (715) and the second belt (716) are arranged to synchronously drive the rotating roller (72) to rotate, and then the rotating roller (72) drives the U-shaped frame (74) to move back and forth through the rotation of the wave groove (73). At this time, the bottom end of the cleaning scraper (711) contacts the surface of the pipeline, and as the cleaning scraper (711) moves back and forth, the welding slag accumulated on the top of the pipeline after scraping is scraped off and cleaned, so that the welding slag falls into the collection box (3) for collection; Step 4: As the rotating wheel (53) rotates, the rotating wheel (53) drives the rotating arm 1 (81) and the rotating arm 2 (87) to rotate, and the rotating arm 2 (87) drives the L-shaped frame (85), the shaft sleeve (84) and the swing rod (88) to swing up and down and back and forth. At the same time, the spray head (811) is started, and the spray head (811) sprays clean water to clean and cool the welding position, and the cleaned water falls into the collection box (3) for collection.

Citation Information

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