Full roller bearing assembling equipment
By designing the roller rolling wheel bearing installation equipment, the cooperation of a variety of transportation and assembly institutions solves the problem of low assembly efficiency and difficulty in the existing technologies, and achieves efficient and simple rolling wheel bearing installation process.
Patent Information
- Application Number
- CN202411527544.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2044-10-30
AI Technical Summary
There are problems of low assembly efficiency and difficulty in operation during the assembly process of existing roller bearings, especially because the roller bearings have special structure and different edges at both ends, which will be hindered during assembly.
A full-roller roller bearing assembly equipment is designed. Through the cooperation of the assembly mechanism, outer ring conveying mechanism, cage conveying mechanism, needle roller conveying mechanism and inner ring conveying mechanism, the automatic transportation and assembly of each component of the roller bearing mechanism is realized.
It improves assembly efficiency, reduces manual participation, simplifies the assembly process, avoids obstacles during assembly, and significantly reduces assembly difficulty.
Smart Images

Figure CN119347361A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of roller bearing assembly, in particular to full complement roller bearing assembly equipment. Background Art
[0002] Roller bearing is a radial bearing with a thick-section outer ring, which can be used as a wheel to roll on the guide rail. Its main function is to support the rotating shaft and parts on the shaft, and maintain the normal working position and rotation accuracy of the shaft, while reducing friction loss and improving mechanical efficiency. The working principle of roller bearing is to transmit force and motion through the rolling of rolling elements (such as balls or rollers) between the inner ring and the outer ring, thereby converting sliding friction into rolling friction, greatly reducing friction resistance and energy consumption. In addition, roller bearings also have the advantages of compact structure, light weight, high precision, large load, low wear and long service life, and are widely used in various mechanical equipment.
[0003] The existing roller bearings are composed of an outer ring, a cage, a needle roller and an inner ring. The roller bearings are generally assembled by a press or manually. However, there are the following difficulties when assembling the roller bearings:
[0004] Due to the special structure of the roller bearing, the ribs at both ends are different, and the needle rollers cannot be installed on one side, but can only be installed from one side. Therefore, it will be hindered during assembly, resulting in low assembly efficiency and difficult assembly operation.
[0005] For this purpose, we propose a full complement roller bearing assembly device. Summary of the invention
[0006] In view of the above problems and / or the problems existing in the existing full complement roller bearing assembly equipment, the present invention is proposed.
[0007] Therefore, the purpose of the present invention is to provide a full-roller roller bearing assembly device, which can continuously transport the various components of the roller bearing mechanism through the cooperation of the assembly mechanism, the outer ring conveying mechanism, the retaining frame conveying mechanism, the needle conveying mechanism and the inner ring conveying mechanism, and at the same time assemble the various components of the roller bearing mechanism through motion coordination, thereby solving the above-mentioned existing problems.
[0008] To solve the above technical problems, according to one aspect of the present invention, the present invention provides the following technical solutions:
[0009] A full complement roller bearing assembly device, comprising: a roller bearing mechanism, the roller bearing mechanism consisting of an outer ring assembly, a cage, a needle roller and an inner ring assembly;
[0010] Also includes:
[0011] A mobile mechanism is placed on the ground and is used for horizontal and vertical driving. The mobile mechanism is also used for placing and installing the equipment.
[0012] An assembly mechanism is installed inside the moving mechanism and is used to move and drive the assembly mechanism through the driving of the moving mechanism. At the same time, the assembly mechanism is used to assemble the roller bearing mechanism;
[0013] An outer ring conveying mechanism is installed at the left end of the surface of the moving mechanism and is used to convey the outer ring assembly through the outer ring conveying mechanism. At the same time, the outer ring conveying mechanism is also used to transfer the outer ring assembly to the surface of the assembly mechanism;
[0014] A cage conveying mechanism is installed at the rear end of the surface of the moving mechanism and is used to convey the cage through the cage conveying mechanism. At the same time, the cage conveying mechanism is also used to transfer the cage to the surface of the assembly mechanism;
[0015] A needle roller conveying mechanism is installed at the right end of the surface of the moving mechanism, and is used to convey the needle roller through the needle roller conveying mechanism. At the same time, through the cooperation between the needle roller conveying mechanism and the assembly mechanism, it is used to install the needle roller into the interior of the retaining frame;
[0016] The inner ring conveying mechanism slides on the front end of the surface of the moving mechanism, and the bottom of the inner ring conveying mechanism is connected to the driving end of the front end of the surface of the moving mechanism. The inner ring conveying mechanism is used to convey the inner ring assembly. At the same time, through the cooperation between the inner ring conveying mechanism and the assembly mechanism, the assembled outer ring assembly, retaining frame and needle roller are installed and connected with the inner ring assembly, and the moving mechanism can drive the inner ring conveying mechanism to move forward and backward.
[0017] As a preferred solution of the full complement roller bearing assembly equipment of the present invention, the moving mechanism comprises:
[0018] A workbench is placed on the ground, and a mobile driving device is provided at the front end of the workbench surface, and the device can be installed and placed through the workbench. At the same time, the mobile driving device at the front end of the workbench can drive the inner ring conveying mechanism to move forward and backward;
[0019] A vertical moving assembly is installed around the middle of the surface of the workbench;
[0020] The vertical moving assembly comprises:
[0021] Vertical limit boxes are installed around the middle of the surface of the workbench, and the vertical limit boxes are arranged in four groups;
[0022] The first screw rod is rotatably connected to the inside of the vertical limit box, and the first screw rods are arranged in four groups. At the same time, the bottom of the first screw rod passes through the vertical limit box to the inside of the workbench, so that the bottom of the four groups of first screw rods are connected through sprockets and sprockets, and the bottom of one group of first screw rods is connected to the output end of the motor, and driven by the motor inside the workbench, the four groups of first screw rods can be driven to rotate;
[0023] A transverse moving assembly is connected to the rotating end of the vertical moving assembly, and the transverse moving assembly is arranged in two groups, the assembly mechanism is installed between the two groups of transverse moving assemblies, and the transverse moving assembly and the assembly mechanism can be driven to move vertically through the vertical moving assembly, and the assembly mechanism can be driven to move horizontally through the transverse moving assembly;
[0024] The lateral movement component comprises:
[0025] The transverse limit box has sliders at both ends of its outer wall, and the sliders are slidably connected to the inside of the vertical limit box. At the same time, the inside of the slider is threadedly connected to the outer wall of the first screw, and the rotation of the first screw can drive the two sets of transverse limit boxes to move vertically;
[0026] A first drive motor is arranged at the left end of the outer wall of the transverse limit box;
[0027] The second screw rod is rotatably connected to the upper and lower ends of the inner part of the transverse limit box, and the second screw rod is arranged in two groups, and the two groups of second screw rods are connected by belt transmission. At the same time, the left end of one group of second screw rods is connected to the driving end of the first driving motor, and the two groups of second screw rods can be driven to rotate by the driving of the first driving motor.
[0028] The clamping plate is slidably connected to the inside of the transverse limit box, and the upper and lower ends of the inner part of the clamping plate are threadedly connected to the two sets of second screws. At the same time, the clamping plate is fixedly installed on the assembly mechanism, and the assembly mechanism is connected through the clamping plate, so that the assembly mechanism can realize horizontal and vertical movement.
[0029] As a preferred solution of the full complement roller bearing assembly device of the present invention, the assembly mechanism comprises:
[0030] The movable assembly is installed between the two sets of clamping plates, and can drive the movable assembly to move horizontally and vertically through the drive of the vertical moving assembly and the horizontal moving assembly;
[0031] A rotating assembly, which is disposed at the bottom of the movable assembly;
[0032] The limiting component is connected to the inside of the movable component, and the bottom of the limiting component is connected to the rotating component. The limiting component can be driven to move up and down inside the movable component by the driving of the rotating component.
[0033] The extension component is installed inside the limiting component, and the upper end of the limiting component passes through the limiting component. The extension component is driven to limit and assemble the roller bearing mechanism.
[0034] As a preferred solution of the full complement roller bearing assembly equipment of the present invention, the movable component comprises:
[0035] The movable column has side plates at both ends of its outer wall, and the side plates are fixedly mounted inside the clamping plate. Through the connection between the side plates and the clamping plate, the movable column can be driven by the vertical moving assembly and the horizontal moving assembly.
[0036] An internal thread, which is provided on the inner wall of the movable column;
[0037] The rotating assembly comprises:
[0038] A bottom plate, which is arranged at the bottom of the movable column;
[0039] A second drive motor is disposed at the bottom center of the base plate;
[0040] A turntable is rotatably connected to the top of the bottom plate, and the bottom center of the turntable is connected to the output end of the second drive motor, and the turntable can be driven to rotate by the drive of the second drive motor;
[0041] An eccentric bracket is installed at both ends of the surface of the turntable, and the top of the eccentric bracket is connected to the bottom of the limit assembly;
[0042] The limiting component comprises:
[0043] The chassis has an outer wall provided with external threads, and the external threads are threadedly connected with the internal threads;
[0044] The slide bar is arranged at both ends of the bottom of the chassis, and the outer wall of the slide bar is slidably connected with the inner upper end of the eccentric bracket, and the turntable and the eccentric bracket can be driven to rotate by the second drive motor, so that the slide bar drives the slide bar and the chassis to rotate, and then the chassis is driven to rise and fall inside the movable column;
[0045] The limiting column is arranged on the top of the chassis, and the limiting column can be driven to be raised and lowered by the lifting of the chassis;
[0046] A limiting groove is arranged around the outer wall of the limiting column, and the limiting groove is slidably connected to the upper end of the expansion component, and the expansion drive of the expansion component can be limited and guided through the limiting groove;
[0047] The expansion components include:
[0048] A hydraulic cylinder mounted at the bottom center of the chassis;
[0049] A polygonal column is arranged at the output end of the hydraulic cylinder, and the polygonal column is arranged inside the limiting column;
[0050] A connecting rod, the bottom of which is rotatably connected around the outer wall of the polygonal column;
[0051] The rear end of the extension block is rotatably connected to the top of the connecting rod, and the extension block is slidably connected to the inside of the limit groove. The polygonal column can be driven to rise and fall by the hydraulic cylinder, so that the polygonal column pulls the connecting rod, and then the extension block is telescopically slid inside the limit groove. At the same time, the roller bearing mechanism can be assembled and extended and limited by the extension block;
[0052] The blocking pieces are arranged on both sides of the front end of the outer wall of the expansion block, and the expansion block can be blocked by the blocking pieces to prevent the expansion block from falling into the interior of the limiting column.
[0053] As a preferred solution of the full complement roller bearing assembly equipment of the present invention, the outer ring conveying mechanism comprises:
[0054] An outer ring conveying assembly is installed on the left end of the surface of the moving mechanism and is used to convey the outer ring assembly through the outer ring conveying mechanism;
[0055] The outer ring conveying assembly comprises:
[0056] An outer ring conveying platform is installed at the left end of the surface of the moving mechanism and is used to convey the outer ring assembly through the outer ring conveying platform;
[0057] A bracket, which is installed at the right end of the outer wall of the outer ring conveying platform;
[0058] An outer ring transfer assembly is installed at the right end of the outer wall of the outer ring conveying assembly and is used to transfer the outer ring assembly through the outer ring transfer assembly and move the outer ring assembly to the top of the movable column;
[0059] The outer ring transfer assembly comprises:
[0060] A transfer platform is installed inside the bracket, and the top of the transfer platform is rotatably connected to a rotating disk, and a third drive motor is provided at the bottom of the transfer platform, and the output end of the third drive motor is connected to the bottom center of the rotating disk, and the rotating disk can be driven to rotate by the third drive motor;
[0061] Clamping rods are mounted on both ends of the top of the rotating disk on the top of the transfer platform;
[0062] A cylinder mounted on the outer wall of the clamping rod;
[0063] The clamping arc block is arranged on the inner side of the clamping rod, and the outer port of the clamping arc block is connected to the output end of the cylinder. The cylinder can drive the clamping arc block to perform clamping operations. At the same time, the clamping arc block can clamp the outer ring assembly and transfer the outer ring assembly.
[0064] As a preferred solution of the full complement roller bearing assembly equipment of the present invention, the cage conveying mechanism comprises:
[0065] A cage conveying assembly is installed at the rear end of the workbench, and the cage can be conveyed by the cage conveying assembly;
[0066] The retainer transfer assembly is installed at the front end of the retainer conveying assembly, and the retainer can be clamped and transferred by the retainer transfer assembly, and the retainer is moved to the top of the movable column.
[0067] As a preferred solution of the full complement roller bearing assembly equipment of the present invention, the needle roller conveying mechanism comprises:
[0068] A needle roller conveying assembly is installed on the right end of the surface of the workbench, and the needle roller can be spirally transported through the needle roller conveying assembly;
[0069] The needle roller conveying assembly comprises:
[0070] A screw feeder is installed on the right end of the surface of the workbench, and the needle roller can be spirally transported by the screw feeder;
[0071] A conveying track is arranged at the output end of the screw feeder, and the conveying track can limit the sliding of the needle roller and slide the needle roller to the inner side of the retaining frame;
[0072] The needle roller assembly assembly is installed at the left port of the outer wall of the needle roller conveying assembly, and the needle roller can be assembled through the cooperation between the needle roller assembly assembly and the expansion block;
[0073] The needle roller assembly comprises:
[0074] The pressing mold is rotatably connected to the output end of the conveying track, and enables the pressing mold to receive the needle roller and press the needle roller into the inside of the cage, and at the same time, can drive the cage to rotate;
[0075] A rotating column is rotatably connected to the top of the output end of the conveying track, and the lower end of the outer wall of the rotating column is fixedly connected to the upper side of the rotating end of the pressing mold, and the pressing mold can be driven to rotate by the rotation of the rotating column;
[0076] A first half gear is fixedly mounted in the middle of the outer wall of the rotating column;
[0077] A torsion spring, the top of which is mounted on the bottom of the upper end of the rotating column, and the bottom of which is mounted on the top of the first half gear, and the torsion spring can quickly restore the first half gear to its initial position after rotation;
[0078] A fourth drive motor is fixedly mounted on the top of the output end of the conveying track, and the fourth drive motor is arranged at the right end of the first half gear;
[0079] The second half gear is installed at the output end of the fourth drive motor, and the teeth of the second half gear are meshed with the teeth of the first half gear. Through the cooperation of the second half gear and the first half gear, the pressing mold can be intermittently driven to rotate.
[0080] As a preferred solution of the full complement roller bearing assembly equipment of the present invention, the inner ring conveying mechanism comprises:
[0081] The bottom of the inner ring conveying assembly is slidably connected to the front end of the surface of the workbench, and the bottom of the inner ring conveying assembly is connected to the output end of the mobile driving device, and the mobile driving device can drive the inner ring conveying assembly to move forward and backward, and at the same time, the inner ring conveying assembly can drive the inner ring assembly to be transported;
[0082] The inner ring transfer assembly is installed at the rear end of the inner ring conveying assembly, and can clamp the inner ring assembly and the assembled outer ring assembly, the cage and the needle roller through the inner ring transfer assembly, and cooperate with the assembly mechanism to install the inner ring assembly to the inner side of the cage;
[0083] The storage platform is installed at the left end of the outer wall of the inner ring conveying assembly, and the assembled outer ring assembly, retaining frame and needle roller can be temporarily placed on the storage platform.
[0084] As a preferred solution of the full complement roller bearing assembly equipment of the present invention, the outer ring assembly comprises:
[0085] The outer ring of the bearing is transported by the outer ring conveying platform, and the outer ring of the bearing is transported to the top of the movable column by the clamping arc block;
[0086] A first outer ring rib is arranged at the lower end of the inner wall of the bearing outer ring, and the retainer can be installed and blocked by the first outer ring rib;
[0087] A second outer ring rib is arranged at the upper end of the inner wall of the bearing outer ring, and the top of the retainer can be blocked and limited by the second outer ring rib;
[0088] The needle roller is rotatably connected to the inside of the cage, and the outer end of the needle roller contacts the inner wall of the outer ring of the bearing, and the rotation of the needle roller can be limited by the cage;
[0089] The inner ring assembly comprises:
[0090] The inner ring of the bearing is installed on the inner side of the retaining frame, and the outer wall of the inner ring of the bearing is clamped by a plurality of groups of needle rollers.
[0091] The operation method of the full complement roller bearing assembly equipment includes the following steps:
[0092] S1: Place the outer ring of the bearing on the surface of the outer ring conveying platform, place the cage on the surface of the cage conveying assembly, place the needle roller inside the screw feeder, and place the inner ring of the bearing on the surface of the inner ring conveying assembly;
[0093] S2: Start the outer ring conveying platform to transport the outer ring of the bearing to the rightmost end, start the outer ring transfer assembly to clamp the outer ring of the bearing, rotate the outer ring of the bearing to the right end, and place the outer ring of the bearing on the surface of the movable column. At this time, start the hydraulic cylinder to extend the expansion block, so that the expansion block can fix the outer ring of the bearing, and then retract the expansion block to the inside;
[0094] S3: By starting the first drive motor, the movable column is moved to the right end of the lateral limit box, and the movable column is at a right angle to the cage conveying mechanism and the needle roller conveying mechanism. At this time, the cage conveying assembly is started to move the cage to the front end of the cage conveying assembly, and the cage transfer assembly is started to transfer the cage clamping to the upper end of the movable column, and the clamping of the cage transfer assembly is released, so that the cage is placed on the top of the outer ring of the bearing. The limit column is driven to rise by starting the second drive motor, and the hydraulic cylinder is started to fix and limit the position of the cage by the expansion block. Then, the limit column is raised again by retracting the expansion block, so that the bottom of the expansion block is higher than the top of the cage. At this time, the expansion block is unfolded, and the second drive motor is started again to drive the limit column to descend. At this time, the bottom of the expansion block contacts the top of the cage, and the cage is pressed by the rotation and descent of the expansion block, so that the cage is assembled to the inside of the outer ring of the bearing, so that the second outer ring rib at the bottom of the outer ring of the bearing contacts the bottom of the cage, and the bottom of the first outer ring rib blocks and limits the top of the cage;
[0095] S4: At this time, the motor is started to drive the first screw to rotate, so that the lateral moving assembly drives the movable column to rise until the inner notch of the retaining frame and the output port of the conveying track are on the same horizontal plane, and the spiral feeder is started to transport the needle roller to the inside of the conveying track, and the needle roller is rolled out through the guidance of the conveying track. At this time, the fourth driving motor is started to drive the first half gear and the second half gear to rotate intermittently, thereby driving the pressing mold to rotate intermittently, so that the pressing mold receives the needle roller that slides out, and presses the needle roller to the inside of the inner notch of the retaining frame, and the inner notch limits the installed needle roller. At the same time, the position of the retaining frame is fixed intermittently in cooperation with the telescopic drive of the expansion block to prevent the retaining frame from being displaced. At the same time, the continuous rotation of the pressing mold drives the retaining frame to rotate, so that the needle roller moves to the side, which is convenient for the installation of the next group of needle rollers. The installation steps of the needle rollers are repeated until the needle rollers are completely installed;
[0096] S5: The first screw is driven to rotate by starting the motor, and the movable column is driven to descend to the inner ring conveying mechanism. At this time, the assembled outer ring of the bearing is moved to the storage platform for storage by clamping the inner ring transfer component. At the same time, the inner ring conveying component is started, and the inner ring of the bearing is clamped to the top of the movable column by the inner ring transfer component, and the position of the inner ring of the bearing is corrected by the extension block. At the same time, the extension block rises, so that the bottom of the extension block presses and limits the top of the inner ring of the bearing. At this time, the movable column continues to descend, and the inner ring transfer component is started again, so that the inner ring transfer component clamps and transfers the temporarily stored assembled outer ring of the bearing to the upper end of the inner ring of the bearing. By raising the movable column again, the limit column penetrates the assembled outer ring of the bearing, so that the bottom of the needle roller contacts the top inclined surface of the extension block. Through continuous extrusion, the bottom of the needle roller slides into the outer wall of the inner ring of the bearing through the inclined surface of the extension block, so that several groups of needle rollers are squeezed against the outer wall of the inner ring of the bearing, thereby completing the assembly of the roller bearing mechanism.
[0097] Compared with existing technologies:
[0098] Through the coordination of the assembly mechanism, the outer ring conveying mechanism, the cage conveying mechanism, the needle conveying mechanism and the inner ring conveying mechanism, the various components of the roller bearing mechanism can be continuously transported, and at the same time, through motion coordination, the various components of the roller bearing mechanism can be assembled, thereby mechanizing the assembly operation, reducing the manual participation of the assembly operation, simplifying the assembly, and preventing obstacles from occurring during assembly, thereby improving the efficiency of the assembly and reducing the difficulty of the assembly operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0099] Figure 1 A schematic diagram of the overall main structure provided by the present invention;
[0100] Figure 2 A schematic diagram of the structure of the mobile mechanism provided by the present invention;
[0101] Figure 3 A schematic diagram of the split structure of the vertical moving component and the horizontal moving component provided by the present invention;
[0102] Figure 4 A schematic diagram of the splint structure provided by the present invention;
[0103] Figure 5 A schematic diagram of the assembly mechanism structure provided by the present invention;
[0104] Figure 6 A schematic diagram of the disassembly structure of the assembly mechanism provided by the present invention;
[0105] Figure 7 A schematic diagram of the structure of the rotating assembly provided by the present invention;
[0106] Figure 8 A bottom view structural diagram of a rotating assembly provided by the present invention;
[0107] Fig. 9 A schematic diagram of the disassembly structure of the limit assembly provided by the present invention;
[0108] Fig.10 A schematic diagram of the split structure of the expansion components provided by the present invention;
[0109] Fig.11 A schematic diagram of the expansion block structure provided by the present invention;
[0110] Fig.12 A schematic diagram of the structure of the outer ring conveying mechanism provided by the present invention;
[0111] Fig.13 A left-side structural schematic diagram of the cage conveying mechanism provided by the present invention;
[0112] Fig.14 A schematic diagram of the structure of the needle roller conveying mechanism provided by the present invention;
[0113] Fig.15 A schematic diagram of the structure of the needle roller assembly provided by the present invention;
[0114] Fig.16 A schematic diagram of the connection structure between the first half gear and the second half gear provided by the present invention;
[0115] Fig.17 A schematic diagram of the structure of the inner ring conveying mechanism provided by the present invention;
[0116] Fig.18 A schematic diagram of the disassembled structure of the roller bearing mechanism provided by the present invention;
[0117] Fig.19 A schematic diagram of the assembly of the roller bearing mechanism provided by the present invention;
[0118] Fig. 20 This is a cross-sectional view of the roller bearing mechanism assembly provided by the present invention.
[0119] In the figure:
[0120] Moving mechanism 1, workbench 11, vertical moving assembly 12, vertical limit box 121, first screw 122, lateral moving assembly 13, lateral limit box 131, slider 132, first drive motor 133, second screw 134, clamping plate 135, assembly mechanism 2, movable assembly 21, movable column 211, side plate 212, internal thread 213, rotating assembly 22, bottom plate 221, second drive motor 222, turntable 223, eccentric bracket 224, limit assembly 23, chassis 231, external thread 232, slide bar 233, limit column 234, limit groove 235, extension assembly 24, hydraulic cylinder 241, polygonal column 242, connecting rod 243, extension block 244, baffle 245, outer ring conveying mechanism 3, outer ring conveying assembly 31, outer ring conveying platform 311, bracket 312 , outer ring transfer assembly 32, transfer platform 321, clamping rod 322, cylinder 323, clamping arc block 324, cage conveying mechanism 4, cage conveying assembly 41, cage transfer assembly 42, needle roller conveying mechanism 5, needle roller conveying assembly 51, screw feeder 511, conveying track 512, needle roller assembly assembly 52, pressing mold 521, rotating column 522, first half gear 523, torsion spring 524, fourth drive motor 525, second half gear 526, inner ring conveying mechanism 6, inner ring conveying assembly 61, inner ring transfer assembly 62, storage platform 63, roller bearing mechanism 7, outer ring assembly 71, bearing outer ring 711, first outer ring rib 712, second outer ring rib 713, cage 72, needle roller 73, inner ring assembly 74, bearing inner ring 741, inner ring arc edge 742. DETAILED DESCRIPTION
[0121] In order to make the objectives, technical solutions and advantages of the present invention more clear, the embodiments of the present invention will be further described in detail below with reference to the accompanying drawings.
[0122] The present invention provides a full complement roller bearing assembly device, please refer to Figure 1-Figure 20 , including a moving mechanism 1, an assembly mechanism 2, an outer ring conveying mechanism 3, a cage conveying mechanism 4, a needle roller conveying mechanism 5, an inner ring conveying mechanism 6 and a roller bearing mechanism 7;
[0123] The mobile mechanism 1 is placed on the ground and is used for horizontal and vertical driving. At the same time, the mobile mechanism 1 is also used to place and install the equipment. The mobile mechanism 1 includes: a workbench 11, a vertical moving component 12, a vertical limit box 121, a first screw 122, a horizontal moving component 13, a horizontal limit box 131, a slider 132, a first drive motor 133, a second screw 134 and a clamping plate 135. The workbench 11 is placed on the ground, and a mobile driving device is provided at the front end of the surface of the workbench 11, and the device can be installed and placed through the workbench 11. At the same time, the mobile driving device at the front end of the workbench 11 can drive the inner ring conveying mechanism 6 to move forward and backward. The vertical moving component 12 is installed The vertical limit box 121 is installed around the middle of the surface of the workbench 11, and the vertical limit box 121 is set to four groups. The first screw 122 is rotatably connected to the inside of the vertical limit box 121, and the first screw 122 is set to four groups. At the same time, the bottom of the first screw 122 passes through the vertical limit box 121 to the inside of the workbench 11, so that the bottom of the four groups of first screws 122 are connected through sprockets and sprockets. The bottom of one group of first screws 122 is connected to the output end of the motor, and driven by the motor inside the workbench 11, the four groups of first screws 122 can be driven to rotate. The lateral moving component 13 is connected to the rotating end of the vertical moving component 12, and the lateral moving component 13 is connected to the rotating end of the vertical moving component 12. The components 13 are arranged in two groups, and the assembly mechanism 2 is installed between the two groups of lateral movement components 13, and the lateral movement component 13 and the assembly mechanism 2 can be driven to move vertically through the vertical movement component 12, and the assembly mechanism 2 can be driven to move horizontally through the lateral movement component 13, and the lateral limit box 131 has sliders 132 at both ends of its outer wall, and the sliders 132 are slidably connected to the inside of the vertical limit box 121, and at the same time, the inside of the slider 132 is threadedly connected to the outer wall of the first screw 122, and the rotation of the first screw 122 can drive the two groups of lateral limit boxes 131 to move vertically, the first drive motor 133, which is arranged at the left end of the outer wall of the lateral limit box 131, and the second screw 134, which is rotatably connected to the lateral limit box 131. The upper and lower ends of the inner part of the limit box 131 are arranged in two groups, and the two groups of second screws 134 are connected by belt transmission. At the same time, the left port of one group of second screws 134 is connected to the driving end of the first driving motor 133, and the two groups of second screws 134 can be driven to rotate by the drive of the first driving motor 133. The clamping plate 135 is slidably connected to the inside of the horizontal limit box 131, and the upper and lower ends of the inner part of the clamping plate 135 are threadedly connected to the two groups of second screws 134. At the same time, the clamping plate 135 fixes the assembly mechanism 2 and connects the assembly mechanism 2 through the clamping plate 135, so that the assembly mechanism 2 can realize horizontal and vertical movement, wherein the mobile driving device is composed of a driving motor and a rotating screw.The rotating screw is threadedly connected to both sides of the inner bottom end of the inner ring conveying assembly 61, and the inner ring conveying assembly 61 can be driven by the driving motor to move forward and backward.
[0124] The assembly mechanism 2 is installed inside the mobile mechanism 1, and is used to move and drive the assembly mechanism 2 through the driving of the mobile mechanism 1. At the same time, the assembly mechanism 2 is used to assemble the roller bearing mechanism 7. The assembly mechanism 2 includes: a movable component 21, a movable column 211, a side plate 212, an internal thread 213, a rotating component 22, a bottom plate 221, a second driving motor 222, a turntable 223, an eccentric bracket 224, a limiting component 23, a chassis 231, an external thread 232, a sliding rod 233, a limiting column 234, a limiting groove 235, an extension component 24, a hydraulic cylinder 241, a polygonal column 242, a connecting rod 243, an extension block 244 and a baffle 245. The movable component 21 is installed between the two groups of clamping plates 135, and is driven by the vertical The driving of the vertical moving component 12 and the horizontal moving component 13 can drive the movable component 21 to move horizontally and vertically. The movable column 211 has side plates 212 at the front and rear ends of its outer wall, and the side plates 212 are fixedly installed inside the clamping plate 135. Through the connection between the side plates 212 and the clamping plate 135, the movable column 211 can be driven by the vertical moving component 12 and the horizontal moving component 13. The internal thread 213 is arranged on the inner wall of the movable column 211, the rotating component 22 is arranged at the bottom of the movable component 21, the bottom plate 221 is arranged at the bottom of the movable column 211, the second driving motor 222 is arranged at the bottom center of the bottom plate 221, and the turntable 223 is rotatably connected to the top of the bottom plate 221 and makes the bottom of the turntable 223 rotate. The center of the rotating disk 223 is connected to the output end of the second driving motor 222, and the second driving motor 222 is driven to drive the rotating disk 223 to rotate. The eccentric bracket 224 is installed at both ends of the surface of the rotating disk 223, and the top of the eccentric bracket 224 is connected to the bottom of the limiting component 23. The limiting component 23 is connected to the inside of the movable component 21, and the bottom of the limiting component 23 is connected to the rotating component 22, and the driving of the rotating component 22 can drive the limiting component 23 to be lifted and lowered in the movable component 21. The chassis 231 has an outer wall provided with an external thread 232, and the external thread 232 is threadedly connected to the internal thread 213. The sliding rod 233 is arranged at both ends of the bottom of the chassis 231, and the outer wall of the sliding rod 233 It is slidably connected to the inner upper end of the eccentric bracket 224, and through the drive of the second drive motor 222, it can drive the turntable 223 and the eccentric bracket 224 to rotate, so that the sliding rod 233 drives the sliding rod 233 and the chassis 231 to rotate, and then the chassis 231 is driven to rise and fall inside the movable column 211. The limiting column 234 is arranged on the top of the chassis 231, and through the lifting of the chassis 231, it can drive the limiting column 234 to rise and fall. The limiting groove 235 is arranged around the outer wall of the limiting column 234, and the limiting groove 235 is slidably connected to the upper end of the expansion component 24, and the expansion drive of the expansion component 24 can be limited and guided through the limiting groove 235. The expansion component 24 is installed inside the limiting component 23.The upper end of the limit assembly 23 passes through the limit assembly 23, and the roller bearing mechanism 7 can be mechanically limited and assembled by driving the expansion assembly 24. The hydraulic cylinder 241 is installed at the bottom center of the chassis 231. The polygonal column 242 is arranged at the output end of the hydraulic cylinder 241, and the polygonal column 242 is arranged inside the limit column 234. The connecting rod 243 is rotatably connected to the outer wall of the polygonal column 242 at its bottom. The expansion block 244 has an inner rear end rotatably connected to the top of the connecting rod 243, and the expansion block 244 is slidably connected to the It is connected to the inside of the limit groove 235, and driven by the hydraulic cylinder 241, it can drive the polygonal column 242 to rise and fall, so that the polygonal column 242 pulls the connecting rod 243, and then the expansion block 244 can be telescopically slid inside the limit groove 235. At the same time, the roller bearing mechanism 7 can be assembled and extended and limited by the expansion block 244. The baffle 245 is arranged on both sides of the front end of the outer wall of the expansion block 244, and the expansion block 244 can be blocked by the baffle 245 to prevent the expansion block 244 from falling into the inside of the limit column 234.
[0125] The outer ring conveying mechanism 3 is installed at the left end of the surface of the moving mechanism 1, and is used to convey the outer ring assembly 71 through the outer ring conveying mechanism 3. At the same time, the outer ring conveying mechanism 3 is also used to transfer the outer ring assembly 71 to the surface of the assembly mechanism 2. The outer ring conveying mechanism 3 includes: an outer ring conveying assembly 31, an outer ring conveying platform 311, a bracket 312, an outer ring transfer assembly 32, a transfer platform 321, a clamping rod 322, a cylinder 323 and a clamping arc block 324. The outer ring conveying assembly 31 is installed at the left end of the surface of the moving mechanism 1, and is used to convey the outer ring assembly 71 through the outer ring conveying mechanism 3. The outer ring conveying platform 311 is installed at the left end of the surface of the moving mechanism 1, and is used to convey the outer ring assembly 71 through the outer ring conveying mechanism 3. The bracket 312 is installed at the right end of the outer wall of the outer ring conveying platform 311. The outer ring transfer assembly 32 is installed at the right end of the outer wall of the outer ring conveying assembly 31, and is The outer ring transfer component 32 is used to transfer the outer ring component 71 and move the outer ring component 71 to the top of the movable column 211. The transfer platform 321 is installed inside the bracket 312, and the top of the transfer platform 321 is connected to a rotating disk. The bottom of the transfer platform 321 is provided with a third drive motor, and the output end of the third drive motor is connected to the bottom center of the rotating disk, and the rotating disk can be driven to rotate by the third drive motor. The clamping rod 322 is installed at the top ends of the rotating disk on the top of the transfer platform 321. The cylinder 323 is installed on the outer wall of the clamping rod 322. The clamping arc block 324 is arranged on the inner side of the clamping rod 322, and the outer port of the clamping arc block 324 is connected to the output end of the cylinder 323, and the clamping arc block 324 can be driven by the cylinder 323 to perform a clamping operation. At the same time, the clamping arc block 324 can clamp the outer ring component 71 and transfer the outer ring component 71.
[0126] The retainer conveying mechanism 4 is installed at the rear end of the surface of the moving mechanism 1, and is used to convey the retainer 72 through the retainer conveying mechanism 4. At the same time, the retainer conveying mechanism 4 is also used to transfer the retainer 72 to the surface of the assembly mechanism 2. The retainer conveying mechanism 4 includes: a retainer conveying component 41 and a retainer transfer component 42. The retainer conveying component 41 is installed at the rear end of the workbench 11, and the retainer 72 can be conveyed through the retainer conveying component 41. The retainer transfer component 42 is installed at the front end of the retainer conveying component 41, and the retainer 72 can be clamped and transferred through the retainer transfer component 42, and the retainer 72 is moved to the top of the movable column 211.
[0127] The needle roller conveying mechanism 5 is installed at the right end of the surface of the moving mechanism 1, and is used to convey the needle roller 73 through the needle roller conveying mechanism 5. At the same time, through the cooperation between the needle roller conveying mechanism 5 and the assembly mechanism 2, the needle roller 73 is installed in the interior of the retaining frame 72. The needle roller conveying mechanism 5 includes: a needle roller conveying assembly 51, a spiral feeder 511, a conveying track 512, a needle roller assembly assembly 52, a pressing mold 521, a rotating column 522, a first half gear 523, a torsion spring 524, a fourth drive motor 525 and a second half gear 526. The needle roller conveying assembly 51 is installed at the right end of the surface of the workbench 11, and is used to convey the needle roller 73 through the needle roller conveying mechanism 5. At the same time, through the cooperation between the needle roller conveying mechanism 5 and the assembly mechanism 2, the needle roller 73 is installed in the interior of the retaining frame 72. The needle conveying assembly 51 can carry out spiral conveying of the needle roller 73. The spiral feeder 511 is installed at the right end of the surface of the workbench 11, and the needle roller 73 can be spirally conveyed by the spiral feeder 511. The conveying track 512 is arranged at the output end of the spiral feeder 511, and the conveying track 512 can limit the sliding of the needle roller 73 and slide the needle roller 73 to the inner side of the retaining frame 72. The needle roller assembly assembly 52 is installed at the left port of the outer wall of the needle roller conveying assembly 51, and the needle roller 73 can be assembled by the cooperation of the needle roller assembly assembly 52 and the expansion block 244. The pressing mold 521 rotates The pressing mold 521 is connected to the output end of the conveying track 512, and enables the pressing mold 521 to receive the needle roller 73 and press the needle roller 73 into the inside of the retaining frame 72, and at the same time, can drive the retaining frame 72 to rotate. The rotating column 522 is rotatably connected to the top of the output end of the conveying track 512, and the lower end of the outer wall of the rotating column 522 is fixedly connected to the upper side of the rotating end of the pressing mold 521, and the rotation of the rotating column 522 can drive the pressing mold 521 to rotate. The first half gear 523 is fixedly installed in the middle of the outer wall of the rotating column 522, and the torsion spring 524, the top of which is installed at the bottom of the upper end of the rotating column 522 , the bottom is installed on the top of the first half gear 523, and the torsion spring 524 can quickly restore the rotated first half gear 523 to its initial position, the fourth drive motor 525 is fixedly installed on the top of the output end of the conveying track 512, and the fourth drive motor 525 is arranged at the right end of the first half gear 523, the second half gear 526 is installed at the output end of the fourth drive motor 525, and the teeth of the second half gear 526 are meshed with the teeth of the first half gear 523, and through the cooperation of the second half gear 526 and the first half gear 523, the pressing mold 521 can be intermittently driven to rotate.
[0128] The inner ring conveying mechanism 6 slides on the front end of the surface of the moving mechanism 1, and the bottom of the inner ring conveying mechanism 6 is connected to the driving end of the front end of the surface of the moving mechanism 1, and the inner ring conveying mechanism 6 is used to convey the inner ring assembly 74. At the same time, through the cooperation between the inner ring conveying mechanism 6 and the assembly mechanism 2, the assembled outer ring assembly 71, the retaining frame 72 and the needle roller 73 are installed and connected with the inner ring assembly 74, and the moving mechanism 1 can drive the inner ring conveying mechanism 6 to move forward and backward. The inner ring conveying mechanism 6 includes: an inner ring conveying assembly 61, an inner ring transfer assembly 62 and a storage platform 63. The inner ring conveying assembly 61 has a bottom that is slidably connected to the front end of the surface of the workbench 11, and the inner ring conveying assembly 61 is connected to the driving end of the front end of the surface of the workbench 11. The bottom is connected to the output end of the mobile driving device, and the mobile driving device can drive the inner ring conveying assembly 61 to move forward and backward. At the same time, the inner ring conveying assembly 61 can drive the inner ring assembly 74 for transportation. The inner ring transfer assembly 62 is installed at the rear end of the inner ring conveying assembly 61, and the inner ring transfer assembly 62 can clamp the inner ring assembly 74 and the assembled outer ring assembly 71, retaining frame 72 and needle roller 73, and cooperate with the assembly mechanism 2 to install the inner ring assembly 74 to the inner side of the retaining frame 72. The storage platform 63 is installed at the left end of the outer wall of the inner ring conveying assembly 61, and the assembled outer ring assembly 71, retaining frame 72 and needle roller 73 can be temporarily placed through the storage platform 63.
[0129] The roller bearing mechanism 7 is composed of an outer ring assembly 71, a retaining frame 72, a needle roller 73 and an inner ring assembly 74. The outer ring 711 of the bearing is transported by the outer ring conveying platform 311, and the outer ring 711 of the bearing is transported to the top of the movable column 211 by the clamping arc block 324. The first outer ring rib 712 is arranged at the lower end of the inner wall of the outer ring 711 of the bearing, and the retaining frame 72 can be installed and blocked by the first outer ring rib 712. The second outer ring rib 713 , which is arranged at the upper end of the inner wall of the bearing outer ring 711, and can block and limit the top of the retaining frame 72 through the second outer ring rib 713, the needle roller 73, which is rotatably connected to the inside of the retaining frame 72, and makes the outer port of the needle roller 73 contact the inner wall of the bearing outer ring 711, and the rotation of the needle roller 73 can be limited by the retaining frame 72, the bearing inner ring 741, which is installed on the inner side of the retaining frame 72, and makes the outer wall of the bearing inner ring 741 clamped by a plurality of groups of needle rollers 73.
[0130] During specific use, those skilled in the art place the bearing outer ring 711 on the surface of the outer ring conveying platform 311, place the retaining frame 72 on the surface of the retaining frame conveying assembly 41, place the needle roller 73 inside the spiral feeder 511, place the bearing inner ring 741 on the surface of the inner ring conveying assembly 61, start the outer ring conveying platform 311, so that the outer ring conveying platform 311 transports the bearing outer ring 711 to the rightmost end, start the outer ring transfer assembly 32, clamp the bearing outer ring 711, rotate the bearing outer ring 711 to the right end, and place the bearing outer ring 711 on the surface of the movable column 211. At this time, the hydraulic cylinder 241 is started to extend the expansion block 244, so that the expansion block 244 can move the placed bearing outer ring 711. The movable column 211 is moved to the right end of the horizontal limit box 131 by starting the first drive motor 133, and the movable column 211 is made to be at a right angle to the cage conveying mechanism 4 and the needle roller conveying mechanism 5. At this time, the cage conveying assembly 41 is started to move the cage 72 to the front end of the cage conveying assembly 41, and the cage transfer assembly 42 is started to clamp and transfer the cage 72 to the upper end of the movable column 211, and the clamping of the cage transfer assembly 42 is released to place the cage 72 on the top of the bearing outer ring 711. The limiting column 234 is driven to rise by starting the second drive motor 222, and the hydraulic cylinder 241 is started to position the cage 72 by the expansion block 244. The extension block 244 is fixed and limited, and then the limiting column 234 is raised again by retracting the extension block 244, so that the bottom of the extension block 244 is higher than the top of the retaining frame 72. At this time, the extension block 244 is unfolded, and the second drive motor 222 is started again to drive the limiting column 234 to descend. At this time, the bottom of the extension block 244 contacts the top of the retaining frame 72, and the extension block 244 is rotated and descended to press the retaining frame 72, so that the retaining frame 72 is assembled to the inside of the bearing outer ring 711, so that the second outer ring rib 713 at the bottom of the bearing outer ring 711 contacts the bottom of the retaining frame 72, and the bottom of the first outer ring rib 712 blocks and limits the top of the retaining frame 72. At this time, the motor is started to drive the first screw 122 to rotate, so that the lateral movement group Component 13 drives the movable column 211 to rise until the inner notch of the retaining frame 72 and the output port of the conveying track 512 are on the same horizontal plane, and the spiral feeder 511 is started to transport the needle roller 73 to the inside of the conveying track 512, and the needle roller 73 is rolled out through the guidance of the conveying track 512. At this time, the fourth drive motor 525 is started to drive the first half gear 523 and the second half gear 526 to rotate intermittently, thereby driving the pressing mold 521 to rotate intermittently, so that the pressing mold 521 receives the needle roller 73 that slides out, and presses the needle roller 73 to the inside of the inner notch of the retaining frame 72, and the inner notch limits the installed needle roller 73, and at the same time,Cooperate with the telescopic drive of the expansion block 244 to fix the position of the retaining frame 72 intermittently to prevent the retaining frame 72 from being displaced. At the same time, the continuous rotation of the pressing mold 521 drives the retaining frame 72 to rotate, so that the needle roller 73 moves to the side to facilitate the installation of the next set of needle rollers 73. The installation steps of the needle rollers 73 are repeated until the needle rollers 73 are completely installed. The first screw 122 is driven to rotate by starting the motor to drive the movable column 211 to descend to the inner ring conveying mechanism 6. At this time, the assembled bearing outer ring 711 is moved to the storage platform 63 for storage through the clamping of the inner ring transfer component 62. At the same time, the inner ring conveying component 61 is started, and the bearing inner ring 741 is clamped to the top of the movable column 211 through the inner ring transfer component 62, and the shaft is fixed to the inner ring 711 through the inner ring transfer component 62. The position of the inner ring 741 of the bearing is corrected. At the same time, the expansion block 244 rises, so that the bottom of the expansion block 244 presses and limits the top of the inner ring 741 of the bearing. At this time, the movable column 211 continues to descend and the inner ring transfer assembly 62 is started again, so that the inner ring transfer assembly 62 clamps and transfers the temporarily assembled outer ring 711 of the bearing to the upper end of the inner ring 741 of the bearing. By raising the movable column 211 again, the limiting column 234 penetrates the assembled outer ring 711 of the bearing, so that the bottom of the needle roller 73 contacts the top inclined surface of the expansion block 244. Through continuous extrusion, the bottom of the needle roller 73 slides into the outer wall of the inner ring 741 of the bearing through the inclined surface of the expansion block 244, so that several groups of needle rollers 73 squeeze the outer wall of the inner ring 741 of the bearing, thereby completing the assembly of the roller bearing mechanism 7.
[0131] Although the present invention has been described above with reference to the embodiments, various modifications may be made thereto and parts thereof may be replaced by equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the various features in the embodiments disclosed in the present invention may be used in combination with each other in any manner, and the fact that these combinations are not exhaustively described in this specification is only for the sake of omitting space and saving resources. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. Full complement roller bearing assembly equipment, including: A roller bearing mechanism (7), the roller bearing mechanism (7) is composed of an outer ring assembly (71), a retaining frame (72), a needle roller (73) and an inner ring assembly (74); It is characterized by: also including: A mobile mechanism (1) is placed on the ground and is used for horizontal and vertical driving. The mobile mechanism (1) is also used for placing and installing equipment. An assembly mechanism (2) is installed inside the moving mechanism (1) and is used to move and drive the assembly mechanism (2) through the driving of the moving mechanism (1). At the same time, the assembly mechanism (2) is used to assemble the roller bearing mechanism (7); An outer ring conveying mechanism (3) is installed at the left end of the surface of the moving mechanism (1) and is used to convey the outer ring assembly (71) through the outer ring conveying mechanism (3). At the same time, the outer ring conveying mechanism (3) is also used to transfer the outer ring assembly (71) to the surface of the assembly mechanism (2); A retainer conveying mechanism (4) is installed at the rear end of the surface of the moving mechanism (1) and is used to convey the retainer (72) through the retainer conveying mechanism (4). At the same time, the retainer conveying mechanism (4) is also used to transfer the retainer (72) to the surface of the assembly mechanism (2); A needle roller conveying mechanism (5) is installed at the right end of the surface of the moving mechanism (1), and is used to convey the needle roller (73) through the needle roller conveying mechanism (5). At the same time, the needle roller conveying mechanism (5) cooperates with the assembly mechanism (2) to install the needle roller (73) inside the retaining frame (72); The inner ring conveying mechanism (6) slides on the front end of the surface of the moving mechanism (1), and the bottom of the inner ring conveying mechanism (6) is connected to the driving end of the front end of the surface of the moving mechanism (1), and the inner ring conveying mechanism (6) is used to convey the inner ring assembly (74). At the same time, through the cooperation between the inner ring conveying mechanism (6) and the assembly mechanism (2), the assembled outer ring assembly (71), the retaining frame (72) and the needle roller (73) are installed and connected with the inner ring assembly (74), and the moving mechanism (1) is used to drive the inner ring conveying mechanism (6) to move forward and backward.
2. The full complement roller bearing assembly device according to claim 1, characterized in that: The moving mechanism (1) comprises: A workbench (11) is placed on the ground, and a moving drive device is provided at the front end of the surface of the workbench (11); A vertical moving assembly (12) is installed around the middle of the surface of the workbench (11); The vertical moving assembly (12) comprises: Vertical limit boxes (121) are installed around the middle of the surface of the workbench (11), and the vertical limit boxes (121) are arranged in four groups; The first screw rod (122) is rotatably connected to the inside of the vertical limit box (121), and the first screw rod (122) is arranged in four groups. At the same time, the bottom of the first screw rod (122) passes through the vertical limit box (121) and reaches the inside of the workbench (11), so that the bottoms of the four groups of first screw rods (122) are connected through sprockets and sprockets, and the bottom of one group of first screw rods (122) is connected to the output end of the motor; A lateral moving assembly (13) is connected to the rotating end of the vertical moving assembly (12), and the lateral moving assembly (13) is arranged in two groups, and the assembly mechanism (2) is installed between the two groups of lateral moving assemblies (13); The lateral movement assembly (13) comprises: The transverse limit box (131) has sliders (132) at both ends of its outer wall, and the sliders (132) are slidably connected to the inside of the vertical limit box (121), and at the same time, the inside of the slider (132) is threadedly connected to the outer wall of the first screw rod (122); A first driving motor (133) disposed at the left end of the outer wall of the transverse limit box (131); The second screw rod (134) is rotatably connected to the upper and lower ends of the lateral limit box (131), and the second screw rod (134) is arranged in two groups, the two groups of second screw rods (134) are connected by belt transmission, and at the same time, the left end of one group of second screw rods (134) is connected to the driving end of the first driving motor (133); The clamping plate (135) is slidably connected to the interior of the transverse limit box (131), and the upper and lower ends of the interior of the clamping plate (135) are threadedly connected to the two sets of second screw rods (134). At the same time, the clamping plate (135) is fixedly installed on the assembly mechanism (2).
3. The full complement roller bearing assembly device according to claim 2, characterized in that: The assembly mechanism (2) comprises: A movable assembly (21) mounted between two sets of clamping plates (135); A rotating assembly (22) disposed at the bottom of the movable assembly (21); A limiting component (23) is connected to the inside of the movable component (21), and the bottom of the limiting component (23) is connected to the rotating component (22); The expansion component (24) is installed inside the limiting component (23), and the upper end of the limiting component (23) passes through the limiting component (23).
4. The full complement roller bearing assembly device according to claim 3, characterized in that: The active component (21) comprises: The movable column (211) has side panels (212) at both ends of its outer wall, and the side panels (212) are fixedly mounted inside the clamping plate (135); An internal thread (213) is provided on the inner wall of the movable column (211); The rotating assembly (22) comprises: A bottom plate (221) disposed at the bottom of the movable column (211); A second driving motor (222) is disposed at the bottom center of the bottom plate (221); A turntable (223) is rotatably connected to the top of the bottom plate (221), and the bottom center of the turntable (223) is connected to the output end of the second drive motor (222); An eccentric bracket (224) is mounted on both ends of the surface of the rotating disk (223), and the top of the eccentric bracket (224) is connected to the bottom of the limiting assembly (23); The limiting component (23) comprises: The chassis (231) has an outer wall provided with an external thread (232), and the external thread (232) is threadedly connected with the internal thread (213); A slide bar (233) is arranged at both ends of the bottom of the chassis (231), and the outer wall of the slide bar (233) is slidably connected to the inner upper end of the eccentric bracket (224); A limiting column (234) is arranged on the top of the chassis (231); A limiting groove (235) is arranged around the outer wall of the limiting column (234), and the limiting groove (235) is slidably connected to the upper end of the expansion component (24); The expansion component (24) comprises: A hydraulic cylinder (241) mounted at the bottom center of the chassis (231); A polygonal column (242) is arranged at the output end of the hydraulic cylinder (241), and the polygonal column (242) is arranged inside the limiting column (234); A connecting rod (243), the bottom of which is rotatably connected to the outer wall of the polygonal column (242); The rear end of the expansion block (244) is rotatably connected to the top of the connecting rod (243), and the expansion block (244) is slidably connected to the inside of the limiting groove (235); The blocking pieces (245) are arranged on both sides of the front end of the outer wall of the expansion block (244).
5. The full complement roller bearing assembly device according to claim 4, characterized in that: The outer ring conveying mechanism (3) comprises: An outer ring conveying assembly (31) is mounted on the left end of the surface of the moving mechanism (1); The outer ring conveying assembly (31) comprises: An outer ring conveying platform (311) is mounted on the left end of the surface of the moving mechanism (1); A bracket (312) mounted on the right end of the outer wall of the outer ring conveying platform (311); An outer ring transfer assembly (32) is mounted on the right end of the outer wall of the outer ring conveying assembly (31); The outer ring transfer assembly (32) comprises: A transfer platform (321) is installed inside the bracket (312), and the top of the transfer platform (321) is rotatably connected to a rotating disk, and a third drive motor is provided at the bottom of the transfer platform (321), and the output end of the third drive motor is connected to the bottom center of the rotating disk; Clamping rods (322) are mounted on both ends of the top of the rotating disk on the top of the transfer platform (321); A cylinder (323) mounted on the outer wall of the clamping rod (322); The clamping arc block (324) is arranged on the inner side of the clamping rod (322), and the outer side port of the clamping arc block (324) is connected to the output end of the cylinder (323).
6. The full complement roller bearing assembly device according to claim 5, characterized in that: The cage conveying mechanism (4) comprises: A cage conveying assembly (41) mounted at the rear end of the workbench (11); The retainer transfer assembly (42) is installed at the front end of the retainer conveying assembly (41).
7. The full complement roller bearing assembly device according to claim 6, characterized in that: The needle roller conveying mechanism (5) comprises: A needle roller conveying assembly (51) is mounted on the right end of the surface of the workbench (11); The needle roller conveying assembly (51) comprises: A screw feeder (511) is mounted on the right end of the surface of the workbench (11); A conveying track (512) is arranged at the output end of the spiral feeder (511); A needle roller assembly component (52) is installed on the left side port of the outer wall of the needle roller conveying component (51); The needle roller assembly (52) comprises: A pressing mold (521) is rotatably connected to the output end of the conveying track (512), and enables the pressing mold (521) to receive the needle roller (73) and press the needle roller (73) into the interior of the retaining frame (72), and at the same time, can drive the retaining frame (72) to rotate; A rotating column (522) is rotatably connected to the top of the output end of the conveying track (512), and the lower end of the outer wall of the rotating column (522) is fixedly connected to the upper side of the rotating end of the pressing mold (521); A first half gear (523) is fixedly mounted in the middle of the outer wall of the rotating column (522); A torsion spring (524), the top of which is mounted on the bottom of the upper end of the rotating column (522), and the bottom of which is mounted on the top of the first half gear (523); A fourth drive motor (525) is fixedly mounted on the top of the output end of the conveying track (512), and the fourth drive motor (525) is arranged at the right end of the first half gear (523); The second half gear (526) is mounted on the output end of the fourth driving motor (525), and the teeth of the second half gear (526) are meshed with the teeth of the first half gear (523).
8. The full complement roller bearing assembly device according to claim 7, characterized in that: The inner ring conveying mechanism (6) comprises: The bottom of the inner ring conveying assembly (61) is slidably connected to the front end of the surface of the workbench (11), and the bottom of the inner ring conveying assembly (61) is connected to the output end of the mobile driving device; An inner ring transfer assembly (62) mounted at the rear end of the inner ring conveying assembly (61); The storage platform (63) is installed at the left end of the outer wall of the inner ring conveying component (61).
9. The full complement roller bearing assembly device according to claim 8, characterized in that: The outer ring assembly (71) comprises: The outer ring of the bearing (711) is transported by the outer ring conveying platform (311), and the outer ring of the bearing (711) is transported to the top of the movable column (211) by the clamping arc block (324); A first outer ring rib (712) disposed at the lower end of the inner wall of the bearing outer ring (711); A second outer ring rib (713) disposed at an upper end of an inner wall of the bearing outer ring (711); A needle roller (73) is rotatably connected to the inside of the retaining frame (72), and the outer end of the needle roller (73) contacts the inner wall of the bearing outer ring (711); The inner race assembly (74) comprises: The bearing inner ring (741) is installed on the inner side of the retaining frame (72), and the outer wall of the bearing inner ring (741) is clamped by a plurality of groups of needle rollers (73).
10. An operating method for assembling a full complement roller bearing according to any one of claims 1 to 9, characterized in that: The steps include: S1: placing the outer ring of the bearing (711) on the surface of the outer ring conveying platform (311), placing the retainer (72) on the surface of the retainer conveying assembly (41), placing the needle roller (73) inside the screw feeder (511), and placing the inner ring of the bearing (741) on the surface of the inner ring conveying assembly (61); S2: Start the outer ring conveying platform (311) so that the outer ring conveying platform (311) transports the bearing outer ring (711) to the rightmost end, start the outer ring transfer assembly (32), clamp the bearing outer ring (711), rotate the bearing outer ring (711) to the right end, and place the bearing outer ring (711) on the surface of the movable column (211). At this time, start the hydraulic cylinder (241) to extend the expansion block (244), so that the expansion block (244) can fix and limit the placed bearing outer ring (711), and then retract the expansion block (244) to the inside; S3: By starting the first drive motor (133), the movable column (211) is moved to the right end of the lateral limit box (131), and the movable column (211) is in a right angle state with the retainer conveying mechanism (4) and the needle conveying mechanism (5). At this time, by starting the retainer conveying assembly (41), the retainer (72) is moved to the front end of the retainer conveying assembly (41), and the retainer transfer assembly (42) is started to clamp and transfer the retainer (72) to the upper end of the movable column (211), and the clamping of the retainer transfer assembly (42) is released to place the retainer (72) on the top of the bearing outer ring (711), and the limit column (234) is driven to rise by starting the second drive motor (222), and the hydraulic cylinder (241) is started to make the expansion block (244) move to the retainer. The holder (72) is fixed and limited in position, and then the expansion block (244) is retracted and the limiting column (234) is raised again so that the bottom of the expansion block (244) is higher than the top of the holder (72). At this time, the expansion block (244) is unfolded, and the second drive motor (222) is started again to drive the limiting column (234) to descend. At this time, the bottom of the expansion block (244) contacts the top of the holder (72), and the expansion block (244) is rotated and descended to press the holder (72), so that the holder (72) is assembled to the inside of the bearing outer ring (711), so that the second outer ring rib (713) at the bottom of the bearing outer ring (711) contacts the bottom of the holder (72), and the bottom of the first outer ring rib (712) blocks and limits the top of the holder (72); S4: At this time, the motor is started to drive the first screw (122) to rotate, so that the lateral moving assembly (13) drives the movable column (211) to rise until the inner notch of the retaining frame (72) and the output port of the conveying track (512) are on the same horizontal plane, and the spiral feeder (511) is started to transport the needle roller (73) to the inside of the conveying track (512), and the needle roller (73) is rolled out through the guidance of the conveying track (512). At this time, the fourth drive motor (525) is started to drive the first half gear (523) and the second half gear (526) to rotate intermittently, thereby driving the pressing mold (521) The pressing mold (521) is intermittently rotated to receive the sliding needle roller (73) and press the needle roller (73) into the inner groove of the retaining frame (72), so that the inner groove limits the installed needle roller (73). During the installation, the retaining frame (72) is intermittently fixed in position in cooperation with the telescopic drive of the expansion block (244) to prevent the retaining frame (72) from being displaced. At the same time, the pressing mold (521) is continuously rotated to drive the retaining frame (72) to rotate, so that the needle roller (73) moves to the side, which is convenient for the installation of the next group of needle rollers (73). The installation steps of the needle rollers (73) are repeated until the needle rollers (73) are completely installed. S5: The first screw rod (122) is driven to rotate by starting the motor, and the movable column (211) is driven to descend to the inner ring conveying mechanism (6). At this time, the assembled bearing outer ring (711) is moved to the storage platform (63) for storage through the clamping of the inner ring transfer component (62). At the same time, the inner ring conveying component (61) is started, and the inner ring (741) of the bearing is clamped to the top of the movable column (211) through the inner ring transfer component (62), and the position of the bearing inner ring (741) is corrected through the expansion block (244). At the same time, the expansion block (244) rises, so that the bottom of the expansion block (244) presses and limits the top of the bearing inner ring (741). At this time, the movable column (211) continues to descend, and the inner ring transfer component (62) is started again, so that the inner ring transfer component (62) clamps and transfers the temporarily stored assembled bearing outer ring (711) to the upper end of the bearing inner ring (741), and by raising the movable column (211) again, the limit column (234) penetrates the assembled bearing outer ring (711), so that the bottom of the needle roller (73) contacts the top inclined surface of the expansion block (244), and through continuous squeezing, the bottom of the needle roller (73) slides into the outer wall of the bearing inner ring (741) through the inclined surface of the expansion block (244), so that several groups of needle rollers (73) squeeze the outer wall of the bearing inner ring (741), thereby completing the assembly of the roller bearing mechanism (7).
Citation Information
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