Rotary cutter with conveying mechanism

Abstract

The invention discloses a rotary cutter with a conveying mechanism, and relates to the technical field of automobile seat sponge processing. The device comprises a first working table and a second working table, a transmission belt is arranged between the first working table and the second working table, a pressing mechanism is fixedly installed above the first working table and the second working table, the first working table is provided with a driving motor, and an output shaft of the driving motor is provided with a cleaning mechanism; the cleaning mechanism is used for cleaning the surface of the transmission belt, and a rotary cutting mechanism is fixedly installed above the first workbench and the second workbench. By integrating the transmission belt, the pressing mechanism, the cleaning mechanism and the rotary cutting mechanism, automatic conveying, fixing, cutting and surface cleaning of sponges are achieved. By means of the integrated design, the sponge cutting efficiency is improved, and the stability and the cutting precision of the sponge in the cutting process are guaranteed. And meanwhile, the cleaning mechanism is arranged to effectively avoid the influence of impurities on the surface of the transmission belt on subsequent cutting work.

Description

Technical Field

[0001] The invention belongs to the technical field of automobile seat sponge processing, and in particular relates to a rotary cutter with a feeding mechanism. Background Art

[0002] The so-called car seat is the seat you sit in when you are in a car. According to the parts, it can be roughly divided into: front seat: headrest, backrest, cushion, (armrest), rear seat: (headrest), backrest, cushion, side wing, (armrest), in the car seat, sponge will be configured to improve the flexibility of the seat and improve the comfort of the seat. When the seat sponge is processed, the sponge will be trimmed; and the rotary cutter is widely used in furniture manufacturing, wood processing, construction and vehicle and ship manufacturing industries. These industries have high requirements for wood processing accuracy and efficiency, and the rotary cutter can meet these needs with its efficient cutting ability and automated feeding mechanism.

[0003] The rotary cutter is used to trim the sponge, shape the sponge, and remove excess edges and corners. When the rotary cutter is processing the sponge, different sponges require different trimming positions, and the conventional rotary cutter is in a fixed position, resulting in the inability to cut the required sponge size during trimming, which in turn leads to inconvenience during processing. At the same time, after the rotary cutter trims the edges, a large amount of debris will be generated at the end of the machine body, causing contamination of the end wall of the machine body, which is not conducive to the machine body being used for sponge trimming processing again. Summary of the invention

[0004] In view of the problems in the related art, the present invention proposes a rotary cutter with a feeding mechanism to overcome the above technical problems existing in the existing related art.

[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0006] The present invention is a peeling machine with a feeding mechanism, comprising a first workbench and a second workbench, a transmission belt is arranged between the first workbench and the second workbench, a clamping mechanism is fixedly installed above the first workbench and the second workbench, the clamping mechanism is used to fix the sponge, the first workbench is provided with a driving motor, the output shaft of the driving motor is provided with a cleaning mechanism, the cleaning mechanism is used to clean the surface of the transmission belt, a peeling mechanism is fixedly installed above the first workbench and the second workbench, the peeling mechanism is used to cut the sponge.

[0007] Furthermore, the transmission belt is connected to a transmission roller, the transmission roller is rotatably installed between the first workbench and the second workbench, and one end of the transmission roller is fixedly connected to the output shaft of the driving motor.

[0008] Furthermore, the clamping mechanism includes a first electric base frame arranged above the first workbench and the second workbench, and a driving cylinder is fixedly installed above the first electric base frame, and the output shaft of the driving cylinder.

[0009] Furthermore, the output shaft of the driving cylinder passes through the first electric base frame and is fixedly mounted with a moving plate, and the moving plate is rotatably mounted with a roller, and two rollers are provided.

[0010] Furthermore, the clamping mechanism is provided in two groups, which are respectively distributed at the two ends of the transmission belt, and the parts and installation methods of the two groups of the clamping mechanism are the same.

[0011] Furthermore, the cleaning mechanism includes a first gear arranged on the output shaft of the driving motor, the first gear is rotatably mounted on the first workbench, the first gear is connected to the second gear through a gear belt transmission, and the second gear is rotatably mounted on the first workbench.

[0012] Furthermore, a cleaning brush is fixedly mounted on the second gear, and the cleaning brush is rotatably mounted between the first workbench and the second workbench. The cleaning brush is in contact with the transmission belt, and a collection box is arranged below the cleaning brush.

[0013] Furthermore, the peeling mechanism includes a second electric base frame arranged above the first workbench and the second workbench, the second electric base frame is provided with a slide groove, a threaded rod is rotatably installed inside the slide groove, a first motor is fixedly installed at one end of the threaded rod, and the first motor is fixedly installed on the second electric base frame.

[0014] Furthermore, the threaded rod is threadedly connected with a sliding block, the sliding block is rotatably mounted with a rotary cutter, the rotary cutter is fixedly mounted with an output shaft of a second motor, and the second motor is fixedly mounted on the sliding block.

[0015] Furthermore, the first workbench and the second workbench are both provided with a dust suction port, the dust suction port is connected to a dust collector, and the dust collector is fixedly mounted on the first workbench and the second workbench.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] 1. The present invention realizes the automatic conveying, fixing, cutting and surface cleaning of sponges by integrating a transmission belt, a clamping mechanism, a cleaning mechanism and a rotary cutting mechanism. This integrated design not only improves the efficiency of sponge cutting, but also ensures the stability and cutting accuracy of the sponge during the cutting process. At the same time, the setting of the cleaning mechanism effectively avoids the influence of impurities on the surface of the transmission belt on the subsequent cutting work, further improving the overall work efficiency.

[0018] 2. The rotary cutting mechanism of the present invention realizes the function of fine-tuning the position of the rotary cutter through the cooperation of the threaded rod and the sliding block. This design makes the position of the rotary cutter controllable and adjustable, and can accurately cut sponges of different specifications and shapes, meeting the diversified cutting needs. At the same time, this flexibility also improves the applicability and production efficiency of the equipment.

[0019] 3. The present invention provides a vacuum cleaner and a vacuum port in the rotary cutter to absorb the fine impurities generated when the sponge is cut. This design not only helps to keep the work area clean, but also effectively reduces the pollution of dust to the environment and operators. In addition, by centrally processing the cleaned impurities and waste, it also meets the requirements of modern industry for environmental protection and sustainable development.

[0020] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the technical solutions of the embodiments of the invention, the drawings required for describing the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the invention. For ordinary technicians in this field, other drawings can be obtained based on the following drawings without creative work.

[0022] Figure 1 The three-dimensional structure of the present invention Figure 1 ;

[0023] Figure 2 It is an enlarged view of point A of the present invention;

[0024] Figure 3 The three-dimensional structure of the present invention Figure 2 ;

[0025] Figure 4 The three-dimensional structure of the present invention Figure 3 ;

[0026] Figure 5 The three-dimensional structure of the present invention Figure 4 ;

[0027] Figure 6 The three-dimensional structure of the present invention Figure 5 .

[0028] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0029] 1. First workbench; 2. Second workbench; 3. Transmission belt; 4. Driving motor; 5. Transmission roller; 6. First electric base; 7. Driving cylinder; 8. Moving plate; 9. Roller; 10. First gear; 11. Gear belt; 12. Second gear; 13. Cleaning brush; 14. Collecting box; 15. Second electric base; 16. Slide; 17. Threaded rod; 18. First motor; 19. Sliding block; 20. Peeler; 21. Second motor; 22. Dust suction port; 23. Vacuum cleaner. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the invention to clearly and completely describe the technical solutions in the embodiments of the invention. Obviously, the described embodiments are only part of the embodiments of the invention, not all of the embodiments. Based on the embodiments in the invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the invention.

[0031] In the description of the present invention, it is necessary to understand that the terms "opening", "upper", "lower", "top", "middle", "inside" and the like indicating orientation or positional relationship are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the invention.

[0032] See also Figure 1-Figure 6 As shown, the present invention is a peeling machine with a feeding mechanism, including a first workbench 1 and a second workbench 2, a transmission belt 3 is arranged between the first workbench 1 and the second workbench 2, a clamping mechanism is fixedly installed above the first workbench 1 and the second workbench 2, and the clamping mechanism is used to fix the sponge, the first workbench 1 is provided with a driving motor 4, and the output shaft of the driving motor 4 is provided with a cleaning mechanism, and the cleaning mechanism is used to clean the surface of the transmission belt 3, and a peeling mechanism is fixedly installed above the first workbench 1 and the second workbench 2, and the peeling mechanism is used to cut the sponge.

[0033] The working principle of the rotary cutting machine with a feeding mechanism proposed by the present invention is that when using the present invention, the sponge is first placed on the transmission belt 3, and then the driving motor 4 is started, thereby driving the transmission belt 3 to transmit, and then driving the sponge to transmit, and then the pressing mechanism is started to press the sponge so that the sponge is pressed on the transmission belt 3. As the transmission belt 3 stably transmits and moves, it moves to the bottom of the rotary cutting mechanism, and then the rotary cutting mechanism is started to cut the sponge.

[0034] It is worth noting that the surface of the transmission belt 3 is finally cleaned by a cleaning mechanism to avoid affecting the subsequent cutting work.

[0035] In one embodiment, for the transmission belt 3 , the transmission belt 3 is connected to a transmission roller 5 , which is rotatably installed between the first workbench 1 and the second workbench 2 , and one end of the transmission roller 5 is fixedly connected to the output shaft of the driving motor 4 .

[0036] The working principle of the rotary cutter with a feeding mechanism proposed by the present invention is that the driving motor 4 is started to drive the transmission roller 5 to rotate, thereby driving the transmission belt 3 to transmit, thereby driving the sponge to be transported.

[0037] In one embodiment, for the above-mentioned clamping mechanism, the clamping mechanism includes a first electric base frame 6 arranged above the first workbench 1 and the second workbench 2, and a driving cylinder 7 and an output shaft of the driving cylinder 7 are fixedly installed above the first electric base frame 6.

[0038] In one embodiment, for the driving cylinder 7, the output shaft of the driving cylinder 7 passes through the first electric base frame 6 and is fixedly mounted with a moving plate 8, and the moving plate 8 is rotatably mounted with a roller 9, and two rollers 9 are provided.

[0039] In one embodiment, for the above-mentioned clamping mechanism, two groups of clamping mechanisms are provided, which are respectively distributed at both ends of the transmission belt 3, and the parts and installation methods of the two groups of clamping mechanisms are the same.

[0040] The working principle of the rotary cutter with a feeding mechanism proposed by the present invention is to start the driving cylinder 7 to drive the moving plate 8 to move downward, and then drive the roller 9 to move downward, so that the sponge is pressed against the transmission belt 3, and then the transmission belt 3 is stably transmitted and displaced.

[0041] In one embodiment, for the above-mentioned cleaning mechanism, the cleaning mechanism includes a first gear 10 arranged on the output shaft of the driving motor 4, the first gear 10 is rotatably mounted on the first workbench 1, the first gear 10 is connected to the second gear 12 through a gear belt 11, and the second gear 12 is rotatably mounted on the first workbench 1.

[0042] In one embodiment, for the above-mentioned second gear 12, a cleaning brush 13 is fixedly installed on the second gear 12, and the cleaning brush 13 is rotatably installed between the first workbench 1 and the second workbench 2. The cleaning brush 13 is in contact with the transmission belt 3, and a collection box 14 is arranged below the cleaning brush 13.

[0043] The working principle of the rotary cutter with a feeding mechanism proposed in the present invention is to drive the first gear 10 to rotate by driving the motor 4, and then drive the second gear 12 to rotate through the gear belt 11 transmission connection, thereby driving the cleaning brush 13 to rotate, and then the impurities remaining on the surface of the transmission belt 3 can be cleaned, and the cleaned impurities will fall into the collection box 14 under the action of gravity, so as to facilitate the staff to carry out centralized processing.

[0044] In one embodiment, for the above-mentioned peeling mechanism, the peeling mechanism includes a second electric base 15 arranged above the first workbench 1 and the second workbench 2, and the second electric base 15 is provided with a slide groove 16, and a threaded rod 17 is rotatably installed inside the slide groove 16, and a first motor 18 is fixedly installed at one end of the threaded rod 17, and the first motor 18 is fixedly installed on the second electric base 15.

[0045] In one embodiment, for the threaded rod 17 , the threaded rod 17 is threadedly connected with a sliding block 19 , the sliding block 19 is rotatably mounted with a rotary cutter 20 , the rotary cutter 20 is fixedly mounted with an output shaft of a second motor 21 , and the second motor 21 is fixedly mounted on the sliding block 19 .

[0046] The working principle of the rotary cutter with a feeding mechanism proposed by the present invention is to start the first motor 18 to drive the threaded rod 17 to rotate, thereby driving the sliding block 19 to move along the inside of the slide groove 16, thereby driving the rotary cutter 20 to move, so that the position of the rotary cutter 20 is fine-tuned, making the position of the rotary cutter 20 controllable and adjustable, thereby making the rotary cutter 20 more accurate when cutting the sponge.

[0047] It is worth noting that by starting the second motor 21, the rotary cutter 20 is driven to perform rotational cutting.

[0048] In one embodiment, for the first workbench 1 , both the first workbench 1 and the second workbench 2 are provided with a dust suction port 22 , the dust suction port 22 is connected to a dust collector 23 , and the dust collector 23 is fixedly mounted on the first workbench 1 and the second workbench 2 .

[0049] The working principle of the rotary cutter with a feeding mechanism proposed by the present invention is that by starting the vacuum cleaner 23, fine impurities generated when the sponge is cut can be sucked through the vacuum port 22, and the surface of the transmission belt 3 can be further cleaned.

[0050] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0051] The preferred embodiments of the invention disclosed above are only used to help illustrate the invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific embodiments described. Obviously, many modifications and changes can be made based on the content of this specification. This specification selects and specifically describes the embodiments in order to better explain the principles and practical applications of the invention, so that those skilled in the art can better understand and use the invention. The invention is limited only by the claims and their full scope and equivalents.

Claims

1. A rotary cutter with a feeding mechanism, comprising a first workbench (1) and a second workbench (2), characterized in that: A transmission belt (3) is arranged between the first workbench (1) and the second workbench (2); a clamping mechanism is fixedly installed above the first workbench (1) and the second workbench (2), and the clamping mechanism is used to fix the sponge; the first workbench (1) is provided with a driving motor (4); the output shaft of the driving motor (4) is provided with a cleaning mechanism, and the cleaning mechanism is used to clean the surface of the transmission belt (3); a peeling mechanism is fixedly installed above the first workbench (1) and the second workbench (2), and the peeling mechanism is used to cut the sponge.

2. The rotary cutter with a feeding mechanism according to claim 1, characterized in that: The transmission belt (3) is connected to a transmission roller (5), and the transmission roller (5) is rotatably installed between the first workbench (1) and the second workbench (2). One end of the transmission roller (5) is fixedly connected to the output shaft of the driving motor (4).

3. The rotary cutter with a feeding mechanism according to claim 2, characterized in that: The clamping mechanism comprises a first electric base frame (6) arranged above the first workbench (1) and the second workbench (2), a driving cylinder (7) being fixedly mounted above the first electric base frame (6), and an output shaft of the driving cylinder (7).

4. The rotary cutter with a feeding mechanism according to claim 3, characterized in that: The output shaft of the driving cylinder (7) passes through the first electric base frame (6) and is fixedly mounted with a moving plate (8), and the moving plate (8) is rotatably mounted with a roller (9), and two rollers (9) are provided.

5. The rotary cutter with a feeding mechanism according to claim 4, characterized in that: The clamping mechanisms are provided in two groups, which are respectively distributed at the two ends of the transmission belt (3), and the parts and installation methods of the two groups of clamping mechanisms are the same.

6. The rotary cutter with a feeding mechanism according to claim 1, characterized in that: The cleaning mechanism comprises a first gear (10) arranged on the output shaft of a driving motor (4), the first gear (10) being rotatably mounted on a first workbench (1), the first gear (10) being connected to a second gear (12) via a gear belt (11), and the second gear (12) being rotatably mounted on the first workbench (1).

7. The rotary cutter with a feeding mechanism according to claim 6, characterized in that: The second gear (12) is fixedly mounted with a cleaning brush (13), the cleaning brush (13) is rotatably mounted between the first workbench (1) and the second workbench (2), the cleaning brush (13) is in contact with the transmission belt (3), and a collection box (14) is arranged below the cleaning brush (13).

8. The rotary cutter with a feeding mechanism according to claim 1, characterized in that: The peeling mechanism comprises a second electric base (15) arranged above the first workbench (1) and the second workbench (2); the second electric base (15) is provided with a slide groove (16); a threaded rod (17) is rotatably installed inside the slide groove (16); a first motor (18) is fixedly installed at one end of the threaded rod (17); and the first motor (18) is fixedly installed on the second electric base (15).

9. The rotary cutter with a feeding mechanism according to claim 8, characterized in that: The threaded rod (17) is threadedly connected to a sliding block (19), a rotary cutter (20) is rotatably mounted on the sliding block (19), an output shaft of a second motor (21) is fixedly mounted on the rotary cutter (20), and the second motor (21) is fixedly mounted on the sliding block (19).

10. The rotary cutter with a feeding mechanism according to claim 9, characterized in that: The first workbench (1) and the second workbench (2) are both provided with a dust suction port (22), the dust suction port (22) is connected to a dust collector (23), and the dust collector (23) is fixedly mounted on the first workbench (1) and the second workbench (2).

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