An anti-static high-performance fiber fabric and fabric processing equipment
Through the composite structure of the polyester layer, UV-resistant polyester fiber fabric layer and skin-friendly cotton layer, combined with the central winding mechanism and water-squeezing component of the fabric treatment equipment, the problem of reducing the concentration of anti-static solution is solved, and efficient anti-static treatment and fabric quality improvement is achieved.
Patent Information
- Application Number
- CN202411511445.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2044-10-28
AI Technical Summary
During the process of soaking the anti-static high-performance fiber fabrics, the solution concentration decreases over time, affecting the anti-static treatment effect of the fabric. The components in the solution are prone to reflux, resulting in unstable treatment effect.
The composite structure of polyester layer, UV-resistant polyester fiber fabric layer and skin-friendly cotton layer is adopted, and the central winding mechanism, water extrusion assembly and liquid pump system in the fabric treatment equipment ensures that the fabric is circulated and soaked in the anti-static solution of standard concentration to keep the solution concentration stable.
It effectively improves the anti-static effect of the fabric, ensures that the fabric always maintains efficient anti-static performance during use, avoids the impact of the reduction in solution concentration on the treatment effect, and improves the ultraviolet resistance and skin-friendliness of the fabric.
Smart Images

Figure CN119348255B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of high-performance fiber fabrics, and particularly to an anti-static high-performance fiber fabric and a fabric processing device. Background Art
[0002] High-performance fiber fabrics refer to fabrics made of high-performance fibers with special properties. These fibers usually need to be processed to have excellent properties to cope with the corresponding environment according to the specific use environment during actual preparation, such as high strength, high modulus, high temperature resistance, corrosion resistance, radiation resistance, etc.
[0003] When some high-performance fiber fabrics are used in the workshop, to ensure actual use safety, it is usually necessary to avoid the generation of static electricity affecting the use experience and also avoid the potential safety hazards brought by static electricity. Therefore, anti-static high-performance fiber fabrics are required.
[0004] In the actual processing of anti-static high-performance fiber fabrics, during the soaking process with an anti-static solution, as the soaking time increases, after the anti-static components in the solution are adsorbed on the fabric, the solution concentration decreases, ultimately affecting the subsequent anti-static treatment effect of the fabric. To some extent, due to the decrease in solution concentration, the anti-static components adsorbed on the fabric will also return to the solution again, affecting the actual anti-static treatment effect. For this reason, we propose an anti-static high-performance fiber fabric and a fabric processing device. Summary of the Invention
[0005] The purpose of the present invention is to solve the deficiencies existing in the prior art, and to propose an anti-static high-performance fiber fabric and a fabric processing device.
[0006] To achieve the above purpose, the present invention adopts the following technical solutions:
[0007] An anti-static high-performance fiber fabric includes a polyester layer, an anti-ultraviolet polyester fiber fabric layer, and a skin-friendly cotton cloth layer. The polyester layer, the anti-ultraviolet polyester fiber fabric layer, and the skin-friendly cotton cloth layer are sequentially laminated with an adhesive, and the formed fabric is subsequently soaked in a fabric processing device containing an anti-static solution for treatment to improve the overall anti-static ability.
[0008] As a preferred technical solution of the present application, the adhesive uses silicone glue.
[0009] As a preferred technical solution of the present application, the anti-static agent used in the anti-static solution is cetyltrimethylammonium chloride, and the solution concentration is 3%.
[0010] A fabric processing device for an anti-static high-performance fiber fabric, the fabric processing device includes the following components:
[0011] Processing box body, for storing the processed anti-static solution, ensuring subsequent collection and recycling;
[0012] Processing component, arranged inside the processing box body, used for soaking and repeatedly squeezing the fabric with anti-static solution, including a central storage cylinder for soaking. Connecting channels are communicated on both sides of the central storage cylinder, and edge storage cylinders are communicated at the other ends of the connecting channels. A central winding mechanism for threading the fabric is arranged at the center of the central storage cylinder. A fabric end winding component for clamping both ends of the fabric is arranged at the center of the edge storage cylinder. And a regulating component for intermittently rotating control of the fabric end winding component is arranged at the bottom of the processing component. While the regulating component regulates the intermittent rotation of the fabric end winding component, it can realize the continuous rotation of the central winding mechanism. When the central winding mechanism inside the central storage cylinder releases the fabric, the fabric end winding component can realize intermittent winding, ensuring that the fabric can be stretched in a relaxed state inside the connecting channel to achieve full soaking with the anti-static solution. Liquid discharge openings I are arranged on both sides of the connecting channel, and squeezing components II are installed at the openings. The squeezing components II are used for squeezing both sides of the fabric when the fabric is wound on the central winding mechanism, so that excess moisture is separated out. And two groups of liquid discharge openings II are opened on the central storage cylinder, and squeezing components I with the same structure as the squeezing components II are installed at the openings, which are used for further squeezing the wound fabric when the fabric is wound on the central winding mechanism. A wrinkle pushing component is arranged on the inner side and the top of the connecting channel, which is used for storing the fabric that is not wound outside the fabric end winding component in the form of multiple layers of wrinkles inside the pushing component when the central winding mechanism unwinds the fabric, ensuring full contact between the fabric and the solution;
[0013] Liquid pumps, there are three groups, evenly arranged on the upper part of one side of the processing box body. One ends of the liquid pumps are all connected with liquid guide pipes, and one ends of the liquid guide pipes extend above the central storage cylinder and the edge storage cylinders, used for supplementing anti-static solution inside the central storage cylinder and the two edge storage cylinders, ensuring the concentration of the anti-static solution during soaking and ensuring the soaking effect;
[0014] Support feet, there are four groups, respectively arranged at the bottom end of the processing box body, used for supporting the processing box body and the internal devices;
[0015] Controller, arranged outside the processing box body, electrically connected with the liquid pumps, used to control the liquid pumps to supplement the anti-static solution with standard concentration.
[0016] As a preferred technical solution of the present application, the wrinkle pushing component includes a pushing component located at the top of the connecting channel and a push rod motor located inside both sides of the connecting channel;
[0017] The pushing component includes two groups of guiding rollers fixedly installed on the upper part of the connecting channel through brackets. A guiding belt with the same width as the inner side of the connecting channel is sleeved on the outer side of the guiding rollers. The bottom end of the guiding belt is connected with a pushing plate component with the same width as the inner side of the connecting channel, which is used to push the redundant fabric inside the connecting channel. A driving motor II is arranged on one side of one group of guiding rollers, which is used to drive the overall guiding rollers and the guiding belt to rotate, so as to realize the periodic movement of the pushing plate component and facilitate the periodic pushing of the fabric; The pushing plate component includes a pushing plate. Several groups of grooves are arranged at the top end of the pushing plate, and telescopic rods connected with the guiding belt are telescopically arranged inside the grooves. The bottom end of the telescopic rod is connected with a contraction spring adhered to the inner wall of the bottom end of the groove and the pushing plate, which is used to ensure that during the process of pushing the fabric by the pushing plate component, when the thickness of the fabric increases, the pushing plate component can contract towards the guiding belt under the action of the thrust force and the stretchability of the fabric itself, avoiding the occurrence of movement interference phenomena;
[0018] There are two groups of push rod motors, which are fixedly installed on one side of the inner walls of both sides of the connecting channel close to the central storage cylinder, and the output shaft of the central storage cylinder points to the side storage cylinder. The output shaft of the side storage cylinder is connected with a push plate, which is used to assist the pushing plate component to realize the stable pushing of the fabric, ensuring that the fabric can be stacked in the connecting channel in a wrinkled form during the unwinding process, so as to achieve sufficient soaking treatment.
[0019] As a preferred technical solution of the present application, the central winding mechanism includes a winding roller I. Two groups of U-shaped grooves are arranged on both sides of the winding roller I, and U-shaped clamping rods are inserted at the grooves. The two ends of the U-shaped clamping rods are connected with return springs at the inner walls of the U-shaped grooves, which are used to ensure the stretchability of the U-shaped clamping rods, facilitate the threading and clamping of the fabric, and under the action of the two groups of U-shaped clamping rods, ensure that the fabric can be stably wound on the outer side of the winding roller I, providing convenience for subsequent winding and unwinding processes;
[0020] The fabric end winding component includes a winding roller II. Two groups of annular chutes are arranged on the outer side of the winding roller II, and two symmetrically arranged arc-shaped clamping pieces are slidably arranged at the annular chutes. A clamping plate is arranged at one end of the arc-shaped clamping piece, and an arc-shaped guiding rod is inserted between the other ends of the arc-shaped clamping pieces. A pushing spring is sleeved on the outer side of the arc-shaped guiding rod, and the winding roller II, the arc-shaped clamping pieces and the arc-shaped guiding rod are on the same center line. Under the action of the pushing spring, the arc-shaped clamping pieces are pushed to stably clamp the end of the fabric.
[0021] As a preferred technical solution of the present application, the regulation component includes an arc-shaped rack located at the bottom end of the central storage cylinder, a driving motor I and a meshing gear disk located at the lower part of the side storage cylinder. The arc-shaped rack is arc-shaped, and an arc-shaped rack is arranged on the outer side. The output shaft of the driving motor I controls the arc-shaped rack and the central winding mechanism to make synchronous circular motions;
[0022] The meshing gear disc is coaxially connected to the fabric end winding assembly. When the arc rack makes a circular motion under the action of the driving motor I, it meshes with the meshing gear discs on both sides respectively, so as to realize the intermittent winding and unwinding operations of the fabric end winding assemblies on both sides. It is ensured that when the central winding mechanism unwinds and the fabric end winding assemblies wind, their winding speeds are inconsistent, so that the unwound fabric can gradually accumulate in the connection channel under the action of the wrinkle pushing assembly, ensuring that the redundant fabric is stored in the connection channel in the form of wrinkles and ensuring sufficient contact with the antistatic solution.
[0023] As a preferred technical solution of the present application, the water squeezing assembly I and the water squeezing assembly II have the same structure, including a U-shaped bracket. One side of the U-shaped bracket is provided with a pneumatic push rod. The output shaft of the pneumatic push rod penetrates through the U-shaped bracket and is fixedly connected with a water pressing strip. The water pressing strip is of a segmented structure. The water pressing strip for extrusion is in line with the liquid outlet opening I and the liquid outlet opening II, and is used to block the liquid outlet opening when not squeezing and separating liquid to ensure the airtightness of the whole interior and prevent liquid leakage during soaking. And the width of the end of the water pressing strip connected to the output shaft of the pneumatic push rod is smaller than the width of the liquid outlet opening, which is used to open the liquid outlet opening during the process of squeezing and winding the fabric, so as to conveniently ensure the export of the antistatic liquid with reduced concentration after soaking during the process of separating liquid, creating space for soaking the antistatic liquid with standard concentration subsequently.
[0024] As a preferred technical solution of the present application, a pressure sensor is further arranged inside the U-shaped bracket. The pressure sensor is electrically connected to the controller and is used to send an instruction to the controller after being triggered by the contracted water pressing strip, so as to realize the replenishment of the antistatic solution with standard concentration inside the treatment assembly by the liquid pump.
[0025] The beneficial effects of the present invention are as follows:
[0026] 1. First, through the setting of the polyester layer, the overall fabric quality and elasticity are effectively improved; the setting of the anti-ultraviolet polyester fiber fabric layer effectively improves the anti-ultraviolet ability of the fabric, and the setting of the final skin-friendly cotton cloth layer makes the fabric have better skin-friendly properties when contacting the skin, providing a better comfortable experience;
[0027] 2. Through the setting of the fabric treatment equipment, the high-performance fiber fabric can always be stably and effectively soaked in the antistatic solution with standard concentration, avoiding the phenomenon that the concentration of the antistatic solution decreases due to the influence of the soaking time during the fabric soaking process, which affects the actual antistatic treatment, and ensuring the quality of the antistatic treatment received by the fabric;
[0028] 3. Through the settings of the water squeezing component II and the water squeezing component I in the fabric processing equipment, the fabric is effectively squeezed to separate the internal moisture, providing an absorption space for subsequent contact with the antistatic solution of standard concentration. Through such a cycle, the uniform distribution degree of the antistatic components in the fabric is effectively improved, and further, the antistatic effect of the fabric is enhanced.
[0029] 4. Through the settings of the water squeezing component II and the water squeezing component I, the fabric is also fully squeezed, providing further pressing operation for the whole fabric pressed by the previous adhesive, and better improving the fabric quality.
[0030] In summary, the above-mentioned fabric effectively improves the actual antistatic treatment effect, has better ultraviolet resistance, better quality and skin-friendly property during use, and during the treatment process, with the help of the settings of the fabric processing equipment, the effective adsorption of the antistatic components is effectively improved. Also during the treatment process, the fabric is further pressed to improve the fabric quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 It is a schematic cross-sectional view of a high-performance antistatic fiber fabric proposed by the present invention;
[0032] Figure 2 It is a schematic structural view of the fabric processing equipment for a high-performance antistatic fiber fabric proposed by the present invention;
[0033] Figure 3 It is a schematic structural view of the processing component of the fabric processing equipment for a high-performance antistatic fiber fabric proposed by the present invention;
[0034] Figure 4 It is a schematic structural view of the pushing component of the fabric processing equipment for a high-performance antistatic fiber fabric proposed by the present invention;
[0035] Figure 5 It is a schematic cross-sectional view of the pushing plate component of the fabric processing equipment for a high-performance antistatic fiber fabric proposed by the present invention;
[0036] Figure 6 It is a partial schematic structural view of the processing component of the fabric processing equipment for a high-performance antistatic fiber fabric proposed by the present invention;
[0037] Figure 7 It is a partial top view schematic structural view of the processing component of the fabric processing equipment for a high-performance antistatic fiber fabric proposed by the present invention;
[0038] Figure 8 It is a schematic structural view of the fabric end winding component of the fabric processing equipment for a high-performance antistatic fiber fabric proposed by the present invention;
[0039] Figure 9 Schematic structural diagram of a central winding mechanism of a fabric processing device for an anti-static high-performance fiber fabric proposed by the present invention;
[0040] Figure 10 Cross-sectional structural diagram of a central winding mechanism of a fabric processing device for an anti-static high-performance fiber fabric proposed by the present invention;
[0041] Figure 11 Schematic structural diagram of a water squeezing component II of a fabric processing device for an anti-static high-performance fiber fabric proposed by the present invention.
[0042] In the figure: a, polyester layer; b, anti-ultraviolet polyester fiber fabric layer; c, skin-friendly cotton fabric layer;
[0043] 1, processing box body; 2, processing component; 21, central storage cylinder; 22, connection channel; 23, pushing component; 231, guiding roller; 232, guiding belt; 233, driving motor II; 234, pushing plate component; 2341, pushing plate; 2342, telescopic rod; 2343, compression spring; 24, side storage cylinder; 25, fabric end winding component; 251, winding roller II; 252, arc-shaped clamping piece; 253, pushing spring; 254, arc-shaped guiding rod; 26, meshing gear disk; 27, water squeezing component I; 28, water squeezing component II; 281, U-shaped bracket; 282, pneumatic push rod; 283, pressure sensor; 284, water pressing strip; 29, central winding mechanism; 291, winding roller I; 292, U-shaped clamping rod; 293, reset spring; 210, arc-shaped rack; 211, push rod motor; 212, driving motor I; 3, liquid pump; 4, support feet; 5, controller. Specific embodiments
[0044] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.
[0045] Refer to Figure 1 , an anti-static high-performance fiber fabric, including a polyester layer a, an anti-ultraviolet polyester fiber fabric layer b, and a skin-friendly cotton fabric layer c. The polyester layer a, the anti-ultraviolet polyester fiber fabric layer b, and the skin-friendly cotton fabric layer c are sequentially laminated with an adhesive, and the formed fabric is subsequently soaked and processed inside a fabric processing device containing an anti-static solution to improve the overall anti-static ability;
[0046] The adhesive uses silicone glue, which has good high-temperature resistance, waterproof and insulation properties, good elasticity after curing, can adapt to the deformation of the fabric, and better adapt to the subsequent processing environment;
[0047] The antistatic agent used in the antistatic solution is cetyltrimethylammonium chloride, and the solution concentration is 3%.
[0048] Through the setting of the polyester layer a, the overall fabric quality and elasticity are effectively improved; the setting of the ultraviolet-resistant polyester fiber fabric layer b effectively improves the ultraviolet resistance of the fabric, and the setting of the final skin-friendly cotton cloth layer c enables the fabric to have better skin-friendliness when contacting the skin and provides a better comfortable experience.
[0049] Refer to Figures 2 - 11 , a fabric treatment device for an antistatic high-performance fiber fabric, the fabric treatment device includes the following components:
[0050] The treatment box body 1 is for storing the treated antistatic solution to ensure subsequent collection and recycling;
[0051] The treatment component 2 is arranged inside the treatment box body 1 and is used for soaking and repeatedly squeezing the fabric with the antistatic solution. It includes a central storage cylinder 21 for soaking. Connecting channels 22 are connected to both sides of the central storage cylinder 21, and the other ends of the connecting channels 22 are both connected to side storage cylinders 24. A central winding mechanism 29 for threading the fabric is provided at the center of the central storage cylinder 21. A fabric end winding assembly 25 for clamping both ends of the fabric is provided at the center of the side storage cylinder 24. And a regulating component for intermittently rotating control of the fabric end winding assembly 25 is provided at the bottom of the treatment component 2. While the regulating component regulates the intermittent rotation of the fabric end winding assembly 25, it can realize the continuous rotation of the central winding mechanism 29, so that when the fabric is released by the central winding mechanism 29 inside the central storage cylinder 21, the fabric end winding assembly 25 can perform intermittent winding, ensuring that the fabric can be stretched in a relaxed state inside the connecting channel 22 to achieve full immersion with the antistatic solution; Liquid outlet openings I are provided on both sides of the connecting channel 22, and a water squeezing component II 28 is installed at the opening. The water squeezing component II 28 is used for squeezing both sides of the fabric when the fabric is wound on the central winding mechanism 29 to make the excess water separate out. And two groups of liquid outlet openings II are provided on the central storage cylinder 21, and a water squeezing component I 27 with the same structure as the water squeezing component II 28 is installed at the opening, which is used for further squeezing the wound fabric when the fabric is wound on the central winding mechanism 29; A pleat pushing component is provided on the inner side and the top of the connecting channel 22, which is used for making the fabric that is not wound outside the fabric end winding assembly 25 be stored in a multi-layer pleat form inside the pushing assembly 23 when the central winding mechanism 29 unwinds, ensuring full contact between the fabric and the solution;
[0052] There are three liquid pumps 3, which are evenly arranged at the upper part of one side of the treatment box body 1. One end of each liquid pump 3 is connected with a liquid guide pipe, and one end of the liquid guide pipe extends above the central storage cylinder 21 and the side storage cylinders 24, so as to supplement the antistatic solution inside the central storage cylinder 21 and the two side storage cylinders 24, ensure the concentration of the antistatic solution during soaking, and ensure the soaking effect;
[0053] There are four supporting feet 4, which are respectively arranged at the bottom end of the treatment box body 1 and are used to support the treatment box body 1 and the internal devices;
[0054] The controller 5 is arranged outside the treatment box body 1 and is electrically connected with the liquid pump 3, and is used to control the liquid pump 3 to supplement the antistatic solution with a standard concentration.
[0055] Refer to Figures 3 - 7 , the wrinkle pushing assembly includes a pushing assembly 23 located at the top end of the connecting channel 22 and a push rod motor 211 located inside both sides of the connecting channel 22;
[0056] The pushing assembly 23 includes two guiding rollers 231 fixedly installed at the upper part of the connecting channel 22 through brackets. The outer side of the guiding roller 231 is sleeved with a guiding belt 232 having the same width as the inner side of the connecting channel 22. The bottom end of the guiding belt 232 is connected with a pushing plate assembly 234 having the same width as the inner side of the connecting channel 22, which is used to push the excess fabric inside the connecting channel 22. A driving motor II 233 is arranged on one side of one of the guiding rollers 231, which is used to drive the whole guiding roller 231 and the guiding belt 232 to rotate, so as to realize the periodic movement of the pushing plate assembly 234 and facilitate the periodic pushing of the fabric; The pushing plate assembly 234 includes a pushing plate 2341. The top end of the pushing plate 2341 is provided with a plurality of grooves, and telescopic rods 2342 connected with the guiding belt 232 are telescopically arranged inside the grooves. The bottom end of the telescopic rod 2342 is connected with a contraction spring 2343 adhered to the inner wall of the bottom end of the groove and the pushing plate 2341, which is used to ensure that during the process of pushing the fabric by the pushing plate assembly 234, when the fabric thickness increases, the pushing plate assembly 234 can contract towards the guiding belt 232 under the action of the thrust force and the stretchability of the fabric itself, so as to avoid the occurrence of movement interference;
[0057] There are two push rod motors 211, which are fixedly installed on one side of the inner walls of both sides of the connecting channel 22 close to the central storage cylinder 21, and the output shaft of the central storage cylinder 21 points to the side storage cylinder 24. The output shaft of the side storage cylinder 24 is connected with a push plate, which is used to assist the pushing plate assembly 234 to realize the stable pushing of the fabric, ensure that the fabric can be stacked in the connecting channel 22 in a wrinkled form during the unwinding process, and realize the full soaking treatment.
[0058] Refer to Figures 8 - 10, the central winding mechanism 29 includes a winding roller I 291. Two groups of U-shaped grooves are provided on both sides of the winding roller I 291, and U-shaped clamping rods 292 are inserted at the grooves. Reset springs 293 are connected to the inner walls of the U-shaped grooves at both ends of the U-shaped clamping rods 292 to ensure the flexibility of the U-shaped clamping rods 292, which is convenient for the fabric to be threaded and clamped. Under the action of the two groups of U-shaped clamping rods 292, it is ensured that the fabric can be stably wound on the outside of the winding roller I 291, providing convenience for subsequent winding and unwinding processes;
[0059] The fabric end winding assembly 25 includes a winding roller II 251. Two groups of annular chutes are provided on the outside of the winding roller II 251, and two symmetrically arranged arc-shaped clamping pieces 252 are slidably arranged at the annular chutes. A clamping plate is provided at one end of the arc-shaped clamping piece 252, and an arc-shaped guide rod 254 is inserted between the other ends of the arc-shaped clamping pieces 252. A pushing spring 253 is sleeved on the outside of the arc-shaped guide rod 254. The winding roller II 251, the arc-shaped clamping pieces 252 and the arc-shaped guide rod 254 are collinear with the center of the circle. Under the action of the pushing spring 253, the arc-shaped clamping pieces 252 are pushed to stably clamp the end of the fabric.
[0060] Refer to Figure 3 and Figures 6 - 7 , the regulation component includes an arc-shaped rack 210 at the bottom end of the central storage cylinder 21, a driving motor I 212 and a meshing gear disk 26 at the lower part of the side storage cylinder 24. The arc-shaped rack 210 is arc-shaped, and an arc-shaped rack is provided on the outside. The output shaft of the driving motor I 212 controls the arc-shaped rack 210 and the central winding mechanism 29 to perform synchronous circular motion;
[0061] The meshing gear disk 26 is coaxially connected to the fabric end winding assembly 25. When the arc-shaped rack 210 performs circular motion under the action of the driving motor I 212, it meshes with the meshing gear disks 26 on both sides respectively, so as to realize the intermittent winding and unwinding operations of the fabric end winding assemblies 25 on both sides. It is ensured that when the central winding mechanism 29 unwinds and the fabric end winding assembly 25 winds, their winding speeds are inconsistent, so that the unwound fabric can be gradually stacked in the connection channel 22 under the action of the fold pushing component, ensuring that the excess fabric is stored in the connection channel 22 in the form of folds and ensuring sufficient contact with the antistatic solution.
[0062] Refer to Figure 2 and Figure 11, the water squeezing assembly Ⅰ 27 and the water squeezing assembly Ⅱ 28 have the same structure, including a U-shaped bracket 281. One side of the U-shaped bracket 281 is provided with a pneumatic push rod 282. The output shaft of the pneumatic push rod 282 penetrates through the U-shaped bracket 281 and is fixedly connected with a water pressing strip 284. The water pressing strip 284 is of a segmented structure. The end used for extrusion is in line with the liquid outlet opening Ⅰ and the liquid outlet opening Ⅱ. The water pressing strip 284 is used to block the liquid outlet opening when no extrusion and liquid separation are carried out, ensuring the airtightness inside the whole, ensuring no liquid leakage during soaking. And the width of the end of the water pressing strip 284 connected to the output shaft of the pneumatic push rod 282 is smaller than the width of the liquid outlet opening, which is used to open the liquid outlet opening during the process of winding and squeezing the fabric, so as to more conveniently ensure the export of the antistatic liquid with reduced concentration after soaking during the liquid separation process, and make room for the soaking of the antistatic liquid with standard concentration in the follow-up.
[0063] A pressure sensor 283 is also arranged inside the U-shaped bracket 281. The pressure sensor 283 is electrically connected to the controller 5. After being triggered by the contracting water pressing strip 284, the pressure sensor 283 sends an instruction to the controller 5 to realize the replenishment of the antistatic solution with standard concentration inside the processing assembly 2 by the liquid pump 3.
[0064] Workflow: First, during the fabric processing, first pass the fabric formed by the polyester layer a, the anti-ultraviolet polyester fiber fabric layer b and the skin-friendly cotton fabric layer c pressed by the adhesive through the inner sides of the two U-shaped clamping rods 292 on the central winding mechanism 29 to achieve effective middle clamping. Then pass the two ends of the fabric through the connecting channels 22 at both ends and clamp them on the fabric end winding assemblies 25. Then, through the liquid pump 3, infuse the antistatic solution into the space communicated with the central storage cylinder 21, the connecting channels 22 and the side storage cylinders 24, so that the fabric is fully soaked in the antistatic solution, and the antistatic components are fully absorbed on the fabric;
[0065] After soaking for a certain period of time, when the concentration of the solution inside the whole space decreases, the driving motor I 212 is started to rotate the central winding mechanism 29. During the rotation of the central winding mechanism 29, the fabric is gradually wound around the central winding mechanism 29. During the winding process, the squeezing components I 27 and II 28 are started. The squeezing components II 28 located on the connecting channel 22 are started and approach each other to squeeze the fabric unwound from the winding component 25 at the end of the fabric toward the central winding mechanism 29, thereby accelerating the precipitation of the solution adsorbed on the fabric. The squeezing components I 27 and II 28 are started. After starting, the fabric rolled up on the outside of the central winding mechanism 29 is squeezed as a whole to achieve the precipitation of the whole water body. In this process, the first and second liquid outlet openings are opened due to the start of the squeezing components I 27 and II 28, so that the squeezed solution can be effectively discharged to avoid the retention of the low-concentration solution after soaking. In this process, with the help of the squeezing components I 27 and II 28, while squeezing the fabric, the fabric pressed by the adhesive can be further squeezed to further improve the pressing effect of the fabric.
[0066] When the internal low-concentration solution and the fabric are fully squeezed, the states of the water squeezing components I27 and II28 are restored. At this time, the water squeezing bar 284 retracts and contacts the pressure sensor 283, indicating that the water squeezing bar 284 blocks the liquid outlet opening, and the control liquid pump 3 replenishes the antistatic solution of standard concentration. At this time, the drive motor I212 is started again to flip the arc-shaped rack 210 and the center winding mechanism 29 to achieve the reversal of the center winding mechanism 29. During the flipping process of the center winding mechanism 29, the fabric wound on the outside of the center winding mechanism 29 is unwound, and because the arc-shaped rack 210 is in periodic contact with the meshing toothed discs 26 on both sides, the corresponding fabric end winding assembly 25 is also The same cycle of winding operation is presented, and the fabric released by the continuously unwinding central winding mechanism 29 cannot be synchronously wound, and the fabric is easily piled up inside. At the same time, the wrinkle pushing assembly is started. First, the guide belt 232 rotates under the action of the guide roller 231, driving the pushing plate assembly 234 to rotate periodically, pushing the internal fabric from the top, making the excess fabric wrinkled, and in this process, starting the push rod motor 211, so that the push plate drives the wrinkle layer to push, and gradually stores the excess fabric in the form of multiple layers of wrinkles inside the connecting channel 22, ensuring full contact with the anti-static solution, ensuring re-contact with the standard concentration solution, and ensuring that the internal anti-static component effectively acts on the fabric;
[0067] During the switching process between winding and unwinding operations by the above-mentioned central winding mechanism 29 and the fabric end winding assembly 25, the effective replacement of the anti-static solution with a standard concentration is achieved, ensuring that during the soaking process of the fabric, the concentration of the anti-static solution is prevented from decreasing due to time influence, which may affect the subsequent anti-static effect of the fabric. During the treatment process, the continuous squeezing of the fabric causes the water in the fabric to seep out, facilitating the full adsorption when contacting the anti-static solution with a standard concentration later, improving the treatment effect. During the squeezing process, further pressing operations are provided for the overall fabric with the previous adhesive pressed, better improving the fabric quality.
[0068] Finally, it should be noted that in the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "vertical", "upper", "lower", "horizontal", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, so it cannot be understood as a limitation to the present invention.
[0069] In the description of the present invention, it should also be noted that unless otherwise clearly specified and limited, the terms "set", "installed", "connected", "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
[0070] The above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A fabric treatment device for an anti-static high-performance fiber fabric, characterized in that, The fabric processing device includes the following components: A processing box body (1); A processing component (2), which is arranged inside the processing box body (1) and includes a central storage cylinder (21) for soaking. Connecting channels (22) are communicated on both sides of the central storage cylinder (21). The other ends of the connecting channels (22) are both communicated with side storage cylinders (24). A central winding mechanism (29) for threading the fabric is arranged at the center of the central storage cylinder (21). A fabric end winding component (25) for clamping both ends of the fabric is arranged at the center of the side storage cylinder (24). And a regulating component for intermittently rotating and controlling the fabric end winding component (25) is arranged at the bottom of the processing component (2). While the regulating component regulates the intermittent rotation of the fabric end winding component (25), it can realize the continuous rotation of the central winding mechanism (29); Liquid outlet openings I are arranged on both sides of the connecting channel (22), and water squeezing components II (28) are installed at the openings. The water squeezing components II (28) are used for squeezing both sides of the fabric when the fabric is wound on the central winding mechanism (29) to make the excess water seep out. And two groups of liquid outlet openings II are opened on the central storage cylinder (21), and water squeezing components I (27) with the same structure as the water squeezing components II (28) are installed at the openings, which are used for further squeezing the wound fabric when the fabric is wound on the central winding mechanism (29); A wrinkle pushing component is arranged on the inner side and the top end of the connecting channel (22); Three liquid pumps (3), which are evenly arranged on the upper part of one side of the processing box body (1). One end of each liquid pump (3) is connected with a liquid guide pipe, and one end of the liquid guide pipe extends above the central storage cylinder (21) and the side storage cylinder (24); Four supporting feet (4), which are respectively arranged at the bottom end of the processing box body (1); A controller (5), which is arranged outside the processing box body (1) and is electrically connected with the liquid pumps (3); The wrinkle pushing component includes a pushing component (23) located at the top end of the connecting channel (22) and push rod motors (211) located inside both sides of the connecting channel (22); The pushing component (23) includes two guiding rollers (231) fixedly installed on the upper part of the connecting channel (22) through brackets. A guiding belt (232) with the same width as the inner side of the connecting channel (22) is sleeved on the outer side of the guiding rollers (231). The bottom end of the guiding belt (232) is connected with a pushing plate component (234) with the same width as the inner side of the connecting channel (22). A driving motor II (233) is arranged on one side of one of the guiding rollers (231); The pushing plate component (234) includes a pushing plate (2341). A plurality of grooves are arranged at the top end of the pushing plate (2341), and telescopic rods (2342) connected with the guiding belt (232) are telescopically arranged inside the grooves. The bottom end of the telescopic rods (2342) is connected with a contraction spring (2343) adhered to the inner wall of the bottom end of the groove and the pushing plate (2341); There are two sets of push rod motors (211), which are fixedly installed on both inner walls of the connection channel (22) near the center storage cylinder (21), and the output shaft of the center storage cylinder (21) points to the side storage cylinder (24). The output shaft of the side storage cylinder (24) is connected with a push plate; The control component includes an arc rack (210) at the bottom end of the center storage cylinder (21), a driving motor I (212), and a meshing gear disc (26) at the lower part of the side storage cylinder (24). The arc rack (210) is arc-shaped, and an arc-shaped rack is arranged on the outer side. The output shaft of the driving motor I (212) controls the arc rack (210) and the center winding mechanism (29) to perform synchronous circular motion; The meshing gear disc (26) is coaxially connected with the fabric end winding component (25). When the arc rack (210) performs circular motion under the action of the driving motor I (212), it meshes with the meshing gear discs (26) on both sides respectively, so as to realize the intermittent winding and unwinding operation of the fabric end winding components (25) on both sides. It is ensured that when the center winding mechanism (29) unwinds and the fabric end winding component (25) winds, the winding speeds of the two are inconsistent, so that the unwound fabric can gradually accumulate in the connection channel (22) under the action of the fold pushing component, ensuring that the redundant fabric is stored in the connection channel (22) in the form of folds and ensuring sufficient contact with the antistatic solution; The antistatic high-performance fiber fabric includes a polyester layer (a), an anti-ultraviolet polyester fiber fabric layer (b), and a skin-friendly cotton cloth layer (c). The polyester layer (a), the anti-ultraviolet polyester fiber fabric layer (b), and the skin-friendly cotton cloth layer (c) are sequentially laminated by an adhesive, and the laminated fabric is subsequently soaked and processed inside a fabric processing device containing an antistatic solution to improve the overall antistatic ability.
2. The fabric processing device for an anti-static high-performance fiber fabric according to claim 1, characterized in that, The center winding mechanism (29) includes a winding roller I (291). There are two sets of U-shaped grooves on both sides of the winding roller I (291), and U-shaped clamping rods (292) are inserted at the grooves. Both ends of the U-shaped clamping rods (292) are connected with return springs (293) at the inner walls of the U-shaped grooves; The fabric end winding component (25) includes a winding roller II (251). There are two sets of annular chutes on the outer side of the winding roller II (251), and two symmetrically arranged arc-shaped clamping pieces (252) are slidably arranged at the annular chutes. One end of the arc-shaped clamping piece (252) is provided with a clamping plate, and an arc-shaped guide rod (254) is inserted between the other ends of the arc-shaped clamping pieces (252). A pushing spring (253) is sleeved on the outer side of the arc-shaped guide rod (254), and the winding roller II (251), the arc-shaped clamping piece (252), and the arc-shaped guide rod (254) are collinear with the center of the circle.
3. The fabric treatment device for an anti-static high-performance fiber fabric according to claim 1, characterized in that, The water squeezing assembly I (27) and the water squeezing assembly II (28) have the same structure, including a U-shaped bracket (281). A pneumatic push rod (282) is provided on one side of the U-shaped bracket (281). The output shaft of the pneumatic push rod (282) penetrates through the U-shaped bracket (281) and is fixedly connected to a water pressing strip (284). The water pressing strip (284) has a segmented structure. The water pressing strip (284) for extrusion is fitted with the first liquid outlet opening and the second liquid outlet opening, and is used to block the liquid outlet opening when not performing extrusion and liquid separation, ensuring the airtightness of the whole interior and preventing liquid leakage during soaking. Moreover, the width of one end of the water pressing strip (284) connected to the output shaft of the pneumatic push rod (282) is smaller than the width of the liquid outlet opening, and is used to open the liquid outlet opening during the process of winding and squeezing the fabric.
4. The fabric treatment device for an anti-static high-performance fiber fabric according to claim 3, characterized in that, A pressure sensor (283) is further provided inside the U-shaped bracket (281), and the pressure sensor (283) is electrically connected to the controller (5).
Citation Information
Patent Citations
Comfortable soft fabric and preparation method thereof
CN111270511A
Compounding equipment for compounding multifunctional fabric andcompounding process
CN112976767A