Diode arranging and conveying device based on intelligent manufacturing
By designing an intelligently manufactured diode sorting and conveying device, the rapid detection, sorting and direction adjustment of diodes is realized, which solves the problems of low diode loading efficiency and low sorting direction efficiency in the existing technology, and improves the overall work efficiency and stability. .
Patent Information
- Application Number
- CN202411615580.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-13
- Publication Date
- 2025-01-24
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the prior art, diode loading efficiency is low, easy to damage, and the working efficiency of finishing and adjusting directions is low.
A diode sorting and conveying device based on intelligent manufacturing is designed. By detecting and screening diodes, it can be quickly discarded or adjusted in direction, so that qualified diodes can enter the next process area. The device uses guide plates and sorting components to realize the detection, sorting and direction adjustment of diodes through components such as lifting units, cylinders and rotating rods.
It improves the efficiency of diode sorting and loading, reduces the cost of manual operations, enhances the stability and resource utilization of the device, and avoids damage to the diodes during transportation.
Smart Images

Figure CN119349189A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of diodes, and in particular to a diode sorting and conveying device based on intelligent manufacturing. Background Art
[0002] Diodes are commonly used electronic components. The process of concentrated dumping of diodes is prone to damage or confusion of the direction of the diodes, which is not conducive to subsequent processes. The traditional sorting and inspection method uses manual inspection. Before the inspection, the diodes need to be manually placed on the diode inspection stand. This inspection efficiency is relatively low and the labor cost is high.
[0003] A Chinese patent document (publication number CN109368210B) discloses a swing steering arrangement device for diodes. The invention discloses a swing steering arrangement device for diodes, including a bracket, an arrangement device and a synchronous conveyor belt device; the bottom surface of the conveying groove is located on the rear side of the blocking plate and is formed with a rectangular swing support groove; the left and right ends of the bottom surface of the swing support groove are respectively penetrated downward to form a rectangular drop groove; the front end surface of the drop groove is formed with an output transmission groove that penetrates forward; the lower front side of the bracket is formed with a conveying groove that penetrates left and right; the synchronous conveyor belt device is arranged in the conveying groove; the arrangement device includes a pair of swing plates that are symmetrically arranged on the left and right; the swing plates are rotatably arranged between the front and rear side walls of the swing support groove; the upper end surface of the swing plates is equipped with a photoelectric switch and a number of suction nozzles evenly distributed front and back. The present invention has a simple structure, and the diodes are transported to the next process with the pins facing up after arrangement, which is convenient for subsequent detection.
[0004] In the prior art, the efficiency of diode loading is low, and diodes are easily damaged, and the efficiency of diode arrangement and direction adjustment is low. Summary of the invention
[0005] In view of the shortcomings of the prior art, the present invention provides a diode sorting and conveying device based on intelligent manufacturing. By detecting and screening the diodes, the diodes can be quickly discarded or sorted and flipped, so that qualified diodes can enter the next process area; the adsorption capacity of the diodes during the transportation process is enhanced to avoid the vacancy of the inlet of the star wheel and the waste of resources, and the shaking and wear of the diodes during the rotation and transportation process can be avoided, thereby enhancing the stability of the device loading.
[0006] In order to achieve the above object, the present invention adopts the following technical solution:
[0007] The lifting of the ...
[0008] As a preferred technical solution of the present invention, the guide plate is provided with a fixed rod along the power traction direction, the fixed rod is located at one end close to the pressure rod, and a gear is fixed on the fixed rod; a connecting rod is fixed at one end of the guide plate away from the fixed rod, and the connecting rod and the fixed rod are rotatably connected to the adjacent guide plate, and the guide plate is slidably installed inside the conveying track;
[0009] As a preferred technical solution of the present invention, the tidying component includes a support plate installed on the rotating rod, a first cylinder is installed on the support plate, the output end of the first cylinder passes through the end of the support plate and a detection frame is fixedly installed, an intelligent detection plate is installed on the upper end of the detection frame, a suction cup is installed at the bottom of the detection frame, and detection contacts are installed on both sides of the suction cup;
[0010] As a preferred technical solution of the present invention, the sorting assembly also includes a second cylinder installed on the top of the support plate, a slot is provided on the support plate located in the stroke section of the second cylinder, a T-block is installed in the slot, and the T-block is fixedly connected to the output end of the second cylinder in the horizontal direction; a suspension block is fixedly arranged at the bottom of the T-block, a sliding rod is fixedly arranged on one side of the bottom of the suspension block, a second pressing plate is slidably sleeved on the sliding rod, a T-slot is provided on the second pressing plate, a T-shaped piece is provided at the bottom end of the sliding rod, and the T-piece is slidably installed inside the T-slot; a first pressing plate is provided on the other side of the bottom of the suspension block, a third cylinder is fixedly installed on the suspension block, and the output end of the third cylinder is fixedly connected to the first pressing plate; the upper parts of the first pressing plate and the second pressing plate are fixedly connected, and the first pressing plate and the second pressing plate are respectively located on both sides of the fixed rod, and a rack is provided on the end surface of the first pressing plate close to the gear, and the rack can mesh with the gear to drive the fixed rod and the guide plate to rotate together;
[0011] As a preferred technical solution of the present invention, the feed assembly includes a base, the base is fixedly installed above the conveying track, and a star wheel is rotatably arranged inside the base; a material guide channel is opened on the base, and the material guide channel is located above the star wheel. The top end of the material guide channel is connected to the vibrating screen, and the bottom end of the material guide channel is connected to the inlet above the star wheel;
[0012] As a preferred technical solution of the present invention, the star wheel is a hollow structure, a sleeve is fixedly inserted inside the star wheel, and the star wheel and the sleeve are connected by a rotating bearing; a hollow rotating shaft is inserted inside the sleeve through a bearing connection, and the hollow rotating shaft is fixedly connected to the outside of the star wheel and drives the star wheel to rotate together; the hollow rotating shaft is connected to a rotating motor, and the hollow rotating shaft is connected to a negative pressure pipeline through a rotating joint; air holes are correspondingly provided on the sleeve and the hollow rotating shaft, an adsorption hole is provided in the inlet of the star wheel, and a suction stop component is installed on the periphery of the adsorption hole on the inner wall of the star wheel;
[0013] As a preferred technical solution of the present invention, the suction stop assembly includes a pressing sheet, which is retractably connected to the suction hole through a return spring; a cam is fixedly arranged at the bottom of the sleeve, and when the star wheel rotates, the cam squeezes the adjacent pressing sheet to close the corresponding suction hole;
[0014] As a preferred technical solution of the present invention, the top end of the rotating rod is fixedly connected to the bottom of the supporting plate, and the bottom end of the rotating rod is connected to the servo motor;
[0015] As a preferred technical solution of the present invention, the lowest point of the bottom wall of the lower end groove of the heart-shaped groove, the lowest point of the top wall of the upper end groove of the heart-shaped groove and the lowest point of the bottom wall of the upper end groove of the heart-shaped groove are all offset from the center line of the heart-shaped groove; the lowest point of the top wall of the upper end groove of the heart-shaped groove and the lowest point of the bottom wall of the upper end groove are respectively located on both sides of the center line; the lowest point of the bottom wall of the lower end groove of the heart-shaped groove and the lowest point of the top wall of the upper end groove of the heart-shaped groove are both located on the same side of the center line;
[0016] As a preferred technical solution of the present invention, a sealing ring is arranged between the pressing sheet and the adsorption hole.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] 1. In the present invention, the diodes are tested. For unqualified diodes, the diodes are sucked up by starting the suction cup, the first cylinder is contracted to raise the test frame, and then the rotating rod is rotated to drive the support plate to rotate to the designated area, and the diodes are discarded after the suction cup is closed; for qualified diodes but with incorrect directions, the third motor drives the pressure plate and the telescopic frame to adjust the guide plate by 180 degrees to adjust the direction of the diodes; for qualified diodes with correct directions, the first cylinder is started to contract to raise the test frame, and the qualified diodes enter the next process area with the guide plate.
[0019] The present invention sorts the diodes according to the situation after detecting them, separates unqualified diodes, adjusts the directions of diodes with incorrect directions, and realizes the sorting work before entering the next process, thereby simplifying the screening and sorting process, shortening the time, and improving the efficiency.
[0020] 2. In the present invention, when the material guide plate is flipped, the third cylinder is started to make the first pressure plate and the second pressure plate move downward together, and then the second cylinder is started to contract, driving the T-block to move in the direction close to the material guide plate, driving the suspension block, the first pressure plate and the second pressure plate to move toward the material guide plate together; the pressure rods on the upper and lower end surfaces are squeezed by the pressure plates, and the support rods on the upper and lower end surfaces are extended into the through grooves, and the third cylinder is started to contract to pull the first pressure plate and the second pressure plate to move upward, the rack drives the gear to rotate, and the fixed rod and the material guide plate rotate together until they are flipped 180 degrees. During the flipping process, the support rod realizes the upper and lower limit, so that the diode can change direction smoothly; after the force on the pressure rod is released, the support rod below the diode extends to form a support, and the upper drag rod contracts into the slide groove to form an open state, which is conducive to the next step of processing the diode.
[0021] In the present invention, during the process of arranging and flipping the guide plate 180 degrees, the support rods are extended to limit the diodes to prevent them from falling off. After the flipping is completed, the support rods located below the guide plate remain in a supporting state, and the upper support rods are retracted into the chute to form an open state above the diode, which is conducive to the next process. During the flipping of the diode, the support rods on the upper and lower end surfaces of the guide plate are alternately extended, and no additional control is required, and they are automatically switched, so that stable protection of the diode is achieved, and work efficiency is improved.
[0022] 3. In the present invention, the material guide channel is arranged above the star wheel, the top end of the material guide channel is connected to the vibrating screen, and the bottom end of the material guide channel is connected to the inlet above the star wheel; the star wheel is arranged as a hollow structure, and when the hollow shaft rotates, it drives the star wheel to rotate together, and the sleeve and the cam are in a stationary state; the hollow shaft is connected to the negative pressure pipeline to suck air into the inside of the star wheel, and the adsorption hole adsorbs and loads the diodes of the material guide channel; a cam is fixed at the bottom of the sleeve, and the sleeve is in a fixed state, and the pressing plate of the suction stop assembly rotates with the star wheel. During the rotation process, the cam squeezes the pressing plate, so that the pressing plate blocks the adsorption hole, causing the corresponding adsorption hole to lose suction, and the previously adsorbed diode falls under the action of gravity, thereby realizing the fixed-point unloading of the star wheel;
[0023] When the star wheel of the present invention realizes opening and closing to automatically switch the material transportation through negative pressure, the adsorption capacity of the diode is enhanced, so as to avoid the diode not being introduced into the inlet, causing the inlet of the star wheel to be vacant and the transportation resources to be wasted, and to avoid the diode being damaged by shaking and friction during the rotation and transportation, thereby enhancing the stability of the device loading. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a partial cross-sectional perspective schematic diagram of the installation structure of the present invention;
[0025] Figure 2 It is a three-dimensional schematic diagram of the matching structure of the material guide channel and the star wheel of the present invention;
[0026] Figure 3 It is a three-dimensional schematic diagram of the internal structure of the star wheel of the present invention;
[0027] Figure 4 A state diagram of the first pressing plate and the second pressing plate of the finishing assembly of the present invention when they are in the upward position;
[0028] Figure 5 A state diagram of the first pressing plate and the second pressing plate of the finishing assembly of the present invention when they are in the downward position;
[0029] Figure 6 It is a three-dimensional schematic diagram comparing the upper and lower structures of the lifting unit of the present invention;
[0030] Figure 7 It is a three-dimensional schematic diagram of the split structure of the lifting unit of the present invention;
[0031] Figure 8 A top view of the telescopic frame of the present invention when it is disassembled;
[0032] In the figure: base 10; star wheel 11; vibrating screen 12; conveying track 13; material guide channel 14; diode 15; support plate 16; material guide plate 17; first cylinder 18; detection frame 19; intelligent detection plate 20; suction cup 21; detection contact 22; through slot 23; telescopic frame 24; spring 25; swing rod 26; rotating rod 27; second cylinder 28; T-shaped Block-29; suspension block-30; third cylinder-31; first pressure plate-32; second pressure plate-33; slide rod-34; fixed rod-35; gear-36; rack-37; heart-shaped groove-38; support rod-39; pressure rod-40; guide rod-41; sleeve-42; hollow shaft-43; bearing-44; adsorption hole-45; pressure sheet-46; return spring-47; cam-48; slide groove-49. DETAILED DESCRIPTION
[0033] The technical solutions in the embodiments of the present invention will be clearly and completely described below in combination with the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0034] Contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field. In the description of the present invention, it should be understood that the orientation or position relationship indicated by the terms "center", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. are based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
[0035] Figure 1-Figure 8 As shown in the figure, a diode sorting and conveying device based on intelligent manufacturing includes a feed assembly fixedly installed above a conveying track 13, an array of series-connected material guide assemblies are installed inside the conveying track 13, the material guide assembly moves inside the conveying track by power traction, and a sorting assembly is installed above the material guide assembly; the material guide assembly includes a material guide plate 17, a through groove 23 is opened in the vertical direction of the material guide plate 17, and a lifting unit is symmetrically arranged on the upper and lower end surfaces of the material guide plate 17 on one side of the through groove 23, and the lifting unit includes a slide groove 49, and a sliding arrangement inside the slide groove 49 The telescopic frame 24 is installed; a heart-shaped groove 38 is opened on the telescopic frame 24, and a spring 25 is arranged adjacent to the heart-shaped groove 38, and the spring 25 abuts against the edges of the telescopic frame 24 and the guide plate 17; a swing rod 26 is installed along the direction of the spring 25, one end of the swing rod 26 is rotatably installed on the guide plate 17, and a guide rod 41 at the other end of the swing rod 26 abuts and slides inside the heart-shaped groove 38; a pressure rod 40 is arranged on the telescopic frame 24 away from the through groove 23, and a support rod 39 is arranged at the other end of the telescopic frame 24, and the support rods 39 on the upper and lower end surfaces of the guide plate 17 alternately extend into the through groove 23 to form a support.
[0036] In the present invention, the diodes 15 are distributed to the corresponding guide plates 17 through the conveying assembly, and a support rod 39 that is retracted and extended alternately up and down is provided in the through slot 23 of the guide plate 17. The support rod 39 supports the diodes 15, which is beneficial for the sorting assembly to detect the diodes 15. The sorting assembly can also flip the diodes 15 or transfer the broken diodes.
[0037] like Figure 6 , Figure 7 and Figure 8 As shown in , when the pressure rod 40 on the telescopic frame 24 is squeezed, the telescopic frame 24 compresses the spring 25, the telescopic frame 24 moves in the slide groove 49 toward the through groove 23, and the guide rod 41 at the end of the swing rod 26 abuts and slides in the heart-shaped groove 38;
[0038] When the guide rod 41 is located in the lower end groove of the heart-shaped groove 38, the support rod 39 extends out and is located in the through groove 23;
[0039] When the pressure rod 40 is squeezed, the guide rod 41 moves from the lower end groove of the heart-shaped groove 38 to the upper end groove. When the force on the pressure rod 40 is released, under the pulling force of the spring 25, the guide rod 41 abuts against the bottom wall of the upper end groove of the heart-shaped groove 38 to form a stable state. At this time, the support rod 39 retracts into the inside of the slide groove 49.
[0040] When the pressure rod 40 is released after being pressed again, the guide rod 41 runs from the bottom wall of the upper end groove of the heart-shaped groove 38 to the top wall of the upper end groove and then runs along the adjacent descending groove to the lower end groove. At this time, the support rod 39 extends into the through groove 23 again. In this cycle, the telescopic switching of the support rod 39 is realized.
[0041] Figure 6 , which is a comparative three-dimensional schematic diagram of the upper and lower structures of the lifting unit of the present invention;
[0042] The supporting rods 39 in the supporting assemblies on the upper and lower end surfaces of the guide plate 17 are arranged alternately. In normal state, the supporting rods 39 on any one of the upper and lower surfaces extend out to support the diodes 15 inside the through slots 23 .
[0043] When the lifting components on the upper and lower end surfaces are squeezed and then released at the same time, the towing rods 39 switch states to play the role of alternating upper and lower support.
[0044] Figure 1 As shown in , a shell is provided on the guide plate 17, the shell connects the two sides of the through slot 23, and limits the surface of the telescopic frame 24 to prevent the telescopic frame 24 from falling off.
[0045] Furthermore, a fixed rod 35 is provided along the power traction direction of the guide plate 17, the fixed rod 35 is located at one end close to the pressure rod 40, and a gear 36 is fixed on the fixed rod 35; a connecting rod is fixed at the other end of the guide plate 17, and the connecting rod and the fixed rod 35 are rotatably connected to an adjacent guide plate, and the guide plate is slidably installed inside the conveying track 13.
[0046] Figure 4 and Figure 5 As shown in FIG. 1 , when the gear 36 is engaged and rotated, the fixing rod 35 and the guide plate 17 are driven to rotate, thereby adjusting the direction of the diode 15 inside the guide plate 17 .
[0047] When the pressure rods 40 on the upper and lower end surfaces are squeezed, the support rods 39 on the upper and lower end surfaces extend into the through groove 23. At the same time, when the rack 37 drives the gear 36 to rotate, the fixed rod 35 and the guide plate 17 rotate together until they are flipped 180 degrees. During the flipping process, the support rod 39 realizes the upper and lower limit positions, so that the diode 15 can change direction smoothly. After the force on the pressure rod 40 is released, the support rod 39 below the diode 15 extends out to form a support, and the upper drag rod 39 contracts into the slide groove 49 to form an open state, which is conducive to the next step of processing the diode 15.
[0048] Furthermore, the sorting component includes a support plate 16 installed on the rotating rod 27, a first cylinder 18 is installed on the support plate 16, the output end of the first cylinder 18 passes through the end of the support plate 16 and a detection frame 19 is fixedly installed, an intelligent detection plate 20 is installed on the top of the detection frame 19, a suction cup 21 is installed on the bottom of the detection frame 19, and detection contacts 22 are installed on both sides of the suction cup 21.
[0049] Figure 4 and Figure 5 As shown in the figure, the first cylinder 18 drives the detection frame 19 to extend into the through groove 23, and the detection contacts 22 on both sides of the detection frame 19 detect the diode 15. If the diode 15 is detected to be qualified but the direction is misplaced, the first cylinder 18 shrinks and brings it back to the detection frame 19, and then the direction of the diode 15 is reversed; if the diode 15 is detected to be unqualified, the diode 15 is sucked up by the suction cup 21 at the bottom of the detection frame 19, and the first cylinder 18 shrinks and brings it back to the detection frame 19, and then rotates it to the designated area through the rotating rod 27, and the unqualified diode 15 is discarded.
[0050] If the diode 15 is qualified and the direction is correct, the first cylinder 18 shrinks and brings it back to the inspection frame 19, and the qualified diode 15 enters the next process area along the guide plate 17.
[0051] In the present invention, the suction cup 21 at the bottom of the detection frame 19 is connected to an external negative pressure device. The function of the negative pressure device is to generate suction to make the suction cup 21 suck up the diode 15. The negative pressure device is a prior art and will not be described in detail here.
[0052] The cylinders are all connected to the air supply and control device, and the control device regulates and controls the extension and contraction of the cylinders. All of these are prior art and will not be described in detail here.
[0053] The intelligent detection board 20, negative pressure device, cylinder, air supply control device, motor, etc. are all existing technologies and are electrically connected to the control system or controlled by PLC.
[0054] Furthermore, the finishing assembly also includes a second cylinder 28 installed on the top of the support plate 16, a slot is provided on the support plate 16 located in the stroke section of the second cylinder 28, a T-block 29 is installed in the slot, and the T-block 29 is fixedly connected to the output end of the second cylinder 28 in the horizontal direction; a suspension block 30 is fixedly provided at the bottom of the T-block 29, a slide bar 34 is fixedly provided at one side of the bottom of the suspension block 30, a second pressing plate 33 is slidably sleeved on the slide bar 34, a T-slot is provided on the second pressing plate 33, a T-piece is provided at the bottom end of the slide bar 34, and the T-piece slides Installed inside the T-slot; a first pressing plate 32 is arranged on the other side of the bottom of the suspension block 30, and a third cylinder 31 is fixedly installed on the suspension block 30, and an output end of the third cylinder 31 is fixedly connected to the first pressing plate 32; the first pressing plate 32 and the second pressing plate 33 are fixedly connected at the upper part, and the first pressing plate 32 and the second pressing plate 33 are respectively located on both sides of the fixed rod 35, and a rack 37 is arranged on the end face of the first pressing plate 32 close to the gear 36, and the rack 37 can engage the gear 36 to drive the fixed rod 35 and the guide plate 17 to rotate together.
[0055] Figure 4 is a state diagram when the first pressing plate 32 and the second pressing plate 33 are in the upward position, Figure 5 1 and 2 are state diagrams when the first pressing plate 32 and the second pressing plate 33 are in the downward position.
[0056] The first pressing plate 32, the second pressing plate 33, the second cylinder 28, the T-plate 29 and the third cylinder 31 are the power components for realizing the turning of the guide plate 17; Figure 4 ), the first pressing plate 32 and the second pressing plate 33 are located in the upper position, and the rack 37 is in a different radial plane (relative to the radial plane of the fixing rod 35) relative to the gear 36.
[0057] When the guide plate 17 is turned over, Figure 4 , start the third cylinder 31 to make the first pressing plate 32 and the second pressing plate 33 move downward as shown in FIG. Figure 5 The state is in the middle, and then the second cylinder 28 is started to contract, driving the T-block 29 to move toward the material guide plate 17, driving the suspension block 30, the first pressing plate 32 and the second pressing plate 33 to move toward the material guide plate 17;
[0058] The first pressing plate 32 and the second pressing plate 33 squeeze the pressing rod 40, and make the rack 37 and the gear 36 in the same radial plane; at this time, the pressing rods 40 on the upper and lower end surfaces are squeezed, and the supporting rods 39 on the upper and lower end surfaces are extended into the through groove 23, and the third cylinder 31 is started to contract to pull the first pressing plate 32 and the second pressing plate 33 to move upward. At the same time, the rack 37 drives the gear 36 to rotate, and the fixed rod 35 and the guide plate 17 rotate together until they are flipped 180 degrees. During the flipping process, the supporting rod 39 realizes the upper and lower limit, so that the diode 15 can change direction smoothly; after the force on the pressing rod 40 is released, the supporting rod 39 below the diode 15 extends out to form a support, and the upper drag rod 39 contracts into the slide groove 49 to form an open state, which is conducive to the next step of processing the diode 15.
[0059] The length of the rack 37 drives the gear 36 to rotate, so that the gear 36 rotates 180 degrees.
[0060] The end of the pressure rod 40 is set to be elongated, and the first pressure plate 32 and the second pressure plate 33 are set to be widened. When the pressure rod 40 abuts against the first pressure plate 32 and the second pressure plate 33 and rotates, the pressure rod 40 will not leave the abutting plane.
[0061] When the first pressing plate 32 and the second pressing plate 33 move upward and separate from the pressing rod 40 , the pressing rod 40 moves to a corresponding position under the action of the spring 25 .
[0062] Furthermore, the feeding assembly includes a base 10, which is fixedly installed above the conveying track 13, and a star wheel 11 is rotatably arranged inside the base 10; a material guide channel 14 is opened on the base 10, and the material guide channel 14 is located above the star wheel 11. The top end of the material guide channel 14 is connected to the vibrating screen 12, and the bottom end of the material guide channel 14 is connected to the inlet above the star wheel 11.
[0063] Figure 1 and Figure 2 As shown in the figure, the base 10 is fixed to both sides of the conveying track by a fixing frame (not shown in the figure), and a material guide channel 14 is provided on the base 10. Transparent materials are provided at both ends of the material guide channel 14 for easy observation. The material guide channel 14 is set in an arc shape, which is conducive to the internal diode 15 entering the introduction port of the star wheel 11 at an appropriate speed.
[0064] Furthermore, the star wheel 11 is a hollow structure, and a sleeve 42 is fixedly inserted inside the star wheel 11, and the star wheel 11 and the sleeve 42 are connected by a rotating bearing; a hollow rotating shaft 43 is inserted inside the sleeve 42 through a bearing 44, and the hollow rotating shaft 43 is fixedly connected to the outer side of the star wheel 11 and drives the star wheel 11 to rotate together; the hollow rotating shaft 43 is connected to a rotating motor, and the hollow rotating shaft 43 is connected to a negative pressure pipeline through a rotating joint; corresponding air holes are opened on the sleeve 42 and the hollow rotating shaft 43, and an adsorption hole 45 is opened in the inlet of the star wheel 11, and a suction stop component is installed on the inner side of the adsorption hole 45.
[0065] Figure 1 and Figure 2 As shown in the figure, the base 10 is fixed on both sides of the conveying track through a fixed frame (not shown in the figure), the sleeve 42 inside the star wheel 11 is fixedly mounted on the fixed frame, the hollow bearing 43 inside the sleeve 42 is connected to the rotating motor, the rotating motor is fixedly mounted on the fixed frame, and the rotating motor is a low-speed motor, and the speed is reduced to a state suitable for this device through a reducer.
[0066] The hollow shaft 43 is fixedly connected to the outer side of the star wheel 11 through a connecting piece. When the hollow shaft 43 rotates, the star wheel 11 is driven to rotate together, and the sleeve 42 is in a stationary state; a sealing bearing is used between the hollow shaft 43 and the sleeve 42 to play a sealing role;
[0067] Figure 3 As shown in the figure, the hollow shaft 43 is connected to the negative pressure device through a rotating joint, and air holes are correspondingly opened on the sleeve 42 and the hollow shaft 43, and an adsorption hole 45 is opened in the inlet of the star wheel 11; during the rotation of the hollow shaft 43, the negative pressure device generates negative pressure, so that the adsorption hole 45 generates negative pressure, and the adsorption hole 45 adsorbs the diode 15; during the rotation of the star wheel 11, the inlet of the star wheel 11 adsorbs the diode 15, thereby enhancing the stability of the device and avoiding the waste of resources caused by the vacant inlet.
[0068] Furthermore, the suction stop assembly includes a pressing plate 46, which is telescopically connected to the suction hole 45 through a return spring 47; a cam 48 is fixed to the bottom of the sleeve 42, and when the star wheel 11 rotates, the cam 48 squeezes the adjacent pressing plate 46 to close the corresponding suction hole 45.
[0069] Figure 3 As shown in the figure, a cam 48 is fixed at the bottom of the sleeve 42, the sleeve 42 is in a fixed state, and the pressing piece 46 rotates with the star wheel 11. During the rotation, the cam 48 squeezes the pressing piece 46, so that the pressing piece blocks the adsorption hole 45. When the pressing piece misses the position of the cam 48, the pressing piece 46 is reset by the reset spring 47 to realize the adsorption function, and adsorbs the next diode 15 entering the inlet.
[0070] The cam 48 is located directly below. When the adsorption hole 45 moves to this position, the adsorption hole 45 is blocked by the pressing sheet 47 and loses its adsorption force. The originally adsorbed diode 15 falls under the action of gravity and falls onto the guide plate 17 .
[0071] During the loading process of the star wheel 11, the adsorption hole 45 is opened to attract the adjacent diode 15 through negative pressure. When reaching the unloading position, the cam 48 is triggered to close the adsorption hole 45 to unload the material, thereby realizing automatic switching between loading and unloading, avoiding the loading port of the star wheel 11 being vacant or unloading failure, and avoiding waste of operating resources.
[0072] Furthermore, the top end of the rotating rod 27 is fixedly connected to the bottom of the supporting plate 16 , and the bottom end of the rotating rod 27 is connected to a servo motor (not shown).
[0073] Figure 4 As shown in FIG. 1 , the servo motor drives the rotating rod 27 and the supporting plate 16 to rotate together, and the damaged diode is taken out of the production line, which is convenient for the processing in the next step.
[0074] Furthermore, the lowest point of the bottom wall of the lower end groove of the heart-shaped groove 38, the lowest point of the top wall of the upper end groove of the heart-shaped groove 38 and the lowest point of the bottom wall of the upper end groove of the heart-shaped groove 38 all deviate from the center line of the heart-shaped groove 38; the lowest point of the top wall of the upper end groove of the heart-shaped groove 38 and the lowest point of the bottom wall of the upper end groove are respectively located on both sides of the center line; the lowest point of the bottom wall of the lower end groove of the heart-shaped groove 38 and the lowest point of the top wall of the upper end groove of the heart-shaped groove 38 are both located on the same side of the center line.
[0075] Figure 8 , which is a top view of the telescopic frame 24 , wherein the heart-shaped groove 38 is set to an eccentric structure, which is beneficial for the guide rod 41 on the swing rod 26 to be in a ring circulation state when sliding in the heart-shaped groove 38 .
[0076] When the guide rod 41 is at the lowest point of the bottom wall of the lower end groove of the heart-shaped groove 38, it is located in a left position. When it is squeezed by external force, the swing rod 26 moves in a left direction and moves along the upper and lower groove channels.
[0077] The guide rod 41 is located at the lowest point of the bottom wall of the upper end groove of the heart-shaped groove 38, and is located in a right position. When squeezed by external force, the rocker arm 26 runs in the right direction until it reaches the right top of the upper end groove. When the external force is released, under the action of the spring 25, the guide rod 41 moves down along the right side groove channel to the lowest point of the bottom wall of the lower end groove.
[0078] Furthermore, a sealing ring (not shown) is arranged between the pressing sheet 46 and the adsorption hole 45. The sealing ring improves the sealing effect and also plays a buffering role when the pressing sheet 46 is squeezed by the cam.
[0079] Working principle:
[0080] 1. The first cylinder 18 drives the detection frame 19 to extend into the through slot 23, and the detection contacts 22 on both sides of the detection frame 19 detect the diode 15. If the diode 15 is detected to be qualified but misaligned in direction, the first cylinder 18 retracts and retracts the detection frame 19, and then the direction of the diode 15 is reversed; if the diode 15 is detected to be unqualified, the diode 15 is sucked up by the suction cup 21 at the bottom of the detection frame 19, and the first cylinder 18 retracts and brings it back to the detection frame 19, and then rotates it to the designated area through the rotating rod 27, and the unqualified diode 15 is discarded; if the diode 15 is qualified and the direction is also correct, the first cylinder 18 retracts and retracts the detection frame 19, and the qualified diode 15 enters the next process area along with the guide plate 17;
[0081] 2. When the guide plate 17 is turned over, the third cylinder 31 is started to make the first pressing plate 32 and the second pressing plate 33 move downward together, and then the second cylinder 28 is started to contract, driving the T-block 29 to move toward the guide plate 17, and driving the suspension block 30, the first pressing plate 32 and the second pressing plate 33 to move toward the guide plate 17 together;
[0082] The first pressing plate 32 and the second pressing plate 33 squeeze the pressing rod 40, and make the rack 37 and the gear 36 in the same radial plane; at this time, the pressing rods 40 on the upper and lower end surfaces are squeezed, and the supporting rods 39 on the upper and lower end surfaces are extended into the through groove 23, and the third cylinder 31 is started to contract to pull the first pressing plate 32 and the second pressing plate 33 to move upward. At the same time, the rack 37 drives the gear 36 to rotate, and the fixed rod 35 and the guide plate 17 rotate together until they are flipped 180 degrees. During the flipping process, the upper and lower supporting rods 39 are limited, so that the diode 15 can change direction smoothly; after the force on the pressing rod 40 is released, the supporting rod 39 below the diode 15 remains in an extended state to form a support, and the upper drag rod 39 shrinks into the slide groove 49 to form an open state, which is conducive to the next step of processing the diode 15.
[0083] The present invention illustrates the technical concept of the present invention through the above embodiments, but the present invention is not limited to the above embodiments, that is, it does not mean that the present invention must rely on the above embodiments to be implemented. Those skilled in the art should understand that the relevant improvements to the present invention fall within the protection scope and disclosure scope of the present invention.
Claims
1. A diode sorting and conveying device based on intelligent manufacturing, comprising a feeding assembly fixedly mounted above a conveying track (13), characterized in that: An array of series-connected material guide components are installed inside the conveying track (13), and the material guide components move inside the conveying track by power traction. A sorting component is installed above the material guide component; the material guide component includes a material guide plate (17), and a through groove (23) is provided in the vertical direction of the material guide plate (17). A lifting unit is symmetrically arranged on the upper and lower end surfaces of the material guide plate (17) on one side of the through groove (23), and the lifting unit includes a slide groove (49), and a telescopic frame (24) is slidably installed inside the slide groove (49); a heart-shaped groove (38) is provided on the telescopic frame (24), and a heart-shaped groove (38) is provided adjacent to the heart-shaped groove (38). 8) a spring (25) is provided, the spring (25) abuts against the edges of the telescopic frame (24) and the guide plate (17); a swing rod (26) is installed along the direction of the spring (25), one end of the swing rod (26) is rotatably installed on the guide plate (17), and a guide rod (41) at the other end of the swing rod (26) abuts against and slides inside the heart-shaped groove (38); a pressure rod (40) is provided on the telescopic frame (24) away from the through groove (23), and a support rod (39) is provided at the other end of the telescopic frame (24), and the support rods (39) on the upper and lower end surfaces of the guide plate (17) alternately extend into the through groove (23) to form a support.
2. The diode sorting and conveying device based on intelligent manufacturing according to claim 1 is characterized in that: The guide plate (17) is provided with a fixed rod (35) along the power traction direction, the fixed rod (35) is located at one end close to the pressure rod (40), and a gear (36) is fixed on the fixed rod (35); a connecting rod is fixed at one end of the guide plate (17) away from the fixed rod (35), and the connecting rod and the fixed rod (35) are rotatably connected to an adjacent guide plate, and the guide plate is slidably installed inside the conveying track (13).
3. The diode sorting and conveying device based on intelligent manufacturing according to claim 2 is characterized in that: The arranging assembly comprises a support plate (16) mounted on a rotating rod (27), a first cylinder (18) being mounted on the support plate (16), an output end of the first cylinder (18) passing through the end of the support plate (16) and a detection frame (19) being fixedly mounted thereon, an intelligent detection plate (20) being mounted on the upper end of the detection frame (19), a suction cup (21) being mounted on the bottom of the detection frame (19), and detection contacts (22) being mounted on both sides of the suction cup (21).
4. The diode sorting and conveying device based on intelligent manufacturing according to claim 3 is characterized in that: The arranging assembly further comprises a second cylinder (28) mounted on the top of the support plate (16); a notch is provided on the support plate (16) at the stroke section of the second cylinder (28); a T-shaped block (29) is installed in the notch; the T-shaped block (29) is fixedly connected to the output end of the second cylinder (28) in the horizontal direction; a suspension block (30) is fixedly provided at the bottom of the T-shaped block (29); a sliding rod (34) is fixedly provided at one side of the bottom of the suspension block (30); a second pressing plate (33) is slidably sleeved on the sliding rod (34); a T-shaped slot is provided on the second pressing plate (33); a T-shaped piece is provided at the bottom end of the sliding rod (34); the T-shaped piece is slidably mounted on the The first pressing plate (32) is arranged on the other side of the bottom of the suspension block (30), and the third cylinder (31) is fixedly installed on the suspension block (30), and the output end of the third cylinder (31) is fixedly connected to the first pressing plate (32); the first pressing plate (32) and the second pressing plate (33) are fixedly connected at the upper part, and the first pressing plate (32) and the second pressing plate (33) are respectively located on both sides of the fixed rod (35), and a rack (37) is arranged on the end surface of the first pressing plate (32) close to the gear (36), and the rack (37) can mesh with the gear (36) to drive the fixed rod (35) and the guide plate (17) to rotate together.
5. The diode sorting and conveying device based on intelligent manufacturing according to claim 1 is characterized in that: The feeding assembly comprises a base (10), the base (10) is fixedly mounted above a conveying track (13), a star wheel (11) is rotatably arranged inside the base (10); a material guide channel (14) is provided on the base (10), the material guide channel (14) is located above the star wheel (11), the top end of the material guide channel (14) is connected to a vibrating screen (12), and the bottom end of the material guide channel (14) is connected to an inlet above the star wheel (11).
6. The diode sorting and conveying device based on intelligent manufacturing according to claim 5 is characterized in that: The star wheel (11) is a hollow structure, a sleeve (42) is fixedly inserted inside the star wheel (11), and the star wheel (11) and the sleeve (42) are connected by a rotating bearing; a hollow rotating shaft (43) is inserted inside the sleeve (42) through a bearing (44), and the hollow rotating shaft (43) is fixedly connected to the outer side of the star wheel (11) and drives the star wheel (11) to rotate together; the hollow rotating shaft (43) is connected to a rotating motor, and the hollow rotating shaft (43) is connected to a negative pressure pipeline through a rotating joint; air holes are correspondingly provided on the sleeve (42) and the hollow rotating shaft (43), an adsorption hole (45) is provided in the inlet of the star wheel (11), and a suction stop component is installed on the periphery of the adsorption hole (45) located on the inner wall of the star wheel (11).
7. The diode sorting and conveying device based on intelligent manufacturing according to claim 6 is characterized in that: The suction stop assembly comprises a pressing plate (46), and the pressing plate (46) is retractably connected to the suction hole (45) via a return spring (47); a cam (48) is fixedly arranged at the bottom of the sleeve (42), and when the star wheel (11) rotates, the cam (48) squeezes the adjacent pressing plate (46) to close the corresponding suction hole (45).
8. The diode sorting and conveying device based on intelligent manufacturing according to claim 4 is characterized in that: The top end of the rotating rod (27) is fixedly connected to the bottom of the supporting plate (16), and the bottom end of the rotating rod (27) is connected to the servo motor.
9. The diode sorting and conveying device based on intelligent manufacturing according to claim 1 is characterized in that: The lowest point of the bottom wall of the lower end groove of the heart-shaped groove (38), the lowest point of the top wall of the upper end groove of the heart-shaped groove (38) and the lowest point of the bottom wall of the upper end groove of the heart-shaped groove (38) are all offset from the center line of the heart-shaped groove (38); the lowest point of the top wall of the upper end groove and the lowest point of the bottom wall of the upper end groove of the heart-shaped groove (38) are respectively located on both sides of the center line; the lowest point of the bottom wall of the lower end groove of the heart-shaped groove (38) and the lowest point of the top wall of the upper end groove of the heart-shaped groove (38) are both located on the same side of the center line.
10. The diode sorting and conveying device based on intelligent manufacturing according to claim 7 is characterized in that: A sealing ring is provided between the pressing sheet (46) and the adsorption hole (45).
Citation Information
Patent Citations
A diode oscillating and steering device
CN109368210B