A Vacuum Galvanizing Steam Constant Temperature Heating Device

By designing a vacuum galvanized steam constant temperature heating device, the problems of uneven heating and uneven distribution of zinc steam during the galvanization process are solved, the quality stability and aesthetics of galvanized products are improved, and the automated control of the galvanized process is realized.

CN119351951BActive Publication Date: 2025-03-25蒙城繁枫真空科技有限公司
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Patent Information

Application Number
CN202411913807.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-03-25
Estimated Expiration
2044-12-24

AI Technical Summary

Technical Problem

There are uneven heating and uneven zinc steam distribution in the existing galvanizing process, resulting in unstable quality of galvanized products and different thicknesses of surface plating, which affects the aesthetics and durability of the product.

Method used

A vacuum galvanized steam constant temperature heating device is designed, including a constant temperature heating mechanism and a steam injection mechanism. The constant temperature heating mechanism ensures the stability of zinc steam by accurately controlling the heating temperature of zinc in the crucible. The steam injection mechanism achieves comprehensive and uniform coating of galvanized products through the circular motion and reciprocating motion of the nozzle.

Benefits of technology

It realizes efficient heating of zinc and uniform injection of steam, ensuring uniform thickness and consistent quality of the galvanized product surface, improving the aesthetics and durability of the product, and achieving automated control of the galvanized process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a vacuum galvanizing steam constant temperature heating device, which relates to the technical field of vacuum coating. The technical scheme is as follows: it comprises a box body, a constant temperature heating mechanism and a steam injection mechanism are arranged on one side of the box body; the constant temperature heating mechanism comprises a sleeve, the sleeve is fixedly arranged inside the box body, a push rod is arranged on the top of the sleeve, the push rod slides in the sleeve, a crucible is fixedly connected to the top of the push rod, a heating shell is fixedly sleeved on the outside of the crucible, a steam inlet pipe is fixedly arranged on the top of the heating shell, the steam inlet pipe runs through the side wall of the box body, two fixed plates are fixedly arranged on one side of the box body, a conveying shell is fixedly arranged on one side of the two fixed plates, the steam inlet pipe is fixedly connected to the conveying shell, a bottom plate is fixedly arranged on one side of the box body, an electric push rod is fixedly arranged on the top of the bottom plate, a first fixed frame is fixedly arranged on one side of the box body, and a first round shell is fixedly arranged on one side of the first fixed frame. The invention has the following beneficial effects: comprehensive and uniform coating of galvanized products is achieved, and the aesthetics and durability of the products are improved.
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Description

Technical Field

[0001] The invention relates to the technical field of vacuum coating, and in particular to a vacuum galvanizing steam constant temperature heating device. Background Art

[0002] Vacuum coating refers to a method of heating metal or non-metal materials under high vacuum conditions to evaporate and condense on the surface of the coated object (metal, semiconductor or insulator) to form a thin film.

[0003] In the existing galvanizing process, there may be uneven heating and uneven distribution of zinc vapor, which leads to unstable quality of galvanized products and uneven thickness of surface coating, affecting the appearance and durability of the products. Summary of the invention

[0004] To this end, the present invention provides a vacuum galvanizing steam constant temperature heating device to solve the problems of uneven heating and uneven distribution of zinc vapor during the galvanizing process, which lead to unstable quality of galvanized products, uneven surface coating thickness, and affect the appearance and durability of the products.

[0005] In order to achieve the above-mentioned object, the present invention provides the following technical solution: a vacuum galvanizing steam constant temperature heating device, comprising a box body, one side of which is provided with a constant temperature heating mechanism and a steam injection mechanism;

[0006] The constant temperature heating mechanism includes a sleeve, which is fixedly arranged inside the box body, a push rod is arranged on the top of the sleeve, and the push rod slides in the sleeve, a crucible is fixedly connected to the top of the push rod, a heating shell is fixedly arranged on the outside of the crucible, a steam inlet pipe is fixedly arranged on the top of the heating shell, the steam inlet pipe runs through the side wall of the box body, two fixed plates are fixedly arranged on one side of the box body, a conveying shell is fixedly arranged on one side of the two fixed plates, the steam inlet pipe is fixedly connected to the conveying shell, a bottom plate is fixedly arranged on one side of the box body, an electric push rod is fixedly arranged on the top of the bottom plate, a first fixed frame is fixedly arranged on one side of the box body, a first round shell is fixedly arranged on one side of the first fixed frame, the output end of the electric push rod extends into the inside of the first round shell, and the first round shell A bent pipe is fixedly provided on one side, and the bent pipe passes through the side wall of the box body, and one end of the bent pipe is fixedly connected to a second circular shell, and a second fixed frame is fixedly provided on one side of the second circular shell, and the second fixed frame is fixedly connected to the inner wall of the box body, and a movable push rod is provided on one side of the second circular shell, and one end of the movable push rod is fixedly connected to a first tooth plate, and the inner wall of the box body is fixedly connected to a connecting block, and one side of the connecting block is connected to a rotating shaft through a bearing, and one end of the rotating shaft is fixedly connected to a fifth gear, and the fifth gear is meshed with the first tooth plate, and a connecting frame is fixedly provided at the bottom of the crucible, and a second tooth plate is fixedly provided on one side of the connecting frame, and the second tooth plate is meshed with the fifth gear, and an exhaust pipe is fixedly provided on the top of the heating shell, and the exhaust pipe passes through the side wall of the box body.

[0007] Preferably, the steam injection mechanism comprises a rotating tube, the rotating tube passes through the box body and is connected to the box body at the connection point by a sealed bearing, a round table is fixedly provided at the bottom of the rotating tube, a first square shell is fixedly provided on one side of the round table, a second square shell is fixedly provided on one side of the first square shell, a square rod is provided on one side of the second square shell, the square rod extends into the second square shell, a sliding rod is fixedly provided at the bottom of the square rod, one end of the sliding rod is fixedly connected to a connecting head, one side of the connecting head is movably connected to a rotating frame through a rotating shaft, one side of the rotating frame is movably connected to a connecting arm through a rotating shaft, a sliding ring is sleeved on the outside of the sliding rod, a collar is sleeved on the outside of the sliding ring through a bearing sleeve, one side of the collar is movably connected to a limiting plate through a rotating shaft, a connecting seat is fixedly provided on one side of the collar, the connecting seat and the connecting arm are movably connected through a rotating shaft, and the box is provided with a There is a slip ring, and the top and bottom of the limit plate are connected to two pulleys through bearings, and the pulleys roll inside the slip ring, and two oil pipes are fixedly arranged inside the box body, and one end of the two oil pipes is provided with a guide rod, and one end of the guide rod extends into the oil pipe, and the other ends of the two guide rods are fixedly connected to the slip ring, and a pump is fixedly arranged on the top of the box body, and a delivery pipe is connected to the oil pipe at the output end of the pump, and the delivery pipe is fixedly connected to the oil pipe, a nozzle is fixedly arranged on one side of the rotating frame, and a hose is fixedly connected to one side of the nozzle, and one end of the hose is fixedly connected to a rotating ring, and an annular shell is arranged on one side of the rotating ring, and the rotating ring is connected to the annular shell through a bearing, and a cover shell is fixedly arranged on one side of the annular shell, and a support ring is fixedly arranged on the outer fixed sleeve of the cover shell, and two fixing rods are fixedly arranged on one side of the support ring, and the fixing rods are fixedly connected to the inner wall of the box body.

[0008] Preferably, a top frame is fixedly provided on the top of the box body, a motor is fixedly provided on the top of the top frame, an output end of the motor is fixedly connected to a first connecting rod, one end of the first connecting rod is fixedly connected to a second gear, a fourth gear is provided on one side of the second gear, the fourth gear is meshed with the second gear, one side of the fourth gear is connected to a rotating rod through a one-way bearing, the rotating rod passes through the frustum and is connected to the frustum through a bearing, one end of the rotating rod is fixedly connected to the first bevel gear, a round rod is connected to the inside of the first square shell through a bearing, a second bevel gear is fixedly sleeved on the outside of the round rod, and the second bevel gear The gear is meshed with the first bevel gear, and the seventh gear is provided on the external fixed sleeve of the round rod. The interior of the second square shell is connected with a reciprocating screw through a bearing, and one end of the reciprocating screw is connected with a sliding block through a bearing, and the sliding block slides inside the square rod. The outside of the reciprocating screw is connected with a slider through a ball screw pair, and the slider slides inside the second square shell, and the slider is meshed with the square rod. The external fixed sleeve of the reciprocating screw is provided with a sixth gear, and the sixth gear is meshed with the seventh gear. The outside of the rotating rod is connected with a sealing ring through a sealing bearing, and the sealing ring is fixedly connected to the inner wall of the rotating tube.

[0009] Preferably, a sealing ring is embedded in the top of the crucible.

[0010] Preferably, a partition is fixedly provided on one side of the output end of the electric push rod, and the partition passes through the conveying shell.

[0011] Preferably, a first gear is provided on the other side of the second gear, the second gear is meshed with the first gear, one side of the first gear is connected to a second connecting rod through a one-way bearing, the second connecting rod is connected to the top of the box through a bearing, an eighth gear is provided on the external fixed sleeve of the second connecting rod, and a third gear is provided on the external fixed sleeve of the rotating tube, and the third gear is meshed with the eighth gear.

[0012] Preferably, a base is fixedly provided inside the box.

[0013] Preferably, support columns are fixedly provided at the four corners of the bottom of the box.

[0014] Preferably, a box door is provided on one side of the box body, and the box body and the box door are connected by a hinge.

[0015] Preferably, a vacuum pump is installed on the top of the box.

[0016] The embodiments of the present invention have the following advantages:

[0017] 1. Through the ingenious design of constant temperature heating mechanism and steam injection mechanism, efficient heating of zinc and uniform injection of steam are realized. The constant temperature heating mechanism can ensure that the zinc in the crucible is always kept at the ideal heating temperature, thereby forming stable zinc steam. The steam injection mechanism achieves comprehensive and uniform coating of galvanized products through precise nozzle position and angle adjustment, as well as circular and reciprocating motion of the nozzle;

[0018] 2. Realize precise adjustment of nozzle position, spray angle and spray radius. This precise adjustment capability ensures uniform coating thickness and consistent quality on the surface of galvanized products, improves the appearance and durability of products, and realizes automatic control of the galvanizing process. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the implementation methods of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for the implementation methods or the description of the prior art. Obviously, the drawings in the following description are only exemplary, and for ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.

[0020] The structures, proportions, sizes, etc. illustrated in this specification are only used to match the contents disclosed in the specification so as to facilitate understanding and reading by persons familiar with the technology. They are not used to limit the conditions under which the present invention can be implemented, and therefore have no substantial technical significance. Any structural modification, change in proportion or adjustment of size shall still fall within the scope of the technical contents disclosed in the present invention without affecting the effects and purposes that can be achieved by the present invention.

[0021] Figure 1 A schematic diagram of the overall structure provided by the present invention;

[0022] Figure 2 A schematic diagram of the internal structure of the box provided by the present invention;

[0023] Figure 3 A three-dimensional diagram of the constant temperature heating mechanism provided by the present invention;

[0024] Figure 4 A cross-sectional view of the overall structure provided by the present invention;

[0025] Figure 5 A three-dimensional diagram of the steam injection mechanism provided by the present invention;

[0026] Figure 6 The present invention provides Figure 4 A magnified view of the structure of the middle part A;

[0027] Figure 7 The present invention provides Figure 4 Enlarged view of the structure of part B in the middle.

[0028] In the figure: 1, box body; 2, box door; 3, support column; 4, vacuum pump; 5, pump machine; 6, delivery pipe; 7, top frame; 8, motor; 9, fixed plate; 10, delivery shell; 11, exhaust pipe; 12, bottom plate; 13, electric push rod; 14, steam delivery pipe; 15, partition; 16, steam inlet pipe; 17, first fixed frame; 18, elbow; 19, base; 20, sleeve; 21, hose; 22, rotating frame; 23, slide rod; 24, oil pipe; 25, slip ring; 26, sleeve ring; 27, slide ring; 28, limit plate; 29, connecting arm; 30, round table; 31, first gear; 32, rotating pipe; 33, first connecting rod; 34, second gear; 35, third gear; 36, sealing ring; 37, rotating rod; 38, fourth gear; 39, connecting seat; 4 0. Connector; 41. Nozzle; 42. Support ring; 43. Cover shell; 44. Heating shell; 45. Push rod; 46. Fixed rod; 47. First tooth plate; 48. Connecting block; 49. Fifth gear; 50. Guide rod; 51. Square rod; 52. Pulley; 53. Second connecting rod; 54. First bevel gear; 55. Second bevel gear; 56. First square shell; 57. Second square shell; 58. Sliding block; 59. Reciprocating screw rod; 60. Sliding block; 61. Sixth gear; 62. Seventh gear; 63. Round rod; 64. First round shell; 65. Rotating shaft; 66. Second fixed frame; 67. Second round shell; 68. Movable push rod; 69. Sealing ring; 70. Crucible; 71. Connecting frame; 72. Second tooth plate; 73. Eighth gear; 74. Rotating ring; 75. Annular shell. DETAILED DESCRIPTION

[0029] The following is a description of the implementation of the present invention by specific embodiments. People familiar with the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0030] Refer to the attached Figure 1 -Attached Figure 7 The present invention provides a vacuum galvanizing steam constant temperature heating device, comprising a box body 1, one side of the box body 1 is provided with a constant temperature heating mechanism and a steam injection mechanism;

[0031] The constant temperature heating mechanism includes a sleeve 20, which is fixedly arranged inside the box body 1. A push rod 45 is arranged on the top of the sleeve 20, and the push rod 45 slides in the sleeve 20. A crucible 70 is fixedly connected to the top of the push rod 45. A heating shell 44 is fixedly sleeved on the outside of the crucible 70. A steam inlet pipe 16 is fixedly arranged on the top of the heating shell 44. The steam inlet pipe 16 passes through the side wall of the box body 1. Two fixing plates 9 are fixedly arranged on one side of the box body 1. A conveying shell 10 is fixedly arranged on one side of the two fixing plates 9. The steam inlet pipe 16 is fixedly connected to the conveying shell 10. A bottom plate 12 is fixedly arranged on one side of the box body 1. An electric push rod 13 is fixedly arranged on the top of the bottom plate 12. A first fixing frame 17 is fixedly arranged on one side of the box body 1. A first round shell 64 is fixedly arranged on one side of the first fixing frame 17. The output end of the electric push rod 13 extends into the inside of the first round shell 64. A bent pipe 18 is fixedly arranged on one side of the first round shell 64. The bent pipe 18 passes through the side wall of the box body 1. A second round shell 67 is fixedly connected to one end of 18, a second fixed frame 66 is fixedly provided on one side of the second round shell 67, and the second fixed frame 66 is fixedly connected to the inner wall of the box body 1, a movable push rod 68 is provided on one side of the second round shell 67, and one end of the movable push rod 68 is fixedly connected to the first tooth plate 47, and a connecting block 48 is fixedly connected to the inner wall of the box body 1, and one side of the connecting block 48 is connected to a rotating shaft 65 through a bearing, and one end of the rotating shaft 65 is fixedly connected to a fifth gear 49, and the fifth gear 49 is meshed with the first tooth plate 47. A connecting frame 71 is fixedly provided at the bottom of the crucible 70, and a second tooth plate 72 is fixedly provided on one side of the connecting frame 71, and the second tooth plate 72 is meshed with the fifth gear 49. An exhaust pipe 11 is fixedly provided on the top of the heating shell 44, and the exhaust pipe 11 passes through the side wall of the box body 1. A partition 15 is fixedly provided on one side of the output end of the electric push rod 13, and the partition 15 passes through the conveying shell 10, and a steam delivery pipe 14 is fixedly provided on one side of the conveying shell 10;

[0032] In this embodiment, the zinc substrate is placed in the crucible 70, and the electric push rod 13 is started. The output end of the electric push rod 13 pushes the hydraulic oil in the first round shell 64 into the second round shell 67 through the curved pipe 18. The hydraulic oil pushes the movable push rod 68 downward and pushes the first tooth plate 47 downward. The first tooth plate 47 drives the fifth gear 49 to rotate, and the fifth gear 49 drives the second tooth plate 72 to move. The second tooth plate 72 drives the connecting frame 71 to move, and the connecting frame 71 drives the crucible 70 to move upward, so that the sealing ring 69 at the top of the crucible 70 is in contact with the sealing ring 69 at the top of the crucible 70. The cover shells 43 are in contact with each other to complete docking, and at the same time, the partition 15 moves up to open the channel of the conveying shell 10, and the steam enters the conveying shell 10 through the steam pipe 14 and enters the interior of the heating shell 44 through the steam inlet pipe 16. The high temperature heats the zinc inside the crucible 70 and forms zinc vapor. The zinc vapor enters the hose 21 through the cover shell 43 and is finally sprayed on the product to be galvanized through the nozzle 41. Anyway, when the crucible 70 moves down and exposes the zinc substrate, the partition 15 moves down and blocks the conveying shell 10, thereby stopping the steam transportation and heating;

[0033] Among them, in order to achieve the purpose of coating, the steam injection mechanism implemented by the device adopts the following technical solution, including a rotating tube 32, the rotating tube 32 passes through the box body 1 and is connected to the box body 1 through a sealed bearing at the connection point, a round table 30 is fixedly provided at the bottom of the rotating tube 32, a first square shell 56 is fixedly provided on one side of the round table 30, a second square shell 57 is fixedly provided on one side of the first square shell 56, a square rod 51 is provided on one side of the second square shell 57, the square rod 51 extends into the second square shell 57, a sliding rod 23 is fixedly provided at the bottom of the square rod 51, one end of the sliding rod 23 is fixedly connected to a connecting head 40, one side of the connecting head 40 is movably connected to a rotating frame 22 through a rotating shaft, and one side of the rotating frame 22 is movably connected to a connecting arm 2 through a rotating shaft 9. The sliding rod 23 is sleeved with a sliding ring 27 on the outside, and the sliding ring 27 is sleeved with a collar 26 on the outside through a bearing sleeve. One side of the collar 26 is movably connected to a limit plate 28 through a rotating shaft. A connecting seat 39 is fixedly provided on one side of the collar 26. The connecting seat 39 is movably connected to the connecting arm 29 through a rotating shaft. A sliding ring 25 is provided inside the box 1. The top and bottom of the limit plate 28 are connected to two pulleys 52 through bearings. The pulley 52 rolls inside the sliding ring 25. Two oil pipes 24 are fixedly provided inside the box 1. One end of the two oil pipes 24 is provided with a guide rod 50. One end of the guide rod 50 extends into the inside of the oil pipe 24. The other ends of the two guide rods 50 are fixedly connected to the sliding ring 25. A pump is fixedly provided on the top of the box 1. The pump 5 is connected to a delivery pipe 6 at its output end, and the delivery pipe 6 is fixedly connected to an oil pipe 24. A nozzle 41 is fixedly provided on one side of the rotating frame 22, and a hose 21 is fixedly connected to one side of the nozzle 41. A rotating ring 74 is fixedly connected to one end of the hose 21. An annular shell 75 is provided on one side of the rotating ring 74. The rotating ring 74 is connected to the annular shell 75 through a bearing. A cover 43 is fixedly provided on one side of the annular shell 75. A support ring 42 is fixedly provided on the outside of the cover 43. Two fixing rods 46 are fixedly provided on one side of the support ring 42. The fixing rods 46 are fixedly connected to the inner wall of the box body 1. A top frame 7 is fixedly provided on the top of the box body 1. A motor 8 is fixedly provided on the top of the top frame 7. The output end of the motor 8 is fixedly connected to the first A connecting rod 33, one end of the first connecting rod 33 is fixedly connected to the second gear 34, one side of the second gear 34 is provided with a fourth gear 38, the fourth gear 38 is meshed with the second gear 34, one side of the fourth gear 38 is connected to a rotating rod 37 through a one-way bearing, the rotating rod 37 passes through the truncated table 30 and is connected to the truncated table 30 through a bearing, one end of the rotating rod 37 is fixedly connected to the first bevel gear 54, the first square shell 56 is internally connected with a round rod 63 through a bearing, the outer sleeve of the round rod 63 is fixedly provided with a second bevel gear 55, the second bevel gear 55 is meshed with the first bevel gear 54, the outer sleeve of the round rod 63 is fixedly provided with a seventh gear 62, the inner side of the second square shell 57 is connected with a reciprocating screw rod 59 through a bearing,One end of the reciprocating screw rod 59 is connected to a sliding block 58 through a bearing, and the sliding block 58 slides inside the square rod 51. The outside of the reciprocating screw rod 59 is connected to a slider 60 through a ball screw pair, and the slider 60 slides inside the second square shell 57. The slider 60 is meshed with the square rod 51. The outside of the reciprocating screw rod 59 is fixedly sleeved with a sixth gear 61, and the sixth gear 61 is meshed with the seventh gear 62. The outside of the rotating rod 37 is connected to a sealing ring 36 through a sealed bearing, and the sealing ring 36 is fixedly connected to the inner wall of the rotating tube 32. The other side of the second gear 34 is provided with a first gear 31, and the second gear 34 is meshed with the first gear 31. One side of the first gear 31 is connected to a second connecting rod 53 through a one-way bearing, and the second connecting rod 53 is connected to the top of the box body 1 through a bearing Next, an eighth gear 73 is fixedly sleeved on the outside of the second connecting rod 53, and a third gear 35 is fixedly sleeved on the outside of the rotating tube 32. The third gear 35 meshes with the eighth gear 73, and the motor 8 is started. The motor 8 controls the first connecting rod 33 and the second gear 34 to rotate counterclockwise. The second gear 34 controls the first gear 31 and the second connecting rod 53 at the bottom of the first gear 31 to rotate. At the same time, the counterclockwise rotation of the second gear 34 cannot drive the rotating rod 37 connected to the fourth gear 38 to rotate. The rotation of the second connecting rod 53 will drive the eighth gear 73 to rotate. The eighth gear 73 drives the third gear 35 to rotate. The third gear 35 drives the rotating tube 32 to rotate. The rotating tube 32 drives the round table 30 to rotate. The round table 30 drives the first square shell 56 and the second square shell 57 to rotate. The second square shell 57 drives the square rod 51 to rotate. The square rod 51 drives the slide bar 23 to rotate, and the slide bar 23 drives the rotating frame 22 and the nozzle 41 to rotate. At the same time, the hose 21 pulls the rotating ring 74 to rotate on the annular shell 75, and performs a circular motion through the nozzle 41 to uniformly coat the products that need to be galvanized. During the rotation process, the pump 5 is started, and the pump 5 injects hydraulic oil into the oil pipe 24 through the delivery pipe 6. The hydraulic oil pushes the guide rod 50 to move in the oil pipe 24, and the guide rod 50 pushes the slip ring 25 to move. The slip ring 25 drives the limit plate 28 to move, and the limit plate 28 drives the sleeve ring 26 and the sliding ring 27 to move, thereby pushing the connecting seat 39 to move through the sliding ring 27, and the connecting seat 39 drives the rotating frame 22 to move, so that the rotating frame 22 rotates around the connecting head 40 and drives the nozzle 41 to rotate, thereby achieving the problem of adjusting the spray angle of the nozzle 41, thereby improving the coating efficiency of the products that need to be galvanized;

[0034] In order to achieve the purpose of sealing, the device adopts the following technical solutions: a sealing ring 69 is embedded on the top of the crucible 70, and the sealing ring 69 is pressed and contacted with the cover shell 43 to improve the sealing performance;

[0035] In order to achieve the purpose of placing products, the device is implemented by the following technical solution: a base 19 is fixed inside the box 1, and products that need to be galvanized can be placed on the base 19;

[0036] Among them, in order to achieve the purpose of support, the device adopts the following technical solution: support columns 3 are fixedly provided at the four corners of the bottom of the box body 1, a box door 2 is provided on one side of the box body 1, the box body 1 and the box door 2 are connected by hinges, the support columns 3 have the function of supporting the box body 1, and the box door 2 closes the box body 1;

[0037] In order to achieve the purpose of vacuuming, the device is implemented by the following technical solution: a vacuum pump 4 is installed on the top of the box body 1, and the vacuum pump 4 vacuumizes the inside of the box body 1.

[0038] The use process of the present invention is as follows: when using the present invention, the position of the nozzle 41 is adjusted according to the size of the galvanized product required, and the motor 8 is started. The motor 8 controls the first connecting rod 33 and the second gear 34 to rotate clockwise. Since the fourth gear 38 and the rotating rod 37 are connected by a one-way bearing, the first gear 31 and the second connecting rod 53 are connected by a one-way bearing. When the second gear 34 rotates clockwise, the fourth gear 38 and the rotating rod 37 at the bottom of the fourth gear 38 will be driven to rotate, and when the second gear 34 rotates clockwise, the first gear 31 cannot drive the second connecting rod 53 to rotate, and the rotating rod 37 drives the first bevel gear 54 to rotate, the first bevel gear 54 drives the second bevel gear 55 to rotate, and the second bevel gear 55 drives the round rod 63 to rotate, and the round rod 63 drives the seventh gear 62 to rotate, the seventh gear 62 drives the sixth gear 61 to rotate, the sixth gear 61 drives the reciprocating screw 59 to rotate, the reciprocating screw 59 drives the slider 60 to reciprocate, thereby driving the square rod 51 to reciprocate through the slider 60, driving the slide bar 23 to reciprocate through the square rod 51, and the slide bar 23 drives the rotating frame 22 and the nozzle 41 to reciprocate through the connecting head 40, so as to achieve the purpose of adjusting the injection radius of the nozzle 41, and the slide bar 23 cannot reach the axial position of the base 19, then the product to be galvanized is placed on the base 19, the zinc substrate is placed in the crucible 70, the box door 2 is closed, and the inside of the box 1 is evacuated by the vacuum pump 4 at the same time, wherein the bearings connected to the side wall of the box 1 are all sealed bearings , improve the sealing performance, start the electric push rod 13, the output end of the electric push rod 13 pushes the hydraulic oil in the first round shell 64 into the second round shell 67 through the bend pipe 18, the hydraulic oil pushes the movable push rod 68 to move downward and pushes the first tooth plate 47 to move downward, the first tooth plate 47 drives the fifth gear 49 to rotate, the fifth gear 49 drives the second tooth plate 72 to move, the second tooth plate 72 drives the connecting frame 71 to move, the connecting frame 71 drives the crucible 70 to move upward, so that the sealing ring 69 at the top of the crucible 70 contacts the cover shell 43 to complete the docking, and at the same time the partition 15 moves upward to open the channel of the conveying shell 10, the steam enters the conveying shell 10 through the steam transmission pipe 14 and enters the heating shell 44 through the steam inlet pipe 16, the high temperature heats the zinc inside the crucible 70 and forms Zinc vapor, zinc vapor enters the hose 21 through the cover shell 43 and finally sprays on the product to be galvanized through the nozzle 41, then, start the motor 8, the motor 8 controls the first connecting rod 33 and the second gear 34 to rotate counterclockwise, the second gear 34 controls the first gear 31 and the second connecting rod 53 at the bottom of the first gear 31 to rotate, and at the same time, the counterclockwise rotation of the second gear 34 cannot drive the rotating rod 37 connected to the fourth gear 38 to rotate, the rotation of the second connecting rod 53 will drive the eighth gear 73 to rotate, the eighth gear 73 drives the third gear 35 to rotate, the third gear 35 drives the rotating tube 32 to rotate, the rotating tube 32 drives the round table 30 to rotate, the round table 30 drives the first square shell 56 and the second square shell 57 to rotate, the second square shell 57 drives the square rod 51 to rotate, the square rod 51 drives the sliding rod 23 to rotate,The slide bar 23 drives the rotating frame 22 and the nozzle 41 to rotate, and at the same time, the hose 21 pulls the rotating ring 74 to rotate on the annular shell 75, and the nozzle 41 makes a circular motion and uniformly coats the products that need to be galvanized. During the rotation process, the pump 5 is started, and the pump 5 injects the hydraulic oil into the oil pipe 24 through the delivery pipe 6. The hydraulic oil pushes the guide rod 50 to move in the oil pipe 24, and the guide rod 50 pushes the slip ring 25 to move. The slip ring 25 drives the limit plate 28 to move, and the limit plate 28 drives the sleeve 26 and the sliding ring 27 to move, thereby pushing the connecting seat 39 to move through the sliding ring 27, and the connecting seat 39 drives the rotating frame 22 to move, so that the rotating frame 22 rotates around the connecting head 40 and drives the nozzle 41 to rotate, thereby achieving the problem of adjusting the spray angle of the nozzle 41, and then improving the coating efficiency of the products that need to be galvanized.

[0039] The above is only a preferred embodiment of the present invention. Any person skilled in the art may modify the present invention by using the above technical solution or modify it into an equivalent technical solution. Therefore, any simple modification or equivalent replacement made according to the technical solution of the present invention shall fall within the scope of protection claimed by the present invention.

Claims

1. A vacuum galvanizing steam constant temperature heating device, comprising a box (1), characterized in that: A constant temperature heating mechanism and a steam injection mechanism are provided on one side of the box body (1); The constant temperature heating mechanism comprises a sleeve (20), the sleeve (20) being fixedly arranged inside the box (1), a push rod (45) being arranged on the top of the sleeve (20), the push rod (45) sliding inside the sleeve (20), a crucible (70) being fixedly connected to the top of the push rod (45), a heating shell (44) being fixedly sleeved outside the crucible (70), a steam inlet pipe (16) being fixedly arranged on the top of the heating shell (44), the steam inlet pipe (16) penetrating the side wall of the box (1), and two fixed A plate (9), a conveying shell (10) is fixedly provided on one side of the two fixed plates (9), the steam inlet pipe (16) is fixedly connected to the conveying shell (10), a bottom plate (12) is fixedly provided on one side of the box body (1), an electric push rod (13) is fixedly provided on the top of the bottom plate (12), a first fixed frame (17) is fixedly provided on one side of the box body (1), a first round shell (64) is fixedly provided on one side of the first fixed frame (17), an output end of the electric push rod (13) extends into the interior of the first round shell (64), and the first round shell (64) ) is fixedly provided with a bent pipe (18) on one side, the bent pipe (18) passes through the side wall of the box body (1), one end of the bent pipe (18) is fixedly connected to a second round shell (67), one side of the second round shell (67) is fixedly provided with a second fixing frame (66), the second fixing frame (66) is fixedly connected to the inner wall of the box body (1), one side of the second round shell (67) is provided with a movable push rod (68), one end of the movable push rod (68) is fixedly connected to a first toothed plate (47), the inner wall of the box body (1) is fixedly connected to a connecting block (48), the connecting block A rotating shaft (65) is connected to one side of the block (48) via a bearing, a fifth gear (49) is fixedly connected to one end of the rotating shaft (65), the fifth gear (49) is meshed with the first tooth plate (47), a connecting frame (71) is fixedly provided at the bottom of the crucible (70), a second tooth plate (72) is fixedly provided on one side of the connecting frame (71), the second tooth plate (72) is meshed with the fifth gear (49), and an exhaust pipe (11) is fixedly provided on the top of the heating shell (44), the exhaust pipe (11) passes through the side wall of the box body (1); The steam injection mechanism comprises a rotating tube (32), the rotating tube (32) passes through the box body (1) and is connected to the box body (1) at a connection point via a sealed bearing, a truncated table (30) is fixedly provided at the bottom of the rotating tube (32), a first square shell (56) is fixedly provided at one side of the truncated table (30), a second square shell (57) is fixedly provided at one side of the first square shell (56), a square rod (51) is provided at one side of the second square shell (57), the square rod (51) extends into the interior of the second square shell (57), a sliding rod (23) is fixedly provided at the bottom of the square rod (51), and one end of the sliding rod (23) is fixedly connected to A connecting head (40), one side of the connecting head (40) is movably connected to a rotating frame (22) via a rotating shaft, one side of the rotating frame (22) is movably connected to a connecting arm (29) via a rotating shaft, a sliding ring (27) is sleeved on the outside of the sliding rod (23), a sleeve ring (26) is sleeved on the outside of the sliding ring (27) via a bearing sleeve, one side of the sleeve ring (26) is movably connected to a limit plate (28) via a rotating shaft, one side of the sleeve ring (26) is fixedly provided with a connecting seat (39), the connecting seat (39) and the connecting arm (29) are movably connected via a rotating shaft, and a sliding ring (25) is provided inside the box body (1). The top and bottom of the limit plate (28) are connected to two pulleys (52) via bearings. The pulleys (52) roll inside the slip ring (25). Two oil pipes (24) are fixedly provided inside the box (1). One end of each of the two oil pipes (24) is provided with a guide rod (50). One end of the guide rod (50) extends into the inside of the oil pipe (24). The other ends of the two guide rods (50) are fixedly connected to the slip ring (25). A pump (5) is fixedly provided on the top of the box (1). The output end of the pump (5) is connected to a delivery pipe (6). The delivery pipe (6) is fixedly connected to the oil pipe (24). A nozzle (41) is fixedly provided on one side of the rotating frame (22), a hose (21) is fixedly connected to one side of the nozzle (41), a rotating ring (74) is fixedly connected to one end of the hose (21), an annular shell (75) is provided on one side of the rotating ring (74), the rotating ring (74) and the annular shell (75) are connected via a bearing, a cover shell (43) is fixedly provided on one side of the annular shell (75), a support ring (42) is fixedly provided on the outside of the cover shell (43), two fixing rods (46) are fixedly provided on one side of the support ring (42), and the fixing rods (46) are fixedly connected to the inner wall of the box body (1); A top frame (7) is fixedly provided on the top of the box body (1), a motor (8) is fixedly provided on the top of the top frame (7), a first connecting rod (33) is fixedly connected to the output end of the motor (8), one end of the first connecting rod (33) is fixedly connected to the second gear (34), a fourth gear (38) is provided on one side of the second gear (34), the fourth gear (38) is meshed with the second gear (34), a rotating rod (37) is connected to one side of the fourth gear (38) via a one-way bearing, the rotating rod (37) passes through the truncated table (30) and is connected to the truncated table (30). 0) is connected by a bearing, one end of the rotating rod (37) is fixedly connected to a first bevel gear (54), the first square housing (56) is internally connected to a round rod (63) by a bearing, the outer sleeve of the round rod (63) is provided with a second bevel gear (55), the second bevel gear (55) is meshed with the first bevel gear (54), the outer sleeve of the round rod (63) is provided with a seventh gear (62), the inner sleeve of the second square housing (57) is connected to a reciprocating screw rod (59) by a bearing, and one end of the reciprocating screw rod (59) is connected to a sliding block ( 58), the sliding block (58) slides inside the square rod (51), the reciprocating screw rod (59) is connected to a sliding block (60) via a ball screw pair, the sliding block (60) slides inside the second square shell (57), the sliding block (60) is meshed with the square rod (51), the reciprocating screw rod (59) is provided with a sixth gear (61) on the external fixed sleeve, the sixth gear (61) is meshed with a seventh gear (62), the rotating rod (37) is connected to a sealing ring (36) via a sealing bearing, the sealing ring (36) is connected to the rotating tube ( The second gear (34) is fixedly connected to the inner wall of the housing (1), the other side of the second gear (34) is provided with a first gear (31), the second gear (34) is meshed with the first gear (31), one side of the first gear (31) is connected to a second connecting rod (53) via a one-way bearing, the second connecting rod (53) is connected to the top of the housing (1) via a bearing, an outer fixed sleeve of the second connecting rod (53) is provided with an eighth gear (73), and an outer fixed sleeve of the rotating tube (32) is provided with a third gear (35), the third gear (35) is meshed with the eighth gear (73).

2. A vacuum galvanizing steam constant temperature heating device according to claim 1, characterized in that: A sealing ring (69) is embedded on the top of the crucible (70).

3. A vacuum galvanizing steam constant temperature heating device according to claim 1, characterized in that: A partition plate (15) is fixedly provided on one side of the output end of the electric push rod (13), the partition plate (15) penetrates the conveying housing (10), and a steam conveying pipe (14) is fixedly provided on one side of the conveying housing (10).

4. A vacuum galvanizing steam constant temperature heating device according to claim 1, characterized in that: A base (19) is fixedly provided inside the box body (1).

5. A vacuum galvanizing steam constant temperature heating device according to claim 1, characterized in that: Support columns (3) are fixedly provided at the four corners of the bottom of the box body (1).

6. A vacuum galvanizing steam constant temperature heating device according to claim 1, characterized in that: A box door (2) is provided on one side of the box body (1), and the box body (1) and the box door (2) are connected via a hinge.

7. A vacuum galvanizing steam constant temperature heating device according to claim 1, characterized in that: A vacuum pump (4) is installed on the top of the box body (1).

Citation Information

Patent Citations

  • Evaporation equipment for chip processing

    CN112063973A

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    CN114318238A