Road surface narrow-splicing-wide paving device and method for road construction
By designing a narrow -width paving device that includes a narrow paving device that includes the structure of the crawler pavement frame, the discharge component, the bracket component, the comparative component, the lifting component, and the horizontal telescopic component, the construction efficiency is low in the construction of narrow -width road surface The problem of poor quality has achieved high -efficiency, safe and high -quality pavement.
Patent Information
- Application Number
- CN202411536367.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-01-24
AI Technical Summary
In the construction of narrow and wide pavement, manual mechanical paving has low construction efficiency and poor quality, and large-width pavers cannot be constructed, resulting in low construction efficiency and difficult to control quality.
Designed a road construction road with narrow and width paving device, including the structure of the crawler pavement machine, the raw materials, bracket components, consolidated components, lifting components, and horizontal telescopic components. Realize the feeding, plastic surgery, consolidation and paving of the mixture.
The efficiency of the narrow -width road construction has been improved, the construction safety and quality risks have been reduced, and the flexible control of mixed material paving with different thickness and width is achieved.
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Figure CN119352369A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of road widening construction engineering construction, and in particular to a narrow road surface widening paving device and method for road construction. Background Art
[0002] The total length of the highway maintenance project of Provincial Highway 508 K47+359-K159+415 is 13.493km, of which 21.91km is 6.0m wide. The maintenance measures are to remove the curbstones on both sides of the old road, dig out the old road shoulders on both sides, and then make them 100cm wide on both sides. The material is 20cm thick cement stabilized gravel. The width of the old road surface is 15.393km, and the maintenance measures are to remove the curbstones on both sides of the old road, dig out the old road shoulders on both sides, and then make them 50cm wide on both sides. The material is 20cm thick cement stabilized gravel. The width of water-stabilized pavement widening construction is narrow, and large-scale paving machinery and equipment cannot be used. If traditional "manual cooperation with machinery" construction is adopted, the construction efficiency is low, the linear control of the widening construction is difficult, the surface flatness is poor, and the linear shape needs to be trimmed many times. In view of the construction period and quality considerations, the inventor proposes a narrow pavement widening paving device for road construction, which can not only improve the efficiency of widening paving construction, but also reduce the safety risks of widening paving construction, while reducing quality risks.
[0003] Therefore, those skilled in the art provide a biodegradable plastic packaging cutting and collecting device and method to solve the problems raised in the above background technology. Summary of the invention
[0004] The present invention provides a narrow-width pavement paving device and method for road construction, which solves the bottleneck of low efficiency and poor quality of manual and mechanical paving in narrow-width pavement construction, and overcomes the difficulty that a large-width paver cannot be used for construction.
[0005] In order to achieve the above object, the present invention provides the following technical solutions:
[0006] A road narrowing and widening paving device for road construction, the device comprising:
[0007] A crawler paver frame structure, wherein a material receiving and discharging assembly is installed at one side of the front end of the crawler paver frame structure;
[0008] A bracket assembly, wherein the bracket assembly is installed at the front end of the frame structure of the crawler paver through a lifting assembly, and the bracket assembly is located on the same side as the material receiving and discharging assembly and is located at the rear side of the material receiving and discharging assembly;
[0009] A tamping assembly, wherein the number of the tamping assemblies is two, one of the tamping assemblies is mounted on the bracket assembly through a corresponding horizontal telescopic assembly, and the other tamping assembly is mounted on the bracket assembly, the two tamping assemblies are arranged in parallel along a direction perpendicular to the frame structure of the crawler paver, and the two tamping assemblies are arranged staggered along a direction perpendicular to the frame structure of the crawler paver;
[0010] The bracket assembly includes an inner baffle plate and an outer figure-eight baffle plate, the front end of the outer figure-eight baffle plate is located in front of the front end of the inner baffle plate, a tamping assembly bracket is arranged between the inner baffle plate and the outer figure-eight baffle plate, the tamping assembly is installed on one side of the tamping assembly bracket, the horizontal telescopic assembly is arranged at the other end of one of the tamping assembly brackets, one end of the horizontal telescopic assembly is connected to the inner baffle plate, and the two tamping assembly brackets are connected by a connecting plate.
[0011] Furthermore, a first lifting assembly connecting bracket is installed on the side of the inner baffle plate close to the crawler paver frame structure, the top end of the first lifting assembly connecting bracket is connected to the bottom end of the lifting assembly, and the inner baffle plate is parallel to the paving forward direction of the crawler paver frame structure;
[0012] A horizontal component connecting bracket is also provided on the top of the inner baffle, and the top end of the horizontal telescopic component is installed on the bottom surface of the horizontal component connecting bracket.
[0013] Furthermore, the number of the horizontal component connecting brackets is two, and they are symmetrically arranged on the top surface of the horizontal telescopic component; the inner baffle is connected to the crawler paver frame structure through a connecting rod.
[0014] Further, the compacting assembly comprises:
[0015] A compacting vibrator, wherein a first compacting plate is disposed at the bottom end of the compacting vibrator, a second compacting plate is disposed at the front end of the first compacting plate, and the compacting vibrator is connected to a hydraulic oil pipe of a compacting assembly;
[0016] A vibrator fixing frame, the compacting vibrator is installed on the vibrator fixing frame, and the vibrator fixing frame is installed on the compacting component bracket.
[0017] Furthermore, the vibrator fixing frame includes a plurality of rectangular steel plates, a plurality of steel barrels and a connecting steel plate, two adjacent rectangular steel plates and a connecting steel plate and an adjacent rectangular steel plate are respectively connected by a steel barrel, the outer wall of the steel barrel is an arc shape concave inward, the connecting steel plate is one side of the plurality of rectangular steel plates, the connecting steel plate is connected to the tamping assembly bracket, and the rectangular steel plate located on the outside is connected to the second tamping plate;
[0018] The compaction assembly at the rear row is arranged on the rear compaction assembly bracket close to the inner baffle, and is responsible for compacting the inner widening road surface mixture;
[0019] The compacting components located in the front row are connected to the horizontal telescopic components through corresponding compacting component brackets.
[0020] Furthermore, the lifting assembly includes a vertical hydraulic expansion joint, the top end of which passes through the lifting assembly top plate and is connected to the lifting assembly connecting steel plate, and the lifting assembly connecting steel plate is connected to the crawler paver frame structure; the output end of the vertical hydraulic expansion joint is connected to the second lifting assembly connecting bracket, and the second lifting assembly connecting bracket is connected to the first lifting assembly connecting bracket;
[0021] Both ends of the bottom surface of the top plate of the lifting component are respectively provided with lifting vertical support columns, and the bottom ends of the lifting vertical support columns pass through the round holes on the second lifting component connecting bracket.
[0022] Furthermore, the horizontal telescopic component includes:
[0023] A horizontal hydraulic expansion joint connected to the inner baffle, wherein the expansion end of the horizontal hydraulic expansion joint is hinged to a steel plate connecting the horizontal hydraulic expansion joint;
[0024] A horizontal telescopic assembly top plate connected to the horizontal assembly connecting bracket, a horizontal telescopic assembly stopper is arranged below the horizontal telescopic assembly top plate, the horizontal telescopic assembly stopper and the horizontal telescopic assembly top plate are connected through a connecting block, and an I-shaped structure is formed between the horizontal telescopic assembly top plate, the horizontal telescopic assembly stopper and the connecting block;
[0025] Two symmetrically arranged horizontal telescopic component sliding frames, wherein the horizontal telescopic component sliding frames specifically have horizontal and vertical parts arranged perpendicularly to each other, wherein the horizontal part can slide in the grooves on both sides of the I-shaped structure, wherein the horizontal part and the vertical part are both connected to the horizontal hydraulic telescopic device connecting steel plate, wherein one of the vertical parts is connected to the tamping component bracket located at the front side, and wherein the vertical part and the corresponding vibrator fixed frame are respectively located on both sides of the tamping component bracket;
[0026] The horizontal hydraulic expander is arranged in a space surrounded by two vertical parts and a horizontal expansion assembly limiter. The horizontal hydraulic expander pushes the connecting steel plate of the horizontal hydraulic expander to move during the expansion and contraction process in the horizontal direction.
[0027] Furthermore, the material receiving and discharging assembly includes a receiving hopper, a scraper conveyor is provided in the middle of the bottom surface of the receiving hopper, and a discharge port is provided at the output end of the scraper conveyor, and the discharge port is opened on the receiving hopper; the conveying direction of the scraper conveyor is arranged perpendicular to the forward direction of the crawler paver frame structure, the discharge port is arranged away from the crawler paver frame structure, and the discharge port is located in front of the bracket assembly.
[0028] Furthermore, the crawler paver frame structure includes a paver frame, an operating room is arranged on the top of the paver frame, the receiving hopper and the connecting rod are installed on one side of the front part of the paver frame, and walking tracks are symmetrically arranged on the bottom of the paver frame. A hydraulic power oil pipe is arranged inside the paver frame, one end of the hydraulic power oil pipe is connected to the hydraulic oil tank, and the other end is respectively connected to the compaction assembly hydraulic oil pipe, the vertical hydraulic telescope, and the horizontal hydraulic telescope.
[0029] A method for paving a narrow-width road surface for road construction comprises the following steps:
[0030] S1. First, the mixed material is discharged from the side of the crawler paver frame structure through the material receiving and discharging assembly, and the mixed material is distributed according to the preset position through the inner baffle plate and the outer splayed baffle plate of the bracket assembly;
[0031] S2, compacting the mixed material after the support assembly is laid by a compacting vibrator of the compacting assembly;
[0032] S3. The overall height and width of the support assembly are controlled by the vertical hydraulic telescope of the lifting assembly and the horizontal hydraulic telescope of the horizontal telescopic assembly, so as to meet the paving requirements of mixtures of different thicknesses and widths;
[0033] S4. Use a roller to compact the surface after paving.
[0034] In the above technical solution, the present invention provides a narrow-width pavement paving device for road construction, which has the following beneficial effects:
[0035] 1. The present application provides a crawler paver frame structure and a material receiving and discharging assembly to discharge the mixture from the side discharge port of the material receiving and discharging assembly, provides a bracket assembly to shape the mixture at the discharge port during the movement of the crawler paver frame structure, compacts the paved mixture through a compacting assembly connected to the bracket assembly, and adjusts the height and width of the entire bracket assembly through the provided lifting assembly and horizontal telescopic assembly to achieve control of the paving thickness and width.
[0036] 2. The present application enables the mixed material output by the side receiving and discharging assembly to undergo a shaping and compacting process, wherein the outer eight-shaped baffle plate is in an overall eight-shaped shape relative to the inner baffle plate, so as to facilitate the gathering and shaping of the mixed material.
[0037] 3. The horizontal telescopic component is firmly connected to the first lifting component connecting bracket through the horizontal component connecting bracket to avoid the horizontal telescopic component from being skewed during operation, which affects the practical effect.
[0038] 4. The compaction assembly in the rear row is arranged on the rear compaction assembly bracket close to the inner baffle side and is responsible for compacting the inner widened road surface mixture; the compaction assembly in the front row is connected to the horizontal telescopic assembly through the corresponding compaction assembly bracket and can slide and telescope horizontally driven by the horizontal telescopic assembly to meet the compaction requirements of different widths of widened road surface mixtures.
[0039] 5. When the vertical hydraulic telescope is working, the output end thereof is extended and retracted, and then the first lifting component connecting bracket is driven through the second lifting component connecting bracket, so as to realize the rising and falling of the bracket assembly, the compacting assembly and the horizontal telescopic assembly, and finally realize the adjustment of the paving thickness; the bottom end of the lifting vertical support column passes through the circular hole on the second lifting component connecting bracket to guide the up and down movement of the second lifting component connecting bracket, so as to avoid the situation that the remaining movement of the second lifting component connecting bracket is deflected, which affects the working effect.
[0040] 6. During the extension and retraction process, the horizontal hydraulic expander will drive the connecting steel plate of the horizontal hydraulic expander to slide, thereby driving the entire sliding body to slide. The front compaction assembly is connected to the sliding frame of the horizontal expansion assembly through the vibrator fixed frame to achieve synchronous movement with the sliding body. At the same time, the limiter of the horizontal expansion assembly makes the expansion and retraction operation track within the fixed slideway, so as to realize the compaction of paving mixtures of different widths. BRIEF DESCRIPTION OF THE DRAWINGS
[0041] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0042] Figure 1 This is a schematic structural diagram of a narrow-wide road surface paving device for road construction according to an embodiment of the present invention;
[0043] Figure 2 for Figure 1 Schematic diagram of the connection structure of the middle material receiving and discharging assembly, the bracket assembly, the compacting assembly, the lifting assembly, and the horizontal telescopic assembly;
[0044] Figure 3 for Figure 1 An enlarged view of the structure of the receiving hopper, scraper conveyor and discharge port of the middle receiving and discharging assembly;
[0045] Figure 4 for Figure 1 A magnified structural diagram of the compaction component;
[0046] Figure 5 for Figure 1 An enlarged structural diagram of the connection structure between the middle compaction component bracket and the vibrator fixed frame;
[0047] Figure 6 for Figure 1 An enlarged view of the connection structure of the first tamping plate, the second tamping plate and the tamping vibrator structure;
[0048] Figure 7 It is an enlarged view of the lifting component structure in the present invention;
[0049] Figure 8 It is an enlarged view of the support assembly structure in the present invention;
[0050] Fig. 9 It is a detailed diagram of the structure of the horizontal telescopic component in the present invention;
[0051] Fig.10 This is an enlarged view of the structure of the horizontal telescopic assembly of the present invention without the top plate and the end plate;
[0052] Fig.11 It is a cross-sectional view of the horizontal telescopic assembly in the present invention;
[0053] Fig.12 It is an enlarged view of the horizontal hydraulic telescopic device structure of the horizontal telescopic assembly in the present invention.
[0054] Description of reference numerals:
[0055] 1. Crawler paver frame structure; 2. Material receiving and discharging assembly; 3. Bracket assembly; 4. Compacting assembly; 5. Lifting assembly; 6. Horizontal telescopic assembly;
[0056] 101. Walking tracks; 102. Hydraulic power oil pipe; 103. Operation room; 104. Operation room;
[0057] 201, receiving hopper; 202, scraper conveyor; 203, discharge port;
[0058] 301, inner baffle; 302, outer eight-shaped baffle; 303, tamping assembly bracket; 304, first lifting assembly connecting bracket; 305, horizontal assembly connecting bracket; 306, connecting rod; 307, hanger;
[0059] 401, hydraulic oil pipe of tamping assembly; 402, first tamping plate; 403, tamping vibrator; 404, vibrator fixing frame; 405, second tamping plate; 406, rectangular steel plate; 407, steel barrel; 408, connecting steel plate; 409, lifting lug;
[0060] 501, vertical hydraulic expansion joint; 502, lifting assembly top plate; 503, second lifting assembly connecting bracket; 504, lifting vertical support column; 505, lifting assembly connecting steel plate;
[0061] 601, horizontal hydraulic telescope; 602, horizontal telescopic assembly top plate; 603, horizontal telescopic assembly limiter; 604, horizontal telescopic assembly sliding frame; 605, horizontal hydraulic telescope connecting steel plate; 606, connecting block; 607, vertical part; 608, horizontal part. DETAILED DESCRIPTION
[0062] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.
[0063] See also Figure 1-2 , 4, 8;
[0064] A narrow-width pavement paving device for road construction according to an embodiment of the present invention comprises:
[0065] A crawler paver frame structure 1, wherein a material receiving and discharging assembly 2 is installed at one side of the front end of the crawler paver frame structure 1;
[0066] A support assembly 3, wherein the support assembly 3 is installed at the front end of the crawler paver frame structure 1 through a lifting assembly 5, and the support assembly 3 is located on the same side as the material receiving and discharging assembly 2 and is located at the rear side of the material receiving and discharging assembly 2;
[0067] A compacting assembly 4 is used to compact the road surface mixture on the outer side of the widening part. There are two compacting assemblies 4. One of the compacting assemblies 4 is installed on the bracket assembly 3 through the corresponding horizontal telescopic assembly 6. The other compacting assembly 4 is installed on the bracket assembly 3. The two compacting assemblies 4 are arranged in parallel along the direction perpendicular to the crawler paver frame structure 1. The two compacting assemblies 4 are staggered along the direction perpendicular to the crawler paver frame structure 1 to increase the compaction width.
[0068] The bracket assembly 3 includes an inner baffle plate 301 and an outer eight-shaped baffle plate 302, the front end of the outer eight-shaped baffle plate 302 is located at the front side of the front end of the inner baffle plate 301, a tamping assembly bracket 303 is arranged between the inner baffle plate 301 and the outer eight-shaped baffle plate 302, the tamping assembly 4 is installed on one side of the tamping assembly bracket 303, the horizontal telescopic assembly 6 is arranged at the other end of one of the tamping assembly brackets 303, one end of the horizontal telescopic assembly 6 is connected to the inner baffle plate 301, when the horizontal telescopic assembly 6 is extended and retracted, the tamping assembly 4 is driven to extend and retract through the tamping assembly bracket 303, and the two tamping assembly brackets 303 are connected by a connecting plate, so that when the horizontal telescopic assembly 6 pushes one tamping assembly bracket 303 to move, the other tamping assembly 303 does not move, thereby enabling the two tamping assemblies 4 to adapt to tamping work of different widths;
[0069] A first lifting assembly connecting bracket 304 is installed on the inner baffle plate 301 on one side close to the crawler paver frame structure 1. The top of the first lifting assembly connecting bracket 304 is connected to the bottom of the lifting assembly 5. The lifting assembly 5 drives the inner baffle plate 301 to be lifted and lowered through the first lifting assembly connecting bracket 304, that is, drives the bracket assembly 3 to be lifted and lowered, thereby driving the horizontal telescopic assembly 6 and the compacting assembly 4 connected thereto to be lifted and lowered; the inner baffle plate 301 is parallel to the paving forward direction of the crawler paver frame structure.
[0070] The compacting assembly 4, the lifting assembly 5 and the horizontal telescopic assembly 6 are all driven by hydraulic power.
[0071] The present application adjusts the position of the compacting component 4 through the lifting component 5 and the horizontal telescopic component 6 to meet the needs of paving construction with different widths; the bracket component 3 connects the crawler paver frame structure 1, the compacting component 4, the lifting component and the horizontal telescopic component 6 into a whole, so that the mixture output by the side receiving and discharging component 2 undergoes a shaping and compacting process, and the outer eight-shaped baffle plate 302 is overall in an eight-shaped shape relative to the inner baffle plate 301, so as to facilitate the gathering of the mixture into shape.
[0072] A horizontal component connecting bracket 305 is also provided on the top of the inner baffle plate 301, and the top end of the horizontal telescopic component 6 is installed on the bottom surface of the horizontal component connecting bracket 305; the inner baffle plate 301 is connected to the crawler paver frame structure 1 through a connecting rod 306.
[0073] There are two horizontal component connecting brackets 305, which are symmetrically arranged on the top surface of the horizontal telescopic component 6, so that the horizontal telescopic component 6 is firmly connected to the first lifting component connecting bracket 304 through the horizontal component connecting bracket 305, avoiding the horizontal telescopic component 6 from being skewed during operation, which affects the practical effect.
[0074] See also Figure 1-2 , as shown in 4-6;
[0075] The compacting assembly 4 comprises:
[0076] A compacting vibrator 403, wherein a first compacting plate 402 is disposed at the bottom end of the compacting vibrator 403, a second compacting plate 405 is disposed at the front end of the first compacting plate 402, the angle between the second compacting plate 405 and the first compacting plate 402 is an obtuse angle, and the first compacting plate 402 and the second compacting plate 405 are an integrally formed structure, and the compacting vibrator 403 is connected to a compacting assembly hydraulic oil pipe 401;
[0077] The vibrator fixing frame 404 , the compacting vibrator 403 is mounted on the vibrator fixing frame 404 , and the vibrator fixing frame 404 is mounted on the compacting component bracket 303 .
[0078] The vibrator fixing frame 404 includes multiple rectangular steel plates 406, multiple steel barrels 407 and a connecting steel plate 408. Two adjacent rectangular steel plates 406 and the connecting steel plate 408 and the adjacent rectangular steel plates 406 are connected by a steel barrel 407 respectively. The outer wall of the steel barrel 407 is an inwardly concave arc. The connecting steel plate 408 is one side of the multiple rectangular steel plates 406. The connecting steel plate 408 is connected to the tamping assembly bracket 303, and the rectangular steel plate 406 located on the outside is connected to the second tamping plate 405.
[0079] The rear-row compacting assembly 4 is arranged on the rear-row compacting assembly bracket 303 close to the inner baffle plate 301 and is responsible for compacting the inner widening road surface mixture.
[0080] The compaction assembly 4 located in the front row is connected to the horizontal telescopic assembly 6 through the corresponding compaction assembly bracket 303, and can slide and telescope horizontally driven by the horizontal telescopic assembly 6 to meet the compaction requirements of road surface mixtures with different widths.
[0081] See also Figure 1-2 , as shown in 7;
[0082] The lifting assembly 5 includes a vertical hydraulic telescope 501, the top end of which passes through the lifting assembly top plate 502 and is connected to the lifting assembly connecting steel plate 505, and the lifting assembly connecting steel plate 505 is connected to the crawler paving machine frame structure 1; the output end of the vertical hydraulic telescope 501 is connected to the second lifting assembly connecting bracket 503, and the second lifting assembly connecting bracket 503 is connected to the first lifting assembly connecting bracket 304; when the vertical hydraulic telescope 501 is working, the output end of the vertical hydraulic telescope 501 is extended and retracted, and then the first lifting assembly connecting bracket 304 is driven through the second lifting assembly connecting bracket 503, so as to realize the rising and falling of the bracket assembly 3, the compacting assembly 4 and the horizontal telescopic assembly 6, and finally realize the adjustment of the paving thickness.
[0083] Lifting vertical support columns 504 are respectively provided at both ends of the bottom surface of the lifting component top plate 502, and the bottom ends of the lifting vertical support columns 504 pass through the round holes on the second lifting component connecting bracket 503. The bottom ends of the lifting vertical support columns 504 are connected and fixed to the crawler paver frame structure 1 to guide the up and down movement of the second lifting component connecting bracket 503 to avoid the second lifting component connecting bracket 503 from moving in a skewed manner and affecting the working effect.
[0084] See also Figure 1-2 , as shown in 9-10;
[0085] The horizontal telescopic assembly 6 comprises:
[0086] A horizontal hydraulic expansion joint 601 connected to the inner baffle 301, wherein the expansion end of the horizontal hydraulic expansion joint 601 is hinged to a horizontal hydraulic expansion joint connecting steel plate 605;
[0087] A horizontal telescopic assembly top plate 602 connected to the horizontal assembly connecting bracket 305, a horizontal telescopic assembly stopper 603 is arranged below the horizontal telescopic assembly top plate 602, the horizontal telescopic assembly stopper 603 and the horizontal telescopic assembly top plate 602 are connected via a connecting block 606, and an I-shaped structure is formed between the horizontal telescopic assembly top plate 602, the horizontal telescopic assembly stopper 603 and the connecting block 606;
[0088] Two horizontal telescopic component sliding frames 604 are symmetrically arranged, and the horizontal telescopic component sliding frame 604 specifically comprises a horizontal portion 608 and a vertical portion 607 which are perpendicularly arranged, and the horizontal portion 608 can slide in the grooves on both sides of the I-shaped structure, and the horizontal portion 608 and the vertical portion 607 are both connected to the horizontal hydraulic telescopic device connecting steel plate 605, and the horizontal hydraulic telescopic device connecting steel plate 605 is connected to the horizontal telescopic component sliding frame 604 to form a whole as a sliding body, and the sliding body can move along the I-shaped structure, and one of the vertical portions 607 is connected to the compacting component bracket 303 located on the front side, and the vertical portion 607 and the corresponding vibrator fixed frame 404 are respectively located on both sides of the compacting component bracket 303.
[0089] The horizontal hydraulic expander 601 is arranged in the space surrounded by two vertical parts 607 and the horizontal expansion assembly limiter 603. The horizontal hydraulic expander 601 pushes the horizontal hydraulic expander connecting steel plate 605 to move during the expansion and contraction in the horizontal direction, thereby driving the entire sliding body to move horizontally; when the sliding body slides along the I-shaped structure, the horizontal part 608 extends into the grooves on both sides of the I-shaped structure, forming a limiting structure for the sliding body, so that the sliding body slides within a fixed sliding range during the sliding process.
[0090] During the extension and retraction process, the horizontal hydraulic telescopic device 601 will drive the horizontal hydraulic telescopic device connecting steel plate 605 to slide, thereby driving the entire sliding body to slide. The front row compaction component 4 is connected to the horizontal telescopic component sliding frame 604 through the vibrator fixed frame 404 to achieve synchronous movement with the sliding body. At the same time, the horizontal telescopic component limiter 603 makes the telescopic operation track within the fixed slideway, so as to realize the compaction of paving mixtures of different widths.
[0091] See also Figure 1-3 As shown;
[0092] The material receiving and discharging component 2 includes a receiving hopper 201, a scraper conveyor 202 is arranged in the middle of the bottom surface of the receiving hopper 201, and a discharge port 203 is arranged at the output end of the scraper conveyor 202, and the discharge port 203 is opened on the receiving hopper 201; the conveying direction of the scraper conveyor 202 is arranged perpendicular to the forward direction of the crawler paver frame structure 1, the discharge port 203 is arranged away from the crawler paver frame structure 1, and the discharge port 203 is located in front of the bracket component 3.
[0093] See also Figure 1-2 As shown;
[0094] The crawler paver frame structure 1 includes a paver frame 104, an operating room 103 is arranged on the top of the paver frame 104, the receiving hopper 201 and the connecting rod 306 are both installed on one side of the front part of the paver frame 104, and the walking tracks 101 are symmetrically arranged on the bottom of the paver frame 104. A hydraulic power oil pipe 102 is arranged inside the paver frame 104, one end of the hydraulic power oil pipe 102 is connected to the hydraulic oil tank, and the other end is respectively connected to the compaction component hydraulic oil pipe 401, the vertical hydraulic telescope 501, and the horizontal hydraulic telescope 601.
[0095] A method for paving a narrow-width road surface for road construction comprises the following steps:
[0096] S1, firstly, the mixed material is discharged from the side of the crawler paver frame structure 1 through the material receiving and discharging assembly 2, and the mixed material is distributed according to the preset position through the inner baffle 301 and the outer splayed baffle 302 of the bracket assembly 3;
[0097] S2, compacting the mixed material after the support assembly 3 is laid by the compacting vibrator 403 of the compacting assembly 4;
[0098] S3, controlling the overall height and width of the support assembly 3 by the vertical hydraulic telescopic device 501 of the lifting assembly 5 and the horizontal hydraulic telescopic device 601 of the horizontal telescopic assembly 6, so as to meet the paving requirements of mixtures of different thicknesses and widths;
[0099] S4. Use a roller to compact the surface after paving.
[0100] The present application uses the above method to enable narrow and widened paving roads to be paved quickly and conveniently.
[0101] During specific operation, the mixture truck unloads the mixture into the receiving hopper 201, and the transverse scraper conveyor 202 in the receiving hopper 201 conveys the mixture out from the side of the receiving hopper 201 through the discharge port 203. The crawler paver frame structure 1 moves forward at a uniform speed to distribute the mixture along the widened paving surface.
[0102] The mixture distributed from the discharge port 203 is positioned and shaped by the inner baffle 301 and the outer splayed baffle 302 of the support assembly 3, and then the top surface of the paved mixture is scraped and shaped by the front and rear two tamping assembly supports 303.
[0103] The scraped and shaped mixture is compacted by the compaction component 4, and the compaction component hydraulic oil pipe 401 connected to the hydraulic power oil pipe 102 drives the compaction vibrator 403 to vibrate, and the compaction vibrator 403 drives the second tamping plate 405 connected to the tamping plate 402 and the first tamping plate 402 to compact the mixture, and the second tamping plate 405 is welded to the rectangular steel plate 406 of the vibrator fixing frame 404 to fix the compaction component 4 during the compaction process, and the connecting steel plate 408 is connected to the bracket component 3. The rectangular steel plate 406 is not connected to the compaction component bracket 303, and the connecting steel plate 408 is welded to the compaction component bracket 303. The connecting steel plate 408, the steel barrel 407, and the rectangular steel plate 406 are connected together with the second tamping plate 405 and the first tamping plate 402 to form a cantilever structure under the action of the vibrator fixed frame 404. Under the vibration of the compaction vibrator 403, the second tamping plate 405 and the first tamping plate 402 of the entire cantilever structure are driven up and down to compact the mixture.
[0104] The lifting lug 409 at the top of the compacting vibrator 403 is suspended on the hanger 307 at the top of the compacting assembly bracket 303 at the rear side of the bracket assembly 3 through a sling.
[0105] There are at least two rectangular steel plates 406 and at least two steel barrels 407. The outer wall of the steel barrel 407 is an inwardly concave arc. The arc structure enables the steel barrel 407 to have a deformation function. When the compacting vibrator 403 drives the second tamping plate 405 and the first tamping plate 402 to move up and down, the rectangular steel plate 406 located on the outside moves up and down. At this time, because the steel barrel 407 has a deformation function, when the rectangular steel plate 406 moves up and down, the connecting steel plate 408 does not move.
[0106] When the compacting vibrator 403 is working, the hydraulic oil is sent into the hydraulic cylinder through the compacting component hydraulic oil pipe 401, so that the compacting vibrator 403 on the second compacting plate 405 and the first compacting plate 402 vibrates through the eccentric shaft, and the flow direction and pressure of the hydraulic oil are adjusted by controlling the hydraulic valve to achieve the lifting and lowering and vibration frequency adjustment of the second compacting plate 405 and the first compacting plate 402.
[0107] The lifting assembly 5 is used to adjust the thickness after paving. The vertical hydraulic telescope 501 provides power to drive the lifting assembly top plate 502, the lifting assembly connecting bracket 503, and the lifting assembly support column 504 to move up and down, thereby making the bracket assembly 3, the compacting assembly 4, and the horizontal telescopic assembly 6 move up and down synchronously to achieve the adjustment of the paving thickness.
[0108] The horizontal telescopic component 6 realizes paving of different widths. Specifically, the horizontal hydraulic telescopic device 601 provides power to drive the horizontal telescopic component sliding frame 604 and its connected horizontal hydraulic telescopic device connecting steel plate 605 and the front row compaction component 4 to move synchronously. The rear row compaction component 4 is mainly responsible for compacting the inner mixture and moves asynchronously. At the same time, the horizontal telescopic component limiter 601 makes the telescopic operation track within the fixed slideway, so as to realize the compaction of paving mixtures of different widths.
[0109] The above description is only by way of illustration of certain exemplary embodiments of the present invention. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A narrow-wide road paving device for road construction, characterized in that: The device includes: A crawler paver frame structure (1), wherein a material receiving and discharging assembly (2) is installed on one side of the front end of the crawler paver frame structure (1); A support assembly (3), wherein the support assembly (3) is mounted on the front end of the crawler paving machine frame structure (1) via a lifting assembly (5), and the support assembly (3) is located on the same side as the material receiving and discharging assembly (2) and is located at the rear side of the material receiving and discharging assembly (2); A compacting assembly (4), wherein the number of the compacting assemblies (4) is two, one of the compacting assemblies (4) is mounted on the support assembly (3) via a corresponding horizontal telescopic assembly (6), and the other compacting assembly (4) is mounted on the support assembly (3), the two compacting assemblies (4) are arranged in parallel along a direction perpendicular to the crawler paver frame structure (1), and the two compacting assemblies (4) are arranged staggered along a direction perpendicular to the crawler paver frame structure (1); The support assembly (3) comprises an inner baffle plate (301) and an outer figure-eight baffle plate (302); the front end of the outer figure-eight baffle plate (302) is located in front of the front end of the inner baffle plate (301); a compacting assembly support (303) is arranged between the inner baffle plate (301) and the outer figure-eight baffle plate (302); the compacting assembly (4) is mounted on one side of the compacting assembly support (303); the horizontal telescopic assembly (6) is arranged at the other end of one of the compacting assembly supports (303); one end of the horizontal telescopic assembly (6) is connected to the inner baffle plate (301); and the two compacting assembly supports (303) are connected via a connecting plate.
2. A road narrowing and widening paving device for road construction according to claim 1, characterized in that: A first lifting assembly connecting bracket (304) is installed on the inner baffle plate (301) on a side close to the crawler paver frame structure (1), the top end of the first lifting assembly connecting bracket (304) is connected to the bottom end of the lifting assembly (5), and the inner baffle plate (301) is parallel to the paving forward direction of the crawler paver frame structure; A horizontal component connecting bracket (305) is also provided on the top of the inner baffle (301), and the top end of the horizontal telescopic component (6) is mounted on the bottom surface of the horizontal component connecting bracket (305).
3. A road narrowing and widening paving device for road construction according to claim 2, characterized in that: The number of the horizontal component connecting brackets (305) is two and they are symmetrically arranged on the top surface of the horizontal telescopic component (6); the inner baffle plate (301) is connected to the crawler paver frame structure (1) via a connecting rod (306).
4. A road narrowing and widening paving device for road construction according to claim 1, characterized in that: The compacting assembly (4) comprises: A compacting vibrator (403), wherein a first compacting plate (402) is disposed at the bottom end of the compacting vibrator (403), a second compacting plate 405 is disposed at the front end of the first compacting plate (402), and the compacting vibrator (403) is connected to a compacting assembly hydraulic oil pipe (401); A vibrator fixing frame (404), the compacting vibrator (403) is mounted on the vibrator fixing frame (404), and the vibrator fixing frame (404) is mounted on the compacting component bracket (303).
5. A road narrowing and widening paving device for road construction according to claim 4, characterized in that: The vibrator fixing frame (404) comprises a plurality of rectangular steel plates (406), a plurality of steel barrels (407) and a connecting steel plate (408), two adjacent rectangular steel plates (406) and a connecting steel plate (408) and an adjacent rectangular steel plate (406) are connected via a steel barrel (407), the outer wall of the steel barrel (407) is in an inwardly concave arc shape, the connecting steel plate (408) is connected to one side of the plurality of rectangular steel plates (406), the connecting steel plate (408) is connected to the tamping component bracket (303), and the rectangular steel plate (406) located on the outside is connected to the second tamping plate (405); The rear row compaction assembly (4) is arranged on the rear row compaction assembly bracket (303) close to the inner baffle plate (301) and is responsible for compacting the inner side widening road surface mixture; The tamping assembly (4) located in the front row is connected to the horizontal telescopic assembly (6) via a corresponding tamping assembly bracket (303).
6. A road narrowing and widening paving device for road construction according to claim 2, characterized in that: The lifting assembly (5) comprises a vertical hydraulic expansion joint (501), the top end of the vertical hydraulic expansion joint (501) passes through the lifting assembly top plate (502) and is connected to the lifting assembly connecting steel plate (505), and the lifting assembly connecting steel plate (505) is connected to the crawler paving machine frame structure (1); the output end of the vertical hydraulic expansion joint (501) is connected to the second lifting assembly connecting bracket (503), and the second lifting assembly connecting bracket (503) is connected to the first lifting assembly connecting bracket (304); Lifting vertical support columns 504 are respectively provided at both ends of the bottom surface of the lifting component top plate (502), and the bottom ends of the lifting vertical support columns 504 pass through the circular holes on the second lifting component connecting bracket (503).
7. A road narrowing and widening paving device for road construction according to claim 2, characterized in that: The horizontal telescopic component (6) comprises: A horizontal hydraulic expansion joint (601) connected to the inner baffle (301), wherein the expansion end of the horizontal hydraulic expansion joint (601) is hinged to a horizontal hydraulic expansion joint connecting steel plate (605); A horizontal telescopic assembly top plate (602) connected to the horizontal assembly connecting bracket (305), a horizontal telescopic assembly stopper (603) is arranged below the horizontal telescopic assembly top plate (602), the horizontal telescopic assembly stopper (603) and the horizontal telescopic assembly top plate (602) are connected via a connecting block (606), and an I-shaped structure is formed between the horizontal telescopic assembly top plate (602), the horizontal telescopic assembly stopper (603) and the connecting block (606); Two symmetrically arranged horizontal telescopic component sliding frames (604), wherein the horizontal telescopic component sliding frames (604) specifically have a horizontal portion (608) and a vertical portion (607) arranged perpendicularly to each other, wherein the horizontal portion (608) can slide in the grooves on both sides of the I-shaped structure, wherein both the horizontal portion (608) and the vertical portion (607) are connected to the horizontal hydraulic telescopic device connecting steel plate (605), wherein one of the vertical portions (607) is connected to the tamping component bracket (303) located at the front side, and wherein the vertical portion (607) and the corresponding vibrator fixed frame (404) are respectively located on both sides of the tamping component bracket (303); The horizontal hydraulic expander (601) is arranged in a space enclosed by two vertical parts (607) and a horizontal expansion assembly limiter (603). The horizontal hydraulic expander (601) pushes the horizontal hydraulic expander connecting steel plate (605) to move during the process of expansion and contraction in the horizontal direction.
8. The narrow-width pavement paving device for road construction according to claim 1, characterized in that: The material receiving and discharging assembly (2) comprises a material receiving hopper (201), a scraper conveyor (202) is arranged in the middle of the bottom surface of the material receiving hopper (201), and a discharging port (203) is arranged at the output end of the scraper conveyor (202), and the discharging port (203) is opened on the material receiving hopper (201); the conveying direction of the scraper conveyor (202) is arranged perpendicular to the forward direction of the crawler paver frame structure (1), the discharging port (203) is arranged away from the crawler paver frame structure (1), and the discharging port (203) is located in front of the support assembly (3).
9. The narrow-width pavement paving device for road construction according to claim 1, characterized in that: The crawler paving machine frame structure (1) comprises a paving machine frame (104), an operating room (103) is arranged on the top of the paving machine frame (104), the receiving hopper (201) and the connecting rod (306) are both installed on one side of the front part of the paving machine frame (104), and walking crawlers (101) are symmetrically arranged at the bottom of the paving machine frame (104). A hydraulic power oil pipe (102) is arranged inside the paving machine frame (104), one end of the hydraulic power oil pipe (102) is connected to the hydraulic oil tank, and the other end is respectively connected to the tamping assembly hydraulic oil pipe (401), the vertical hydraulic telescopic device (501), and the horizontal hydraulic telescopic device (601).
10. A method for paving a narrow-width road surface for road construction, comprising the following steps: S1, firstly, the mixed material is discharged from the side of the crawler paver frame structure (1) through the material receiving and discharging assembly (2), and the mixed material is distributed according to the preset position through the inner baffle plate (301) and the outer splayed baffle plate 302 of the support assembly (3); S2, compacting the mixed material after the support assembly (3) is laid using the compacting vibrator (403) of the compacting assembly (4); S3, controlling the overall height and width of the support assembly (3) by means of the vertical hydraulic telescopic device (501) of the lifting assembly (5) and the horizontal hydraulic telescopic device (601) of the horizontal telescopic assembly (6), thereby meeting the requirements for paving mixtures of different thicknesses and widths; S4. Use a roller to compact the surface after paving.