Rock plate spliced ceramic integrated pot and processing method thereof

By adopting the design of enclosed rock plate splicing and reinforcement strips in the ceramic integrated basin, the problems of unstable structure and easy accumulation of water in the existing combination of countertop and ceramic basin are solved, achieving higher durability and aesthetics.

CN119352619APending Publication Date: 2025-01-24GUANGDONG ROYALKING INTELLIGENT SANITARY WARE CO
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Patent Information

Application Number
CN202411799894.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2025-01-24

AI Technical Summary

Technical Problem

The combination of existing countertops and ceramic basins has problems such as unstable structure, prone to water accumulation in gaps, breeding bacteria and later cracking.

Method used

The design of rock plate splicing ceramics, including pots, meals, measuring rock plates, first additional bars, and second additional fasteners. Sealing.

Benefits of technology

It improves the durability, aesthetic and structural stability of the product, solves the problem of gaps, bacterial breeding and cracking in the traditional combination, and provides users with a better bathing experience.

✦ Generated by Eureka AI based on patent content.

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Abstract

According to the rock plate spliced ceramic integrated pot and the machining method thereof, a rectangular horizontal table top of the rock plate spliced ceramic integrated pot is arranged at the top of a pot body, and a plurality of surrounding rock plates are spliced to the left, right and front of the bottom of the horizontal table top respectively or spliced to the left, right, front and rear of the bottom of the horizontal table top respectively; the surrounding rock plates are perpendicular to the horizontal table top, and every two adjacent surrounding rock plates are perpendicular to each other and connected in a spliced mode. The first reinforcing strips are arranged at the bottoms of the joints of the horizontal table tops and the surrounding rock plates, and the second reinforcing strips are arranged on the inner sides of the joints of every two adjacent surrounding rock plates. The surrounding rock plate is adopted as the surrounding material of the rock plate ceramic spliced integrated basin, and the ingenious splicing and reinforcing strip design is combined, so that the durability, the attractiveness and the structural stability of a product can be improved, the problems existing in combination of a traditional table top and a ceramic basin are effectively solved, and higher-quality and convenient bathroom use experience is provided for a user.
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Description

Technical Field

[0001] The present invention relates to the technical field of bathrooms, and in particular to a rock slab spliced ​​ceramic integrated basin and a processing method thereof. Background Art

[0002] In the current bathroom market, common countertop materials include marble, artificial stone, etc., while ceramic basins are widely popular for their advantages such as easy cleaning and durability. However, the combination of traditional countertops and ceramic basins often has the following problems:

[0003] 1. Countertop materials such as marble have disadvantages such as uneven natural texture, easy color bleeding, and high maintenance cost;

[0004] 2. Although the shape of artificial stone countertops can be customized, their hardness and wear resistance are relatively low;

[0005] 3. The connection between the existing countertop and the ceramic basin is not tight enough, and there is a lack of reinforcement blocks at the joints, which makes it easy for water to accumulate in the gaps, breed bacteria, and crack in the later stage. Summary of the invention

[0006] In view of the problems raised by the background technology, the purpose of the present invention is to propose a rock slab spliced ​​ceramic integrated basin and a processing method thereof, which solves the problems that the existing spliced ​​integrated basin has an unstable structure and marble countertops or artificial stone countertops have shortcomings.

[0007] To achieve this object, the present invention adopts the following technical solutions:

[0008] A rock slab spliced ​​ceramic integrated basin, comprising a basin body, a horizontal platform surface, a plurality of enclosing rock slabs, a plurality of first reinforcement strips and a plurality of second reinforcement strips;

[0009] The horizontal platform surface is rectangular, and the horizontal platform surface is arranged at the top of the basin body. A plurality of the enclosing rock plates are respectively arranged on the left, right and front of the bottom of the horizontal platform surface, or a plurality of the enclosing rock plates are respectively arranged on the left, right, front and rear of the bottom of the horizontal platform surface. The enclosing rock plates are perpendicular to the horizontal platform surface, and two adjacent enclosing rock plates are perpendicular to each other and spliced ​​and connected;

[0010] The first reinforcement strip is arranged at the bottom of the connection between the horizontal platform surface and the enclosing rock board, and the first reinforcement strip is extended along the length direction of the enclosing rock board. The second reinforcement strip is arranged on the inner side of the connection between two adjacent enclosing rock boards, and the second reinforcement strip is extended along the width direction of the enclosing rock board.

[0011] Preferably, the basin body and the horizontal surface are an integrally formed countertop basin, and the countertop basin is made of ceramic material;

[0012] A first chamfered surface is provided on the edge of the bottom of the horizontal platform, a second chamfered surface is provided on the top of the enclosing rock slab, and a third chamfered surface is provided on the inner sides of both ends of the enclosing rock slab. The first chamfered surface and the second chamfered surface are bonded and connected by an adhesive, and the third chamfered surfaces of two adjacent enclosing rock slabs are bonded and connected by an adhesive.

[0013] Preferably, the included angles of the first bevel, the second bevel and the third bevel are all 45°, the connection between the horizontal platform and the enclosing rock slab is a right angle, and the connection between two adjacent enclosing rock slabs is a right angle.

[0014] Preferably, the first reinforcement strip and the second reinforcement strip are rectangular strips;

[0015] The two adjacent side surfaces of the first reinforcement strip are respectively connected to the bottom surface of the horizontal platform and the inner side surface of the enclosing rock plate, the two adjacent side surfaces of the second reinforcement strip are respectively connected to the inner side surfaces of two adjacent enclosing rock plates, and the top surface of the second reinforcement strip is connected to the bottom surface of the horizontal platform;

[0016] One end surface of two adjacent first reinforcement strips is respectively fitted and connected to the other two adjacent side surfaces of one of the second reinforcement strips.

[0017] Preferably, it further comprises two third reinforcement strips, one fourth reinforcement strip and a plurality of supporting reinforcement strips, wherein the third reinforcement strip, the fourth reinforcement strip and the supporting reinforcement strip are rectangular strips;

[0018] Two third reinforcing strips are arranged at the bottom of the enclosed rock plate opposite to each other on the left and right, one side of the third reinforcing strip is fitted and connected with the inner side of the enclosed rock plate, the third reinforcing strip is extended along the length direction of the enclosed rock plate, and two ends of the other side of the third reinforcing strip are respectively fitted and connected with the bottom end surfaces of the two second reinforcing strips;

[0019] The fourth reinforcement strip is arranged at the bottom of the front enclosing rock plate, one side of the fourth reinforcement strip is fitted and connected to the inner side of the enclosing rock plate, and both end surfaces of the fourth reinforcement strip are respectively fitted and connected to the inner side surfaces of the two third reinforcement strips;

[0020] Several of the support reinforcement strips are vertically arranged between the first reinforcement strip and the third reinforcement strip, the upper end faces of the support reinforcement strips are fitted and connected to the lower side faces of the first reinforcement strips, and the lower end faces of the support reinforcement strips are fitted and connected to the upper side faces of the third reinforcement strips; several of the support reinforcement strips are vertically arranged between the first reinforcement strip and the fourth reinforcement strip, the upper end faces of the support reinforcement strips are fitted and connected to the lower side faces of the first reinforcement strips, and the lower end faces of the support reinforcement strips are fitted and connected to the upper side faces of the fourth reinforcement strips.

[0021] Preferably, the first reinforcement strip, the second reinforcement strip, the third reinforcement strip, the fourth reinforcement strip and the supporting reinforcement strip are artificial stones.

[0022] A method for processing a rock slab spliced ​​ceramic integrated basin comprises the following processing steps:

[0023] S1. Cut the edge of the bottom surface of the countertop basin and the edge of the surrounding rock plate at a 45° angle to obtain a beveled surface; and grind the beveled surface;

[0024] S2. Align the top corners of the beveled surface of the enclosing rock plate and the countertop basin, and after alignment, apply tape to the flat upper surface of the joint between the enclosing rock plate and the countertop basin;

[0025] S3. Place the enclosing rock slab and countertop basin to be spliced ​​on the workbench with the beveled surface facing upwards, so that the enclosing rock slab and countertop basin are at the same height; apply adhesive on all the beveled surfaces;

[0026] S4. The countertop basin is relatively fixed, and the enclosing rock panels are turned over one by one until their beveled surfaces are aligned with the beveled surfaces of the countertop basin, and then pressed and spliced; the beveled surfaces of the two adjacent enclosing rock panels after turning over are aligned, and then pressed and spliced;

[0027] S5. Reinforcement strips are provided at the connection between two adjacent enclosing rock slabs and at the connection between the enclosing rock slab and the countertop basin;

[0028] S6. Use a mold to support and shape the enclosed rock slab;

[0029] S7. Scrape off the excess adhesive on the outside of the countertop basin and the surrounding rock slab, and dry the adhesive with hot air; after drying, tear off the tape, grind and polish the joints, and thus obtain the above-mentioned rock slab-jointed ceramic integrated basin.

[0030] Preferably, in S5, the fixing strip comprises a first reinforcement strip and a second reinforcement strip;

[0031] The following steps are also included:

[0032] S51, arranging the second reinforcement strip on the inner side of the connection between two adjacent enclosing rock panels;

[0033] S52. The first reinforcement strip is arranged at the connection between the countertop basin and the enclosing rock board, and the two ends of the first reinforcement strip are respectively fitted and connected with the second reinforcement strips at the two ends.

[0034] Preferably, it also includes a third reinforcement strip, a fourth reinforcement strip and a supporting reinforcement strip;

[0035] The steps include:

[0036] S53, respectively arranging two third reinforcement strips on the inner sides of the bottoms of the enclosed rock panels opposite to each other on the left and right sides, and the two ends of the third reinforcement strips are respectively connected to the bottom end surfaces of the second reinforcement strips at the two ends;

[0037] S54, placing a fourth reinforcement strip on the inner side of the bottom of the front enclosing rock plate, and the two end surfaces of the fourth reinforcement strip are respectively connected to the inner side surfaces of the two third reinforcement strips;

[0038] S55. Vertically install the supporting reinforcement bar between the first reinforcement bar and the third reinforcement bar, and vertically install the supporting reinforcement bar between the first reinforcement bar and the fourth reinforcement bar.

[0039] Compared with the prior art, one of the above technical solutions has the following beneficial effects:

[0040] By using enclosed rock slabs as the enclosing material for the rock slab ceramic splicing integrated basin, combined with clever splicing and reinforcement strip design, it not only improves the durability, aesthetics and structural stability of the product, but also effectively solves the problems existing in the combination of traditional countertops and ceramic basins, providing users with a better quality and more convenient bathroom experience. BRIEF DESCRIPTION OF THE DRAWINGS

[0041] Figure 1 is a schematic diagram of an embodiment of the present invention;

[0042] Figure 2 It is a schematic structural diagram of an embodiment of the present invention;

[0043] Figure 3 is a structural schematic diagram of another embodiment of the present invention;

[0044] Figure 4 yes Figure 2 The enlarged schematic diagram of point A in the middle;

[0045] Figure 5 This is a schematic diagram of the splicing of the enclosed rock slab and the countertop basin.

[0046] Among them: basin body 11, horizontal table surface 12, first beveled surface 121, countertop basin 10, tape 2, enclosing rock board 3, second beveled surface 31, third beveled surface 32, first reinforcement strip 41, second reinforcement strip 42, third reinforcement strip 43, fourth reinforcement strip 44 and supporting reinforcement strip 45. DETAILED DESCRIPTION

[0047] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0048] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0049] In addition, the terms "first", "second" and "third" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, features defined as "first", "second" and "third" may explicitly or implicitly include one or more of the features.

[0050] It should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0051] The following is combined with Figures 1 to 4 The technical solution of the present invention is further illustrated by specific implementation methods.

[0052] A rock slab spliced ​​ceramic integrated basin, comprising a basin body 11, a horizontal platform surface 12, a plurality of enclosed rock slabs 3, a plurality of first reinforcement strips 41 and a plurality of second reinforcement strips 42;

[0053] The horizontal surface 12 is rectangular and is disposed on the top of the basin body 11. A plurality of the enclosed rock panels 3 are respectively arranged on the left, right and front of the bottom of the horizontal surface 12, or a plurality of the enclosed rock panels 3 are respectively arranged on the left, right, front and rear of the bottom of the horizontal surface 12. The enclosed rock panels 3 are perpendicular to the horizontal surface 12, and two adjacent enclosed rock panels 3 are perpendicular to each other and spliced ​​and connected.

[0054] The first reinforcement strip 41 is arranged at the bottom of the connection between the horizontal platform surface 12 and the enclosing rock board 3, and the first reinforcement strip 41 is extended along the length direction of the enclosing rock board 3. The second reinforcement strip 42 is arranged on the inner side of the connection between two adjacent enclosing rock boards 3, and the second reinforcement strip 42 is extended along the width direction of the enclosing rock board 3.

[0055] The present invention forms a complete enclosing structure by splicing the enclosed rock slabs 3 on the left, right, and front (or left, right, front, and rear) sides of the bottom of the horizontal table surface 12, and uses the first reinforcement strip 41 and the second reinforcement strip 42 for reinforcement. This design can enhance the overall structural stability of the enclosed rock slabs and the ceramic basin. The first reinforcement strip 41 ensures a tight connection between the horizontal table surface 12 and the enclosed rock slabs 3, while the second reinforcement strip 42 enhances the connection strength between adjacent enclosed rock slabs 3, effectively avoiding gaps and cracks caused by long-term use or external forces. Rock slabs are used as the enclosure material for the rock slab ceramic spliced ​​integrated basin. Compared with marble and artificial stone, the durability and ease of maintenance of the countertop are greatly improved by the rock slabs with their high strength, wear resistance, scratch resistance, and non-bleeding characteristics. The uniform texture and high-quality appearance of the rock slabs also enhance the overall aesthetics of the product.

[0056] Due to the close splicing between the enclosed rock slabs 3 and the use of reinforcement strips, the possibility of water penetration in the rock slab ceramic splicing integrated basin is effectively reduced, thereby avoiding the problem of water accumulation in the gaps, which helps prevent bacterial growth and keep the bathroom environment clean and healthy.

[0057] like Figure 1 As shown, the water inlet of the basin body 11 (horizontal surface 12) is located at the rear, so the enclosed rock plate 3 can be arranged on the left, right, and front of the horizontal surface 12 (retain the rear) as needed, or the enclosed rock plate 3 can be arranged on the left, right, front, and rear. This design flexibility allows the product to adapt to bathroom spaces of different sizes and usage scenarios and meet the personalized needs of users. It is worth noting that if the surrounding areas (left, right, front, and rear) of the horizontal surface 12 are enclosed by enclosed rock plates 3, this is a cabinet-mounted integrated basin ( Figure 2 ); If the left, right and front sides of the water table 12 are surrounded by a rock plate 3, this type of integrated basin ( Figure 3 )When installing, you need to use the installation bracket to install ( Figure 3 ).

[0058] By using the enclosing rock slab 3 as the enclosing material of the rock slab ceramic splicing integrated basin, combined with the clever splicing and reinforcement strip design, it can not only improve the durability, aesthetics and structural stability of the product, but also effectively solve the problems existing in the combination of traditional countertops and ceramic basins, providing users with a better quality and more convenient bathroom experience.

[0059] Furthermore, the basin body 11 and the horizontal surface 12 are an integrally formed countertop basin 10, and the countertop basin 10 is made of ceramic material;

[0060] A first chamfer 121 is provided at the edge of the bottom of the horizontal platform 12, a second chamfer 31 is provided at the top of the enclosing rock slab 3, and a third chamfer 32 is provided on the inner side of both ends of the enclosing rock slab 3. The first chamfer 121 and the second chamfer 31 are connected by adhesive, and the third chamfers 32 of two adjacent enclosing rock slabs 3 are connected by adhesive.

[0061] By designing the basin body 11 and the horizontal surface 12 as an integrally formed countertop basin 10 and using a ceramic material, this integrated structure greatly enhances the structural strength and stability of the entire countertop basin 10. The ceramic material itself has good hardness and durability, and can withstand greater weight and pressure while maintaining a beautiful appearance.

[0062] A first chamfer 121 is provided at the bottom edge of the horizontal surface 12, and a second chamfer 31 is provided at the top of the enclosing rock board 3, as well as third chamfers 32 on the inner sides of both ends of the enclosing rock board 3. The design of these chamfers makes the connection between the enclosing rock board and the horizontal surface and the adjacent enclosing rock boards tighter. By bonding these chamfers with adhesive, a more firm and sealed connection can be formed, which effectively prevents water penetration and bacterial growth, and keeps the bathroom environment clean and healthy.

[0063] Furthermore, the included angles of the first bevel 121, the second bevel 31 and the third bevel 32 are all 45°, the connection between the horizontal platform 12 and the enclosing rock slab 3 is a right angle, and the connection between two adjacent enclosing rock slabs 3 is a right angle.

[0064] By setting the angles of the first bevel 121, the second bevel 31 and the third bevel 32 to 45°, a standardized design of the connection surface can be achieved. This design not only simplifies the cutting and grinding processes in the production process, but also makes the installation process more intuitive and simple. Installers can more easily ensure the accurate alignment and fit between the various components, thereby improving installation efficiency and accuracy. The 45° bevel design can more effectively disperse the stress at the connection, thereby enhancing the structural stability of the entire rock slab ceramic splicing integrated basin. When the horizontal plane is subjected to vertical downward pressure, the 45° bevel can better transfer the pressure to the enclosed rock slab, avoiding stress concentration and cracking.

[0065] The improved technical solution makes the product more durable by optimizing the connection design and enhancing the structural stability. Whether it is used for a long time or subjected to heavy weight and pressure, this stone slab splicing ceramic integrated basin can maintain stable performance and beautiful appearance.

[0066] Furthermore, the first reinforcement strip 41 and the second reinforcement strip 42 are rectangular strips;

[0067] The two adjacent side surfaces of the first reinforcing strip 41 are respectively connected to the bottom surface of the horizontal platform 12 and the inner side surface of the enclosed rock plate 3, the two adjacent side surfaces of the second reinforcing strip 42 are respectively connected to the inner side surfaces of two adjacent enclosed rock plates 3, and the top surface of the second reinforcing strip 42 is connected to the bottom surface of the horizontal platform 12;

[0068] One end surface of two adjacent first reinforcement strips 41 are respectively connected to the other two adjacent side surfaces of one of the second reinforcement strips 42 .

[0069] The design of the first reinforcement strip 41 and the second reinforcement strip 42 further enhances the structural stability of the entire rock slab ceramic splicing integrated basin. The first reinforcement strip 41 fits tightly between the bottom surface of the horizontal platform 12 and the inner side surface of the enclosed rock slab 3, effectively strengthening the connection between the horizontal platform 12 and the enclosed rock slab 3. The second reinforcement strip 42 connects the inner side surfaces of two adjacent enclosed rock slabs 3 and fits with the bottom surface of the horizontal platform 12 to form a more stable frame structure. This design enables the rock slab ceramic splicing integrated basin to maintain more stable and reliable performance when bearing weight and pressure.

[0070] The design of the reinforcement strip helps optimize stress distribution and reduce stress concentration at the joints. By adding reinforcement strips, the stress that might have been concentrated at the joints can be dispersed to a wider area, thereby reducing the risk of cracking and deformation. In addition, the reinforcement strips not only enhance structural stability, but also improve sealing and waterproof performance by fitting tightly to the joints to reduce gaps. This helps prevent moisture from penetrating from the joints, keeping the bathroom environment dry and clean.

[0071] To further explain, one end faces of two adjacent first reinforcement strips 41 are respectively fitted and connected with the other two adjacent side faces of a second reinforcement strip 42, which is equivalent to that in the cabinet-mounted integrated basin of four enclosed rock panels, the first reinforcement strip 41 is arranged between two second reinforcement strips 42. Therefore, it is equivalent to first setting the vertically extending second reinforcement strip 42 to stabilize each enclosed rock panel 3, and then setting the first reinforcement strip 41 to complete the entire reinforcement strip structure frame, ensure the overall stability of the reinforcement strip structure, and ensure the structural stability of the initial enclosed rock panel 3 and the countertop basin 10 during the installation of the reinforcement strip.

[0072] Furthermore, it also includes two third reinforcement strips 43, one fourth reinforcement strip 44 and a plurality of support reinforcement strips 45, wherein the third reinforcement strip 43, the fourth reinforcement strip 44 and the support reinforcement strip 45 are rectangular strips;

[0073] Two third reinforcing strips 43 are arranged at the bottom of the enclosed rock plate 3 opposite to each other on the left and right, one side of the third reinforcing strip 43 is fitted and connected with the inner side of the enclosed rock plate 3, the third reinforcing strip 43 is extended along the length direction of the enclosed rock plate 3, and the two ends of the other side of the third reinforcing strip 43 are respectively fitted and connected with the bottom end surfaces of the two second reinforcing strips 42;

[0074] The fourth reinforcing strip 44 is provided at the bottom of the front enclosing rock plate 3, one side of the fourth reinforcing strip 44 is fitted and connected to the inner side of the enclosing rock plate 3, and both end surfaces of the fourth reinforcing strip 44 are respectively fitted and connected to the inner side surfaces of the two third reinforcing strips 43;

[0075] A number of the support reinforcement strips 45 are vertically arranged between the first reinforcement strip 41 and the third reinforcement strip 43, the upper end surface of the support reinforcement strip 45 is fitted and connected to the lower side surface of the first reinforcement strip 41, and the lower end surface of the support reinforcement strip 45 is fitted and connected to the upper side surface of the third reinforcement strip 43; a number of the support reinforcement strips 45 are vertically arranged between the first reinforcement strip 41 and the fourth reinforcement strip 44, the upper end surface of the support reinforcement strip 45 is fitted and connected to the lower side surface of the first reinforcement strip 41, and the lower end surface of the support reinforcement strip 45 is fitted and connected to the upper side surface of the fourth reinforcement strip 44.

[0076] The provision of the third reinforcement strip 43 strengthens the connection between the bottoms of the left and right relatively enclosed rock panels 3, and at the same time forms a cross support with the second reinforcement strip 42, effectively improving the stability and deformation resistance of the overall structure.

[0077] The fourth reinforcement strip 44 is provided to further strengthen the support of the bottom of the front enclosed rock slab 3, and is connected to the third reinforcement strip 43 to form a more stable bottom frame, thereby enhancing the load-bearing capacity of the entire rock slab ceramic splicing integrated basin.

[0078] The support reinforcement strip 45 is provided between the first reinforcement strip 41 and the third reinforcement strip 43 and the fourth reinforcement strip 44 to form an additional vertical support, which effectively disperses the pressure between the horizontal platform surface 12 and the enclosed rock slab 3 and reduces the risk of structural deformation and cracking.

[0079] By adding the third reinforcement strip 43, the fourth reinforcement strip 44 and the supporting reinforcement strip 45, the stress that may originally be concentrated on a single connection point is dispersed to a wider area, reducing the risk of stress concentration, thereby extending the service life of the product.

[0080] Furthermore, the first reinforcement strip 41, the second reinforcement strip 42, the third reinforcement strip 43, the fourth reinforcement strip 44 and the supporting reinforcement strip 45 are artificial stones.

[0081] As a high-strength, high-density material, artificial stone has excellent stability and load-bearing capacity. Applying artificial stone to the reinforcement strips of the rock slab spliced ​​ceramic integrated basin can significantly improve the structural stability of the entire basin and prevent deformation or damage caused by long-term use or external impact.

[0082] A method for processing a rock slab spliced ​​ceramic integrated basin comprises the following processing steps:

[0083] S1. Use high-precision cutting equipment to accurately cut the four edges of the bottom surface of the countertop basin 10 and the four edges of the surrounding rock plate 3 to obtain a 45° bevel surface to ensure the accuracy of the subsequent splicing. After cutting, use fine sandpaper or professional grinding tools to grind the bevel surface and edges to remove burrs and uneven parts to make the splicing surface more fit; wipe with a clean cloth or use professional cleaners to clean the dust, grease, moisture and other impurities on the bevel surface to ensure that the bevel surface is clean and dry.

[0084] S2, such as Figure 5 As shown, the top angles of the chamfered surfaces of the enclosed rock slab 3 and the countertop basin 10 are aligned, and after alignment, tape 2 is affixed to the flat upper surface of the joint between the enclosed rock slab 3 and the countertop basin 10 (the upper surface here refers to the side that is located on the top when the rock slab ceramic spliced ​​integrated basin is actually in use). The tape 2 can ensure that the enclosed rock slab 3 and the countertop basin 10 maintain a fixed relative position during subsequent operations, thereby avoiding mutual displacement between the splicing components and causing errors in subsequent splicing.

[0085] S3, invert the multiple enclosed rock slabs 3 and the countertop basin 10 with the adhesive tape 2 attached thereto on a horizontal workbench. Specifically, the inverted enclosed rock slabs 3 and the countertop basin 10 have their chamfered surfaces facing upward (the flat surface is in contact with the workbench), so that the special adhesive for rock slabs can be evenly applied to the chamfered surfaces;

[0086] S4, such as Figure 5 As shown, the countertop basin 10 is relatively fixed, and the relative joints of the enclosing rock slabs 3 (the enclosing rock slabs 3 and the countertop basin 10) are flipped one by one until the chamfered surface of the enclosing rock slabs 3 coincides with the chamfered surface of the countertop basin 10, and they are pressed so that the adhesive between the chamfered surfaces is fully bonded, thereby realizing the splicing of the enclosing rock slabs 3 and the countertop basin 10; after the four enclosing rock slabs 3 are flipped to be spliced ​​with the countertop basin 10, the chamfered surfaces of two adjacent enclosing rock slabs 3 also coincide with each other, and they are pressed so that the adhesive between the chamfered surfaces of the two enclosing rock slabs 3 is fully bonded, thereby realizing the splicing between the enclosing rock slabs 3, and the preliminary splicing of the enclosing rock slabs 3 and the countertop basin 10 is completed.

[0087] S5, such as Figure 2 As shown, reinforcement strips (green) are provided at the connection between two adjacent enclosing rock panels 3 (black) and at the connection between the enclosing rock panel 3 and the countertop basin 10 (red), and the joints are further reinforced by the reinforcement strips.

[0088] S6. Based on S3, the countertop basin 10 is placed with the bottom facing upwards, and the integrated basin with the reinforcement strips is turned over to the bottom facing downwards (normal use state), and the mold is used to support and shape each piece of the enclosed rock plate 3 to ensure that the angle and position of the basin after splicing are accurate. Specifically, the time for using the mold to support and shape is 8h-12h, until the adhesive is cured.

[0089] S7. Use tools to scrape off the excess adhesive on the outside of the integrated basin, and use a hot air blower to dry the adhesive with hot air at a temperature of 40°C-60°C and a drying time of 30min-120min to accelerate the curing speed of the adhesive. After the adhesive is dried, tear off the tape 2 on the outside of the integrated basin (enclosing the rock slab 3 and the countertop basin 10), use a grinder to grind the gap at the joint, and then polish with sandpaper or a wool wheel until the gap at the joint is invisible to the naked eye, thereby obtaining a rock slab ceramic splicing integrated basin.

[0090] Further, in S5, the fixing strip includes a first reinforcement strip 41 and a second reinforcement strip 42;

[0091] The following steps are also included:

[0092] S51, the second reinforcing strip 42 is arranged on the inner side of the connection between two adjacent enclosed rock panels 3, wherein the top surface of the second reinforcing strip 42 is bonded and connected to the bottom surface of the countertop basin 10 by glue, and the two adjacent side surfaces of the second reinforcing strip 42 are respectively bonded and connected to the inner side surfaces of the two adjacent enclosed rock panels 3 by glue. The first step of support and fixation is provided by bonding and connecting the three surfaces (two side surfaces and one top surface) of the second reinforcing strip 42 to the inner side of the preliminarily enclosed integrated basin.

[0093] S52, the first reinforcement strip 41 is arranged at the connection between the countertop basin 10 and the enclosing rock board 3, and the first reinforcement strip 41 is located between the second reinforcement strips 42 at both ends. Specifically, the two ends of the first reinforcement strip 41 are respectively connected to the second reinforcement strips 42 at both ends by gluing. By arranging the first reinforcement strip 41 between the two second reinforcement strips 42, the support and fixation between the enclosing rock board 3 and the countertop basin 10 can be guaranteed, and the stability between the second reinforcement strips 42 can be guaranteed.

[0094] Furthermore, it also includes a third reinforcement strip 43, a fourth reinforcement strip 44 and a supporting reinforcement strip 45;

[0095] The steps include:

[0096] S53, the two third reinforcement strips 43 are respectively arranged on the inner side of the bottom of the left and right opposite enclosed rock panels 3, and the two ends of the third reinforcement strip 43 are respectively connected to the bottom end surfaces of the second reinforcement strips 42 at the two ends.

[0097] S54. A fourth reinforcement strip 44 is disposed on the inner side of the bottom of the front enclosing rock plate 3. The fourth reinforcement strip 44 is disposed between two third reinforcement strips 43. Both end surfaces of the fourth reinforcement strip 44 are respectively fitted and connected with the inner side surfaces of the third reinforcement strips 43 at both ends.

[0098] S55. Vertically arrange at least one supporting reinforcement strip 45 between the first reinforcement strip 41 and the third reinforcement strip 43, wherein the upper end face of the supporting reinforcement strip 45 is fitted and connected to the lower side face of the first reinforcement strip 41, and the lower end face of the supporting reinforcement strip 45 is fitted and connected to the upper side face of the third reinforcement strip 43; in addition, vertically arrange at least one supporting reinforcement strip 45 between the first reinforcement strip 41 and the fourth reinforcement strip 44, wherein the upper end face of the supporting reinforcement strip 45 is fitted and connected to the lower side face of the first reinforcement strip 41, and the lower end face of the supporting reinforcement strip 45 is fitted and connected to the upper side face of the fourth reinforcement strip 44.

[0099] By respectively setting the third reinforcement strip 43, the fourth reinforcement strip 44 and the support reinforcement strip 45 in sequence, the overall stability of the reinforcement strip structure can be ensured. It is worth noting that the number of support reinforcement strips 45 depends on the overall size of the rock slab ceramic splicing integrated basin. If the size is large, multiple support reinforcement strips 45 are set to improve the overall stability of the reinforcement strip structure.

[0100] The technical principle of the present invention is described above in conjunction with specific embodiments. These descriptions are only for explaining the principle of the present invention and cannot be interpreted as limiting the scope of protection of the present invention in any way. Based on the explanations herein, those skilled in the art can associate other specific implementations of the present invention without paying creative labor, and these methods will fall within the scope of protection of the present invention.

Claims

1. A rock slab spliced ​​ceramic integrated basin, characterized by: It includes a basin body, a horizontal platform surface, a plurality of enclosing rock plates, a plurality of first reinforcement strips and a plurality of second reinforcement strips; The horizontal platform surface is rectangular, and the horizontal platform surface is arranged at the top of the basin body. A plurality of the enclosing rock plates are respectively arranged on the left, right and front of the bottom of the horizontal platform surface, or a plurality of the enclosing rock plates are respectively arranged on the left, right, front and rear of the bottom of the horizontal platform surface. The enclosing rock plates are perpendicular to the horizontal platform surface, and two adjacent enclosing rock plates are perpendicular to each other and spliced ​​and connected; The first reinforcement strip is arranged at the bottom of the connection between the horizontal platform surface and the enclosing rock board, and the first reinforcement strip is extended along the length direction of the enclosing rock board. The second reinforcement strip is arranged on the inner side of the connection between two adjacent enclosing rock boards, and the second reinforcement strip is extended along the width direction of the enclosing rock board.

2. The integrated basin of rock slabs and ceramics according to claim 1, characterized in that: The basin body and the horizontal surface are an integrally formed countertop basin, and the countertop basin is made of ceramic material; A first chamfered surface is provided on the edge of the bottom of the horizontal platform, a second chamfered surface is provided on the top of the enclosing rock slab, and a third chamfered surface is provided on the inner sides of both ends of the enclosing rock slab. The first chamfered surface and the second chamfered surface are bonded and connected by an adhesive, and the third chamfered surfaces of two adjacent enclosing rock slabs are bonded and connected by an adhesive.

3. The integrated basin of rock slabs and ceramics according to claim 2, characterized in that: The included angles of the first beveled surface, the second beveled surface and the third beveled surface are all 45°, the connection between the horizontal platform surface and the enclosing rock slab is a right angle, and the connection between two adjacent enclosing rock slabs is a right angle.

4. The integrated basin of rock slabs and ceramics according to claim 3 is characterized by: The first reinforcement strip and the second reinforcement strip are rectangular strips; The two adjacent side surfaces of the first reinforcement strip are respectively connected to the bottom surface of the horizontal platform and the inner side surface of the enclosing rock plate, the two adjacent side surfaces of the second reinforcement strip are respectively connected to the inner side surfaces of two adjacent enclosing rock plates, and the top surface of the second reinforcement strip is connected to the bottom surface of the horizontal platform; One end surface of two adjacent first reinforcement strips is respectively fitted and connected to the other two adjacent side surfaces of one of the second reinforcement strips.

5. The integrated basin of rock slabs and ceramics according to claim 4, characterized in that: It also includes two third reinforcement strips, one fourth reinforcement strip and a plurality of supporting reinforcement strips, wherein the third reinforcement strip, the fourth reinforcement strip and the supporting reinforcement strip are rectangular strips; Two third reinforcing strips are arranged at the bottom of the enclosed rock plate opposite to each other on the left and right, one side of the third reinforcing strip is fitted and connected with the inner side of the enclosed rock plate, the third reinforcing strip is extended along the length direction of the enclosed rock plate, and two ends of the other side of the third reinforcing strip are respectively fitted and connected with the bottom end surfaces of the two second reinforcing strips; The fourth reinforcement strip is arranged at the bottom of the front enclosing rock plate, one side of the fourth reinforcement strip is fitted and connected to the inner side of the enclosing rock plate, and both end surfaces of the fourth reinforcement strip are respectively fitted and connected to the inner side surfaces of the two third reinforcement strips; Several of the support reinforcement strips are vertically arranged between the first reinforcement strip and the third reinforcement strip, the upper end faces of the support reinforcement strips are fitted and connected to the lower side faces of the first reinforcement strips, and the lower end faces of the support reinforcement strips are fitted and connected to the upper side faces of the third reinforcement strips; several of the support reinforcement strips are vertically arranged between the first reinforcement strip and the fourth reinforcement strip, the upper end faces of the support reinforcement strips are fitted and connected to the lower side faces of the first reinforcement strips, and the lower end faces of the support reinforcement strips are fitted and connected to the upper side faces of the fourth reinforcement strips.

6. The integrated basin of rock slabs and ceramics according to claim 5, characterized in that: The first reinforcement strip, the second reinforcement strip, the third reinforcement strip, the fourth reinforcement strip and the supporting reinforcement strip are artificial stones.

7. A method for processing a rock slab spliced ​​ceramic integrated basin, characterized in that: The processing steps include: S1. Cut the edge of the bottom surface of the countertop basin and the edge of the surrounding rock plate at a 45° angle to obtain a beveled surface; and grind the beveled surface; S2. Align the top corners of the beveled surface of the enclosing rock plate and the countertop basin, and after alignment, apply tape to the flat upper surface of the joint between the enclosing rock plate and the countertop basin; S3. Place the enclosing rock slab and countertop basin to be spliced ​​on the workbench with the beveled surface facing upwards, so that the enclosing rock slab and countertop basin are at the same height; apply adhesive on all the beveled surfaces; S4. The countertop basin is relatively fixed, and the enclosing rock panels are turned over one by one until the chamfered surface thereof fits with the chamfered surface of the countertop basin, and are pressed and spliced ​​together; the chamfered surfaces of the two adjacent enclosing rock panels after turning over fit together, and are pressed and spliced ​​together; S5. Reinforcement strips are set at the connection between two adjacent enclosing rock slabs and at the connection between the enclosing rock slab and the countertop basin; S6. Use a mold to support and shape the enclosed rock slab; S7. Scrape off the excess adhesive on the outside of the countertop basin and the surrounding rock slab, and dry the adhesive with hot air; after drying, tear off the tape, grind and polish the joints, so as to obtain a rock slab spliced ​​ceramic integrated basin as described in any one of claims 1-6.

8. The method for processing a rock slab-joined ceramic integrated basin according to claim 7, characterized in that: In S5, the fixing strip includes a first reinforcement strip and a second reinforcement strip; The following steps are also included: S51, arranging the second reinforcement strip on the inner side of the connection between two adjacent enclosing rock panels; S52. The first reinforcement strip is arranged at the connection between the countertop basin and the enclosing rock board, and the two ends of the first reinforcement strip are respectively fitted and connected with the second reinforcement strips at the two ends.

9. The method for processing a rock slab-joined ceramic integrated basin according to claim 8, characterized in that: Also includes a third reinforcement strip, a fourth reinforcement strip and a supporting reinforcement strip; The steps include: S53, respectively arranging two third reinforcement strips on the inner sides of the bottoms of the enclosed rock panels opposite to each other on the left and right sides, and the two ends of the third reinforcement strips are respectively connected to the bottom end surfaces of the second reinforcement strips at the two ends; S54, placing a fourth reinforcement strip on the inner side of the bottom of the front enclosing rock plate, and the two end surfaces of the fourth reinforcement strip are respectively connected to the inner side surfaces of the two third reinforcement strips; S55. Vertically install the supporting reinforcement bar between the first reinforcement bar and the third reinforcement bar, and vertically install the supporting reinforcement bar between the first reinforcement bar and the fourth reinforcement bar.