Double row tapered roller bearing automatic grease injection equipment
By designing automated grease injection equipment, the problems of low efficiency and accuracy of manual grease injection in the prior art are solved, and efficient and accurate automatic grease injection of bearing parts are achieved, which is suitable for large-scale production.
Patent Information
- Application Number
- CN202411874954.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2044-12-19
AI Technical Summary
In the prior art, the grease injection process of axle box double-row tapered roller bearings requires manual operation, resulting in low efficiency and accuracy, and the inability to achieve large-scale stable production.
An automatic grease injection equipment for double-row tapered roller bearings is designed. By setting components such as weighing zone, grease injection zone, material transfer structure, grease injection structure and detection parts on the operating table, automatic separation, grease injection and combination of bearing components is realized.
It improves the efficiency and accuracy of bearing grease injection, ensures the cleanliness of the bearing interior, and achieves the stability of mass production.
Smart Images

Figure CN119353575B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of bearing grease injection equipment, in particular to automatic grease injection equipment for double-row tapered roller bearings. Background Art
[0002] The double-row tapered roller bearing in the axle box is an important component in vehicles in the rail transit field. During the bearing assembly process, it is required to inject a specified weight of grease into the three areas of the two-row inner components and the middle spacer ring to ensure the grease distribution in the bearing and thus improve the bearing performance. Storing grease in the middle spacer ring area can not only reduce the grease content in the inner component area to avoid the risk of grease leakage and excessive temperature rise in the operating area of the bearing due to excessive grease, but also continuously provide grease to the bearing operating area to improve the lubrication condition. At present, manual greasing is commonly used for double-row tapered roller bearings in axle boxes. First, the product components are weighed separately, and then the grease gun is used to grease the two inner components and the middle spacer ring area (when greasing the middle spacer ring area, the outer ring, one inner component, and the middle spacer ring must be assembled before greasing to avoid grease overflow and dripping), and then they are weighed manually, and finally the grease injection amount and total grease injection amount of the two inner components and the middle spacer ring area are calculated. The entire greasing process is cumbersome and complicated, and it is difficult to ensure the cleanliness of the bearing interior due to multiple handling and weighing. At the same time, manual greasing is difficult to achieve large-scale stable production. At the same time, conventional automatic greasing equipment cannot grease the inside of double-row tapered roller bearings in different areas, and cannot meet the greasing requirements of rail transit axle box bearings. Summary of the invention
[0003] In view of the shortcomings of the prior art, the present invention provides an automatic grease injection device for double-row tapered roller bearings to solve the problem in the prior art that manual grease injection is required for the bearing kit, resulting in low overall grease injection efficiency and grease injection accuracy.
[0004] To achieve the above-mentioned purpose, the present invention provides an automatic greasing equipment for double-row tapered roller bearings, including an operating table, wherein the operating table is divided into a front working area, a middle area and a rear working area along its width direction, and the front working area and the rear working area are alternately divided into weighing areas and greasing areas along the length direction of the operating table, and the operating table is provided with a material shifting structure for separating external non-greased bearing components and combining greased bearing components, and a grease injection structure for greasing the bearing components is provided at a position corresponding to each greasing area on the operating table, and a flipping structure is provided at a position on one side of each weighing area corresponding to the rear working area on the operating table, and a detection piece for detecting the weight of the bearing component is provided at a position corresponding to each weighing area on the operating table, and a feeding structure for transferring the bearing component is provided at a position corresponding to the front working area and the rear working area on the operating table.
[0005] The advantages of adopting the above technical scheme are as follows: when greasing the bearing rings, especially when greasing the double-row inner components of the double-row tapered roller bearings, the double-row tapered roller bearings to be greased are placed squarely at the beginning of the front working area, and the starting area is defined as the inner component separation station. When the bearings to be greased are placed at the inner component separation station, the material shifting structure will separate the upper-row inner components from the lower-row inner components of the double-row tapered roller bearings to be greased, and move the upper-row inner components to the beginning of the rear working area, so that the upper-row inner components and the lower-row inner components are respectively arranged in the rear working area and the front working area, and the latter two feeding structures respectively advance the upper-row inner components and the lower-row inner components in their respective areas, that is, push them to the weighing area for weighing, and perform weight detection on the bearing components in the weighing area through the detection piece. , the detection is the initial weight, and then the feeding structure continues to push the bearing component to move it to the grease injection area, and the bearing component is greased through the grease injection structure. After the grease injection is completed, the feeding structure pushes the greased bearing component to move to the next weighing area, and its weight is detected by the detection piece in the next weighing area. The weight after grease injection minus the weight before grease injection is the grease injection amount; the above-mentioned technical setting realizes the automatic grease injection and automatic advancement of the bearing component, and the whole grease injection process is efficient and smooth. The detection piece can accurately detect the grease injection amount before and after grease injection to improve the grease injection accuracy. At the same time, the automation of the whole process can effectively ensure the cleanliness of the inside of the bearing during the grease injection process, and the upper inner components and the lower inner components of the double-row tapered tube are separated, so that During processing, the grease content in each area can be adjusted at any time according to the process requirements, and the distribution state of grease inside the double-row tapered roller bearing of the axle box can be optimized, thereby effectively improving the bearing operation performance and service life; in the above-mentioned technology, the split grease injection of the bearing components is realized by setting up a material transfer structure, that is, the upper inner component and the lower inner component in the double-row tapered roller can be greased separately, thereby improving the grease injection accuracy and grease injection efficiency. At the same time, the split grease injection can expose the grease injection field, thereby improving the grease injection efficiency. In the above-mentioned technology, the material transfer structure is set up to combine the upper inner component with the lower inner component when the upper inner component and the lower inner component are both greased and moved to the end of the rear working area and the end of the front working area respectively, thereby completing the entire grease injection work, so that the entire The bearing components are processed; the automatic greasing of a large number of bearing components is realized by the setting of the above structure. A conveyor belt for transporting the bearing components to be processed can be installed on one side of the operating table according to the actual operation requirements and processing requirements. The automatic loading of the bearing components is realized by the conveyor belt, that is, the bearing components can be automatically moved to the beginning of the front workbench, so as to realize the automatic greasing of the entire bearing components; the setting of the flipping structure in the above technology is used to flip the upper inner component before and after greasing, so that the greasing structure can grease the upper inner component through the narrow hole end to improve the greasing efficiency and greasing accuracy, and flip it after greasing so that the material transfer structure can combine it with the following inner component to improve the greasing accuracy and greasing efficiency;The feeding structure, material transfer structure, grease injection structure, flipping structure, and operation mode of the detection part in the above technology are all existing technologies. The above structure can be connected to the external intelligent industrial control equipment for communication, so as to realize the driving and linkage of the above structure through the external intelligent industrial control equipment. The external intelligent industrial control equipment is the existing technology, which can be an industrial computer. Because it is the existing technology, its structure and function and the connection mode between it and the above structure will not be described in detail. ;
[0006] The present invention is further provided that: the feeding structure includes a connecting seat movably arranged on the operating table, a first servo cylinder for driving the connecting seat to slide along the length direction of the operating table, and a second servo cylinder for driving the connecting seat to slide along the width direction of the operating table, the output end of the second servo cylinder is connected to the outer wall of the connecting seat, the output end of the first servo cylinder is connected to the outer wall of the second servo cylinder, and the output end of the first servo cylinder and the output end of the second servo cylinder are relatively vertically arranged, and pushing groups are arranged on the connecting seat corresponding to the weighing area and the grease injection area, each of the pushing groups is composed of two pushing plates arranged opposite to each other, and an accommodating gap for accommodating external bearing components is formed between the two pushing plates.
[0007] The advantages of adopting the above technical scheme are: when the bearing component needs to be moved to the weighing area, or the bearing component in the weighing area needs to be moved to the grease injection area, or the bearing component in the grease injection area is moved to the next weighing area, the second servo cylinder on the side of the front working area drives the connected connecting seat to move toward the front working area until the push plate is placed in the front working area and is located above the front working area, and the second servo cylinder on the side of the rear working area drives the connected connecting seat to move toward the rear working area until the push plate is placed in the rear working area and is located above the rear working area, at which time the bearing component to be moved is located in the accommodating gap, and then the first servo cylinder drives the second servo cylinder to move along the length direction of the operating table so that the second servo cylinder drives the connecting seat to move, and then the push plate pushes the bearing component to move until the bearing component moves to the specified position; the above technical setting realizes the automatic movement of the bearing component, thereby improving the grease injection efficiency and grease injection accuracy.
[0008] The present invention is further provided that: electric linear guides are provided between the starting end of the front working area and the starting end of the rear working area, and between the end of the front working area and the end of the rear working area, the electric linear guides include a slide rail, a sliding seat arranged on the slide rail and sliding along the length direction of the slide rail, and a motor group for driving the sliding seat to slide along the length direction of the slide rail, the material moving structure includes two groups of material moving groups, the two groups of material moving groups are arranged in two electric linear guides, the material moving group is composed of a material moving shaft and a third servo cylinder driving the material moving shaft to slide along the height direction of the operating table, the third servo cylinder is arranged on the sliding seat and its output end is coaxially connected to the starting end of the material moving shaft, and the end of the material moving shaft is provided with a clamping claw for cooperating with the inner diameter surface of the external bearing component.
[0009] The advantages of adopting the above technical scheme are as follows: when it is necessary to separate the upper inner component from the lower inner component, the electric linear guide located at the beginning of the front working area is started, so that the motor group drives the sliding seat to slide along the length direction of the sliding rail, thereby driving the corresponding material shifting group to move. When the material shifting shaft is aligned with the bearing component at the beginning of the front working area, the third servo cylinder is started and drives the material shifting shaft to descend, so that the clamping claw cooperates with the inner diameter surface of the upper inner component in the bearing component to achieve the grasping of the upper inner component, and then the third servo cylinder drives the material shifting shaft to rise in the reverse direction, so that the upper inner component rises synchronously, and then the motor group drives the sliding seat to slide, so that the material shifting shaft moves to the beginning of the rear working area, and then the material shifting shaft is driven to descend by the third servo cylinder so that the clamping claw places the upper inner component at the beginning of the rear working area. Then the upper inner component is separated from the lower inner component; when it is necessary to combine the upper inner component with the lower inner component, the electric linear guide at the front working end is started, and its starting principle and the driving method of lifting and lowering the material transfer shaft are consistent with the above method. The upper inner component is grasped by the clamp and driven by the electric linear guide so that the clamp moves the upper inner component to the lower inner component, thereby completing the combination of the greased upper inner component and the greased lower inner component; the above-mentioned technology is set to realize the automatic separation and automatic combination of bearing components, so that the upper inner component and the lower inner component of the double-row tapered roller bearing can be greased separately, thereby improving the grease injection efficiency and grease injection accuracy; the electric linear guide in the above-mentioned technology is a prior art, so its structure and function will not be described in detail.
[0010] The present invention further provides that: the clamping claw is composed of a clamping disk and clamping sheets uniformly distributed on the outer edge of the clamping disk in an annular direction, the clamping disk is hollow and has an adjusting cavity, the material moving shaft is hollow and has a driving cavity, the driving cavity is connected to the adjusting cavity, an electric push rod is arranged in the driving cavity, an extrusion shaft is arranged at the output end of the electric push rod, the extrusion shaft is arranged in a conical shape, and the extrusion shaft is inserted into the adjusting cavity at the starting end, the outer peripheral wall of the clamping disk is provided with a through groove corresponding to each clamping sheet position, a connecting plate is movably arranged in the through groove, the starting end of the connecting plate is connected to the inner peripheral wall of the corresponding clamping sheet, the end of the connecting plate is located in the adjusting cavity and the top wall of the end is provided with an inclined surface, and several of the inclined surfaces are partially abutted against the outer peripheral wall of the starting end of the extrusion shaft, a limiting block is arranged on the top of the connecting plate, and a limiting groove is arranged on the top wall of the through groove along its opening direction, the limiting block is slidably arranged in the limiting groove, and the outer peripheral wall surface of the clamping sheet is an abutting surface for abutting and cooperating with the inner diameter surface of the external bearing component.
[0011] The advantages of adopting the above technical scheme are as follows: when the upper inner component is grabbed by the clamping claw, the material transfer shaft drives the clamping plate to move downward and makes the plurality of clamping plates located in the shaft hole of the upper inner component, and then the electric push rod starts and drives the extrusion shaft to move downward so that the extrusion shaft gradually contacts the inclined surfaces of the plurality of connecting plates. At this time, the extrusion shaft gradually squeezes the inclined surfaces, so that the connecting plates slide in the through grooves and drive the clamping plates to expand outward until the outer peripheral wall of the clamping plate abuts and cooperates with the inner diameter surface of the upper inner component, thereby realizing the abutment limit of the shaft hole of the upper inner component through the plurality of clamping plates, and performing And realize the grasping of the upper inner components; through the setting of the above-mentioned technology, the automatic grasping and automatic separation of the upper inner components can be realized, thereby improving the grasping efficiency and grasping strength, and then improving the stability of the upper inner components during grasping, and at the same time, the clamping piece can be displaced through the connecting plate to adapt to the upper inner components with different shaft hole diameters, thereby increasing the grasping range, so that bearing components with different diameters can be greased, thereby increasing the grease injection range; the setting of the limit block and the limit groove in the above-mentioned technology is to prevent the connecting plate from slipping out of the groove, thereby improving the stability of the clamping piece.
[0012] The present invention is further provided that: the grease injection structure comprises a grease injection head for communicating with an external grease injection pump and a lifting frame for driving the grease injection head to rise and fall, the grease injection head is arranged at a position corresponding to the grease injection area, the lifting frame is arranged in the middle area, the lifting frame comprises four legs and a lifting plate, the four corners of the lifting plate are provided with lifting holes, the four legs are respectively passed through the lifting holes, a matching hole is provided at the center of the lifting plate, a lifting shaft is threadedly connected in the matching hole, the lifting shaft is passed through the operating table, a first motor is arranged above the lifting plate, the four corners of the first motor are respectively connected to the tops of the four legs, the output end of the first motor is coaxially connected to the end of the lifting shaft, a linkage block is arranged on the top of the grease injection head, a linkage shaft is connected between the side wall of the lifting plate and the linkage block, a grease injection cavity for accommodating grease output by an external grease injection pump is hollow in the grease injection head, a plurality of grease nozzles are evenly distributed circumferentially on the bottom of the grease injection head, and the plurality of grease nozzles are all connected to the grease injection cavity.
[0013] The benefits of adopting the above technical solution are: when it is necessary to grease the bearing component, the first motor on the lifting frame is started and drives the lifting shaft to rotate, and the lifting shaft and the lifting plate thread are arranged in cooperation, so that when the lifting shaft rotates, the lifting plate moves on the leg along the length direction of the leg, and then drives the linkage block to rise and fall through the linkage shaft, so as to realize the lifting and lowering of the grease head, so that the grease head can be placed in the axial hole opening of the upper inner component, so as to improve the grease injection accuracy and grease injection efficiency, and the entire grease injection is automated to avoid contamination of the cleanliness of the bearing component; in the above technology, the grease injection head is connected to an external grease pump so that the grease injection liquid can be transmitted to the grease injection cavity through the grease pump, and then grease is injected into the bearing component by a plurality of grease nozzles; the lifting principle of the lifting plate in the above technology is similar to the screw transmission principle, so it will not be described in detail.
[0014] The present invention further provides: the linkage block is hollow and has a rotating hole running through it, a rotating shaft is rotatably arranged in the rotating hole, the end of the rotating shaft is connected to the top of the grease injection head, and a calibration module for calibrating the position of the grease injection nozzle and the external bearing component to be greased is arranged on the rotating shaft.
[0015] The benefits of adopting the above technical solution are: the calibration module is used to calibrate the grease nozzle and the part of the bearing component to be greased, thereby improving the grease injection efficiency and accuracy; the calibration module in the above technology is a prior art, which can be a calibration device such as a positioning cursor component or an alignment sensor. Since it is a prior art, its structure and function will not be described in detail.
[0016] The present invention further provides that: a second motor is arranged on the top of the linkage block, and an output end of the second motor is placed in the linkage block and is coaxially connected to the starting end of the rotating shaft.
[0017] The benefits of adopting the above technical solution are: the axial rotation of the rotating shaft is achieved through the setting of the second motor, and then the rotation of the grease injection head is achieved, thereby realizing the turnover of the grease injection nozzle, so that the grease injection nozzle can align the retaining frame pores in the bearing component and grease it, thereby improving the grease injection efficiency and grease injection accuracy.
[0018] The present invention is further provided that: a weighing cavity is provided at each weighing area position of the operating table, the top of the weighing cavity is connected to the end surface of the operating table and is formed with a slot, the slot is covered with a separation plate for closing the slot, the surface of the separation plate is arranged flush with the surface of the operating table, a weighing slot is opened at the center of the separation plate, the weighing structure includes a weight sensor arranged in the weighing cavity, the detection end of the weight sensor is connected to a weighing plate for placing a bearing component to be weighed by the outside world, the weighing plate is placed in the weighing slot, and a fourth servo cylinder for driving the separation plate to rise and fall along the opening direction of the slot is provided in the weighing cavity, and the output end of the fourth servo cylinder is connected to the bottom wall of the separation plate.
[0019] The benefits of adopting the above technical solution are: when the bearing component moves to the weighing area, the bearing component is pushed by the push plate to move to the separation plate. At this time, the center of the bearing component contacts the surface of the weighing plate. At this time, the fourth servo cylinder drives the separation plate to move downward, so that the weighing plate moves relatively upward in the weighing slot, so that the separation plate no longer contacts the bearing component, and then the weight sensor detects the weight borne by the weighing plate and transmits it to the external intelligent industrial control equipment. When the detection is completed, the fourth servo cylinder drives the separation plate to reset, so that the separation plate supports and supports the bearing component again; the setting of the above technology realizes automated weighing, thereby improving the detection efficiency and detection accuracy. At the same time, the setting of the separation plate is used to facilitate the bearing component to move directly to the separation plate when the push plate pushes the bearing component, thereby improving the movement efficiency and movement accuracy of the bearing component, and avoiding it from getting stuck or stagnant in the rear working area.
[0020] The present invention is further configured as follows: a flip groove is opened at a position on one side of each weighing area in the rear working area, a top plate and a bottom plate are relatively arranged in the flip groove, the surface of the bottom plate is arranged flush with the surface of the rear working area, the flip structure includes a flip motor arranged in the middle area, the output end of the flip motor is coaxially connected to a rotating disk, and the top plate and the bottom plate are both connected to the rotating disk.
[0021] The benefit of adopting the above technical solution is that when the upper inner component moves to the flip groove position, the push plate pushes it to the bottom plate. At this time, the flip motor output shaft starts and drives the rotating disk to rotate, so that the rotating disk drives the top plate and the bottom plate to flip synchronously, thereby realizing the flipping of the upper inner component.
[0022] The present invention further provides: a kicking structure is provided at the end of the front working area, the kicking structure includes a vertical plate and a kicking cylinder arranged on the vertical plate, the output end of the kicking cylinder is arranged toward the end of the front working area and the output end of the kicking cylinder is arranged parallel to the end surface of the operating table.
[0023] The benefit of adopting the above technical solution is that when the external intelligent industrial control equipment receives the weighing data transmitted by the detection part, it will analyze and calculate the data. When it is calculated that the amount of grease injection is insufficient or exceeds the standard, the following internal components or the above internal components will be marked, so that after the combination, the external intelligent industrial control equipment will start the kicking cylinder, so that the output end of the kicking cylinder extends and pushes the assembled bearing kit to move to the middle area for subsequent rework or re-greasing. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a three-dimensional view of the present invention;
[0025] Figure 2 for Figure 1 Three-dimensional view with some structure removed;
[0026] Figure 3A three-dimensional view of the material transfer structure of the present invention;
[0027] Figure 4 A three-dimensional view of the matching state of the detection member and the bearing component in the present invention;
[0028] Figure 5 A three-dimensional view of the matching state of the flip structure and the bearing component in the present invention;
[0029] Figure 6 A three-dimensional view of the matching state between the grease injection structure and the bearing component in the present invention;
[0030] Figure 7 It is a partial cross-sectional view of the clamping jaw and its connection structure in the present invention. DETAILED DESCRIPTION
[0031] The present invention provides an automatic grease injection device for double-row tapered roller bearings, comprising an operating table 1, wherein the operating table 1 is divided into a front working area 11, a middle area 12 and a rear working area 13 along the width direction thereof, wherein the front working area 11 and the rear working area 13 are alternately divided into a weighing area 14 and a grease injection area 15 along the length direction of the operating table 1, wherein the operating table 1 is provided with a material transfer structure for separating bearing components that are not greased from the outside and combining bearing components that have been greased, wherein a grease injection structure for grease injection into bearing components is provided at a position corresponding to each grease injection area 15 on the operating table 1, wherein a flipping structure is provided at a position on one side of each weighing area 14 corresponding to the rear working area 13 on the operating table 1, wherein a material transfer structure for detecting the grease injection into the bearing components is provided at a position corresponding to each weighing area 14 ... A detection part for the weight of the bearing component, a feeding structure for transferring the bearing component is arranged at the positions corresponding to the front working area 11 and the rear working area 13 on the operating table 1, and the feeding structure includes a connecting seat 2 movably arranged on the operating table 1, a first servo cylinder 21 for driving the connecting seat 2 to slide along the length direction of the operating table 1, and a second servo cylinder 22 for driving the connecting seat 2 to slide along the width direction of the operating table 1, the output end of the second servo cylinder 22 is connected to the outer wall of the connecting seat 2, the output end of the first servo cylinder 21 is connected to the outer wall of the second servo cylinder 22, and the output end of the first servo cylinder 21 and the output end of the second servo cylinder 22 are relatively vertically arranged, and a pushing group is arranged at the positions corresponding to the weighing area 14 and the grease injection area 15 on the connecting seat 2 Each of the pusher groups is composed of two pusher plates 23 arranged opposite to each other, and a accommodating gap for accommodating external bearing components is formed between the two pusher plates 23. An electric linear guide 3 is arranged between the starting end of the front working area 11 and the starting end of the rear working area 13, and between the end of the front working area 11 and the end of the rear working area 13. The electric linear guide 3 includes a slide rail 31, a sliding seat 32 arranged on the slide rail 31 to slide along the length direction of the slide rail 31, and a motor group for driving the sliding seat 32 to slide along the length direction of the slide rail 31. The material shifting structure includes two groups of material shifting groups, and the two groups of material shifting groups are arranged in two electric linear guides 3. The material shifting group consists of a material shifting shaft 33 and a third servo drive to drive the material shifting shaft 33 to slide along the height direction of the operating table 1. The third servo cylinder 34 is arranged on the sliding seat 32 and its output end is coaxially connected with the starting end of the material moving shaft 33. The end of the material moving shaft 33 is provided with a clamping claw for cooperating with the inner diameter surface of the external bearing component. The clamping claw is composed of a clamping disk 35 and a clamping piece 36 circumferentially uniformly distributed on the outer edge of the clamping disk 35. The clamping disk 35 is hollow and has an adjusting cavity 351. The material moving shaft 33 is hollow and has a driving cavity 331. The driving cavity 331 is connected with the adjusting cavity 351. An electric push rod 332 is arranged in the driving cavity 331. An extrusion shaft 333 is arranged at the output end of the electric push rod 332. The starting end of the extrusion shaft 333 is conical. The starting end of the extrusion shaft 333 penetrates into the adjusting cavity 351.The outer wall of the clamping disk 35 is provided with a through groove 352 corresponding to each clamping piece 36 position, and a connecting plate 37 is movably provided in the through groove 352. The starting end of the connecting plate 37 is connected to the inner wall of the corresponding clamping piece 36, and the end of the connecting plate 37 is located in the adjusting cavity 351 and the top wall of the end is provided with an inclined surface 371. Several of the inclined surfaces 371 are partially abutted against the outer wall of the starting end of the extrusion shaft 333. A limiting block 372 is provided on the top of the connecting plate 37, and a limiting groove 353 is provided on the top wall of the through groove 352 along the direction in which it is opened. The limiting block 372 is slidably set in the limiting groove 353. The outer wall surface of the clamping piece 36 is an abutting surface for abutting and matching with the inner diameter surface of the external bearing component. The grease injection structure includes The grease injection head 4 is connected to the external grease injection pump and the lifting frame driving the grease injection head 4 to rise and fall. The grease injection head 4 is arranged at a position corresponding to the grease injection area 15, and the lifting frame is arranged in the middle area 12. The lifting frame includes four legs 41 and a lifting plate 42. The lifting plate 42 is provided with lifting holes at four corners. The four legs 41 are respectively passed through the lifting holes. A matching hole is provided at the center of the lifting plate 42. A lifting shaft 43 is threadedly connected in the matching hole. The lifting shaft 43 is passed through the operating table 1. A first motor 44 is arranged above the lifting plate 42. The four corners of the first motor 44 are respectively connected to the tops of the four legs 41. The output end of the first motor 44 is coaxially connected to the end of the lifting shaft 43. A linkage block 45 is provided at the top, a linkage shaft 46 is connected between the side wall of the lifting plate 42 and the linkage block 45, the grease injection head 4 is hollow and has a grease injection cavity for accommodating the grease output by an external grease injection pump, a plurality of grease injection nozzles 48 are evenly distributed circumferentially at the bottom of the grease injection head 4, and the plurality of grease injection nozzles 48 are connected to the grease injection cavity, the linkage block 45 is hollow and penetrated by a rotating hole, a rotating shaft 5 is rotatably provided in the rotating hole, the end of the rotating shaft 5 is connected to the top of the grease injection head 4, a calibration module 52 for calibrating the position of the grease injection nozzle 48 and the external bearing component to be greased is provided on the rotating shaft 5, a second motor 53 is provided on the top of the linkage block 45, the output end of the second motor 53 is placed in the linkage block 45 and is coaxially connected to the starting end of the rotating shaft 5, the operation The workbench 1 is provided with a weighing cavity 16 corresponding to each weighing area 14. The top of the weighing cavity 16 is connected to the end surface of the workbench 1 and is formed with a slot. The slot is covered with a separation plate 7 for closing the slot. The surface of the separation plate 7 is flush with the surface of the workbench 1. A weighing slot 71 is provided at the center of the separation plate 7. The weighing structure includes a weight sensor 72 provided in the weighing cavity 16. The detection end of the weight sensor 72 is connected to a weighing plate 73 for placing bearing components to be weighed from the outside. The weighing plate 73 is placed in the weighing slot 71. The weighing cavity 16 is provided with a fourth servo cylinder 74 for driving the separation plate 7 to rise and fall along the slot opening direction. The output end of the fourth servo cylinder 74 is connected to the bottom wall of the separation plate 7.The rear working area 13 is provided with a flip groove 17 at one side corresponding to each weighing area 14, and the flip groove 17 is provided with a top plate 82 and a bottom plate 83 opposite to each other, and the surface of the bottom plate 83 is arranged flush with the surface of the rear working area 13, and the flip structure includes a flip motor 8 arranged in the middle area 12, and the output end of the flip motor 8 is coaxially connected to a rotating disk 81, and the top plate 82 and the bottom plate 83 are both connected to the rotating disk 81, and a kicking structure is arranged at the end of the front working area 11, and the kicking structure includes a vertical plate and a kicking cylinder 18 arranged on the vertical plate, and the output end of the kicking cylinder 18 is arranged toward the end of the front working area 11 and the output end of the kicking cylinder 18 is arranged parallel to the end face of the operating table 1.
[0032] The bearing component to be tested described in the above technology is marked as 9 in the attached figure of the specification, that is, the markings of the upper inner components and the lower inner components in the attached figure of the specification are both 9.
[0033] The basic principles and main features of the present invention and the advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for illustrating the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which shall fall within the scope of the present invention to be protected. The scope of protection of the present invention shall be defined by the attached claims and their equivalents.
Claims
1. An automatic grease injection device for double-row tapered roller bearings, characterized in that: The utility model comprises an operating table, which is divided into a front working area, a middle area and a rear working area along the width direction thereof; the front working area and the rear working area are alternately divided into a weighing area and a grease injection area along the length direction of the operating table; the operating table is provided with a material transfer structure for separating non-greased bearing components from the outside and combining greased bearing components; a grease injection structure for greasing the bearing components is provided at a position corresponding to each grease injection area on the operating table; a flip structure is provided at a position on one side of each weighing area corresponding to the rear working area on the operating table; a detection piece for detecting the weight of the bearing component is provided at a position corresponding to each weighing area on the operating table; a feeding structure for transferring the bearing component is provided at a position corresponding to the front working area and the rear working area on the operating table.
2. The automatic grease injection equipment for double-row tapered roller bearings according to claim 1 is characterized in that: The feeding structure includes a connecting seat movably arranged on the operating table, a first servo cylinder for driving the connecting seat to slide along the length direction of the operating table, and a second servo cylinder for driving the connecting seat to slide along the width direction of the operating table, the output end of the second servo cylinder is connected to the outer wall of the connecting seat, the output end of the first servo cylinder is connected to the outer wall of the second servo cylinder, and the output end of the first servo cylinder and the output end of the second servo cylinder are relatively vertically arranged, and pushing groups are arranged on the connecting seat corresponding to the weighing area and the grease injection area, each of the pushing groups is composed of two pushing plates arranged oppositely, and an accommodating gap for accommodating external bearing components is formed between the two pushing plates.
3. The automatic grease injection equipment for double-row tapered roller bearings according to claim 2 is characterized in that: Electric linear guides are arranged between the starting end of the front working area and the starting end of the rear working area, and between the end of the front working area and the end of the rear working area. The electric linear guide includes a slide rail, a sliding seat arranged on the slide rail and sliding along the length direction of the slide rail, and a motor group for driving the sliding seat to slide along the length direction of the slide rail. The material moving structure includes two groups of material moving groups, and the two groups of material moving groups are arranged in two electric linear guides. The material moving group is composed of a material moving shaft and a third servo cylinder driving the material moving shaft to slide along the height direction of the operating table. The third servo cylinder is arranged on the sliding seat and its output end is coaxially connected to the starting end of the material moving shaft. The end of the material moving shaft is provided with a clamping claw for cooperating with the inner diameter surface of the external bearing component.
4. The automatic grease injection equipment for double-row tapered roller bearings according to claim 3 is characterized in that: The clamping claw is composed of a clamping disk and clamping sheets uniformly distributed on the outer edge of the clamping disk in an annular direction. The clamping disk is hollow and has an adjusting cavity, and the material moving shaft is hollow and has a driving cavity, and the driving cavity is connected to the adjusting cavity, and an electric push rod is arranged in the driving cavity, and an extrusion shaft is arranged at the output end of the electric push rod, and the extrusion shaft is arranged in a conical shape, and the extrusion shaft The starting end is inserted into the adjusting cavity. The outer peripheral wall of the clamping disk is provided with a through groove corresponding to each clamping piece position, and a connecting plate is movably arranged in the through groove, and the starting end of the connecting plate is connected to the inner peripheral wall of the corresponding clamping piece. The end of the connecting plate is located in the adjusting cavity and the top wall of the end thereof is provided with an inclined surface, and several of the inclined surfaces are partially abutted against the outer peripheral wall of the starting end of the extrusion shaft, and a limiting block is arranged on the top of the connecting plate, and the top wall of the through groove is provided with a limiting groove along its opening direction, and the limit block is slidably arranged in the limit groove, and the outer peripheral wall surface of the clamping piece is an abutting surface for abutting and cooperating with the inner diameter surface of the external bearing component.
5. The automatic grease injection equipment for double-row tapered roller bearings according to claim 1 is characterized in that: The grease injection structure comprises a grease injection head for communicating with an external grease injection pump and a lifting frame for driving the grease injection head to rise and fall, the grease injection head is arranged at a position corresponding to the grease injection area, the lifting frame is arranged in the middle area, the lifting frame comprises four legs and a lifting plate, the four corners of the lifting plate are provided with lifting holes, the four legs are respectively passed through the lifting holes, a matching hole is provided at the center of the lifting plate, a lifting shaft is threadedly connected in the matching hole, the lifting shaft is passed through the operating table, a first motor is arranged above the lifting plate, the four corners of the first motor are respectively connected to the tops of the four legs, the output end of the first motor is coaxially connected to the end of the lifting shaft, a linkage block is arranged on the top of the grease injection head, a linkage shaft is connected between the side wall of the lifting plate and the linkage block, a grease injection cavity for accommodating grease output by an external grease injection pump is hollow in the grease injection head, a plurality of grease nozzles are evenly distributed circumferentially on the bottom of the grease injection head, and the plurality of grease nozzles are all connected to the grease injection cavity.
6. The automatic grease injection equipment for double-row tapered roller bearings according to claim 5 is characterized in that: The linkage block is hollow and penetrated by a rotating hole, a rotating shaft is rotatably arranged in the rotating hole, the end of the rotating shaft is connected to the top of the grease injection head, and a calibration module for calibrating the position of the grease injection nozzle and the external bearing component to be greased is arranged on the rotating shaft.
7. The automatic grease injection equipment for double-row tapered roller bearings according to claim 6 is characterized in that: A second motor is arranged on the top of the linkage block, and an output end of the second motor is placed in the linkage block and is coaxially connected with the starting end of the rotating shaft.
8. The automatic grease injection equipment for double-row tapered roller bearings according to claim 1 is characterized in that: The operating table is provided with a weighing cavity corresponding to each weighing area position, the top of the weighing cavity is connected to the end surface of the operating table and is formed with a slot, the slot is covered with a separation plate for closing the slot, the surface of the separation plate is arranged flush with the surface of the operating table, a weighing slot is opened at the center of the separation plate, the weighing structure includes a weight sensor arranged in the weighing cavity, the detection end of the weight sensor is connected to a weighing plate for placing bearing components to be weighed from the outside, the weighing plate is placed in the weighing slot, and a fourth servo cylinder for driving the separation plate to rise and fall along the opening direction of the slot is arranged in the weighing cavity, and the output end of the fourth servo cylinder is connected to the bottom wall of the separation plate.
9. The automatic grease injection equipment for double-row tapered roller bearings according to claim 1, characterized in that: The rear working area is provided with a flip groove at one side corresponding to each weighing area, and a top plate and a bottom plate are relatively arranged in the flip groove, and the surface of the bottom plate is arranged flush with the surface of the rear working area. The flip structure includes a flip motor arranged in the middle area, and the output end of the flip motor is coaxially connected with a rotating disk, and the top plate and the bottom plate are both connected to the rotating disk.
10. The automatic grease injection equipment for double-row tapered roller bearings according to claim 1, characterized in that: A kicking structure is provided at the end of the front working area, and the kicking structure includes a vertical plate and a kicking cylinder arranged on the vertical plate. The output end of the kicking cylinder is arranged toward the end of the front working area and the output end of the kicking cylinder is arranged parallel to the end surface of the operating table.
Citation Information
Patent Citations
Automatic grease injection equipment for small end of bearing
CN113483248A