Light-adjustable linear optical structure and mold device thereof

Abstract

The invention relates to the field of illumination, in particular to a light-adjustable linear optical structure and a mold device thereof, the light-adjustable linear optical structure comprises a shell, a first light-transmitting body and a second light-transmitting body, and the shell is used for bearing a load; the first light-transmitting body is mounted in the shell; the second light-transmitting body is installed on the shell in a sliding mode, and the second light-transmitting body is located below the first light-transmitting body; the first light-transmitting body is provided with a light source containing part which is located on the side, away from the second light-transmitting body, of the first light-transmitting body. Adjustment of the optical angle can be achieved by moving the second light-transmitting body, the LED lamp has the advantages of being simple in structure, convenient to operate, low in cost and the like, and compared with a mechanical structure special for angle adjustment needing to be additionally developed, the LED lamp has higher cost performance, higher flexibility, higher energy-saving performance and more diversified lighting effects. According to the mold device, by arranging the adjusting component and the constant temperature assembly, the alignment degree between the output end of the pouring assembly and the pouring opening of the mold assembly can be adjusted, and the pouring stability and the pouring accuracy are improved.

Description

Technical Field

[0001] The present application relates to the field of lighting, and in particular to an adjustable light linear optical structure and a mold device thereof. Background Art

[0002] At present, due to the increasing demand for lighting comfort and the high integration of lighting functions, it is particularly important for lamps to have dimmable functions. Traditional lamps can only provide fixed lighting angles and brightness, and cannot meet the flexible lighting needs in various scenarios.

[0003] There are some dimmable lamps on the market, but most of them can only adjust the brightness, but cannot achieve different optical angles on the same lamp, which limits the diversity of its application scenarios. Specifically, linear lamps have a lot of products with different optical angles, but different optical angles may be required to meet the lighting needs in the same scene. That is, traditional lamps and existing dimmable lamps often need to increase the number of lamps or replace lamps of different specifications to meet the changing lighting needs, which not only increases costs, but also causes waste of resources and inconvenience in installation and maintenance. Summary of the invention

[0004] In order to improve the performance of traditional lamps and existing dimmable lamps in response to changing lighting needs, it is necessary to increase the number of lamps or replace lamps of different specifications, which not only increases costs, but also causes waste of resources and inconvenience in installation and maintenance. The present application provides an adjustable linear optical structure and a mold device thereof, which can achieve good dimming effects, can realize changes in different optical angles on the same lamp, meet different optical needs in the same application scenario, reduce the number of lamps installed, achieve lighting effects while achieving energy conservation and emission reduction.

[0005] In a first aspect, the present application provides an adjustable light linear optical structure, which adopts the following technical solution: An adjustable light linear optical structure, comprising: A housing, the housing being used to bear a load; A first light-transmitting body, wherein the first light-transmitting body is installed in the housing; A second light-transmitting body, wherein the second light-transmitting body is slidably mounted on the housing and is located below the first light-transmitting body; The first light-transmitting body has a light source accommodating portion, and the light source accommodating portion is located on a side of the first light-transmitting body away from the second light-transmitting body; The first light-transmitting body has a first refractive portion, and the first refractive portion is used to disperse light; The second light-transmitting body has a second refractive portion, and the second refractive portion is used for correcting light.

[0006] By adopting the above technical solution, the light source is placed in the light source accommodating part, the light beam enters the first light-transmitting body, the light beam is scattered by the first refractive part of the first light-transmitting body, the scattered light beam enters the second light-transmitting body, the light beam is corrected by the second refractive part of the second light-transmitting body, thereby achieving the effect of forward light emission; when the lighting angle needs to be adjusted, the second light-transmitting body is moved so that the second refractive part of the second light-transmitting body is away from the first refractive part of the first light-transmitting body, and the light beam passes through the second light-transmitting body. Due to the lack of correction by the second refractive part, the light beam is polarized, thereby changing the angle of the light beam, so that the angle of the light beam changes when it is emitted through the second refractive part of the second light-transmitting body, and the brightness is maintained while the irradiation range or irradiation point changes; this method realizes the adjustment of the optical angle by moving the light-transmitting body, and has the advantages of simple structure, convenient operation, low cost, etc. Compared with the need to additionally develop a mechanical structure dedicated to adjusting the angle, and the need to change the power of the light source to maintain the lighting brightness, it has higher cost performance, higher flexibility and energy saving, and the lighting effect is more diverse.

[0007] Optionally, the first refractive portion and the second refractive portion are respectively in a sawtooth shape, and the first refractive portion and the second refractive portion are meshed with each other.

[0008] By adopting the above technical solution, the first refractive part and the second refractive part are set to a sawtooth shape, which can change the propagation path of the light and produce scattering, refraction or diffraction. After the first refractive part and the second refractive part are combined, the first refractive part scatters the light beam, and then enters the second lens through the second refractive part, which corrects the light beam, achieves stable lighting and maintains stable lighting efficiency, and also reduces shadows.

[0009] Optionally, the first light-transmitting body has a width B, the light source accommodating portion has a diameter L, the displacement of the second light-transmitting body is D, and D≤L, and the length of the diameter L has a value range of

[0010] By adopting the above technical solution, the displacement D of the second light-transmitting body is less than or equal to the diameter L of the light source accommodating portion. The value range of the diameter L of the light source accommodating portion is two-tenths to three-tenths of the width B of the first light-transmitting body, which is an effective range for the light beam to achieve polarization through the second light-transmitting body; when the displacement of the second light-transmitting body exceeds the diameter L of the light source accommodating portion, the amount of refraction of the light beam by the second light-transmitting body is extremely low, so that the polarization effect cannot be achieved, the light beam angle will be uncontrollable, and it will be difficult to maintain a good lighting brightness.

[0011] Optionally, a diamond-shaped convex portion is provided on a side of the second light-transmitting body away from the first light-transmitting body, and a plurality of the diamond-shaped convex portions are provided; The surface of the rhombus convex portion is roughened.

[0012] By adopting the above technical solution, diamond-shaped protrusions are arranged on the exit surface of the second light-transmitting body, which can scatter the light incident from the first light-transmitting body in multiple directions, forming a uniform light distribution, reducing hot spots or shadows, and the light beam passes through the rough surface to form a soft transition light spot and produce soft light, providing comfortable and soft lighting, and reducing eye fatigue; it can also reduce reflection on the lens surface, improve light transmittance, reduce glare and ghosting, improve imaging quality, and reduce the amount of dust attached to the surface of the second light-transmitting body, thereby improving the cleanliness of the lens.

[0013] Optionally, the second light-transmitting body is provided with a through portion, and there are a plurality of the through portions, and the through portions are used to guide and split the light beam.

[0014] By adopting the above technical solution, multiple through parts can divide the light beam passing through the lens into multiple parts, each part of the light beam passes through a different through part, and then is recombined on the other side of the second light-transmitting body, and then passes through the diamond-shaped convex part to produce soft diffusion; multiple through parts are arranged in the body of the second light-transmitting body, which can eliminate stray light or background light and improve lighting efficiency and clarity.

[0015] In a second aspect, the present application provides a mold device for preparing an optical structure, which adopts the following technical solution: A mold device for preparing an optical structure, comprising: Machine; A casting assembly, which is mounted on the machine platform and is used for melting and casting materials; The pouring assembly is provided with an adjusting component, and the adjusting component is used to adjust the position of the output end of the pouring assembly; A mold assembly, wherein the mold assembly is installed on the machine platform and is located below the casting assembly, and the mold assembly is used to mold the first light-transmitting body and the second light-transmitting body; A constant temperature component, which is installed on the mold component and arranged around the mold component, and is used to increase or decrease the temperature of the mold component; A booster assembly, which is installed on the output end of the pouring assembly and is used to increase the pouring pressure; an ejector assembly, which is installed on the machine platform and one end of the ejector assembly is slidably connected to the mold assembly.

[0016] By adopting the above technical scheme, during the injection compression molding process of preparing the first light-transmitting body and the second light-transmitting body, due to the low degree of fit between the existing optical mold and the injection molding equipment, the poor dispatchability of the injection molding equipment, and the low overall temperature balance of the mold, the prepared lens often warps and deforms. However, by providing a casting component, a constant temperature component, a booster component and an ejector component, the problem of the lens being prone to warping and deforming when prepared by the existing injection molding equipment can be improved. Specifically, the alignment between the output end of the casting component and the pouring port of the mold component is pre-adjusted, the casting component drives its output end to move above the pouring port of the mold component, and the adjusting component adjusts the position of the output end of the casting component to align it with the pouring port of the mold component to achieve accuracy calibration. The casting work starts, the mold component performs mold closing work, the constant temperature component preheats the mold component to raise the temperature so that the mold component reaches a better plastic pressing temperature, and the casting component is pressed against the raw material The material is melted, the output end of the pouring component is moved to the pouring position of the mold component, the booster component applies a better pouring pressure to the output end of the pouring component, the raw material is injected into the mold component, the injection amount reaches the molding amount, the injection is stopped, and the pouring component is reset; after waiting for a period of time, the first light-transmitting body and the second light-transmitting body are molded, the constant temperature component increases the temperature of the mold component to a better ejection temperature, the upper mold of the mold component is separated, and the ejection component ejects the first light-transmitting body and the second light-transmitting body from the bottom mold to obtain the first light-transmitting body and the second light-transmitting body; by setting the adjustment component and the constant temperature component, the alignment between the output end of the pouring component and the pouring port of the mold component can be adjusted to improve the stability and accuracy of pouring; by setting the constant temperature component, the body temperature of the mold component can be stably adjusted to achieve temperature stability in two dimensions of injection temperature and ejection temperature, thereby improving the molding efficiency and the molding quality.

[0017] Optionally, the constant temperature component includes: A heating component, wherein the heating component is provided in multiple groups, and the multiple groups of the heating components are sequentially arranged in the mold assembly at intervals, and the heating component is used to heat the mold assembly; A cooling component, wherein the cooling component is provided in multiple groups, and the multiple groups of the cooling components are staggered and installed on the mold assembly with the heating component, and the cooling component is used to transport the cooling object; The temperature-reducing component has a guide portion, and the guide portion is used to guide the flow of the cooling object.

[0018] By adopting the above technical scheme, when the pouring work starts, the mold assembly performs mold closing work, the heating component preheats and heats the mold assembly to make the mold assembly reach an optimal plastic pressing temperature, the pouring component melts the raw material, the output end of the pouring component moves to the pouring position of the mold assembly, the booster component applies an optimal pouring pressure to the output end of the pouring component, the raw material is injected into the mold assembly, the injection amount reaches the molding amount, the injection is stopped, and the pouring assembly is reset; after waiting for a period of time, the first light-transmitting body and the second light-transmitting body are molded, the heating component raises the temperature of the mold assembly to an optimal ejection temperature, the upper mold of the mold assembly is separated, the ejection component ejects the first light-transmitting body and the second light-transmitting body from the bottom mold to obtain the first light-transmitting body and the second light-transmitting body, and then the cooling component lowers the temperature of the mold assembly to the injection temperature to prepare for the next molding; by setting the heating component and the cooling component, the body temperature of the mold assembly can be stably adjusted, the temperature stability in two dimensions of injection temperature and ejection temperature can be achieved, the molding quality is improved, and the occurrence of lenses is reduced.

[0019] Optionally, the casting assembly includes: A pouring bracket, the pouring bracket is fixedly mounted on the machine platform; An injection component, wherein the injection component is slidably mounted on the casting bracket, and one end of the injection component is connected to the adjustment component; A displacement driving component, wherein the displacement driving component is installed on the mold assembly, the adjustment component is connected to the output end of the displacement driving component, and the displacement driving component is used to drive the injection component to rise and fall; The booster assembly comprises: A pressure component, wherein the pressure component is mounted on the injection component, and one end of the pressure component is located inside the injection component, and the pressure component is used to increase the injection pressure of the injection component; A pressure driving component, wherein the boosting component is mounted on the injection component, one end of the pressure component is transmission-connected to the pressure driving component, and the boosting component is used to drive the pressure component to slide relative to the injection component.

[0020] By adopting the above technical scheme, when the casting work is carried out, the mold assembly is molded, and the position between the injection component and the casting port of the mold assembly is adjusted by the adjusting component so that the output end of the injection component is aligned with the casting port; the heating component preheats the mold assembly to make the mold assembly reach an optimal plastic pressing temperature, the injection component melts the raw material, the displacement driving component drives the casting body to slide, so that the injection component is displaced to above the casting position of the mold assembly, and the output end of the injection component extends into the casting position, the pressure driving component drives the pressure component to slide relative to the casting bracket, applies a better casting pressure to the injection component, and cooperates with the injection pressure of the injection component to inject the raw material into the mold assembly, and the injection amount reaches the molding amount, and the injection is stopped and reset; by setting the pressure component and the pressure driving component, the pressure and speed of the injection component when injecting the raw material can be further improved, and the warping deformation of the light-transmitting body caused by insufficient injection pressure and too slow speed can be reduced, resulting in low quality of the light-transmitting body and waste of raw materials.

[0021] Optionally, the mold assembly includes: a first mold component, wherein the first mold component is used for casting and molding a first light-transmitting body; A second mold component, wherein the first mold component and the second mold component are integrally formed and mounted on the machine platform; A mold clamping part, the mold clamping part covers the first mold part and the second mold part; The second mold component has an inserting portion, and the inserting portion is slidably connected to the second mold component; The insertion part is sleeved with an elastic component, the elastic component has elastic force, and the elastic component is used to provide a reaction force for the insertion part; The clamping part is provided with a pushing part for pushing the molding part to slide relative to the second mold part, and the pushing part is detachably connected to the clamping part; The clamping part is provided with a rhombus-shaped recess, which is matched with the rhombus-shaped protrusion. The clamping part is provided with a switching part, which is detachably connected with the clamping part.

[0022] By adopting the above technical solution, when it is necessary to prepare a first light-transmitting body and a second light-transmitting body without the two features of the rhombus convex part and the through part, in the initial state, the insert part does not extend into the molding cavity of the second mold component, and remains stable under the action of the elastic part, the push-in part is not installed on the clamping part, the switching part is plugged into the clamping part, the connection between the rhombus concave part and the molding cavity of the second mold component is cut off, and the raw material is injected to prepare the first light-transmitting body and the second light-transmitting body. When it is necessary to prepare a second light-transmitting body with the two features of the rhombus convex part and the through part, the switching part is removed from the clamping part, and the push-in part is installed on the clamping part, so that the rhombus concave part and the insert part cooperate with the second mold component to form a second light-transmitting body with the two features of the rhombus convex part and the through part; by setting the switching part, the push-in part, the rhombus concave part and the insert part, two second light-transmitting bodies with different features can be prepared without changing the mold set, which not only achieves diversity, but also reduces the investment cost of the mold and improves the efficiency of converting product types.

[0023] Optionally, the adjusting component includes: A bearing portion, the bearing portion being fixedly connected to the casting support; A vertical sliding portion, the vertical sliding portion is slidably mounted on the bearing portion; A vertical adjustment part, the vertical adjustment part is rotatably mounted on the bearing part, and one end of the vertical adjustment part is rotatably connected to the vertical sliding part, and the vertical adjustment part is used to adjust the vertical sliding part to move forward and backward relative to the casting bracket; A transverse sliding portion, wherein the transverse sliding portion is slidably mounted on the vertical sliding portion; A transverse adjustment part, wherein the transverse adjustment part is rotatably mounted on the transverse sliding part, and one end of the transverse adjustment part is rotatably connected to the vertical sliding part, and the transverse adjustment part is used to adjust the transverse sliding part to move left and right relative to the casting bracket; A longitudinal slide, which is slidably mounted on the transverse slide, and the injection component is fixedly connected to the longitudinal slide; a longitudinal adjustment portion, which is rotatably mounted on the transverse slide, and one end of the longitudinal adjustment portion is rotatably connected to the longitudinal slide, and the longitudinal adjustment portion is used to adjust the longitudinal slide to move up and down relative to the casting bracket.

[0024] By adopting the above technical solution, when it is necessary to fine-tune the position between the injection component and the pouring gate, the vertical adjustment part, the lateral adjustment part and the longitudinal adjustment part are rotated according to the position difference between the injection component and the pouring gate, thereby adjusting the displacement of the injection component in the front and back, left and right, and up and down directions relative to the pouring bracket, so that the distance between the injection component and the pouring gate is maintained at an optimal level, so as to improve the accuracy of the injection of raw materials by the injection component, reduce the long injection time and slow injection speed caused by excessive deviation of the injection inlet, and reduce the warping and deformation of the light-transmitting body.

[0025] In summary, this application has the following beneficial effects: 1. A first refractive portion is provided on the first light-transmitting body, and a second refractive portion is provided on the second light-transmitting body. The two light-transmitting bodies are combined to form an adjustable optical structure. The optical angle can be adjusted by moving the second light-transmitting body. The structure has the advantages of simple structure, convenient operation, low cost, etc. Compared with the need to additionally develop a mechanical structure dedicated to adjusting the angle, and the need to change the power of the light source to maintain the lighting brightness, the structure has higher cost performance, higher flexibility and energy saving, and the lighting effect is more diverse.

[0026] 2. By setting the first refractive part and the second refractive part to a sawtooth shape, the propagation path of the light can be changed to produce scattering, refraction or diffraction. After the first refractive part and the second refractive part are combined, the first refractive part scatters the light beam, and then enters the second lens through the second refractive part, which corrects the light beam, achieves stable lighting and maintains stable lighting efficiency, and also reduces shadows.

[0027] 3. The displacement D of the second light-transmitting body is less than or equal to the diameter L of the light source accommodating portion. The value range of the diameter L of the light source accommodating portion is two-tenths to three-tenths of the width B of the first light-transmitting body, which is an effective range for the light beam to achieve polarization through the second light-transmitting body; when the displacement of the second light-transmitting body exceeds the diameter L of the light source accommodating portion, the amount of refraction of the light beam by the second light-transmitting body is extremely low, so that the polarization effect cannot be achieved, the light beam angle will be uncontrollable, and it will be difficult to maintain a good lighting brightness.

[0028] 4. Diamond-shaped protrusions are arranged on the exit surface of the second light-transmitting body, which can scatter the light incident from the first light-transmitting body in multiple directions, forming a uniform light distribution, reducing hot spots or shadows, and the light beam passes through the rough surface to form a soft transition light spot and produce soft light, providing comfortable and soft lighting, and reducing eye fatigue; it can also reduce reflection on the lens surface, improve light transmittance, reduce glare and ghosting, improve imaging quality, and reduce the amount of dust attached to the surface of the second light-transmitting body, thereby improving the cleanliness of the lens.

[0029] 5. A plurality of through-parts are arranged on the second light-transmitting body, which can divide the light beam passing through the lens into a plurality of parts. Each part of the light beam passes through a different through-part, and then is recombined on the other side of the second light-transmitting body, and then passes through the diamond-shaped convex part to produce soft diffusion; a plurality of through-parts are arranged in the body of the second light-transmitting body, which can eliminate stray light or background light and improve lighting efficiency and clarity.

[0030] 6. By setting the adjustment components and constant temperature components, the alignment between the output end of the casting component and the pouring port of the mold component can be adjusted to improve the stability and accuracy of pouring; and by setting the constant temperature component, the body temperature of the mold component can be stably adjusted to achieve temperature stability in two dimensions of injection temperature and ejection temperature, thereby improving the molding efficiency and the molding quality.

[0031] 7. By setting the heating components and cooling components, the body temperature of the mold assembly can be stably adjusted to achieve temperature stability in two dimensions: injection temperature and ejection temperature, improve molding quality, and reduce lens failure.

[0032] 8. By setting a switching component, a push-in component, a diamond-shaped recess and an insertion portion, two second light-transmitting bodies with different characteristics can be prepared without replacing the mold set. While achieving diversity, it also reduces the investment cost of the mold and improves the efficiency of converting product types. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] Figure 1 This is an overall structural view of the first embodiment of the adjustable light linear optical structure of the present application; Figure 2 It is a cross-sectional structural view of the first embodiment of the adjustable light linear optical structure of the present application; Figure 3 This is a structural view of the second light-transmitting body in the second embodiment of the adjustable light linear optical structure of the present application; Figure 4 This is an overall structural view of the mold device for preparing an optical structure of the present application; Figure 5 is a structural view of a casting assembly in a mold device for preparing an optical structure of the present application; Figure 6 It is a structural view of an adjustment component in a mold device for preparing an optical structure of the present application; Figure 7 It is a structural view of a mold assembly in a mold device for preparing an optical structure of the present application; Figure 8 This is a structural view of a constant temperature component in a mold device for preparing an optical structure of the present application; Fig. 9 It is a structural view of the mold parts in the mold device for preparing optical structures in the present application.

[0034] Description of reference numerals: 1. First light-transmitting body; 11. Light source accommodating part; 12. First refractive part; 2. Second light-transmitting body; 21. Second refractive part; 22. Through part; 23. Diamond convex part; 3. Machine platform; 4. Casting assembly; 41. Casting support; 42. Injection part; 43. Displacement driving part; 5. Mold assembly; 51. First mold part; 510. Bottom mold; 511. Forming mold; 52. Second mold part; 520. Insertion part; 521. Elastic part; 53. Clamping parts; 530, upper mold; 531, clamping hydraulic cylinder; 532, pushing part; 533, switching part; 6, constant temperature component; 61, heating component; 62, cooling component; 7, booster component; 71, pressure component; 72, pressure drive component; 8, ejection component; 9, adjustment component; 91, bearing part; 92, vertical sliding part; 93, vertical adjustment part; 94, horizontal sliding part; 95, horizontal adjustment part; 96, longitudinal sliding part; 97, longitudinal adjustment part. DETAILED DESCRIPTION

[0035] The following is combined with Figure 1-9 This application is described in further detail.

[0036] In a first aspect, embodiments of the present application disclose an adjustable light linear optical structure.

[0037] Embodiment 1: A linear optical structure with adjustable light, see Figure 1 and Figure 2 , including a shell, a first light-transmitting body 1, and a second light-transmitting body 2, the shell is used to bear the load; the first light-transmitting body 1 is installed in the shell; the second light-transmitting body 2 is slidably installed on the shell, and the second light-transmitting body 2 is located below the first light-transmitting body 1; the first light-transmitting body 1 has a light source accommodating portion 11, and the light source accommodating portion 11 is located on a side of the first light-transmitting body 1 away from the second light-transmitting body 2.

[0038] Specifically, the light source accommodating portion 11 is a hemispherical body protruding from the surface of the first light-transmitting body 1 and is integrally formed with the first light-transmitting body 1; the light source accommodating portion 11 has a trapezoidal cavity for accommodating the light source, and the trapezoidal cavity is used to adapt to the appearance of the light source to improve the stability of placing the light source.

[0039] See also Figure 1 and Figure 2 Further, the first light-transmitting body 1 has a width B, the light source accommodating portion 11 has a diameter L, the displacement of the second light-transmitting body 2 is D, and D≤L, and the length of the diameter L has a value range of

[0040] The displacement D of the second light-transmitting body 2 is less than or equal to the diameter L of the light source accommodating portion 11. The value range of the diameter L of the light source accommodating portion 11 is two-tenths to three-tenths of the width B of the first light-transmitting body 1, which is an effective range for the light beam to achieve polarization through the second light-transmitting body 2; when the displacement of the second light-transmitting body 2 exceeds the diameter L of the light source accommodating portion 11, the amount of refraction of the light beam by the second light-transmitting body 2 is extremely low, so that the polarization effect cannot be achieved, the light beam angle will be uncontrollable, and it is difficult to maintain a good lighting brightness.

[0041] See also Figure 1 and Figure 2 Furthermore, the first light-transmitting body 1 has a first refractive portion 12, which is used to disperse light; the second light-transmitting body 2 has a second refractive portion 21, which is used to correct light; the movement path of the light beam, the light beam enters the first light-transmitting body 1, the light beam is scattered by the first refractive portion 12 of the first light-transmitting body 1, the scattered light beam enters the second light-transmitting body 2, and the light beam is corrected by the second refractive portion 21 of the second light-transmitting body 2, thereby achieving the effect of forward light emission.

[0042] The process of adjusting the lighting angle: move the second light-transmitting body 2, the second refractive portion 21 of the second light-transmitting body 2 is away from the first refractive portion 12 of the first light-transmitting body 1, and the light beam passes through the second light-transmitting body 2. Because there is no correction by the second refractive portion 21, the light beam is polarized, and the angle of the light beam changes, so that the angle of the light beam changes when it is emitted through the second refractive portion 21 of the second light-transmitting body 2. While the brightness is maintained, the irradiation range or irradiation point changes. This method adjusts the optical angle by moving the light-transmitting body, and has the advantages of simple structure, easy operation, and low cost. Compared with the need to additionally develop a mechanical structure dedicated to adjusting the angle, and the need to change the power of the light source to maintain the lighting brightness, it has higher cost performance, higher flexibility and energy saving, and the lighting effect is more diverse.

[0043] See also Figure 1 and Figure 2 Further, the first refractive portion 12 and the second refractive portion 21 are respectively sawtooth shaped, and the first refractive portion 12 and the second refractive portion 21 are meshed with each other.

[0044] Specifically, the sawtooth shape of the first refractive portion 12 is specifically a convex block convexly provided on the surface of the first light-transmitting body 1, and is integrally formed with the first light-transmitting body 1; the sawtooth shape of the second refractive portion 21 is specifically an inclined surface provided on the second light-transmitting body 2. The first refractive portion 12 and the second refractive portion 21 are configured in a sawtooth shape, which can change the propagation path of the light, generate scattering, refraction or diffraction, and after the first refractive portion 12 and the second refractive portion 21 are combined, the first refractive portion 12 scatters the light beam, and then enters the second lens through the second refractive portion 21, thereby correcting the light beam, achieving stable lighting and maintaining stable lighting efficiency, and also reducing shadows.

[0045] The first light-transmitting body 1 and the second light-transmitting body 2 are TIR lenses, and the full name of TIR lens is Total Internal Reflection Lens, i.e., total internal reflection lens. TIR lens has the advantages of high efficiency and high temperature resistance, small size, light weight and low preparation cost. By utilizing these advantages, the combination of the first light-transmitting body 1 and the second light-transmitting body 2 can adjust the light accordingly in terms of focusing, parallelization and divergence, thereby adjusting the light distribution effect and the shape of the light spot, meeting the dimming requirements in various different scenes, reducing the number of lamps installed, achieving lighting effects while realizing energy conservation and emission reduction, and the curvature of the first light-transmitting body 1 is variable, which is specifically determined according to the scene of application.

[0046] In this embodiment, the light emitted by the light source is a Lambertian distribution of a near-surface light source, assuming that the surface of the light source is diffusely reflective, that is, each point on the surface of the light source radiates light uniformly in all directions. The distribution model of Lambertian distribution is very effective in describing the radiation characteristics of diffuse reflective materials, which is helpful for understanding the radiation intensity of light, so as to accurately place the position and direction of the light source; and the TIR lens is obtained by rotating multiple Bezier (Bezier curve or Bezier curve) curves 360° around the midline axis. By adjusting the shape of the Bezier curve and the position of the control point, the optical performance of the lens can be optimized. For example, by changing the curvature of the curve, the divergence angle of the light beam can be adjusted to meet specific lighting requirements.

[0047] Embodiment 2: The difference between this embodiment and the first embodiment lies in the difference of the second lens. For details, see Figure 1 and Figure 3 A diamond-shaped convex portion 23 is provided on the side of the second light-transmitting body 2 away from the first light-transmitting body 1, and a plurality of diamond-shaped convex portions 23 are provided; and the surface of the diamond-shaped convex portions 23 is roughened.

[0048] Specifically, diamond-shaped protrusions are provided on the exit surface of the second light-transmitting body 2, which can scatter the light incident from the first light-transmitting body 1 in multiple directions, forming a uniform light distribution, reducing hot spots or shadows, and the light beam passes through the rough surface to form a soft transition light spot and produce soft light, providing comfortable and soft lighting, and reducing eye fatigue; it can also reduce reflection on the lens surface, improve light transmittance, reduce glare, improve imaging quality, and reduce the amount of dust attached to the surface of the second light-transmitting body 2, thereby improving the cleanliness of the lens.

[0049] See also Figure 3 Further, the second light-transmitting body 2 is provided with a through portion 22, and the through portion 22 has a plurality of through portions 22, and the through portions 22 are used to guide and split the light beam.

[0050] Specifically, the through portion 22 is a through hole opened on the second light-transmitting body 2; the multiple through holes can divide the light beam passing through the lens into multiple parts, each part of the light beam passes through a different through hole, and then recombines on the other side of the second light-transmitting body 2, and then passes through the diamond-shaped convex portion 23 to produce soft diffusion; multiple through holes are set in the body of the second light-transmitting body 2, which can eliminate stray light or background light and improve lighting efficiency and clarity.

[0051] In a second aspect, an embodiment of the present application further discloses a mold device for preparing an optical structure.

[0052] A mold device for preparing an optical structure, see Figure 4 and Figure 5 , including a machine table 3, a pouring assembly 4 and a mold assembly 5. The pouring assembly 4 is installed on the machine table 3 and is used for melting and pouring materials. The pouring assembly 4 is provided with an adjusting component 9, which is used to adjust the position of the output end of the pouring assembly. The mold assembly 5 is installed on the machine table 3, and the mold assembly 5 is located below the pouring assembly 4. The mold assembly 5 is used to form the first light-transmitting body 1 and the second light-transmitting body 2. It also includes a constant temperature component 6, a booster component 7 and an ejector component 8. The constant temperature component 6 is installed on the mold assembly 5 and arranged around the mold assembly 5. The constant temperature component 6 is used to heat up and cool down the mold assembly 5. The booster component 7 is fixedly installed on the pouring assembly 4 and is used to increase the pouring pressure. The ejector component 8 is installed on the machine table 3, and one end of the ejector component 8 is slidably connected to the mold assembly 5.

[0053] Specifically, the casting assembly 4 includes a casting bracket 41, an injection component 42 and a displacement drive component 43. The casting bracket 41 is fixedly installed on the machine platform 3; the injection component 42 is slidably installed on the casting bracket 41, and one end of the injection component 42 is connected to the adjustment component 9; the displacement drive component 43 is installed on the mold assembly 5, and the adjustment component 9 is connected to the output end of the displacement drive component 43. The displacement drive component 43 is used to drive the injection component 42 to rise and fall relative to the machine platform 3.

[0054] See also Figure 5 and Figure 6 The injection component 42 includes an oil-electric composite injection motor and an injection gun body. The injection cylinder is fixedly installed on the mold assembly 5, and the injection gun body is fixedly connected to the adjustment component 9.

[0055] The displacement driving component 43 includes a displacement hydraulic cylinder, which is fixedly mounted on the mold assembly 5 . The displacement hydraulic cylinder is mounted upward relative to the machine platform 3 , and the adjustment component 9 is fixedly connected to the piston rod of the displacement hydraulic cylinder.

[0056] See also Figure 5 and Figure 6The adjusting component 9 includes a bearing portion 91, a vertical sliding portion 92 and a vertical adjusting portion 93. The bearing portion 91 is fixedly connected to the casting body; the vertical sliding portion 92 is slidably installed on the bearing portion 91; the vertical adjusting portion 93 is rotatably installed on the bearing portion 91, and one end of the vertical adjusting portion 93 is rotatably connected to the vertical sliding portion 92. The vertical adjusting portion 93 is used to adjust the vertical sliding portion 92 to move forward and backward relative to the casting body.

[0057] The adjusting component 9 also includes a transverse slide 94, a transverse adjustment component 95, a longitudinal slide 96 and a longitudinal adjustment component 97. The transverse slide 94 is slidably installed on the vertical slide 92; the transverse adjustment component 95 is rotatably installed on the transverse slide 94, and one end of the transverse adjustment component 95 is rotatably connected to the vertical slide 92, and the transverse adjustment component 95 is used to adjust the transverse slide 94 to move left and right relative to the casting body; the longitudinal slide 96 is slidably installed on the transverse slide 94, and the injection component 42 is fixedly connected to the longitudinal slide 96; the longitudinal adjustment component 97 is rotatably installed on the transverse slide 94, and one end of the longitudinal adjustment component 97 is rotatably connected to the longitudinal slide 96, and the longitudinal adjustment component 97 is used to adjust the longitudinal slide 96 to move up and down relative to the casting body.

[0058] Specifically, the bearing portion 91 is specifically a bearing plate; the vertical sliding portion 92 is specifically a vertical sliding block; the transverse sliding portion 94 is specifically a transverse sliding block; the longitudinal sliding portion 96 is specifically a longitudinal sliding block, and the vertical adjustment portion 93 is specifically a vertical adjustment screw; the transverse adjustment portion 95 is specifically a transverse adjustment screw, and the longitudinal adjustment portion 97 is specifically a longitudinal adjustment screw.

[0059] By providing a vertical adjustment portion 93, a horizontal adjustment portion 95 and a longitudinal adjustment portion 97, the displacement of the injection component 42 in the front-to-back, left-to-right and up-and-down directions relative to the casting body is adjusted so that the distance between the injection component 42 and the casting port is kept optimal, so as to improve the accuracy of the injection of raw materials by the injection component 42 and reduce the long injection time and slow injection speed caused by excessive deviation of the injection inlet, which may lead to warping and deformation of the light-transmitting body.

[0060] See also Figure 5 and Figure 6 Furthermore, the boost component 7 includes a pressure component 71 and a pressure driving component 72. The pressure component 71 is slidably installed on the injection component 42, and the pressure component 71 is used to increase the injection pressure of the injection component 42; the boost component is installed on the surface of the injection component 42, one end of the pressure component 71 is transmission-connected to the pressure driving component 72, and the boost component is used to drive the pressure component 71 to slide relative to the injection component 42.

[0061] Specifically, the pressure driving component 72 is a pressure hydraulic cylinder, which is fixedly installed on the surface of the injection gun body; the pressure component 71 is a pressure push rod, which is slidably installed on the injection gun body, and the pressure push rod is fixedly connected to the piston rod of the pressure hydraulic cylinder; the pressure hydraulic cylinder applies pressure to the raw material in the injection gun body by driving the pressure push rod to slide, which can further increase the pressure and speed of the injected raw materials, reduce the warping deformation of the translucent body caused by insufficient injection pressure and too slow speed, and cause low quality of the translucent body and waste of raw materials.

[0062] See also Figure 6 and Figure 7 Furthermore, the mold assembly 5 includes a first mold component 51, a second mold component 52 and a clamping component 53. The first mold component 51 is used for casting and molding the first light-transmitting body 1; the first mold component 51 and the second mold component 52 are integrally formed and installed on the machine 3; the clamping component 53 covers the first mold component 51 and the second mold component 52.

[0063] Specifically, the first mold component 51 and the second mold component 52 respectively include a bottom mold 510 and a molding mold 511, and the molding mold 511 is overlapped on the bottom mold 510; the molding mold 511 is provided with a first molding cavity and a second molding cavity, the first molding cavity is used to mold the first light-transmitting body 1, and the second molding cavity is used to mold the second light-transmitting body 2.

[0064] See also Figure 4 and Figure 5 The mold clamping component 53 includes an upper mold 530 and a mold clamping hydraulic cylinder 531, the body of the mold clamping hydraulic cylinder 531 is fixedly connected to the upper mold 530, and the piston rod of the mold clamping hydraulic cylinder 531 is fixedly connected to the casting bracket 41; the upper mold 530 has a serrated cavity, and the serrated cavity and the first molding cavity are combined to form the first light-transmitting body 1.

[0065] See also Figure 7 and Figure 8 Furthermore, the constant temperature component 6 includes a heating component 61 and a cooling component 62. The heating component 61 is provided in multiple groups, and the multiple groups of heating components 61 are arranged in sequence in the mold component 5 at intervals, and the heating component 61 is used to heat the mold component 5; the cooling component 62 is provided in multiple groups, and the multiple groups of cooling components 62 are staggered with the heating component 61 and installed on the mold component 5, and the cooling component 62 is used to transport the cooling object; the cooling component 62 has a guide portion, and the guide portion is used to guide the flow of the cooling object.

[0066] Specifically, the heating component 61 is a heating tube, which is spaced apart on the molding die 511 of the first mold component 51 and the second mold component 52, and on the clamping component 53; the cooling component 62 is a cooling pipe and a coolant supply network, the cooling pipe has a water inlet and a water outlet, the water inlet of the cooling pipe is connected to the coolant supply network, the water inlet of the cooling pipe is arranged on the bottom mold 510, the cooling pipe is arranged in a cross shape in the molding die 511, and the water outlet of the cooling pipe is arranged on the molding die 511.

[0067] See also Figure 5 The ejection assembly 8 includes a plurality of ejection cylinders, which are distributed directly below the first molding cavity and the second molding cavity, and are fixedly mounted on the bottom surface of the machine table 3. The piston rods of the plurality of ejection cylinders are respectively and sequentially penetrated through the machine table 3, the bottom mold 510 and the molding mold 511, and are respectively penetrated through the first molding cavity and the second molding cavity.

[0068] The second light-transmitting body 2 in Example 2 is prepared by the following scheme: See also Fig. 9 The second mold component 52 is provided with an insertion portion 520 adapted to the through portion 22, the insertion portion 520 is slidably connected to the second mold component 52, an elastic component 521 is sleeved on the insertion portion 520, and the elastic component 521 has elastic force; the clamping component 53 is provided with a pushing component 532 for pushing the molding portion to slide relative to the second mold component 52, and the pushing component 532 is detachably connected to the clamping component 53.

[0069] Specifically, the insertion part 520 is an insertion rod, one end of which is inserted into the molding die 511 and can extend into the second molding cavity; in the initial state, the end surface of the insertion rod inserted into the molding die 511 is flush with or fits with the inner surface of the second molding cavity. The elastic component 521 is a spring.

[0070] See also Fig. 9 The pushing component 532 includes a pushing guide plate, one end of which is inserted into the mold clamping component 53, and the other end abuts against the end of the insertion rod. The end of the pushing guide plate abutting against the insertion rod has an inclined surface for guiding the insertion rod to be inserted into the second molding cavity.

[0071] See also Fig. 9 The clamping part 53 is provided with a rhombus-shaped recess, which is matched with the rhombus-shaped protrusion 23 . The clamping part 53 is provided with a switching part 533 , which is detachably connected to the clamping part 53 .

[0072] Specifically, the diamond-shaped recess is a diamond-shaped groove opened on the bottom surface of the upper mold 530, the switching component 533 is a partition steel plate, and an inverted L-shaped through groove is opened on the upper mold 530. The two ends of the partition steel plate are bent to form a bend that matches the inverted L-shaped through groove, thereby realizing the connection or disassembly of the partition steel plate and the upper mold 530.

[0073] See also Figure 7 and Fig. 9 , it is necessary to prepare a first light-transmitting body 1 and a second light-transmitting body 2 having two characteristics of a rhombus convex portion 23 and a through portion 22, remove the switching component 533 from the mold clamping component 53, install the pushing component 532 on the mold clamping component 53, and make the rhombus concave portion and the inserting portion 520 cooperate with the second mold component 52 to form a second light-transmitting body 2 having two characteristics of a rhombus convex portion 23 and a through portion 22; by setting the switching component 533, the pushing component 532, the rhombus concave portion and the inserting portion 520, two second light-transmitting bodies 2 with different characteristics can be prepared without changing the mold set, which not only realizes diversity, but also reduces the investment cost of the mold and improves the efficiency of converting product types.

[0074] The working principle of a mold device for preparing an optical structure of the present application is as follows: After pre-adjusting the alignment between the output end of the pouring component 4 and the pouring port of the mold component 5, the pouring component 4 drives its output end to move above the pouring port of the mold component 5; specifically, the displacement driving component 43 drives the injection component 42 to descend, and the injection part extends into the pouring port of the clamping component 53; the adjusting component 9 adjusts the position of the output end of the pouring component to align it with the pouring port of the mold component 5, thereby realizing the accuracy calibration of the injection component 42.

[0075] The pouring work begins, and the mold assembly 5 performs mold closing work. Specifically, the mold closing hydraulic cylinder 531 drives the upper mold 530 to descend, and the upper mold 530 and the forming mold 511 are connected; the constant temperature component 6 preheats the mold assembly 5, that is, the heating component 61 works to make the mold assembly 5 reach a better plastic pressing temperature.

[0076] At the same time, the injection component 42 of the pouring assembly 4 works to melt the raw material; the output end of the pouring assembly 4 moves to the pouring position of the mold assembly 5, that is, the displacement driving component 43 drives the injection component 42 to move downward, and its output end extends into the pouring port.

[0077] The booster component 7 applies a preferred pouring pressure to the output end of the injection component 42, and the raw material is injected into the mold component 5. When the injection amount reaches the molding amount, the injection is stopped; the displacement drive component 43 drives the injection component 42 to reset; after waiting for a period of time, the first light-transmitting body 1 and the second light-transmitting body 2 are formed, and the heating component 61 raises the temperature of the mold component 5 to a preferred ejection temperature.

[0078] The upper mold 530 of the mold assembly 5 is separated, that is, the mold clamping hydraulic cylinder 531 of the mold clamping component 53 drives the upper mold 530 to separate from the molding mold 511; the ejection component 8 ejects the first light-transmitting body 1 and the second light-transmitting body 2 from the bottom mold 510 to obtain the first light-transmitting body 1 and the second light-transmitting body 2; the cooling component 62 works to lower the temperature of the molding mold 511 to prepare for the next preparation.

[0079] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. Such modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention, and should be included in the protection scope of the present invention.

Claims

1. A linear optical structure with adjustable light, characterized in that: include: A housing, the housing being used to bear a load; A first light-transmitting body (1), wherein the first light-transmitting body (1) is installed in the housing; A second light-transmitting body (2), the second light-transmitting body (2) being slidably mounted on the housing, and the second light-transmitting body (2) being located below the first light-transmitting body (1); The first light-transmitting body (1) has a light source accommodating portion (11), and the light source accommodating portion (11) is located on a side of the first light-transmitting body (1) away from the second light-transmitting body (2); The first light-transmitting body (1) has a first refractive portion (12), and the first refractive portion (12) is used to disperse light; The second light-transmitting body (2) has a second refractive portion (21), and the second refractive portion (21) is used for correcting light.

2. The adjustable light linear optical structure according to claim 1, characterized in that: The first refractive portion (12) and the second refractive portion (21) are respectively in a sawtooth shape, and the first refractive portion (12) and the second refractive portion (21) are meshed with each other.

3. The adjustable light linear optical structure according to claim 2, characterized in that: The first light-transmitting body (1) has a width B, the light source accommodating portion (11) has a diameter L, the displacement of the second light-transmitting body (2) is D, and D≤L, and the length of the diameter L has a value range of 4. The adjustable light linear optical structure according to claim 2, characterized in that: A rhombus-shaped convex portion (23) is provided on the side of the second light-transmitting body (2) away from the first light-transmitting body (1), and a plurality of the rhombus-shaped convex portions (23) are provided; The surface of the rhombus-shaped convex portion (23) is roughened.

5. The adjustable light linear optical structure according to claim 2, characterized in that: The second light-transmitting body (2) is provided with a through portion (22), the through portion (22) is provided in plurality, and the through portion (22) is used for guiding and splitting light beams.

6. A mold device for preparing an optical structure, applied to an adjustable light linear optical structure according to any one of claims 1 to 5, characterized in that: include: Machine (3); A casting assembly (4), the casting assembly (4) being mounted on the machine platform (3), the casting assembly (4) being used for melting and casting materials; the casting assembly (4) being provided with an adjusting component (9), the adjusting component (9) being used for adjusting the position of the output end of the casting assembly; a mold assembly (5), the mold assembly (5) being mounted on the machine platform (3), the mold assembly (5) being located below the casting assembly (4), the mold assembly (5) being used for molding the first light-transmitting body (1) and the second light-transmitting body (2); A constant temperature component (6), the constant temperature component (6) is installed on the mold component (5) and arranged around the mold component (5), and the constant temperature component (6) is used to increase or decrease the temperature of the mold component (5); A booster assembly (7), the booster assembly (7) being mounted on the output end of the pouring assembly (4), the booster assembly (7) being used to increase the pouring pressure; An ejector assembly (8), wherein the ejector assembly (8) is mounted on the machine platform (3), and one end of the ejector assembly (8) is slidably connected to the mold assembly (5).

7. The mold device for preparing an optical structure according to claim 6, characterized in that: The constant temperature component (6) comprises: a heating component (61), wherein the heating component (61) is provided in a plurality of groups, and the plurality of groups of the heating components (61) are sequentially arranged in intervals in the mold component (5), and the heating component (61) is used to heat the mold component (5); A cooling component (62), wherein the cooling component (62) is provided in a plurality of groups, and the plurality of groups of the cooling components (62) are staggered and installed on the mold assembly (5) with respect to the heating component (61), and the cooling component (62) is used for conveying a cooling object; The temperature-reducing component (62) has a guide portion, and the guide portion is used to guide the flow of the cooling object.

8. The mold device for preparing an optical structure according to claim 6, characterized in that: The pouring assembly (4) comprises: a pouring bracket (41), wherein the pouring bracket (41) is fixedly mounted on the machine platform (3); An injection component (42), the injection component (42) is slidably mounted on the casting bracket (41), and one end of the injection component (42) is connected to the adjustment component (9); A displacement driving component (43), the displacement driving component (43) is installed on the mold assembly (5), the adjustment component (9) is connected to the output end of the displacement driving component (43), and the displacement driving component (43) is used to drive the injection component (42) to rise and fall; The booster assembly (7) comprises: a pressure component (71), the pressure component (71) being mounted on the injection component (42), and one end of the pressure component (71) being located inside the injection component (42), and the pressure component (71) being used to increase the injection pressure of the injection component (42); A pressure driving component (72), wherein the boosting component is mounted on the injection component (42), one end of the pressure component (71) is drivingly connected to the pressure driving component (72), and the boosting component is used to drive the pressure component (71) to slide relative to the injection component (42).

9. The mold device for preparing an optical structure according to claim 6, characterized in that: The mold assembly (5) comprises: A first mold component (51), the first mold component (51) being used for casting and molding the first light-transmitting body (1); a second mold component (52), wherein the first mold component (51) and the second mold component (52) are integrally formed and mounted on the machine platform (3); A mold clamping part (53), the mold clamping part (53) covers the first mold part (51) and the second mold part (52); The second mold component (52) has an inserting portion (520), and the inserting portion (520) is slidably connected to the second mold component (52); The insertion portion (520) is sleeved with an elastic component (521), the elastic component (521) has elastic force, and the elastic component (521) is used to provide a reaction force for the insertion portion (520); The clamping part (53) is provided with a pushing part (532) for pushing the molding part to slide relative to the second mold part (52), and the pushing part (532) is detachably connected to the clamping part (53); The clamping part (53) is provided with a rhombus-shaped recess, which is matched with the rhombus-shaped protrusion (23). The clamping part (53) is installed with a switching part (533), which is detachably connected to the clamping part (53).

10. The mold device for preparing an optical structure according to claim 8, characterized in that: The adjusting component (9) comprises: a bearing portion (91), wherein the bearing portion (91) is fixedly connected to the casting bracket (41); A vertical sliding portion (92), the vertical sliding portion (92) being slidably mounted on the bearing portion (91); A vertical adjustment portion (93), the vertical adjustment portion (93) is rotatably mounted on the bearing portion (91), and one end of the vertical adjustment portion (93) is rotatably connected to the vertical sliding portion (92), and the vertical adjustment portion (93) is used to adjust the vertical sliding portion (92) to move forward and backward relative to the casting bracket (41); A transverse sliding portion (94), wherein the transverse sliding portion (94) is slidably mounted on the vertical sliding portion (92); a transverse adjustment portion (95), the transverse adjustment portion (95) being rotatably mounted on the transverse sliding portion (94), and one end of the transverse adjustment portion (95) being rotatably connected to the vertical sliding portion (92), and the transverse adjustment portion (95) being used to adjust the transverse sliding portion (94) to move left and right relative to the casting support (41); a longitudinal sliding portion (96), the longitudinal sliding portion (96) being slidably mounted on the transverse sliding portion (94), and the injection component (42) being fixedly connected to the longitudinal sliding portion (96); A longitudinal adjustment part (97), wherein the longitudinal adjustment part (97) is rotatably mounted on the transverse sliding part (94), and one end of the longitudinal adjustment part (97) is rotatably connected to the longitudinal sliding part (96), and the longitudinal adjustment part (97) is used to adjust the longitudinal sliding part (96) to move up and down relative to the casting bracket (41).

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