Mounting structure of vehicle-mounted large antenna
By designing the installation structure of the large antenna of the car, the combination of antenna frame and pitch bracket component and hanging ear device is used to solve the problems of heavy installation structure, low strength, high welding difficulty, and large deformation in existing technologies. The effects of quantification, high -rigidity and low deformation have reduced production costs and ensured product performance.
Patent Information
- Application Number
- CN202411183956.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-27
- Publication Date
- 2025-01-24
AI Technical Summary
The existing large-scale array antenna installation structure has heavy weight, low strength, high welding difficulty and high deformation, which affects the function and performance indicators of the microwave antenna system.
An installation structure for a large vehicle-mounted antenna is designed. The antenna frame is combined with multiple pitch bracket components and lifting ear devices. Through crisscross connection methods and bolt hole fastening, it achieves lightweight, high rigidity and low strength. The effect of deformation.
The lightweight, high strength and low deformation of antenna installation structure have been realized, the production cost is reduced, the development cycle is shortened, and the work performance of the product is guaranteed.
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Figure CN119362003A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of vehicle-mounted antennas, and in particular relates to a mounting structure of a large vehicle-mounted antenna. Background Art
[0002] The antenna mounting structure is an important supporting structure for microwave antenna subarrays and power division waveguides. It is characterized by large size, heavy weight, and high rigidity requirements. As an important structure supporting microwave antennas, the design of large array antenna mounting structures is an important link that affects the technical indicators of the entire microwave antenna system.
[0003] At present, there are two main forms of large array antenna installation structure products: the first is a steel welding structure, which uses steel to make the main parts of the frame, and finally uses welding to form a large antenna frame structure; the second is an aluminum alloy structure, which uses aluminum alloy to make the main parts of the frame, and finally uses welding to form a large antenna installation structure. The above two antenna installation structures have the following defects: 1. The installation structure is made of steel, which is too heavy, with a large amount of welding, large deformation, and a long processing cycle, which does not meet the development needs of new products; 2. The installation structure is made of aluminum alloy material, which has a reduced weight but relatively low strength, and also has problems such as large welding, large deformation, and long processing cycle; 3. Regardless of whether steel or aluminum is used, there are large welding and deformation, and it is difficult to guarantee the external dimensions, installation dimensions, flatness, and form and position tolerances, which directly affects the functions and performance indicators of the microwave antenna system. Summary of the invention
[0004] In order to solve the above technical problems, the present invention provides a mounting structure for a large vehicle-mounted antenna.
[0005] The present invention is achieved through the following technical solutions.
[0006] A mounting structure for a large vehicle-mounted antenna comprises an antenna frame, on which a hanging ear device, a first pitch bracket assembly, a second pitch bracket assembly, a third pitch bracket assembly, a fourth pitch bracket and a fifth pitch bracket are arranged.
[0007] The antenna frame includes an upper crossbeam, a lower crossbeam, a left single longitudinal beam, a right single longitudinal beam, a middle crossbeam, a double longitudinal beam, a single longitudinal beam and a single crossbeam, and the upper crossbeam, the lower crossbeam, the left single longitudinal beam, the right single longitudinal beam, the middle crossbeam, the double longitudinal beams, the single longitudinal beam and the single crossbeam are connected to each other by crisscrossing.
[0008] The lifting ear device comprises a lifting ear and a lifting ear mounting seat, the lifting ear is mounted on the lifting ear mounting seat through a screw, and the lower part of the lifting ear mounting seat is a hollow structure;
[0009] The hanging ear device is installed at the intersection of the upper cross beam and the single longitudinal beam and at the intersection of the lower cross beam and the single longitudinal beam.
[0010] The first pitch bracket assembly includes a first pitch bracket I, a first pitch bracket II and a first pitch bracket III;
[0011] The first pitch bracket I comprises a first top plate and first support columns fixed to the four corners of the first top plate, a first mounting plate is fixed to the first support column, and bolt holes are arranged on the first mounting plate; the first top plate is a hollow structure, and bolt holes are arranged around it;
[0012] The first pitch bracket II includes a first base plate and second support columns fixed to the left and right ends of the first base plate, a second mounting plate is fixed to the second support column, and the second support column is a hollow structure;
[0013] The first pitch bracket III includes a second bottom plate and third support columns fixed to the left and right ends of the second bottom plate, a third mounting plate is fixed to the third support column, and the third support column is a hollow structure;
[0014] The first pitch support assembly 3 is installed at the intersection of the single cross beam 16 and the double longitudinal beams 14 .
[0015] The second pitch bracket assembly includes a second pitch bracket I, a second pitch bracket II and a second pitch bracket III;
[0016] The second pitch bracket I comprises a second top plate and fourth support columns fixed to the left and right ends of the second top plate, a fourth mounting plate is fixed to the fourth support column, bolt holes are provided on the fourth mounting plate and the second top plate, and the second top plate and the fourth support column are hollow structures;
[0017] The second pitch bracket II includes a third base plate and a fifth support column fixed to the front and rear ends of the third base plate, a fifth mounting plate is fixed to the fifth support column, and the fifth support column is a hollow structure;
[0018] The second pitch bracket III includes a fourth bottom plate and a sixth support column fixed to the front and rear ends of the fourth bottom plate, a sixth mounting plate is fixed to the sixth support column, and the sixth support column is a hollow structure;
[0019] The second pitch support assembly is installed at the intersection of the single cross beam and the single longitudinal beam.
[0020] The third pitch bracket assembly includes a third pitch bracket I, a third pitch bracket II and a third pitch bracket III;
[0021] The third pitch bracket I comprises a third top plate and a seventh support column fixed to the left and right ends of the third top plate, a seventh mounting plate and an eighth mounting plate are respectively fixed to the left and right sides of the lower part of the seventh support column, and bolt holes are provided on the seventh mounting plate, the eighth mounting plate and the third top plate; the third top plate is a hollow structure;
[0022] The third pitch bracket II includes a fifth base plate and an eighth support column fixed to the front and rear ends of the fifth base plate, and the eighth support column is a "U"-shaped structure;
[0023] The third pitch support III includes a sixth base plate and a ninth support column fixed to the front and rear ends of the sixth base plate, and the ninth support column is a "U"-shaped structure;
[0024] The third pitch support assembly 5 is installed at the intersection of the single cross beam 16 and the double longitudinal beams 14 .
[0025] The fourth pitch bracket includes a seventh bottom plate and a tenth support column fixed to the left and right ends of the seventh bottom plate, a ninth mounting plate is fixed to the tenth support column, a bolt hole is provided on the ninth mounting plate, and the seventh bottom plate and the tenth support column are hollow structures;
[0026] The fourth pitch bracket is installed on the double longitudinal beams and the lower cross beam.
[0027] The fifth pitch bracket includes a fourth top plate and an eleventh support column fixed to the left and right ends of the fourth top plate, a tenth mounting plate is fixed to the eleventh support column, a bolt hole is provided on the fourth top plate, and the fourth top plate and the eleventh support column are hollow structures;
[0028] The fifth pitch bracket is installed on the double longitudinal beams.
[0029] A fixing block is installed above the front side of the middle cross beam, and a bolt hole is provided on the fixing block.
[0030] A first reinforcing beam is fixedly installed on the upper back side of the single cross beam; a second reinforcing beam and a third reinforcing beam are fixedly installed in parallel on the upper back side of the middle cross beam.
[0031] The beneficial effects of the present invention are:
[0032] The present invention solves the problems of heavy weight, low strength, great welding difficulty and large deformation of the antenna installation structure, achieves the technical effects of light weight, high rigidity and low deformation, reduces production costs, shortens the development cycle and ensures product working performance. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] Figure 1 A front view of a mounting structure of a large vehicle-mounted antenna according to an embodiment of the present invention;
[0034] Figure 2 A rear view of a mounting structure of a large vehicle-mounted antenna according to an embodiment of the present invention;
[0035] Figure 3 It is a structural diagram of the lifting lug device of the present invention;
[0036] Figure 4 For the embodiment of the present invention Figure 2 Schematic diagram of the enlarged structure of part F;
[0037] Figure 5 is a structural diagram of a first pitch support assembly of the present invention;
[0038] Figure 6 For the new embodiment of the present invention Figure 2 A schematic diagram of the enlarged structure of part A;
[0039] Figure 7 is a structural diagram of a second pitch support assembly of the present invention;
[0040] Figure 8 For the new embodiment of the present invention Figure 2 A schematic diagram of the enlarged structure of part B;
[0041] Fig. 9 is a structural diagram of a third pitch support assembly of the present invention;
[0042] Fig.10 For the new embodiment of the present invention Figure 2 Schematic diagram of the enlarged structure of part C;
[0043] Fig.11 is a structural diagram of a fourth pitch bracket of the present invention;
[0044] Fig.12 For the new embodiment of the present invention Figure 2 A schematic diagram of the enlarged structure of the D portion;
[0045] Fig.13 is a structural diagram of a fifth pitch bracket of the present invention;
[0046] Fig.14 For the new embodiment of the present invention Figure 2 Schematic diagram of the enlarged structure of part E;
[0047] In the figure: 1-antenna frame, 2-hanging ear device, 3-first pitch bracket assembly, 4-second pitch bracket assembly, 5-third pitch bracket assembly, 6-fourth pitch bracket, 7-fifth pitch bracket, 8-upper crossbeam, 9-lower crossbeam, 10-left single longitudinal beam, 11-right single longitudinal beam, 12-middle crossbeam, 13-fixed block, 14-double longitudinal beams, 15-single longitudinal beam, 16-single crossbeam, 17-radar yielding port, 18-photoelectric equipment installation Area, 19-lifting ear, 20-lifting ear mounting seat, 21-screw, 22-first pitch bracket I, 23-first pitch bracket II, 24-first pitch bracket III, 25-second pitch bracket I, 26-second pitch bracket II, 27-second pitch bracket III, 28-third pitch bracket I, 29-third pitch bracket II, 30-third pitch bracket III, 31-first reinforcement beam, 32-second reinforcement beam, 33-third reinforcement beam. DETAILED DESCRIPTION
[0048] The technical solution of the present invention is further described below in conjunction with the accompanying drawings and embodiments, but the scope of protection claimed is not limited to the description.
[0049] In the description of the present invention, it should be noted that the terms "lower", "left", "right", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship in which the invented product is usually placed when in use, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
[0050] Example reference Figure 1 to Figure 14
[0051] Main parameter indicators of the embodiment:
[0052] The overall dimensions excluding the pitch bracket assembly and the hoisting device 2 are: length × width × height = (7510 ± 3) mm × (2810 ± 2) mm × (150 ± 2) mm;
[0053] Weight: not more than 1000kg;
[0054] Maximum deformation of the front flatness under working condition: no more than 6mm under load;
[0055] Including antenna sub-array, power division waveguide, etc. Load bearing: 2600kg.
[0056] like Figure 1 The figure shows a front view of the installation structure of a large vehicle-mounted antenna of the present invention, and the front side is the installation surface of the microwave antenna subarray; Figure 2 The figure shows a rear view of a mounting structure of a large vehicle-mounted antenna of the present invention, the rear side of which is a mounting surface of a lifting ear device 2 and a first pitch bracket assembly 3, a second pitch bracket assembly 4, a third pitch bracket assembly 5, a fourth pitch bracket 6 and a fifth pitch bracket 7; a mounting structure of a large vehicle-mounted antenna, comprising an antenna frame 1, on which a lifting ear device 2, a first pitch bracket assembly 3, a second pitch bracket assembly 4, a third pitch bracket assembly 5, a fourth pitch bracket 6 and a fifth pitch bracket 7 are arranged;
[0057] Preferably, the materials of the first pitch bracket assembly 3, the second pitch bracket assembly 4, the third pitch bracket assembly 5, the fourth pitch bracket 6 and the fifth pitch bracket 7 are all made of titanium alloy TC4 material, which can achieve the technical effects of high strength and light weight.
[0058] Preferably, this embodiment adopts 4 hanging ear devices 2, 2 first pitch bracket assemblies 3, 2 second pitch bracket assemblies 4, 1 third pitch bracket assembly 5, 2 fourth pitch brackets 6, and 1 fifth pitch bracket 7;
[0059] Preferably, in this embodiment, the antenna frame 1 is fixedly connected by two first pitch bracket assemblies 3, two second pitch bracket assemblies 4, one third pitch bracket assembly 5, two fourth pitch brackets 6, and one fifth pitch bracket 7. The two first pitch bracket assemblies 3, the two second pitch bracket assemblies 4, the one third pitch bracket assembly 5, the two fourth pitch brackets 6, and the one fifth pitch bracket 7 are used to be installed and fixed on the electric lifting cylinder of the follow-up system, and can rotate around the rotation axis by -5° to 75° in the working state. The antenna frame 1 maintains a maximum comprehensive deformation of less than 5 mm during the working state to ensure the normal operation of the antenna equipment.
[0060] Preferably, the antenna frame 1 comprises an upper crossbeam 8, a lower crossbeam 9, a left single longitudinal beam 10, a right single longitudinal beam 11, a middle crossbeam 12, a double longitudinal beam 14, a single longitudinal beam 15 and a single crossbeam 16, and the upper crossbeam 8, the lower crossbeam 9, the left single longitudinal beam 10, the right single longitudinal beam 11, the middle crossbeam 12, the double longitudinal beam 14, the single longitudinal beam 15 and the single crossbeam 16 are connected to each other by crisscrossing;
[0061] Preferably, a plurality of single cross beams 16 are provided between the upper cross beam 8 and the middle cross beam 12 and between the lower cross beam 9 and the middle cross beam 12, and a plurality of double longitudinal beams 14 and a plurality of single longitudinal beams 15 are provided between the left single longitudinal beam 10 and the right single longitudinal beam 11;
[0062] Preferably, bolt holes are provided on the upper cross beam 8, the lower cross beam 9, the left single longitudinal beam 10, the right single longitudinal beam 11 and the spacer single cross beam 16;
[0063] Preferably, in this embodiment, the antenna frame 1 is a criss-cross structure, and the upper crossbeam 8, the lower crossbeam 9, the left single longitudinal beam 10, the right single longitudinal beam 11, the middle crossbeam 12, the double longitudinal beam 14, the single longitudinal beam 15 and the single crossbeam 16 are made of unidirectional carbon fiber composite material T300 and internal sandwich PMI foam material.
[0064] Preferably, the front side of the antenna frame 1 is the antenna subarray mounting surface, the antenna frame 1 is provided with antenna subarray bolt holes, the model of the antenna subarray bolt holes is ∮11, a fixing block 13 is installed on the middle crossbeam 12, the fixing block 13 is provided with antenna subarray fixing bolt holes, the multiple single crossbeams 16 include a first single crossbeam, a second single crossbeam, a third single crossbeam, a fourth single crossbeam, a fifth single crossbeam and a sixth single crossbeam, the multiple double longitudinal beams 14 include a first double longitudinal beam, a second double longitudinal beam and a third double longitudinal beam, and the multiple single longitudinal beams 15 include a first single longitudinal beam, a second single longitudinal beam, a third single longitudinal beam and a fourth single longitudinal beam;
[0065] Preferably, the first single cross beam, the second single cross beam and the third single cross beam are located between the upper cross beam 8 and the middle cross beam 12, the fourth single cross beam, the fifth single cross beam and the sixth single cross beam are located between the middle cross beam 12 and the upper cross beam 8, the first double longitudinal beam, the second double longitudinal beam and the third double longitudinal beam are located between the second single longitudinal beam and the third single longitudinal beam, the fifth single longitudinal beam and the sixth single longitudinal beam are respectively provided between the first double longitudinal beam and the second double longitudinal beam and between the second double longitudinal beam and the third double longitudinal beam, and the fifth single longitudinal beam and the sixth single longitudinal beam terminate at the third single cross beam;
[0066] refer to Figure 3 The structure diagram of the lifting ear device of the present invention is shown; the lifting ear device 2 comprises a lifting ear 19 and a lifting ear mounting seat 20, one end of the lifting ear 19 is designed as a screw (21), the screw 21 is mounted on the lifting ear mounting seat 20, and the lower part of the lifting ear mounting seat 20 is a hollow structure;
[0067] refer to Figure 4 The embodiment of the present invention shown Figure 2 The enlarged structural diagram of the F part; the lifting lug device 2 is installed at the intersection of the upper cross beam 8 and the single longitudinal beam 15 and the intersection of the lower cross beam 9 and the single longitudinal beam 15;
[0068] Preferably, the four lifting ear devices 2 of this embodiment, wherein the first lifting ear device 2 is installed at the intersection of the upper cross beam 8 and the second single longitudinal beam, the second lifting ear device 2 is installed at the intersection of the upper cross beam 8 and the third single longitudinal beam, the first lifting ear device 2 and the second lifting ear device 2 are symmetrical about the central axis, the third lifting ear device 2 is installed at the intersection of the lower cross beam 9 and the second single longitudinal beam, the third lifting ear device 2 is installed at the intersection of the lower cross beam 9 and the third single longitudinal beam, and the third lifting ear device 2 and the fourth lifting ear device 2 are symmetrical about the central axis;
[0069] Preferably, the lifting ear device 2 is used for the lifting needs of the product. The lifting ear mounting base 20 is made of titanium alloy TC4 material and is glued and fixed on the antenna frame 1. The lifting ear 19 is made of stainless steel. The bolt hole of the lifting ear mounting base 20 is connected with an M64 screw hole. It is only bolted to the antenna frame 1 during lifting operations. The lifting bracket can be removed and placed in the vehicle tool box in the transportation state or working state.
[0070] The material of the hanging eye mounting seat 20 is titanium alloy TC4 material, which can achieve the technical effect of high strength and light weight.
[0071] refer to Figure 5 The structural diagram of the first pitch bracket assembly of the present invention is shown; the first pitch bracket assembly 3 includes a first pitch bracket I 22, a first pitch bracket II 23 and a first pitch bracket III 24;
[0072] The first pitch bracket I22 includes a first top plate and first support columns fixed to the four corners of the first top plate, a first mounting plate is fixed to the first support column, and bolt holes are provided on the first mounting plate; the first top plate is a hollow structure, and bolt holes are provided around it;
[0073] The first pitch bracket II 23 includes a first bottom plate and second support columns fixed to the left and right ends of the first bottom plate, a second mounting plate is fixed to the second support column, and the second support column is a hollow structure;
[0074] The first pitch bracket III 24 includes a second bottom plate and third support columns fixed to the left and right ends of the second bottom plate, a third mounting plate is fixed to the third support column, and the third support column is a hollow structure;
[0075] refer to Figure 6 The new embodiment of the present invention shown Figure 2 A schematic diagram of the enlarged structure of part A; the first pitch bracket assembly 3 is installed at the intersection of the single cross beam 16 and the double longitudinal beam 14.
[0076] Preferably, the two first pitch bracket assemblies 3 of the present embodiment are symmetrical about the central axis, one of the first pitch bracket assemblies 3 is fixed at the intersection of the first double longitudinal beam and the second single transverse beam in an embracing manner, and the other first pitch bracket assembly 3 is fixed at the intersection of the third double longitudinal beam and the second single transverse beam in an embracing manner, and is screwed and fixed through the bolt holes on the first mounting plate, that is, fastened by screws;
[0077] refer to Figure 7 The structural diagram of the second pitch bracket assembly of the present invention is shown; the second pitch bracket assembly 4 includes a second pitch bracket I 25, a second pitch bracket II 26 and a second pitch bracket III 27;
[0078] The second pitch bracket I25 includes a second top plate and fourth support columns fixed to the left and right ends of the second top plate, a fourth mounting plate is fixed to the fourth support column, bolt holes are provided on the fourth mounting plate and the second top plate, and the second top plate and the fourth support column are hollow structures;
[0079] The second pitch bracket II 26 includes a third bottom plate and a fifth support column fixed to the front and rear ends of the third bottom plate, a fifth mounting plate is fixed to the fifth support column, and the fifth support column is a hollow structure;
[0080] The second pitch bracket III 27 includes a fourth bottom plate and a sixth support column fixed to the front and rear ends of the fourth bottom plate, a sixth mounting plate is fixed to the sixth support column, and the sixth support column is a hollow structure;
[0081] refer to Figure 8 The new embodiment of the present invention shown Figure 2 The second pitch support assembly 4 is installed at the junction of the single cross beam 16 and the single longitudinal beam 15.
[0082] Preferably, the two second pitch bracket assemblies 4 of the present embodiment are symmetrical about the central axis, one of the second pitch bracket assemblies 4 is fixed at the intersection of the fifth single longitudinal beam and the second single transverse beam in an embracing manner, and the other second pitch bracket assembly 4 is fixed at the intersection of the sixth single longitudinal beam and the second single transverse beam in an embracing manner, and is screwed and fixed through the bolt holes on the fourth mounting plate, that is, fastened with screws.
[0083] refer to Fig. 9 The structural diagram of the third pitch bracket assembly of the present invention is shown; the third pitch bracket assembly 5 includes a third pitch bracket I 28, a third pitch bracket II 29 and a third pitch bracket III 30;
[0084] The third pitch bracket I28 comprises a third top plate and a seventh support column fixed to the left and right ends of the third top plate, a seventh mounting plate and an eighth mounting plate are respectively fixed to the left and right sides of the lower part of the seventh support column, and bolt holes are provided on the seventh mounting plate, the eighth mounting plate and the third top plate; the third top plate is a hollow structure;
[0085] The third pitch support II 29 comprises a fifth base plate and an eighth support column fixed to the front and rear ends of the fifth base plate, and the eighth support column is a "U"-shaped structure;
[0086] The third pitch support III30 includes a sixth base plate and a ninth support column fixed to the front and rear ends of the sixth base plate, and the ninth support column is a "U"-shaped structure;
[0087] refer to Fig.10 The new embodiment of the present invention shown Figure 2The third pitch support assembly 5 is installed at the intersection of the single cross beam 16 and the double longitudinal beam 14;
[0088] Preferably, a third pitch bracket assembly 5 of the present embodiment is fixed at the junction of the second double longitudinal beam and the second single transverse beam in an embracing manner, and is screwed and fixed through bolt holes on the seventh mounting plate and the eighth mounting plate, that is, fastened with screws.
[0089] refer to Fig.11 The structural diagram of the fourth pitch bracket of the present invention is shown; the fourth pitch bracket 6 includes a seventh base plate and a tenth support column fixed to the left ends of the seventh base plate, a ninth mounting plate is fixed on the tenth support column, a bolt hole is provided on the ninth mounting plate, and the seventh base plate and the tenth support column are hollow structures;
[0090] refer to Fig.12 The new embodiment of the present invention shown Figure 2 The fourth pitch bracket 6 is installed on the double longitudinal beam 14 and the lower cross beam 9;
[0091] Preferably, the two fourth pitch brackets 6 of the present embodiment are symmetrical about the central axis, one of the fourth pitch brackets 6 is fixed to the first double longitudinal beam in an embracing manner, and the other fourth pitch bracket 6 is fixed to the third double longitudinal beam in an embracing manner, and is screwed and fixed to the lower cross beam 9 through the bolt holes on the ninth mounting plate, that is, fastened with screws.
[0092] refer to Fig.13 The fifth pitch bracket 7 of the present invention is shown in the figure; the fifth pitch bracket 7 includes a fourth top plate and an eleventh support column fixed to the left and right ends of the fourth top plate, a tenth mounting plate is fixed to the eleventh support column, a bolt hole is provided on the fourth top plate, and the fourth top plate and the eleventh support column are hollow structures;
[0093] refer to Fig.14 The new embodiment of the present invention shown Figure 2 The enlarged structure of part E is schematically shown; the fifth pitch bracket 7 is installed on the double longitudinal beam 14.
[0094] Preferably, the fifth pitch bracket 7 of the present embodiment is fixed to the second double longitudinal beam in an embracing manner; and is screwed and fixed through bolt holes, that is, fastened with screws.
[0095] In this embodiment, the middle position of the antenna frame 1 uses the first double longitudinal beam, the second double longitudinal beam and the third double longitudinal beam. Since the force and support points are mainly concentrated in the middle position, the double longitudinal beam is used in the middle position to meet the requirements of supporting strength for the antenna subarray.
[0096] A fixing block 13 is installed above the front side of the middle cross beam 12, and a bolt hole is provided on the fixing block 13; specifically, the front side is the microwave antenna subarray installation surface;
[0097] Preferably, in this embodiment, the fixing block 13 is used to install and fix the microwave antenna subarray to enhance the stability of the microwave antenna subarray.
[0098] On the back side of the antenna frame 1, which is a non-microwave antenna subarray mounting surface, a first reinforcing beam 31 is fixedly mounted on the upper back side of the single crossbeam 16; a second reinforcing beam 32 and a third reinforcing beam 33 are fixedly mounted in parallel on the upper back side of the middle crossbeam 12;
[0099] The cross beam 16 at the upper middle part of the antenna frame 1 and the middle cross beam 12 are designed with a reinforcing beam to increase the overall strength of the antenna frame 1 and provide support for the microwave antenna subarray.
[0100] The third reinforcing beam 33 is provided with bolt holes at intervals for fixing and installing the rear cover.
[0101] The first reinforcing beam 31, the second reinforcing beam 32 and the third reinforcing beam 33 are made of high modulus carbon fiber composite material M40J and internal sandwich PMI foam material; the use of T300 grade and M40J grade carbon fiber reinforced epoxy resin material has the technical effects of high strength, light weight and low deformation;
[0102] Preferably, in this embodiment, the first reinforcing beam 31 is fixed by screwing and glued on the first single cross beam, and the second reinforcing beam 32 and the third reinforcing beam 33 are fixed by screwing and glued on the middle cross beam 12.
[0103] In this embodiment, 16 microwave antenna sub-arrays can be installed on the front side of the antenna frame 1 and fixed by screwing through bolt holes, that is, fastened by screws.
[0104] The present invention solves the problems of heavy weight, low strength, great welding difficulty and large deformation of the antenna installation structure, achieves the technical effects of light weight, high rigidity and low deformation, reduces production costs, shortens the development cycle and ensures product working performance.
Claims
1. A mounting structure for a large vehicle-mounted antenna, characterized in that: The invention comprises an antenna frame (1), on which a hanging ear device (2), a first pitch bracket assembly (3), a second pitch bracket assembly (4), a third pitch bracket assembly (5), a fourth pitch bracket (6) and a fifth pitch bracket (7) are arranged.
2. The mounting structure of a large vehicle-mounted antenna according to claim 1, characterized in that: The antenna frame (1) comprises an upper crossbeam (8), a lower crossbeam (9), a left single longitudinal beam (10), a right single longitudinal beam (11), a middle crossbeam (12), double longitudinal beams (14), a single longitudinal beam (15) and a single crossbeam (16); the upper crossbeam (8), the lower crossbeam (9), the left single longitudinal beam (10), the right single longitudinal beam (11), the middle crossbeam (12), the double longitudinal beams (14), the single longitudinal beam (15) and the single crossbeam (16) are connected to each other in a crisscross manner.
3. The mounting structure of a large vehicle-mounted antenna according to claim 1, characterized in that: The lifting ear device (2) comprises a lifting ear (19) and a lifting ear mounting seat (20); the lifting ear (19) is mounted on the lifting ear mounting seat (20) via a screw (21); and the lower part of the lifting ear mounting seat (20) is a hollow structure; The lifting lug device (2) is installed at the intersection of the upper cross beam (8) and the single longitudinal beam (15) and at the intersection of the lower cross beam (9) and the single longitudinal beam (15).
4. The mounting structure of a large vehicle-mounted antenna according to claim 1, characterized in that: The first pitch support assembly (3) comprises a first pitch support I (22), a first pitch support II (23) and a first pitch support III (24); The first pitch bracket I (22) comprises a first top plate and first support columns fixed to the four corners of the first top plate, a first mounting plate is fixed to the first support column, and bolt holes are arranged on the first mounting plate; the first top plate is a hollow structure and bolt holes are arranged around it; The first pitch bracket II (23) comprises a first base plate and second support columns fixed to the left and right ends of the first base plate, a second mounting plate is fixed to the second support column, and the second support column is a hollow structure; The first pitch bracket III (24) comprises a second bottom plate and third support columns fixed to the left and right ends of the second bottom plate, a third mounting plate is fixed to the third support column, and the third support column is a hollow structure; The first pitch support assembly (3) is installed at the intersection of the single cross beam (16) and the double longitudinal beams (14).
5. The mounting structure of a large vehicle-mounted antenna according to claim 1, characterized in that: The second pitch support assembly (4) comprises a second pitch support I (25), a second pitch support II (26) and a second pitch support III (27); The second pitch bracket I (25) comprises a second top plate and fourth support columns fixed to the left and right ends of the second top plate, a fourth mounting plate is fixed to the fourth support column, bolt holes are provided on the fourth mounting plate and the second top plate, and the second top plate and the fourth support column are hollow structures; The second pitch bracket II (26) comprises a third base plate and a fifth support column fixed to the front and rear ends of the third base plate, a fifth mounting plate is fixed to the fifth support column, and the fifth support column is a hollow structure; The second pitch bracket III (27) comprises a fourth bottom plate and a sixth support column fixed to the front and rear ends of the fourth bottom plate, a sixth mounting plate is fixed to the sixth support column, and the sixth support column is a hollow structure; The second pitch support assembly (4) is installed at the junction of the single cross beam (16) and the single longitudinal beam (15).
6. The mounting structure of a large vehicle-mounted antenna according to claim 1, characterized in that: The third pitch support assembly (5) comprises a third pitch support I (28), a third pitch support II (29) and a third pitch support III (30); The third pitch bracket I (28) comprises a third top plate and a seventh support column fixed to the left and right ends of the third top plate, a seventh mounting plate and an eighth mounting plate are respectively fixed to the left and right sides of the lower part of the seventh support column, and bolt holes are provided on the seventh mounting plate, the eighth mounting plate and the third top plate; the third top plate is a hollow structure; The third pitch support II (29) comprises a fifth base plate and an eighth support column fixed to the front and rear ends of the fifth base plate, wherein the eighth support column is a "U"-shaped structure; The third pitch support III (30) comprises a sixth base plate and a ninth support column fixed to the front and rear ends of the sixth base plate, wherein the ninth support column is a "U"-shaped structure; The third pitch support assembly (5) is installed at the junction of the single cross beam (16) and the double longitudinal beams (14).
7. The mounting structure of a large vehicle-mounted antenna according to claim 1, characterized in that: The fourth pitch bracket (6) comprises a seventh base plate and a tenth support column fixed to the left and right ends of the seventh base plate, a ninth mounting plate is fixed to the tenth support column, a bolt hole is provided on the ninth mounting plate, and the seventh base plate and the tenth support column are hollow structures; The fourth pitch bracket (6) is installed on the double longitudinal beams (14) and the lower cross beam (9).
8. The mounting structure of a large vehicle-mounted antenna according to claim 1, characterized in that: The fifth pitch bracket (7) comprises a fourth top plate and an eleventh support column fixed to the left and right ends of the fourth top plate, a tenth mounting plate is fixed to the eleventh support column, a bolt hole is provided on the fourth top plate, and the fourth top plate and the eleventh support column are hollow structures; The fifth pitch bracket (7) is installed on the double longitudinal beam (14).
9. The mounting structure of a large vehicle-mounted antenna as claimed in claim 2, characterized in that: A fixing block (13) is installed above the front side of the middle cross beam (12), and a bolt hole is provided on the fixing block (13).
10. The mounting structure of a large vehicle-mounted antenna according to claim 2, characterized in that: A first reinforcing beam (31) is fixedly installed on the upper back side of the single cross beam (16); and a second reinforcing beam (32) and a third reinforcing beam (33) are fixedly installed in parallel on the upper back side of the middle cross beam (12).