Device for double-layer pouring of continuous carbon fiber reinforced aluminum-based composite board

By using double -layer pouring technology and vacuum negative pressure injection methods in the production device of aluminum -based composite plates, the problem of contacting the air to form oxide impurities during the casting process of aluminum liquid is solved. The length of the board is adjusted.

CN119368705AInactive Publication Date: 2025-01-28HONGAN (FUJIAN) MASCH CO LTD
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Patent Information

Application Number
CN202411957328.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-01-28
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the casting process of aluminum-based composite panels, due to the poor viscous and fluidity of the aluminum liquid, it is easy to contact air to form oxide impurities during distribution, resulting in a decrease in overall mass.

Method used

Use double -layer pouring continuous carbon fiber to enhance aluminum -based composite devices to create a negative pressure environment through vacuum pumps to ensure that aluminum liquid is quickly injected into the mold cavity to avoid contact with air; at the same time, the roller frame and deceleration motor drive the centrifugal injection The liquidity and binding of liquid.

Benefits of technology

Effectively avoid contacting the air for a long time in the non -solidified time, reduce the production of oxide impurities, improve the quality and binding of the composite aluminum substrate, and can adjust the length of the composite board according to the needs to reduce the subsequent segmentation operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the field of aluminum-based composite board production equipment, in particular to a double-layer pouring continuous carbon fiber reinforced aluminum-based composite board device which comprises an aluminum-based composite board production device body, the aluminum-based composite board production device body comprises a bottom frame, a roller frame is rotationally connected to the middle in the bottom frame, and through holes are evenly formed in the middle of the roller frame. Toothed rings are fixedly connected to the two sides of the periphery of the roller frame, driving gears are connected to the tops of the toothed rings in a meshed mode, the driving gears are installed at the driving ends of gear motors, the gear motors are installed on the upper portion in the top bin, and fixing plates are fixedly connected to the upper portion and the lower portion in the roller frame. The interior of the mold cavity is also in a negative pressure state, so that rapid injection of molten aluminum is facilitated, and meanwhile, the situation that the molten aluminum makes contact with air for a long time when not solidified, oxide is generated, the molten aluminum is mixed in a composite aluminum substrate during subsequent solidification, and the quality of a finished product is affected can be avoided.
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Description

Technical Field

[0001] The invention relates to the field of aluminum-based composite plate production equipment, and in particular to a device for double-layer casting continuous carbon fiber reinforced aluminum-based composite plates. Background Art

[0002] Carbon fiber reinforced aluminum-based composite materials are aluminum-based composite materials with aluminum or aluminum alloy as the matrix and reinforced with low-density, high-strength, and high-modulus carbon fibers. The fiber arrangement and distribution can be designed in one-dimensional, two-dimensional, or three-dimensional distribution according to the performance characteristics of the component. The performance of carbon fiber reinforced aluminum-based composite materials depends on the type, content, distribution, composition of the matrix aluminum alloy, and preparation method of the fiber. This material has excellent comprehensive properties such as high specific strength, high specific modulus, good thermal conductivity and electrical conductivity, high temperature resistance, wear resistance, and small thermal expansion coefficient. The performance of carbon fiber reinforced aluminum can be obtained by optimizing the content and distribution of the combined fibers according to the design performance requirements. It is an ideal structural material for aerospace technology. However, when the aluminum liquid is cast, due to its relatively viscous and slow flow, part of the aluminum liquid often contacts the air during distribution to form oxide impurities. Later, when it solidifies to form an aluminum-based composite plate, it often causes the overall quality of the aluminum substrate to decrease. Therefore, we propose a device for double-layer casting of continuous carbon fiber reinforced aluminum-based composite plates to solve the above-mentioned problems. Summary of the invention

[0003] The purpose of the present invention is to solve the shortcomings existing in the background technology and to propose a device for double-layer casting continuous carbon fiber reinforced aluminum-based composite panels.

[0004] To achieve the above purpose, the technical solution adopted by the present invention is: a device for double-layer casting continuous carbon fiber reinforced aluminum-based composite panels, including an aluminum-based composite panel production device, the aluminum-based composite panel production device includes a base frame, a roller frame is rotatably connected to the middle part of the base frame, and a uniformly distributed through hole is opened in the middle of the roller frame. Gear rings are fixedly connected to both sides of the outer periphery of the roller frame, and the top of the gear ring is meshed with a driving gear, and the driving gears are installed at the driving end of the reduction motor, and the reduction motor is installed in the upper part of the top bin. The upper and lower parts of the roller frame are fixedly connected, and an upper template is installed at the bottom of the upper fixed plate through multiple hydraulic rods, and a lower template is installed at the top of the fixed plate through multiple hydraulic rods. The lower template is arranged at the lower part of the upper template, and a mold cavity is formed in the middle of one end of the upper template close to the lower template, and a carbon fiber prefabricated mesh layer is arranged between the upper template and the lower template.

[0005] Preferably, the front and rear ends of the carbon fiber prefabricated mesh layer are fixedly connected to side plates, and the side plates are slidably connected between the upper template and the lower template. A push plate is slidably connected to the inner side of the mold cavity, and the front and rear ends of the push plate are fixedly connected to side blocks, and the side blocks are slidably connected between the upper template and the lower template.

[0006] Preferably, a connecting rod is installed in the middle part of the top end of the side block, and a sliding plate is fixedly connected to one end of the connecting rod away from the side block, and the sliding plate is respectively slidably connected to the front and rear sides of the top of the upper template.

[0007] Preferably, a threaded rod passes through the middle of the skateboard, the threaded rod is threadedly connected to the skateboard, one end of the threaded rod is fixedly connected to a servo motor, and the servo motor and the threaded rod are installed on the top of the upper template.

[0008] Preferably, guide frames are installed in the middle of the front and rear sides of the roller frame, and openings are formed on both sides of the adjacent ends of the guide frames.

[0009] Preferably, a pump group is installed on the top of the upper fixed plate, a material guide pipe is installed on the output end of the pump group, the end of the material guide pipe away from the pump group is installed on the top of one side of the threaded rod, an insulated material delivery pipe is installed on the input end of the pump group, and the end of the insulated material delivery pipe away from the pump group is connected to the feed pipe through a rotating joint.

[0010] Preferably, side openings are installed in the middle of the front and rear ends of the base frame, and evenly distributed guide rollers are provided on the side openings and the upper and lower parts of the guide frame. Electric motors are installed on the ends of the guide rollers, and inner sealing gates are installed inside the side openings.

[0011] Preferably, a mounting plate is installed in the lower part of the base frame, a pump body is installed on one side of the top of the mounting plate, a vacuum pump is installed on the other side of the top of the mounting plate, and both the pump body and the vacuum pump are installed with connecting pipes and conduits.

[0012] Preferably, the pump body is connected to a cryogenic gas tank via a connecting pipe, the ends of the conduits all pass through the bottom of the top bin, valve bodies are installed inside the conduits, and the conduits are communicated with the inside of the top bin.

[0013] Preferably, a top bin is installed on the top of the base frame, a feed pipe is installed in the middle of one end of the top bin, and a sealing door is connected to the other end of the top bin through a hinge.

[0014] Compared with the prior art, the present invention has the following beneficial effects: 1. Before casting molten aluminum, people can first close the sealing door and the inner sealing gate of the side port, and then start the vacuum pump. The air inside the top bin can be extracted through the operation of the vacuum pump, so that the inside of the top bin is in a negative pressure state. At this time, the hydraulic rod is started, and the upper template and the lower template are brought close through the operation of the hydraulic rod to complete the template merger and the closing of the side plate. At this time, molten aluminum is injected into the mold cavity through the pump group. At this time, the inside of the mold cavity is also in a negative pressure state, which is convenient for the rapid injection of molten aluminum. At the same time, it can prevent the molten aluminum from being in contact with the air for a long time before solidification, generating oxides, which are mixed in the composite aluminum substrate during subsequent solidification, affecting the quality of the finished product, which is beneficial to practical use.

[0015] 2. Before production, the inner sealing gate inside the side port is opened, and the carbon fiber prefabricated mesh layer is inserted into the inside through the side port on one side. The carbon fiber prefabricated mesh layer can be transported through the side port and the guide roller inside the guide frame. The openings on both sides of the mold cavity can be closed by the side plates on both sides of the carbon fiber prefabricated mesh layer to achieve the blockage of the mold cavity and avoid liquid leakage. At the same time, the position of the carbon fiber prefabricated mesh layer can be adjusted by driving the side plates on both sides by using the guide roller. At the same time, the carbon fiber prefabricated mesh layer can be set up through the side plates, so that the carbon fiber prefabricated mesh layer can be centered inside the mold cavity, so that the aluminum liquid can completely wrap the carbon fiber prefabricated mesh layer, which is beneficial to improve the overall bonding of the composite aluminum substrate after molding.

[0016] 3. Before pouring, people can start the servo motor, which can drive the threaded rod to rotate through the work of the servo motor, and the rotation of the threaded rod can drive the slide plate to move. When the slide plate moves, it will drive the side block and the push plate to move through the connecting rod. The movement of the push plate inside the mold cavity can realize the adjustment of the actual mold cavity size during pouring, so that people can manufacture composite aluminum substrates of different lengths according to actual needs, reduce the subsequent cutting process operation, and facilitate practical use.

[0017] 4. During pouring, people can drive the driving gear to rotate through the reduction motor, and the driving gear can use the gear ring engaged with it to drive the roller frame to rotate. When the roller frame rotates, its internal structure will be driven by the fixed plate to rotate synchronously. When the upper template and the lower template are driven to rotate, the aluminum liquid injected into the mold cavity will be quickly dispersed to the part of the mold cavity away from the injection port by the centrifugal force during rotation, so that the injection speed of the aluminum liquid can be further improved, thereby avoiding the situation that the aluminum liquid is easy to solidify partially first due to its poor viscosity and fluidity, affecting the molding quality of the composite aluminum substrate, and at the same time, it can be conducive to the stable combination of the aluminum liquid and the carbon fiber prefabricated mesh layer inside the mold cavity.

[0018] 5. After the aluminum liquid is injected, low-temperature inert gas can be injected into the top bin through the pump body. The low-temperature gas can accelerate the solidification of the aluminum liquid. After the composite aluminum substrate is formed, the low-temperature gas is extracted and recovered through the pump body. Then people can open the sealing door. At this time, the hydraulic rod is controlled to shrink slightly to separate the upper template from the lower template by a distance, and the servo motor is started. The push plate is driven to move by the servo motor and the threaded rod. The push plate can push the composite aluminum substrate to assist in demoulding the composite aluminum substrate, and push the formed composite aluminum substrate out of the aluminum-based composite plate production device to help people complete the unloading work. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the front three-dimensional structure of a device for double-layer casting of continuous carbon fiber reinforced aluminum-based composite panels of the present invention; Figure 2 It is a schematic diagram of a side-view stereoscopic structure of a device for double-layer casting of continuous carbon fiber reinforced aluminum-based composite panels of the present invention; Figure 3 It is a schematic diagram of the local structure in the top bin of a device for double-layer casting of continuous carbon fiber reinforced aluminum-based composite panels of the present invention; Figure 4 It is a schematic diagram of the partial structure inside the drum frame of a device for double-layer casting of continuous carbon fiber reinforced aluminum-based composite panels of the present invention; Figure 5 It is a schematic diagram of the local structure of a fixed plate of a device for double-layer casting of continuous carbon fiber reinforced aluminum-based composite panels of the present invention; Figure 6 It is a schematic diagram of the local structure in the mold cavity of a device for double-layer casting of continuous carbon fiber reinforced aluminum-based composite panels of the present invention; Figure 7 The present invention is a schematic diagram of the local structure of a push plate of a device for double-layer casting of continuous carbon fiber reinforced aluminum-based composite panels.

[0020] 1. Aluminum-based composite board production device; 101. Base frame; 102. Top bin; 103. Mounting plate; 104. Connecting pipe; 105. Pump body; 106. Conduit; 107. Vacuum pump; 108. Sealing door; 109. Roller frame; 110. Feed pipe; 111. Side port; 112. Guide roller 1; 113. Side block; 114. Guide frame; 115. Push plate; 116. Driving gear; 117. Fixed plate; 118. Upper template; 119. Lower template; 120. Hydraulic rod; 121. Opening; 122. Guide pipe; 123. Pump group; 124. Gear ring; 125. Insulated feed pipe; 126. Servo motor; 127. Threaded rod; 128. Side plate; 129. Cavity; 130. Carbon fiber prefabricated mesh layer; 131. Connecting rod; 132. Slide plate. DETAILED DESCRIPTION

[0021] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art may think of other obvious variations.

[0022] like Figure 1-Figure 7The device of a double-layer casting continuous carbon fiber reinforced aluminum-based composite plate shown in the figure includes an aluminum-based composite plate production device 1, which includes a base frame 101, a roller frame 109 is rotatably connected to the middle of the base frame 101, and a uniformly distributed through hole is opened in the middle of the roller frame 109. The outer periphery of the roller frame 109 is fixedly connected to the two sides with a gear ring 124, and the top of the gear ring 124 is meshed with a driving gear 116. The driving gear 116 is installed at the driving end of the reduction motor, and the reduction motor is installed in the upper part of the top bin 102. The upper and lower parts of the roller frame 109 are fixedly connected to a fixed plate 117, and the upper fixed plate 117 is installed with an upper template 118 at the bottom through a plurality of hydraulic rods 120. The top of the fixed plate 117 is connected by a plurality of hydraulic rods 120. The pressure rod 120 is installed with a lower template 119, and an electric heating plate is arranged inside the upper template 118 and the lower template 119, which is used to preheat the upper template 118 and the lower template 119 before casting. The lower template 119 is arranged at the lower part of the upper template 118, and a mold cavity 129 is formed in the middle of one end where the upper template 118 and the lower template 119 are close to each other. A carbon fiber prefabricated mesh layer 130 is arranged between the upper template 118 and the lower template 119. The carbon fiber prefabricated mesh layer 130 is made through multiple procedures such as cleaning, surface treatment (chemical plating), and drying. A metal coating, such as copper, nickel, etc., is coated on the surface of the carbon fiber through the surface treatment to improve the interface bonding strength between the carbon fiber and the aluminum matrix. The treated carbon fiber prefabricated mesh layer 130 is in a rigid state; Furthermore, in specific implementation, during pouring, people can drive the driving gear 116 to rotate through the reduction motor, and the driving gear 116 can use the gear ring 124 meshing with it to drive the roller frame 109 to rotate. When the roller frame 109 rotates, its internal structure will be driven by the fixed plate 117 to rotate synchronously. When the upper template 118 and the lower template 119 are driven to rotate, the aluminum liquid injected into the mold cavity 129 will be quickly dispersed to the part of the mold cavity 129 away from the injection port by the centrifugal force during rotation, so that the injection speed of the aluminum liquid can be further improved, thereby avoiding the situation that the aluminum liquid is easy to solidify partially first due to its relatively viscous and poor fluidity, affecting the molding quality of the composite aluminum substrate. At the same time, it can be beneficial to the stable combination of the aluminum liquid and the carbon fiber prefabricated mesh layer 130 inside the mold cavity 129, completing the double-layer casting combination.

[0023] Among them, a push plate 115 is slidably connected to the inside of the mold cavity 129, and the front and rear ends of the push plate 115 are fixedly connected to the side blocks 113, and the side blocks 113 are slidably connected between the upper template 118 and the lower template 119. A connecting rod 131 is installed in the middle of the top of the side block 113, and the end of the connecting rod 131 away from the side block 113 is fixedly connected to a slide plate 132, and the slide plate 132 is slidably connected to the front and rear sides of the top of the upper template 118 respectively, and a threaded rod 127 is passed through the middle of the slide plate 132, and the threaded rod 127 is threadedly connected to the slide plate 132, and one end of the threaded rod 127 is fixedly connected to the servo motor 126, and the servo motor 126 and the threaded rod 127 are installed on the top of the upper template 118; Furthermore, in a specific implementation, before pouring, people can start the servo motor 126, and the operation of the servo motor 126 can drive the threaded rod 127 to rotate, and the rotation of the threaded rod 127 can drive the slide plate 132 to move. When the slide plate 132 moves, it will drive the side block 113 and the push plate 115 to move through the connecting rod 131. The movement of the push plate 115 inside the mold cavity 129 can realize the adjustment of the actual mold cavity size during pouring, so that people can manufacture composite aluminum substrates of different lengths according to actual needs, reduce the subsequent cutting process operations, and facilitate practical use.

[0024] A pump group 123 is installed on the top of the upper fixed plate 117, a guide pipe 122 is installed on the output end of the pump group 123, one end of the guide pipe 122 away from the pump group 123 is installed on the top of one side of the threaded rod 127, an insulated feed pipe 125 is installed on the input end of the pump group 123, and one end of the insulated feed pipe 125 away from the pump group 123 is connected to the feed pipe 110 through a rotary joint; Furthermore, in specific implementation, in actual use, people can inject molten aluminum through the feed pipe 110, extract the molten aluminum through the insulated delivery pipe 125 through the pump group 123, and inject the molten aluminum into the mold cavity 129 through the guide pipe 122. The molten aluminum can be bound by the mold cavity 129 so that the molten aluminum is wrapped around the periphery of the carbon fiber prefabricated mesh layer 130. When the molten aluminum is cooled, a carbon fiber reinforced composite aluminum substrate is formed, completing the combination of the molten aluminum and the carbon fiber prefabricated mesh layer 130.

[0025] Among them, guide frames 114 are installed in the middle of the front and rear sides of the roller frame 109, and openings 121 are opened on both sides of the adjacent ends of the guide frames 114. Side openings 111 are installed in the middle of the front and rear ends of the bottom frame 101. Evenly distributed guide rollers 112 are arranged in the upper and lower parts of the side openings 111 and the guide frames 114. Electric motors are installed at the ends of the guide rollers 112. Internal sealing gates are installed inside the side openings 111. The front and rear ends of the carbon fiber prefabricated mesh layer 130 are fixedly connected with side plates 128, and the side plates 128 are slidably connected between the upper template 118 and the lower template 119. Furthermore, in a specific implementation, before production, the inner sealing gate inside the side port 111 is opened, and the carbon fiber prefabricated mesh layer 130 is inserted into the inside through the side port 111 on one side, and the carbon fiber prefabricated mesh layer 130 can be transported through the side port 111 and the guide roller 112 inside the guide frame 114, and the openings on both sides of the mold cavity 129 can be closed by the side plates 128 on both sides of the carbon fiber prefabricated mesh layer 130, so as to seal the mold cavity 129 and prevent liquid leakage. At the same time, the position of the carbon fiber prefabricated mesh layer 130 can be adjusted by driving the side plates 128 on both sides by using the guide roller 112, and the carbon fiber prefabricated mesh layer 130 can be set up by the side plates 128, so that the carbon fiber prefabricated mesh layer 130 can be centrally arranged inside the mold cavity 129, so that the aluminum liquid can completely wrap the carbon fiber prefabricated mesh layer 130, which is beneficial to improving the overall bonding of the composite aluminum substrate after molding.

[0026] Among them, a mounting plate 103 is installed at the lower part of the bottom frame 101, a pump body 105 is installed on one side of the top of the mounting plate 103, a vacuum pump 107 is installed on the other side of the top of the mounting plate 103, the pump body 105 and the vacuum pump 107 are both installed with a connecting pipe 104 and a conduit 106, the pump body 105 is connected to a low-temperature gas tank through the connecting pipe 104, the ends of the conduits 106 all pass through the bottom of the top bin 102, valve bodies are installed inside the conduits 106, and the conduits 106 are connected to the inside of the top bin 102, a top bin 102 is installed on the top of the bottom frame 101, a feed pipe 110 is installed in the middle of one end of the top bin 102, and a sealing door 108 is connected to the other end of the top bin 102 through a hinge; Furthermore, in a specific implementation, before pouring the aluminum liquid, people can first close the sealing door 108 and the inner sealing gate of the side port 111, and then start the vacuum pump 107. The air inside the top bin 102 can be extracted through the operation of the vacuum pump 107, so that the inside of the top bin 102 is in a negative pressure state. At this time, the hydraulic rod 120 is started, and the upper template 118 and the lower template 119 are brought close to each other through the operation of the hydraulic rod 120, so that the templates are merged and the side plate 128 is closed. At this time, aluminum liquid is injected into the mold cavity 129 through the pump group 123. At this time, the inside of the mold cavity 129 is also in a negative pressure state, which is convenient for the rapid injection of aluminum liquid. At the same time, it can prevent the aluminum liquid from being in contact with the air for a long time before it solidifies, thereby generating oxides, which will be mixed in the composite aluminum substrate during subsequent solidification, affecting the quality of the finished product, which is beneficial to practical use.

[0027] Working principle: In actual use, people can inject molten aluminum through the feed pipe 110, use the heat-insulating feed pipe 125 to extract the molten aluminum through the pump group 123, and inject the molten aluminum into the mold cavity 129 through the guide pipe 122. The molten aluminum can be bound by the mold cavity 129 so that the molten aluminum is wrapped around the periphery of the carbon fiber prefabricated mesh layer 130. When the molten aluminum is cooled, a carbon fiber reinforced composite aluminum substrate is formed, and the combination of the molten aluminum and the carbon fiber prefabricated mesh layer 130 is completed. Before casting the molten aluminum, people can first close the sealing door 108 and the inner sealing gate of the side port 111, and then start the vacuum pump 107. The air inside the top bin 102 can be extracted through the operation of the vacuum pump 107, so that the inside of the top bin 102 is in a negative pressure state. At this time, the hydraulic rod 120 is started, and the hydraulic rod The operation of 120 brings the upper template 118 and the lower template 119 closer, completes the template merging, and completes the sealing of the side plate 128. At this time, aluminum liquid is injected into the mold cavity 129 through the pump group 123. At this time, the mold cavity 129 is also in a negative pressure state, which is convenient for the rapid injection of aluminum liquid. At the same time, it can prevent the aluminum liquid from being in contact with the air for a long time before solidification, thereby generating oxides, which are mixed in the composite aluminum substrate during subsequent solidification, affecting the quality of the finished product, and are beneficial to actual use. Before production, the inner sealing gate inside the side port 111 is opened, and the carbon fiber prefabricated mesh layer 130 is inserted into the inside through the side port 111 on one side. The carbon fiber prefabricated mesh layer 130 can be transported through the side port 111 and the guide roller 112 inside the guide frame 114. The side plates 128 on both sides of the mold cavity 129 can close the openings on both sides of the mold cavity 129 to achieve the blocking of the mold cavity 129 and avoid liquid leakage. At the same time, the guide roller 112 can be used to drive the side plates 128 on both sides to adjust the position of the carbon fiber prefabricated mesh layer 130. At the same time, the carbon fiber prefabricated mesh layer 130 can be set up through the side plates 128, so that the carbon fiber prefabricated mesh layer 130 can be centrally arranged inside the mold cavity 129, so that the aluminum liquid can completely wrap the carbon fiber prefabricated mesh layer 130, which is beneficial to improve the overall bonding of the composite aluminum substrate after molding. Before pouring, people can start the servo motor 126, and the work of the servo motor 126 can drive the threaded rod 127 to rotate, and the rotation of the threaded rod 127 can The slide plate 132 is driven to move. When the slide plate 132 moves, the side block 113 and the push plate 115 are driven to move through the connecting rod 131. The movement of the push plate 115 inside the mold cavity 129 can adjust the actual mold cavity size during casting, so that people can manufacture composite aluminum substrates of different lengths according to actual needs, reduce the subsequent cutting process operation, and facilitate practical use. During casting, people can drive the driving gear 116 to rotate through the reduction motor, and the driving gear 116 can use the gear ring 124 engaged with it to drive the roller frame 109 to rotate. When the roller frame 109 rotates, its internal structure will be driven by the fixed plate 117 to rotate synchronously. When the upper template 118 and the lower template 119 are driven to rotate,The aluminum liquid injected into the mold cavity 129 will be quickly dispersed to the part of the mold cavity 129 far away from the injection port by the centrifugal force during rotation, so that the injection speed of the aluminum liquid can be further improved, thereby preventing the aluminum liquid from being easily solidified partially first due to its poor viscosity and fluidity, which affects the molding quality of the composite aluminum substrate. At the same time, it can be beneficial to the stable combination of the aluminum liquid and the carbon fiber prefabricated mesh layer 130 inside the mold cavity 129. After the aluminum liquid is injected, low-temperature inert gas can be injected into the top bin 102 through the pump body 105. The low-temperature gas can accelerate the solidification of the aluminum liquid. After the composite aluminum substrate is formed, the pump body 105 can be used to The low-temperature gas is extracted and recovered, and then people can open the sealing door 108. At this time, by controlling the hydraulic rod 120 to shrink slightly, the upper template 118 and the lower template 119 are separated by a distance, and the servo motor 126 is started. The push plate 115 is driven to move by the servo motor 126 and the threaded rod 127. The push plate 115 can push the composite aluminum substrate to assist in demoulding the composite aluminum substrate, and push the formed composite aluminum substrate out of the aluminum-based composite board production device 1 to help people complete the unloading work. After unloading, the outer periphery of the edge of the aluminum substrate is polished by a grinder to remove burrs, and the side plate 128 is removed at the same time.

[0028] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention. The scope of protection claimed by the present invention is defined by the attached claims and their equivalents.

Claims

1. A device for double-layer casting of continuous carbon fiber reinforced aluminum-based composite panels, comprising an aluminum-based composite panel production device (1), characterized in that: The aluminum-based composite plate production device (1) comprises a base frame (101), a roller frame (109) is rotatably connected to the middle of the base frame (101), the roller frame (109) is provided with evenly distributed through holes in the middle, gear rings (124) are fixedly connected to both sides of the outer periphery of the roller frame (109), the top of the gear ring (124) is meshedly connected to a driving gear (116), the driving gear (116) is installed at the driving end of a reduction motor, the reduction motor is installed at the upper part of the top bin (102), and the upper and lower parts of the roller frame (109) are fixedly connected to the gear rings (124). Both are fixedly connected to a fixing plate (117); an upper template (118) is installed at the bottom of the upper fixing plate (117) via a plurality of hydraulic rods (120); a lower template (119) is installed at the top of the fixing plate (117) via a plurality of hydraulic rods (120); the lower template (119) is arranged at the bottom of the upper template (118); a mold cavity (129) is formed in the middle of one end where the upper template (118) and the lower template (119) are close to each other; and a carbon fiber prefabricated mesh layer (130) is arranged between the upper template (118) and the lower template (119).

2. The device for double-layer casting of continuous carbon fiber reinforced aluminum-based composite panels according to claim 1, characterized in that: The front and rear ends of the carbon fiber prefabricated mesh layer (130) are fixedly connected to side plates (128), and the side plates (128) are slidably connected between an upper mold plate (118) and a lower mold plate (119). A push plate (115) is slidably connected inside the mold cavity (129), and the front and rear ends of the push plate (115) are fixedly connected to side blocks (113), and the side blocks (113) are slidably connected between the upper mold plate (118) and the lower mold plate (119).

3. The device for double-layer casting of continuous carbon fiber reinforced aluminum-based composite panels according to claim 2, characterized in that: A connecting rod (131) is installed at the middle of the top of each side block (113), and a sliding plate (132) is fixedly connected to one end of each connecting rod (131) away from the side block (113). The sliding plate (132) is slidably connected to the front and rear sides of the top of the upper template (118), respectively.

4. The device for double-layer casting of continuous carbon fiber reinforced aluminum-based composite panels according to claim 3, characterized in that: A threaded rod (127) passes through the middle of the slide plate (132), the threaded rod (127) is threadedly connected to the slide plate (132), one end of the threaded rod (127) is fixedly connected to a servo motor (126), and the servo motor (126) and the threaded rod (127) are installed on the top of the upper template (118).

5. The device for double-layer casting of continuous carbon fiber reinforced aluminum-based composite panels according to claim 1, characterized in that: Guide frames (114) are installed in the middle of the front and rear sides of the roller frame (109), and openings (121) are provided on both sides of the adjacent ends of the guide frame (114).

6. The device for double-layer casting of continuous carbon fiber reinforced aluminum-based composite panels according to claim 1, characterized in that: A pump group (123) is installed on the top of the upper fixed plate (117); a material guide pipe (122) is installed on the output end of the pump group (123); one end of the material guide pipe (122) away from the pump group (123) is installed on the top of one side of the threaded rod (127); an insulation material delivery pipe (125) is installed on the input end of the pump group (123); one end of the insulation material delivery pipe (125) away from the pump group (123) is connected to the feed pipe (110) via a rotary joint.

7. The device for double-layer casting of continuous carbon fiber reinforced aluminum-based composite panels according to claim 5, characterized in that: The middle parts of the front and rear ends of the base frame (101) are both provided with side openings (111), the upper and lower parts of the side openings (111) and the guide frame (114) are both provided with evenly distributed guide rollers (112), the ends of the guide rollers (112) are both provided with electric motors, and the insides of the side openings (111) are both provided with inner sealing gates.

8. The device for double-layer casting of continuous carbon fiber reinforced aluminum-based composite panels according to claim 1, characterized in that: A mounting plate (103) is installed at the lower inner portion of the base frame (101); a pump body (105) is installed on one side of the top of the mounting plate (103); a vacuum pump (107) is installed on the other side of the top of the mounting plate (103); and both the pump body (105) and the vacuum pump (107) are installed with a connecting pipe (104) and a conduit (106).

9. The device for double-layer casting of continuous carbon fiber reinforced aluminum-based composite panels according to claim 8, characterized in that: The pump body (105) is connected to a cryogenic gas tank via a connecting pipe (104); ends of the conduits (106) penetrate the bottom of the top bin (102); valve bodies are installed inside the conduits (106); and the conduits (106) are in communication with the inside of the top bin (102).

10. The device for double-layer casting of continuous carbon fiber reinforced aluminum-based composite panels according to claim 1, characterized in that: A top bin (102) is installed on the top of the bottom frame (101), a feed pipe (110) is installed in the middle of one end of the top bin (102), and a sealing door (108) is connected to the other end of the top bin (102) via a hinge.

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