A smart assembly and disassembly device for disc-lock scaffold uprights and its installation and dismantling method
By combining guide rods and various automatic telescopic clamps, intelligent assembly and disassembly of disc-lock scaffolding uprights are achieved, solving the problems of safety risks and large manual operations in existing technologies, and improving the efficiency of upright installation and dismantling.
Patent Information
- Application Number
- CN202411337707.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-25
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2044-09-25
AI Technical Summary
In the existing technology, the hoisting equipment for the uprights of disc-lock scaffolding poses safety risks and requires a large amount of manual operation, making it difficult to achieve automated installation and dismantling of the uprights.
The intelligent disassembly and assembly equipment consists of guide rods, fixed automatic telescopic clamps, lifting automatic telescopic clamps, and rotating lifting automatic telescopic clamps. Through the coordinated work of these clamps, the automatic lifting, rotation, and clamping of the poles are achieved, thus completing the intelligent disassembly and assembly of the poles.
It enables intelligent installation and dismantling of poles, reduces labor costs, avoids the risk of falling from heights, improves transportation and erection efficiency, and reduces the number of workers and workload.
Smart Images

Figure CN119373298B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of construction engineering technology, and in particular to an intelligent assembly and disassembly device for disc-lock scaffold uprights and its installation and dismantling method. Background Technology
[0002] Disc-lock scaffolding is widely used in construction operations. It consists of uprights, horizontal bars, and couplings. During erection, as the height increases, the vertical transport of the uprights becomes challenging. Currently, hoisting equipment is typically used to lift multiple uprights simultaneously. However, this method has the drawback that if the hoisting equipment is not securely fastened to the uprights or if manual traction is inadequate, the uprights can easily fall from a height, posing a significant safety risk. Furthermore, the erection of disc-lock scaffolding requires workers to operate at heights, which also presents certain safety risks. Therefore, automating the installation of uprights is a crucial technical problem that needs to be solved in this field. Summary of the Invention
[0003] The purpose of this invention is to provide an intelligent assembly and disassembly device and method for disc-lock scaffold uprights, in order to solve the problem of how to achieve the assembly and disassembly of disc-lock scaffold uprights while reducing labor costs, reducing the workload of workers, avoiding the dangers of working at heights, and avoiding the safety risks caused by hoisting equipment to lift the uprights.
[0004] To solve the above-mentioned technical problems, the present invention provides a smart disassembly and assembly device for disc-lock scaffold uprights, comprising:
[0005] The guide rod is a straight rod body, and a first guide groove smaller than its length is provided on the guide rod along its length direction;
[0006] A fixed automatic telescopic clamp is fixedly mounted on the guide rod at the lower end of the first guide rail groove, and is used for automatic telescopic extension, clamping and releasing of the upright;
[0007] The lifting automatic telescopic clamp automatically lifts and lowers within the first guide rail groove of the guide rod. The lifting automatic telescopic clamp and the fixed automatic telescopic clamp are located on the same side of the guide rod and are used for automatic lifting, telescopic, clamping and releasing of the upright.
[0008] A rotary lifting automatic telescopic clamp is located at the upper end of the first guide rail groove and is automatically rotatably connected to the guide rod around the guide rod. It is used for automatic rotation, lifting, telescopication, clamping and releasing of the upright.
[0009] An infrared sensor is installed on the rotary lifting automatic telescopic clamp or at the upper end of the guide rod to detect whether the guide rod and the rotary lifting automatic telescopic clamp on it have climbed to the top of the erected disc-lock scaffolding.
[0010] The lifting obstacle detector is installed at the upper and lower ends of the fixed automatic telescopic clamp, and at the upper and lower ends of the lifting automatic telescopic clamp.
[0011] Furthermore, the intelligent disassembly and assembly equipment for disc-lock scaffold uprights provided by the present invention includes a fixed automatic telescopic clamp comprising a fixed block, an electric telescopic rod, a clamping control box, a clamping rod, and a pipe clamp connected in sequence. The fixed block is vertically fixed on the guide rod, the axis of the pipe clamp is parallel to the guide rod, the electric telescopic rod controls the extension and retraction of the pipe clamp relative to the guide rod, and the clamping control box controls the clamping or releasing of the pipe clamp through the clamping rod.
[0012] Furthermore, the intelligent disassembly and assembly device for disc-lock scaffold uprights provided by the present invention includes a lifting automatic telescopic clamp comprising a lifting mechanism and a second automatic telescopic clamp connected thereto. The lifting mechanism includes toothed rails on both sides of the width direction arranged along the length direction of the first guide rail groove, two drive motors and their drive gears located in the first guide rail groove, the two drive gears being meshed and connected, and the two drive gears being meshed and connected to the toothed rails on the corresponding sides respectively. The second automatic telescopic clamp is located outside the guide rod. The second automatic telescopic clamp has the same structure as the fixed automatic telescopic clamp. At least one of the drive gears of the lifting mechanism is connected to the fixing block of the second automatic telescopic clamp through a connector. The lifting mechanism drives the second automatic telescopic clamp connected thereto to move automatically up and down within the first guide rail groove.
[0013] Furthermore, the intelligent disassembly and assembly device for disc-lock scaffold uprights provided by the present invention includes a rotating cylinder automatically rotatably connected to the guide rod and a lifting automatic telescopic clamp connected thereto. The rotating cylinder has a second guide rail groove along its length direction. The lifting mechanism of the lifting automatic telescopic clamp is disposed in the second guide rail groove of the rotating cylinder. The fixed automatic telescopic clamp of the lifting automatic telescopic clamp is located on the outside of the rotating cylinder and connected to the lifting mechanism in the second guide rail groove. The toothed rails of the lifting mechanism of the rotating lifting automatic telescopic clamp are disposed on both sides of the width direction within the second guide rail groove along its length direction. The rotating cylinder drives the lifting automatic telescopic clamp to rotate automatically around the circumference of the guide rod, and the lifting automatic telescopic clamp of the rotating lifting automatic telescopic clamp moves up and down automatically within the second guide rail groove.
[0014] Furthermore, in the disc-lock type scaffolding upright intelligent disassembly and assembly device provided by the present invention, the pipe clamp is composed of two pieces, and each pipe clamp is provided with a gasket.
[0015] Furthermore, in the disc-lock type scaffolding upright intelligent disassembly and assembly equipment provided by the present invention, the guide rod is a round rod, and maintenance doors are provided on the guide rod corresponding to the back of the pipe clamp and the rotating cylinder.
[0016] To address the aforementioned technical problems, this invention also provides an intelligent installation method for disc-lock scaffold uprights, employing the aforementioned intelligent disassembly and assembly equipment for disc-lock scaffold uprights, comprising:
[0017] Step 301: The rotary lifting automatic telescopic clamp rotates relative to the guide rod so that it is angled with the fixed automatic telescopic clamp;
[0018] Step 302: Clamp the pole to be installed onto the rotary lifting automatic telescopic clamp.
[0019] Step 303: Clamp the fixed automatic telescopic clamp onto the installed upright of the already erected disc-lock scaffold, so that the guide rod is constrained by the fixed automatic telescopic clamp onto the already erected disc-lock scaffold.
[0020] Step 304: The fixed automatic telescopic clamp is clamped onto the installed upright of the already erected disc-lock scaffold, so that the guide rod is constrained on the already erected disc-lock scaffold by the fixed automatic telescopic clamp. The lifting automatic telescopic clamp is released on the installed upright of the erected disc-lock scaffold, and the lifting automatic telescopic clamp slides automatically upward along the first guide rail groove on the guide rod.
[0021] Step 305: The fixed automatic telescopic clamp is released from the installed uprights of the erected disc-lock scaffold, and the lifting automatic telescopic clamp is clamped onto the installed uprights of the erected disc-lock scaffold, so that the guide rod is constrained on the erected disc-lock scaffold by the lifting automatic telescopic clamp, and the lifting automatic telescopic clamp lifts the guide rod and the fixed automatic telescopic clamp and the rotating lifting automatic telescopic clamp on it upward.
[0022] Step 306: Repeat steps 304 to 305. During the upward sliding of the lifting automatic telescopic clamp along the first guide rail groove and the upward lifting of the fixed automatic telescopic clamp, when the lifting obstacle detector at the upper end of the fixed automatic telescopic clamp or the lifting automatic telescopic clamp detects the disc or horizontal bar of the installed upright of the already erected disc-lock scaffold, the fixed automatic telescopic clamp or the lifting automatic telescopic clamp automatically extends and retracts to avoid the disc or horizontal bar of the installed upright of the already erected disc-lock scaffold climbing upwards. When the infrared sensor detects that the guide rod and the rotating lifting automatic telescopic clamp on it have climbed to the top of the already erected disc-lock scaffold, the rotating lifting automatic telescopic clamp drives the upright to be installed held by it to rotate to the side of the fixed automatic telescopic clamp and automatically extend and retract to align with the top upright of the already erected disc-lock scaffold, pressing down and installing the upright to be installed onto the top upright of the already erected disc-lock scaffold.
[0023] Furthermore, the intelligent installation method for disc-lock scaffolding uprights provided by the present invention also includes:
[0024] Step 307: The rotary lifting automatic telescopic clamp releases the upright pole it carries, which is in the installed state, and automatically retracts and rotates at an angle so that the rotary lifting automatic telescopic clamp and the fixed automatic telescopic clamp are angularly distributed.
[0025] Step 308: The fixed automatic telescopic clamp is released from the installed uprights of the erected disc-lock scaffold, and the lifting automatic telescopic clamp is clamped onto the installed uprights of the erected disc-lock scaffold, so that the guide rod is constrained to the erected disc-lock scaffold by the lifting automatic telescopic clamp, and the lifting automatic telescopic clamp pushes the guide rod and the fixed automatic telescopic clamp and the rotating lifting automatic telescopic clamp on it downwards.
[0026] Step 309: The fixed automatic telescopic clamp is clamped onto the installed upright of the already erected disc-lock scaffold, so that the guide rod is constrained on the already erected disc-lock scaffold by the fixed automatic telescopic clamp. The lifting automatic telescopic clamp is released on the installed upright of the erected disc-lock scaffold, and the lifting automatic telescopic clamp slides automatically downward along the first guide rail groove on the guide rod.
[0027] Step 310: Repeat steps 308 to 309 until the guide rod descends to the bottom of the erected disc-lock scaffold. During the downward sliding of the lifting automatic telescopic clamp along the first guide rail groove, and during the downward climbing of the fixed automatic telescopic clamp, when the lifting obstacle detector at the lower end of the fixed automatic telescopic clamp or the lifting automatic telescopic clamp detects the disc of the installed upright or the installed horizontal bar of the erected disc-lock scaffold, the fixed automatic telescopic clamp or the lifting automatic telescopic clamp automatically extends and retracts to avoid the disc of the installed upright or the installed horizontal bar of the erected disc-lock scaffold climbing downward.
[0028] To address the aforementioned technical problems, this invention provides another intelligent dismantling method for disc-lock scaffold uprights, comprising:
[0029] Step 401: The rotary lifting automatic telescopic clamp rotates relative to the guide rod so that it is angled with the fixed automatic telescopic clamp;
[0030] Step 402: Clamp the fixed automatic telescopic clamp onto the installed upright of the already erected disc-lock scaffold, so that the guide rod is constrained by the fixed automatic telescopic clamp onto the already erected disc-lock scaffold.
[0031] Step 403: The fixed automatic telescopic clamp is clamped onto the installed upright of the already erected disc-lock scaffold, so that the guide rod is constrained on the already erected disc-lock scaffold by the fixed automatic telescopic clamp. The lifting automatic telescopic clamp is released on the installed upright of the erected disc-lock scaffold, and the lifting automatic telescopic clamp slides automatically upward along the first guide rail groove on the guide rod.
[0032] Step 404: The fixed automatic telescopic clamp is released from the installed uprights of the erected disc-lock scaffold, and the lifting automatic telescopic clamp is clamped onto the installed uprights of the erected disc-lock scaffold, so that the guide rod is constrained to the erected disc-lock scaffold by the lifting automatic telescopic clamp. The lifting automatic telescopic clamp lifts the guide rod and the fixed automatic telescopic clamp and the rotating lifting automatic telescopic clamp on it upward.
[0033] Step 405: Repeat steps 403 to 404. During the upward sliding of the lifting automatic telescopic clamp along the first guide rail groove, and during the upward lifting of the fixed automatic telescopic clamp, when the obstacle detector at the upper end of the fixed or lifting automatic telescopic clamp detects the installed uprights or installed crossbars of the erected disc-lock scaffold, the fixed or lifting automatic telescopic clamp automatically extends or retracts to avoid the installed uprights or installed crossbars of the erected disc-lock scaffold climbing upwards; when the infrared sensor detects... When the guide rod and its rotating lifting automatic telescopic clamp have climbed to the top of the erected disc-lock scaffold, the rotating lifting automatic telescopic clamp rotates to the side where the fixed automatic telescopic clamp is located and automatically telescopically aligns and clamps the upright of the erected disc-lock scaffold to be dismantled. The rotating lifting automatic telescopic clamp lifts upward along the second guide rail groove to separate and dismantle the clamped upright from the erected disc-lock scaffold. The rotating lifting automatic telescopic clamp rotates the clamped upright so that the rotating lifting automatic telescopic clamp carrying the upright is angled to the fixed automatic telescopic clamp.
[0034] Step 406: The fixed automatic telescopic clamp is released from the installed uprights of the erected disc-lock scaffold, and the lifting automatic telescopic clamp is clamped onto the installed uprights of the erected disc-lock scaffold, so that the guide rod is constrained by the lifting automatic telescopic clamp on the erected disc-lock scaffold. The lifting automatic telescopic clamp pushes the guide rod and the fixed automatic telescopic clamp on it and the rotating lifting automatic telescopic clamp carrying the upright down.
[0035] Step 407: The fixed automatic telescopic clamp is clamped onto the installed upright of the already erected disc-lock scaffold, so that the guide rod is constrained on the already erected disc-lock scaffold by the fixed automatic telescopic clamp. The lifting automatic telescopic clamp is released on the installed upright of the erected disc-lock scaffold, and the lifting automatic telescopic clamp slides automatically downward along the first guide rail groove on the guide rod.
[0036] Step 408: Repeat steps 406 to 407 until the guide rod descends to the bottom of the erected disc-lock scaffold. During the downward sliding of the lifting automatic telescopic clamp along the first guide rail groove and the downward climbing of the fixed automatic telescopic clamp, when the lifting obstacle detector at the lower end of the fixed automatic telescopic clamp or the lifting automatic telescopic clamp detects the disc of the installed upright or the installed horizontal bar of the erected disc-lock scaffold, the fixed automatic telescopic clamp or the lifting automatic telescopic clamp automatically extends and retracts to avoid the disc of the installed upright or the installed horizontal bar of the erected disc-lock scaffold climbing downward.
[0037] Step 409: The rotary lifting automatic telescopic clamp releases the upright it carries and removes the upright from the rotary lifting automatic telescopic clamp.
[0038] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0039] This invention provides an intelligent dismantling and assembly device for disc-lock scaffold uprights, along with its installation and dismantling methods. The intelligent dismantling and assembly device comprises a guide rod and its attached fixed automatic telescopic clamps, lifting automatic telescopic clamps, and rotating lifting automatic telescopic clamps. It features a simple structure and low cost. Using the lifting automatic telescopic clamps as the climbing power source, the fixed and lifting automatic telescopic clamps alternately clamp onto the installed uprights of the erected disc-lock scaffold. The lifting automatic telescopic clamps slide up and down along the guide rod, driving the guide rod and its attached fixed and rotating automatic telescopic clamps to lift upwards or climb downwards, thereby achieving automated lifting and lowering of the intelligent dismantling and assembly device on the erected disc-lock scaffold. When the rotating lifting automatic telescopic clamps climb to the top of the erected disc-lock scaffold, they rotate and align with the fixed automatic telescopic clamps. On the same side, the pole to be installed is aligned with the installed pole, and the pole is lowered onto the installed pole using the rotating lifting automatic telescopic clamp, thus achieving intelligent and automated installation of the pole. When the rotating lifting automatic telescopic clamp rises to the top of the erected disc-lock scaffold, it is aligned with the same side of the fixed automatic telescopic clamp and clamped onto the top installed pole. Then, the rotating lifting automatic telescopic clamp with the installed pole is rotated again to avoid obstruction during descent. Then, the fixed automatic telescopic clamp and the lifting automatic telescopic clamp alternately clamp onto the installed pole of the erected disc-lock scaffold, transporting the rotating lifting automatic telescopic clamp with the installed pole down to the bottom of the erected disc-lock scaffold, thus achieving intelligent and automated dismantling of the pole. Compared to existing technologies, this method replaces the traditional hoisting and transporting of uprights, avoiding the safety risks associated with falling uprights from heights. During the upward transport and installation of uprights, the equipment simply assembles the uprights to be installed onto the rotating, lifting, and automatically telescopic clamps of the intelligent assembly and disassembly device for disc-lock scaffolding uprights, and then clamps them onto the already installed uprights of the erected disc-lock scaffolding using fixed automatic telescopic clamps. The vertical transport and installation of the uprights are automated, reducing the number of workers and workload required during installation, achieving intelligent installation of uprights, and improving the efficiency of upright transportation and erection. During the dismantling process, the intelligent assembly and disassembly device automatically climbs to the top of the erected disc-lock scaffolding, clamps the uprights to be dismantled at the top, rotates the device, and then automatically transports the uprights it carries downwards, achieving intelligent dismantling of the uprights. This improves the efficiency of dismantling and transporting the uprights, reduces the number of workers and workload during dismantling, and lowers labor costs. Attached Figure Description
[0040] Figures 1 to 2 This is a three-dimensional structural diagram of the intelligent disassembly and assembly equipment for disc-lock scaffold uprights;
[0041] Figure 3 These are enlarged views of the nodes of fixed automatic telescopic clamps and lifting automatic telescopic clamps;
[0042] Figure 4 This is an enlarged view of the nodes of a rotary lifting automatic telescopic clamp;
[0043] Figure 5 This is a top view schematic diagram of the intelligent disassembly and assembly equipment for disc-lock scaffold uprights;
[0044] Figure 6 This is a top view of the fixed automatic telescopic clamp in its extended state.
[0045] Figure 7 This is a top view of the fixed automatic telescopic clamp in its extended and released states.
[0046] Figure 8 This is a top view of the fixed automatic telescopic clamp in its retracted and released state.
[0047] Figure 9 This is a cross-sectional view of the lifting automatic telescopic clamp within the first guide rail groove.
[0048] Figure 10 This is a side view of the lifting automatic telescopic clamp.
[0049] Figure 11 This is a schematic diagram of the intelligent disassembly and assembly equipment for disc-lock scaffold uprights clamping the uprights to be installed;
[0050] Figures 12 to 17 This is a schematic diagram of the elevation structure of the intelligent dismantling and assembly equipment for disc-lock scaffolding uprights climbing on an already erected disc-lock scaffolding.
[0051] Figures 18 to 19 This is a schematic diagram illustrating the process by which the intelligent dismantling and assembly equipment for disc-lock scaffold uprights assembles the uprights to be installed onto the facade of the already erected disc-lock scaffold.
[0052] Figures 20 to 21 This is a schematic diagram of the process by which the intelligent dismantling and assembly equipment for disc-lock scaffold uprights assembles the uprights to be installed onto the top of the already erected disc-lock scaffold.
[0053] As shown in the figure:
[0054] 100. Intelligent assembly and disassembly equipment for disc-lock scaffold uprights;
[0055] 110. Fixed automatic telescopic clamp; 111. Fixing block; 112. Electric telescopic rod; 113. Clamping control box; 114. Clamping rod; 115. Pipe clamp; 116. Gasket; 117. Battery.
[0056] 120. Lifting automatic telescopic clamp; 121. Lifting mechanism; 122. Gear rail; 123. Drive motor; 124. Drive gear; 125. Connector.
[0057] 130. Rotary lifting automatic telescopic clamp; 131. Rotary cylinder; 132. Second guide rail groove;
[0058] 140. Guide rod; 141. First guide rail groove;
[0059] 150. Infrared sensor;
[0060] 160. Rising and falling obstacle detector;
[0061] 200. Disc-lock scaffolding; 210. Uprights; 220. Horizontal bars. Detailed Implementation
[0062] The present invention will now be described in detail with reference to the accompanying drawings. The advantages and features of the present invention will become clearer from the following description. It should be noted that the drawings are all in a very simplified form and use non-precise proportions, and are only used to facilitate and clarify the illustration of the embodiments of the present invention.
[0063] Please refer to Figures 1 to 10 This invention provides a disc-lock type scaffolding upright intelligent disassembly and assembly device 100, including a fixed automatic telescopic clamp 110, a lifting automatic telescopic clamp 120 and a rotating lifting automatic telescopic clamp 130, a guide rod 140, an infrared sensor 150 and a lifting obstacle detector 160.
[0064] Please refer to Figures 1 to 4 The guide rod 140 is a straight rod body, and a first guide groove 141, shorter than its length, is provided on the guide rod 140 along its length direction. The guide rod 140 can be a round rod, a square rod, etc.
[0065] Please refer to Figures 1 to 3 , Figures 6 to 8A fixed automatic telescopic clamp 110 is fixedly mounted on the guide rod 140 at the lower end of the first guide rail groove 141, and is used for automatic extension, clamping, and release of the upright. The structure of the fixed automatic telescopic clamp 110 includes, but is not limited to, a fixed block 111, an electric telescopic rod 112, a clamping control box 113, a clamping rod 114, and a pipe clamp 115 connected in sequence. The fixed block 111 is vertically fixed on the guide rod 140, and the axis of the pipe clamp 115 is parallel to the guide rod 140. The electric telescopic rod 112 controls the extension and retraction of the pipe clamp 115 relative to the guide rod 140, and the clamping control box 113 controls the clamping or releasing of the pipe clamp 115 through the clamping rod 114. The electric telescopic rod 112 and the clamping control box 113 can share a common main controller or be independent controllers, and can be powered by batteries. The batteries can be located inside the fixed block 111. When they are independent controllers, they share control commands, which refer to extension, clamping, and releasing commands. The clamping control box 113 controls the pipe clamp 115 via the clamping rod 114. The clamping and releasing mechanism is not limited to the parallel unfolding and retracting horizontal clamping and releasing method shown in the figure; it can also be a hinged method to control the clamping or releasing of the two pipe clamps 115. To detect whether the pipe clamp 115 is clamping the upright, a pressure sensor can be installed inside the pipe clamp 115 and connected to the controller of the clamping controller 113. When pressure is detected, it indicates that the pipe clamp 115 is in a clamped state; when no pressure is detected, it indicates that the pipe clamp 115 is in a released state.
[0066] Please refer to Figures 1 to 3 , Figures 6 to 10The lifting automatic telescopic clamp 120 automatically rises and falls within the first guide rail groove 141 of the guide rod 140. The lifting automatic telescopic clamp 120 and the fixed automatic telescopic clamp 110 are located on the same side of the guide rod 140 and are used for automatic lifting, telescopic, clamping, and releasing of the upright. The structure of the lifting automatic telescopic clamp 120 includes, but is not limited to, a lifting mechanism 121 and its connected second automatic telescopic clamp, wherein the second automatic telescopic clamp has the same structure as the fixed automatic telescopic clamp 110. That is, the lifting automatic telescopic clamp 120 consists of a lifting mechanism 121 and a fixed automatic telescopic clamp 110. The lifting mechanism 121 includes toothed rails 122 arranged on both sides of the width direction along the length direction of the first guide rail groove 141, two drive motors 123 located in the first guide rail groove 141 and their connected drive gears 124. The two drive gears 124 are meshed and connected, and each of the two drive gears 124 is respectively meshed with the toothed rails 122 on the corresponding side. The second automatic telescopic clamp is located outside the guide rod 140. At least one of the drive gears 124 of the lifting mechanism 121 is connected to the fixing block 111 of the second automatic telescopic clamp through a connector 125. The lifting mechanism 121 drives the connected second automatic telescopic clamp to move automatically up and down within the first guide rail groove 141. The drive motors 123 can be powered by a battery 117, in which case the drive motors 123 are DC motors.
[0067] Please refer to this carefully. Figures 9 to 10 , Figures 13 to 14 The lifting principle of the 120 automatic telescopic clamp is as follows:
[0068] When the fixed automatic telescopic clamp 110 clamps the installed upright 210 of the erected disc-lock scaffold 200 and the lifting automatic telescopic clamp 120 releases the installed upright 210 of the erected disc-lock scaffold 200, the two drive motors 123 are powered by the battery 117 and rotate in opposite directions. The two drive gears 124 rotate in opposite directions and move up and down along the toothed rails 122 on both sides of the first guide rail groove 141 of the guide rod 140, thereby causing the lifting automatic telescopic clamp 120 to climb up and down along the first guide rail groove 141. That is, the guide rod 140 and the fixed automatic telescopic clamp 110 and the rotating lifting automatic telescopic clamp 130 on it remain stationary, while the lifting automatic telescopic clamp 120 moves up and down relative to the guide rod 140.
[0069] When the fixed automatic telescopic clamp 110 releases the installed upright 210 of the erected disc-lock scaffold 200 and the lifting automatic telescopic clamp 120 clamps the installed upright 210 of the erected disc-lock scaffold 200, the two drive motors 123 are powered by the battery 117 and rotate in opposite directions. The guide rod 140 moves up and down relative to the lifting automatic telescopic clamp 120 through the toothed rails 122 on both sides of the first guide rail groove 141. Thus, the lifting automatic telescopic clamp 120 controls the overall lifting and lowering of the guide rod 140 and the fixed automatic telescopic clamp 110 and the rotating lifting automatic telescopic clamp 130; that is, the lifting automatic telescopic clamp 120 is stationary, and the guide rod 140 moves up and down relative to the lifting automatic telescopic clamp 120. The lifting mechanism 121 has two drive motors 123 connected to a controller. The controller can be a main controller or two independent controllers. The controller of the lifting mechanism and the clamping control box 113 of the fixed automatic telescopic clamp 110 and the controller of the electric telescopic rod 112 can be a main controller or multiple separate controllers. When multiple separate controllers are used, each controller communicates with each other to share control commands. The control commands include lifting, telescopic, clamping and releasing commands.
[0070] Please refer to Figures 1 to 2 , Figures 17 to 18A rotary lifting automatic telescopic clamp 130 is located at the upper end of the first guide rail groove 141 and is automatically rotatably connected to the guide rod 140 around the guide rod 140. It is used for automatic rotation, lifting, telescopication, clamping, and releasing of the upright. The structure of the rotary lifting automatic telescopic clamp 130 includes, but is not limited to, a rotary cylinder 131 automatically rotatably connected to the guide rod 140 and a connected lifting automatic telescopic clamp 120. That is, the rotary lifting automatic telescopic clamp 130 consists of a rotary cylinder 131 and a lifting automatic telescopic clamp 120. The rotary cylinder 131 has a second guide rail groove 132 along its length. The lifting mechanism 121 of the lifting automatic telescopic clamp 120 is located within the second guide rail groove 132 of the rotary cylinder 131. The lifting automatic telescopic clamp 120's fixed... The fixed-type automatic telescopic clamp 110 is located outside the rotating cylinder 131 and connected to the lifting mechanism 121 in the second guide rail groove 132. The toothed rails 122 of the lifting mechanism 121 of the rotary lifting automatic telescopic clamp 130 are arranged on both sides of the width direction within the second guide rail groove 132 along its length direction. The rotating cylinder 131 drives the lifting automatic telescopic clamp 120 to rotate automatically around the guide rod 140 in the circumferential direction. The lifting automatic telescopic clamp 120 of the rotary lifting automatic telescopic clamp 130 moves up and down automatically within the second guide rail groove 132. The structure of the automatic rotation function of the rotating cylinder 131 and the guide rod 140 is a well-known technology in the art, such as the automatic rotation function of an intelligent surveillance camera. In order to detect the rotation angle of the rotary lifting automatic telescopic clamp 130, an angle sensor can be installed on the rotating cylinder 131, and the angle sensor is connected to the controller of the rotary lifting automatic telescopic clamp 130. The controller of the rotary lifting automatic telescopic clamp 130 can be an independent controller or a master controller that is connected to the controller of the lifting automatic telescopic clamp 120. When there are multiple separate controllers, the controllers communicate with each other to share control commands. The control commands include rotation, lifting, telescopic, clamping and releasing commands.
[0071] Please refer to Figure 1 and Figure 17An infrared sensor 150 is mounted on the rotary lifting automatic telescopic clamp 130 or at the upper end of the guide rod 140. The figure illustrates a scenario where the infrared sensor 150 is mounted on the rotating cylinder 131 on the opposite side of the rotary lifting automatic telescopic clamp 130. It is used to detect whether the guide rod 140 and the rotary lifting automatic telescopic clamp 130 have climbed to the top of the erected disc-lock scaffolding. The detection principle is as follows: When the guide rod 140 and the rotary lifting automatic telescopic clamp 130 climb, the infrared sensor 150 is aligned with the vertical axis of the installed uprights 210 of the erected disc-lock scaffolding. When the signal emitted by the infrared sensor 150 is blocked by the installed uprights 210 and returns, it is determined that the top has not been reached. When there is no return value from the infrared sensor 150's emitted signal, it indicates that there are no installed uprights 210 in the detection area, and it is determined that the top has been reached.
[0072] Please refer to Figure 10 An obstacle detection detector 160 is installed at the upper and lower ends of the fixed automatic telescopic clamp 110 and the upper and lower ends of the lifting automatic telescopic clamp 120. The obstacle detection detector 160 can be a distance sensor. When the obstacle detection detector 160 detects that the distance between itself and the disk or crossbar of the installed upright 210 is within a predetermined distance range, it determines that an obstacle exists; if the distance is not within the predetermined distance range, it determines that no obstacle exists. The obstacle detection detector 160 feeds back the detected value to the controllers of the fixed automatic telescopic clamp 110 and the lifting automatic telescopic clamp 120, and the corresponding controllers issue automatic telescopic commands to realize the automatic telescopic function. Specifically, when an obstacle exists, it automatically retracts; when there is no obstacle, it automatically extends back to its initial state. The initial state is the extended state that can clamp onto the upright. Alternatively, the obstacle detection detector 160 can be a proximity switch. In this case, when the proximity switch collides with the disk or crossbar, it determines that an obstacle exists; when it does not collide with the disk or crossbar, it determines that no obstacle exists. At this time, in order to ensure that the fixed automatic telescopic clamp 110 and the lifting automatic telescopic clamp 120 can automatically extend and retract, and to avoid the clamps from being stuck due to collision, the lifting automatic telescopic clamp 120 can slide up and down a small distance or the guide rod can be raised and lowered a small distance as a whole, so as to provide sufficient extension and retraction space for the automatic extension and retraction of the two.
[0073] Please refer to Figures 5 to 8 To improve the clamping effect on the uprights and prevent slippage, the disc-lock type scaffolding upright intelligent assembly and disassembly device 100 provided in this embodiment of the invention has two pipe clamps 115, each with a gasket 116 inside. The gasket 116 can be a rubber sheet to increase the friction between the pipe clamp 115 and the upright, and the gasket 116 ensures that the pipe clamp 115 is reliably clamped onto the upright.
[0074] Please refer to Figures 1 to 8 The intelligent disassembly and assembly device 100 for disc-lock scaffold uprights provided in this embodiment of the invention includes guide rods 140, including but not limited to round rods. Maintenance doors (not shown) are provided on the guide rods 140 corresponding to the back of the pipe clamps 115 and on the rotating cylinder 131. These maintenance doors are used for maintaining components such as batteries of each clamp. The maintenance door of the lifting automatic telescopic clamp 120 can be located on the guide rod 140 on the opposite side of the upper or lower end of the first guide rail groove 141. Similarly, the maintenance door of the rotating lifting automatic telescopic clamp 130 can be located on the rotating cylinder 131 on the opposite side of the upper or lower end of the second guide rail groove 132.
[0075] Please refer to Figures 11 to 21 This invention also provides an intelligent installation method for disc-lock scaffolding uprights, using the aforementioned intelligent disassembly and assembly / disassembly device 100 for disc-lock scaffolding uprights, which may include the following steps:
[0076] Step 301: The rotary lifting automatic telescopic clamp 130 rotates relative to the guide rod 140 so that it forms an angle with the fixed automatic telescopic clamp 110, as shown below. Figure 11 As shown in the figure. The included angle can be 180 degrees or other angles, as long as it avoids the already erected disc-lock scaffolding. The figure illustrates the case where the rotating lifting automatic telescopic clamp 130 and the fixed automatic telescopic clamp 110 are distributed at a 180-degree angle. This 180-degree angle distribution can also be set as the initial state.
[0077] Step 302: Clamp the upright 210 to be installed onto the rotary lifting automatic telescopic clamp 130. Specifically, the upright 210 is clamped by the pipe clamp 115 of the rotary lifting automatic telescopic clamp 130, as shown below. Figure 11 As shown.
[0078] Step 303: Clamp the fixed automatic telescopic clamp 110 onto the installed uprights of the erected disc-lock scaffolding, so that the guide rod 140 is constrained by the fixed automatic telescopic clamp 110 onto the erected disc-lock scaffolding, as shown. Figure 12 As shown. The order of steps 302 and 303 can be interchanged.
[0079] Step 304: The fixed automatic telescopic clamp 110 clamps onto the installed uprights 210 of the erected disc-lock scaffold 200, thus constraining the guide rod 140 to the erected disc-lock scaffold 200. The lifting automatic telescopic clamp 120 releases from the installed uprights 210 of the erected disc-lock scaffold and automatically slides upward along the first guide rail groove 141 on the guide rod 140. Figure 13 As shown.
[0080] Step 305: The fixed automatic telescopic clamp 110 releases from the installed uprights 210 of the erected disc-lock scaffold 200, and the lifting automatic telescopic clamp 120 clamps onto the installed uprights 210 of the erected disc-lock scaffold 200, so that the guide rod 140 is constrained to the erected disc-lock scaffold 200 by the lifting automatic telescopic clamp 120. The lifting automatic telescopic clamp 120 lifts the guide rod 140 and the fixed automatic telescopic clamp 110 and the rotating lifting automatic telescopic clamp 130 upwards, as... Figure 14 As shown.
[0081] Step 306: Repeat steps 304 to 305. During the upward sliding of the lifting automatic telescopic clamp 120 along the first guide rail groove 141 and the upward lifting of the fixed automatic telescopic clamp 110, when the lifting obstacle detector 160 at the upper end of the fixed automatic telescopic clamp 110 or the lifting automatic telescopic clamp 120 detects the disc or horizontal bar of the installed upright 210 of the already erected disc-lock scaffold 200, the fixed automatic telescopic clamp 110 or the lifting automatic telescopic clamp 120 automatically extends or retracts to avoid obstructing the already erected disc-lock scaffold 200. The installed upright 210 or installed crossbar 220 of the 00 rises upwards; when the infrared sensor 150 detects that the guide rod 140 and its rotating lifting automatic telescopic clamp 130 have risen to the top of the erected disc-lock scaffold 200, the rotating lifting automatic telescopic clamp 130 drives the upright to be installed held by it to rotate to the side of the fixed automatic telescopic clamp 110 and automatically telescopically aligns with the top upright of the erected disc-lock scaffold 200, pressing down and installing the upright to be installed onto the top upright of the erected disc-lock scaffold 200, such as... Figures 16 to 19 As shown.
[0082] Steps 301 to 306 involve the automatic installation process of a single upright to be installed by the intelligent dismantling and assembly equipment 100 for the disc-lock scaffold uprights.
[0083] To achieve automatic installation of the next upright to be installed, the intelligent installation method for disc-lock scaffold uprights provided in this embodiment of the invention may further include:
[0084] Step 307: The rotary lifting automatic telescopic clamp 130 releases the upright pole it carries, which is in the installed state, and automatically retracts and rotates at an angle so that the rotary lifting automatic telescopic clamp 130 and the fixed automatic telescopic clamp 110 are angularly distributed.
[0085] In step 308, the fixed automatic telescopic clamp 110 is released from the installed uprights 210 of the disc-lock scaffolding, and the lifting automatic telescopic clamp 120 clamps onto the installed uprights 210 of the disc-lock scaffolding 200, so that the guide rod 140 is constrained by the lifting automatic telescopic clamp 120 to the disc-lock scaffolding 200. The lifting automatic telescopic clamp 120 pushes the guide rod 140 and the fixed automatic telescopic clamp 110 and the rotating lifting automatic telescopic clamp 130 downward.
[0086] Step 309: The fixed automatic telescopic clamp 110 clamps onto the installed upright 210 of the erected disc-lock scaffold 200, so that the guide rod 140 is constrained on the erected disc-lock scaffold 200 by the fixed automatic telescopic clamp 110. The lifting automatic telescopic clamp 120 is released from the installed upright 210 of the erected disc-lock scaffold and automatically slides down along the first guide rail groove 141 on the guide rod 140.
[0087] Step 310: Repeat steps 308 to 309 until the guide rod 140 descends to the bottom of the erected disc-lock scaffold 200. During the downward sliding of the lifting automatic telescopic clamp 120 along the first guide rail groove 141 and the downward climbing of the fixed automatic telescopic clamp 110, when the lifting obstacle detector 160 at the lower end of the fixed automatic telescopic clamp 110 or the lifting automatic telescopic clamp 120 detects the disc of the installed upright 210 or the installed horizontal bar 220 of the erected disc-lock scaffold 200, the fixed automatic telescopic clamp 110 or the lifting automatic telescopic clamp 120 automatically extends and retracts to avoid the disc of the installed upright 210 or the installed horizontal bar 220 of the erected disc-lock scaffold 200 from climbing downwards.
[0088] Steps 308 to 310 are the no-load return process of the intelligent dismantling and assembly equipment 100 for disc-lock scaffold uprights.
[0089] By repeating steps 301 to 310, the intelligent dismantling and assembly equipment 100 for disc-lock scaffold uprights can achieve automated and intelligent installation of the uprights of disc-lock scaffolds.
[0090] This invention also provides a method for intelligent dismantling of disc-lock scaffolding uprights, which may include the following steps:
[0091] Step 401: The rotary lifting automatic telescopic clamp 130 is rotated relative to the guide rod 140 so that it is angled with the fixed automatic telescopic clamp 110.
[0092] Step 402: The fixed automatic telescopic clamp 110 is clamped onto the installed upright 210 of the already erected disc-lock scaffold 200, so that the guide rod 140 is constrained by the fixed automatic telescopic clamp 110 onto the already erected disc-lock scaffold 200.
[0093] In step 403, the fixed automatic telescopic clamp 110 clamps onto the installed upright 210 of the already erected disc-lock scaffold 200, so that the guide rod 140 is constrained on the already erected disc-lock scaffold 200 by the fixed automatic telescopic clamp 110. The lifting automatic telescopic clamp 120 is released from the installed upright 210 of the erected disc-lock scaffold, and the lifting automatic telescopic clamp 120 automatically slides upward along the first guide rail groove 141 on the guide rod 140.
[0094] In step 404, the fixed automatic telescopic clamp 110 is released from the installed uprights 210 of the disc-lock scaffolding, and the lifting automatic telescopic clamp 120 clamps onto the installed uprights 210 of the disc-lock scaffolding 200, so that the guide rod 140 is constrained by the lifting automatic telescopic clamp 120 on the disc-lock scaffolding 200. The lifting automatic telescopic clamp 120 lifts the guide rod 140 and the fixed automatic telescopic clamp 110 and the rotating lifting automatic telescopic clamp 130 upward.
[0095] Step 405: Repeat steps 403 to 404. During the upward sliding of the lifting automatic telescopic clamp 120 along the first guide rail groove 141 and the upward lifting of the fixed automatic telescopic clamp 110, when the obstacle detector 160 at the upper end of the fixed automatic telescopic clamp 110 or the lifting automatic telescopic clamp 120 detects the disc of the installed upright 210 or the installed horizontal bar 220 of the erected disc-lock scaffold 200, the fixed automatic telescopic clamp 110 or the lifting automatic telescopic clamp 120 automatically extends or retracts to avoid the disc of the installed upright 210 or the installed horizontal bar 220 of the erected disc-lock scaffold 200 from climbing upwards; when the infrared sensor... When 150 detects that the guide rod 140 and its rotating lifting automatic telescopic clamp 130 have climbed to the top of the erected disc-lock scaffold 200, the rotating lifting automatic telescopic clamp 130 rotates to the side where the fixed automatic telescopic clamp 110 is located and automatically telescopically aligns and clamps the upright to be dismantled on the erected disc-lock scaffold 200. The rotating lifting automatic telescopic clamp 130 lifts upward along the second guide rail groove 132 to separate and dismantle the clamped upright from the erected disc-lock scaffold 200. The rotating lifting automatic telescopic clamp 130 rotates the clamped upright so that the rotating lifting automatic telescopic clamp 130 carrying the upright is angularly distributed with the fixed automatic telescopic clamp 110.
[0096] Steps 401 to 405 describe the climbing process of the disc-lock scaffold upright intelligent dismantling and assembly equipment 100 and the clamping process of the upright to be dismantled.
[0097] In step 406, the fixed automatic telescopic clamp 110 is released from the installed uprights 210 of the disc-lock scaffolding, and the lifting automatic telescopic clamp 120 clamps onto the installed uprights 210 of the disc-lock scaffolding 200, so that the guide rod 140 is constrained by the lifting automatic telescopic clamp 120 on the disc-lock scaffolding 200. The lifting automatic telescopic clamp 120 pushes the guide rod 140, the fixed automatic telescopic clamp 110 on it, and the rotating lifting automatic telescopic clamp 130 carrying the uprights downward.
[0098] In step 407, the fixed automatic telescopic clamp 110 clamps onto the installed upright 210 of the already erected disc-lock scaffold 200, so that the guide rod 140 is constrained on the already erected disc-lock scaffold 200 by the fixed automatic telescopic clamp 110. The lifting automatic telescopic clamp 120 is released from the installed upright 210 of the erected disc-lock scaffold, and the lifting automatic telescopic clamp 120 automatically slides down along the first guide rail groove 141 on the guide rod 140.
[0099] Step 408: Repeat steps 406 to 407 until the guide rod 140 descends to the bottom of the erected disc-lock scaffold 200. During the downward sliding of the lifting automatic telescopic clamp 120 along the first guide rail groove 141 and the downward climbing of the fixed automatic telescopic clamp 110, when the lifting obstacle detector 160 at the lower end of the fixed automatic telescopic clamp 110 or the lifting automatic telescopic clamp 120 detects the disc of the installed upright 210 or the installed horizontal bar 220 of the erected disc-lock scaffold 200, the fixed automatic telescopic clamp 110 or the lifting automatic telescopic clamp 120 automatically extends and retracts to avoid the disc of the installed upright 210 or the installed horizontal bar 220 of the erected disc-lock scaffold 200 from climbing downwards.
[0100] Step 409: The rotary lifting automatic telescopic clamp 130 releases the upright it carries and removes the upright from the rotary lifting automatic telescopic clamp 130.
[0101] Steps 406 to 409 involve the process of the intelligent disassembly and assembly equipment 100 for disc-lock scaffolding uprights returning for transport with the clamped uprights.
[0102] The removal of the poles is the reverse process of installation.
[0103] The present invention provides an intelligent assembly and disassembly device 100 for disc-lock scaffold uprights and an installation and disassembly method. The intelligent assembly and disassembly device consists of a guide rod 140 and a fixed automatic telescopic clamp 110, a lifting automatic telescopic clamp 120, and a rotating lifting automatic telescopic clamp 130. It has the advantages of simple structure and low cost. Using the lifting automatic telescopic clamp 120 as the climbing power, the device connects the fixed automatic telescopic clamp 110 and the lifting automatic telescopic clamp 120 to the installed disc-lock scaffold 200. Alternating clamping engagements are made on the uprights 210. The lifting automatic telescopic clamp 120 slides up and down along the guide rod 140, driving the guide rod 140 and its fixed automatic telescopic clamp 110 and rotating lifting automatic telescopic clamp 130 to lift upwards or climb downwards, thereby achieving automated lifting of the disc-lock scaffold upright intelligent assembly and disassembly device 100 on the erected disc-lock scaffold 200. When the rotating lifting automatic telescopic clamp 130 climbs to the top of the erected disc-lock scaffold 200, it rotates and aligns with the fixed automatic telescopic clamp 110. On the same side of the retractable clamp 110, the pole to be installed is aligned with the installed pole 210, and the pole to be installed is lowered onto the installed pole 210 by the descent operation of the rotary lifting automatic telescopic clamp 130, realizing the intelligent and automated installation of the pole to be installed; when the rotary lifting automatic telescopic clamp 130 climbs to the top of the erected disc-lock scaffold 200, it is aligned with the same side of the fixed automatic telescopic clamp 110 by rotation and clamps the top installed pole 210, and then the clamped pole is... The rotary lifting automatic telescopic clamp 130, which has already installed the upright 210, rotates again to descend and avoid obstacles. Then, through the alternating clamping of the fixed automatic telescopic clamp 110 and the lifting automatic telescopic clamp 120 on the installed upright 210 of the already erected disc-lock scaffolding 200, the rotary lifting automatic telescopic clamp 130, which clamps the installed upright 210, is transported downward to the bottom of the already erected disc-lock scaffolding 200, thereby realizing the intelligent and automated dismantling of the upright.Compared with existing technologies, this method replaces the method of hoisting and transporting uprights with hoisting equipment, avoiding the safety risk of uprights falling from heights. During the upward transportation and installation of the uprights, it is only necessary to assemble the uprights to be installed onto the rotating lifting automatic telescopic clamps 130 of the intelligent assembly and disassembly equipment 100 for disc-lock scaffolding uprights, and clamp them onto the installed uprights 210 of the already erected disc-lock scaffolding 200 using the fixed automatic telescopic clamps 110. The vertical transportation and installation of the uprights can be completed automatically, reducing the installation process. The intelligent installation of uprights has been achieved, reducing the number of workers and workload, and improving the efficiency of upright transportation and erection. During the dismantling of the uprights, the intelligent dismantling and assembly equipment 100 automatically climbs to the top of the erected disc-lock scaffold 200, clamps the uprights to be dismantled at the top, rotates the angle, and then automatically transports the uprights to be dismantled downwards, achieving intelligent dismantling of the uprights. This improves the efficiency of dismantling and transportation of the uprights, reduces the number of workers and workload in the dismantling process, and lowers labor costs.
[0104] The intelligent assembly and disassembly equipment 100 for disc-lock scaffold uprights and the installation and dismantling method provided in this embodiment of the invention can realize the automated and intelligent installation and dismantling of the uprights of disc-lock scaffold 200, reduce the risk of manual installation, and achieve the purpose of cost reduction and efficiency improvement.
[0105] This invention is not limited to the specific embodiments described above. Obviously, the embodiments described above are only a part of the embodiments of this invention, not all of them. All other embodiments obtained by those skilled in the art based on the described embodiments of this invention are within the scope of protection of this invention. Those skilled in the art can make other modifications and variations to this invention. Therefore, if these modifications and variations of this invention fall within the scope of the claims of this invention, then this invention also intends to include these modifications and variations.
Claims
1. A disc buckle type scaffold stand pole intelligent disassembly and assembly equipment, characterized in that, The utility model relates to a kind of automatic telescopic clamps for disc-type scaffold, including: Guiding rod, for straight linear rod body, first guide rail slot is arranged on the guiding rod along its length direction and less than its length; Fixed automatic telescopic clamp, the lower end of the first guide rail slot is fixedly arranged on the guiding rod, for automatically telescopic, clamping and loosening vertical rod, the fixed automatic telescopic clamp includes fixed block, electric telescopic rod, clamping control box, clamping rod and pipe clamp connected in sequence, the fixed block is vertically fixedly arranged on the guiding rod, the axis of the pipe clamp is parallel to the guiding rod, the electric telescopic rod controls pipe clamp relative to guiding rod telescopic, the clamping control box is clamped or loosened by clamping rod control pipe clamp; Lifting automatic telescopic clamp, automatically lift in the first guide rail slot of the guiding rod, the lifting automatic telescopic clamp is located with fixed automatic telescopic clamp in the same side of the guiding rod, for automatically lifting, telescopic, clamping and loosening vertical rod, the lifting automatic telescopic clamp includes lifting mechanism and its connected second automatic telescopic clamp, the lifting mechanism includes the rack rail of width direction both sides arranged in the first guide rail slot along its length direction, two drive motors and its drive gears located in the first guide rail slot, two the drive gears are meshed connection and two the drive gears are respectively with the rack rail of corresponding side meshed connection, the second automatic telescopic clamp is located in the outside of the guiding rod, the second automatic telescopic clamp is same with the structure of the fixed automatic telescopic clamp, at least one the drive gear of the lifting mechanism is connected with the fixed block of the second automatic telescopic clamp by connector, the lifting mechanism drives its connected second automatic telescopic clamp and automatically lift in first guide rail slot movement; Rotary lifting automatic telescopic clamp, the upper end of the first guide rail slot is automatically rotated and connected on the guiding rod around the guiding rod, for automatically rotating, lifting, telescopic, clamping and loosening vertical rod, the rotary lifting automatic telescopic clamp includes rotary cylinder and its connected lifting automatic telescopic clamp, which is automatically rotated and connected on the guiding rod, the rotary cylinder is provided with second guide rail slot along its length direction, the lifting mechanism of the lifting automatic telescopic clamp is arranged in the second guide rail slot of rotary cylinder, the fixed automatic telescopic clamp of the lifting automatic telescopic clamp is located in the outside of rotary cylinder and is connected with the lifting mechanism in second guide rail slot, the rack rail of the lifting mechanism of the rotary lifting automatic telescopic clamp is arranged in the width direction both sides in second guide rail slot along its length direction, the rotary cylinder drives the lifting automatic telescopic clamp and automatically rotates around the circumferential direction of guiding rod, the lifting automatic telescopic clamp of the rotary lifting automatic telescopic clamp automatically lifts in second guide rail slot movement; Infrared sensor, set in the rotary lifting automatic telescopic clamp or the upper end of guiding rod, for detecting whether the guiding rod and its rotary lifting automatic telescopic clamp on the top of the disc-type scaffold that has been set up climb; Lifting obstacle detector, set in the upper and lower ends of the fixed automatic telescopic clamp, and set in the upper and lower ends of the lifting automatic telescopic clamp.
2. The disc buckle type scaffold stand pole intelligent disassembling and assembling equipment according to claim 1, characterized in that, The pipe clamp is two pieces, and each pipe clamp is provided with a gasket.
3. The disc buckle type scaffold stand pole intelligent disassembling and assembling equipment according to claim 1, characterized in that, The guide rod is a round rod, and a maintenance door is arranged on the guide rod corresponding to the back of the pipe clamp and the rotating cylinder.
4. A disc buckle type scaffold stand pole intelligent installation method, characterized in that, The disc buckle type scaffold stand rod intelligent disassembling and assembling equipment of any one of claims 1-3 comprises: Step 301, rotating the rotating lifting type automatic telescopic clamp relative to the guide rod to make it be distributed at an angle with the fixed type automatic telescopic clamp; Step 302, clamping the stand rod to be installed on the rotating lifting type automatic telescopic clamp; Step 303, clamping the fixed type automatic telescopic clamp on the installed stand rod of the erected disc buckle type scaffold, and making the guide rod be constrained on the erected disc buckle type scaffold by the fixed type automatic telescopic clamp; Step 304, clamping the fixed type automatic telescopic clamp on the installed stand rod of the erected disc buckle type scaffold, and making the guide rod be constrained on the erected disc buckle type scaffold by the fixed type automatic telescopic clamp, releasing the lifting type automatic telescopic clamp on the installed stand rod of the erected disc buckle type scaffold, and making the lifting type automatic telescopic clamp slide automatically upward on the guide rod along the first guide rail groove; Step 305, releasing the fixed type automatic telescopic clamp on the installed stand rod of the erected disc buckle type scaffold, clamping the lifting type automatic telescopic clamp on the installed stand rod of the erected disc buckle type scaffold, making the guide rod be constrained on the erected disc buckle type scaffold by the lifting type automatic telescopic clamp, and lifting the guide rod, the fixed type automatic telescopic clamp and the rotating lifting type automatic telescopic clamp on the guide rod by the lifting type automatic telescopic clamp; Step 306, cyclically executing steps 304 to 305, in the process of sliding the lifting type automatic telescopic clamp upward along the first guide rail groove, and in the process of lifting the fixed type automatic telescopic clamp upward, when the lifting obstacle detector at the upper end of the fixed type automatic telescopic clamp or the lifting type automatic telescopic clamp detects the disc of the installed stand rod or the installed cross rod of the erected disc buckle type scaffold, the fixed type automatic telescopic clamp or the lifting type automatic telescopic clamp is automatically telescopic to avoid the disc of the installed stand rod or the installed cross rod of the erected disc buckle type scaffold, and when the infrared sensor detects that the guide rod and the rotating lifting type automatic telescopic clamp thereon have climbed to the top of the erected disc buckle type scaffold, the rotating lifting type automatic telescopic clamp rotates the stand rod to be installed held thereby to the side of the fixed type automatic telescopic clamp, and the stand rod to be installed held thereby is automatically telescopic to be aligned on the top stand rod of the erected disc buckle type scaffold, and is pressed downward to be installed on the top stand rod of the erected disc buckle type scaffold.
5. The disc buckle type scaffold stand pole intelligent installation method according to claim 4, characterized in that, Further comprising: Step 307, releasing the rotating lifting type automatic telescopic clamp, and automatically retracting and rotating an angle, so that the rotating lifting type automatic telescopic clamp is distributed at an angle with the fixed type automatic telescopic clamp; Step 308, releasing the fixed type automatic telescopic clamp on the installed stand rod of the erected disc buckle type scaffold, clamping the lifting type automatic telescopic clamp on the installed stand rod of the erected disc buckle type scaffold, making the guide rod be constrained on the erected disc buckle type scaffold by the lifting type automatic telescopic clamp, and making the guide rod, the fixed type automatic telescopic clamp and the rotating lifting type automatic telescopic clamp thereon climb downward by the lifting type automatic telescopic clamp; Step 309, the fixed automatic telescopic clamp is clamped on the installed upright of the erected disc-type scaffold, the guide rod is constrained on the erected disc-type scaffold by the fixed automatic telescopic clamp, the lifting automatic telescopic clamp is loosened on the installed upright of the erected disc-type scaffold, and the lifting automatic telescopic clamp is automatically slid downward along the first guide rail groove on the guide rod; Step 310, steps 308 to 309 are circularly executed until the guide rod is lowered to the bottom of the erected disc-type scaffold; during the sliding of the lifting automatic telescopic clamp downward along the first guide rail groove and the downward climbing of the fixed automatic telescopic clamp, when the lifting obstacle detector at the lower end of the fixed automatic telescopic clamp or the lifting automatic telescopic clamp detects the disc of the installed upright or the installed cross bar of the erected disc-type scaffold, the fixed automatic telescopic clamp or the lifting automatic telescopic clamp is automatically telescoped to avoid the disc of the installed upright or the installed cross bar of the erected disc-type scaffold.
6. A disc buckle type scaffold stand pole intelligent dismantling method, characterized in that, The disc-type scaffold upright intelligent disassembling and assembling equipment according to any one of claims 1 to 3 comprises: Step 401, rotating the lifting automatic telescopic clamp relative to the guide rod to be distributed at an angle with the fixed automatic telescopic clamp; Step 402, the fixed automatic telescopic clamp is clamped on the installed upright of the erected disc-type scaffold, and the guide rod is constrained on the erected disc-type scaffold by the fixed automatic telescopic clamp; Step 403, the fixed automatic telescopic clamp is clamped on the installed upright of the erected disc-type scaffold, and the guide rod is constrained on the erected disc-type scaffold by the fixed automatic telescopic clamp, the lifting automatic telescopic clamp is loosened on the installed upright of the erected disc-type scaffold, and the lifting automatic telescopic clamp is automatically slid upward along the first guide rail groove on the guide rod; Step 404, the fixed automatic telescopic clamp is loosened on the installed upright of the erected disc-type scaffold, the lifting automatic telescopic clamp is clamped on the installed upright of the erected disc-type scaffold, the guide rod is constrained on the erected disc-type scaffold by the lifting automatic telescopic clamp, and the lifting automatic telescopic clamp lifts the guide rod, the fixed automatic telescopic clamp and the rotating lifting automatic telescopic clamp upward. Step 405, the steps 403 to 404 are executed in a cycle, in the process of the lifting type automatic telescopic clamp sliding upward along the first guide rail groove, and the process of the fixed type automatic telescopic clamp lifting upward, when the lifting obstacle detector at the upper end of the fixed type automatic telescopic clamp or the lifting type automatic telescopic clamp detects that the disc of the installed upright of the erected disc-type scaffold or the installed cross bar, the fixed type automatic telescopic clamp or the lifting type automatic telescopic clamp automatically telescopes to avoid the upward climbing of the disc of the installed upright of the erected disc-type scaffold or the installed cross bar; when the infrared sensor detects that the guide rod and the rotating lifting type automatic telescopic clamp thereon have climbed to the top of the erected disc-type scaffold, the rotating lifting type automatic telescopic clamp rotates to the side of the fixed type automatic telescopic clamp to automatically telescope and clamp the to-be-removed upright of the erected disc-type scaffold, the rotating lifting type automatic telescopic clamp separates and removes the to-be-removed upright clamped thereby from the erected disc-type scaffold by lifting the to-be-removed upright upward along the second guide rail groove, and the rotating lifting type automatic telescopic clamp rotates the upright to make the rotating lifting type automatic telescopic clamp carrying the upright and the fixed type automatic telescopic clamp be distributed at an angle; Step 406, the fixed type automatic telescopic clamp is loosened on the installed upright of the erected disc-type scaffold, the lifting type automatic telescopic clamp clamps the installed upright of the erected disc-type scaffold, the guide rod is constrained on the erected disc-type scaffold by the lifting type automatic telescopic clamp, and the guide rod, the fixed type automatic telescopic clamp thereon and the rotating lifting type automatic telescopic clamp carrying the upright are lowered by the lifting type automatic telescopic clamp; Step 407, the fixed type automatic telescopic clamp clamps the installed upright of the erected disc-type scaffold, the guide rod is constrained on the erected disc-type scaffold by the fixed type automatic telescopic clamp, the lifting type automatic telescopic clamp is loosened on the installed upright of the erected disc-type scaffold, and the lifting type automatic telescopic clamp is automatically lowered along the first guide rail groove on the guide rod; Step 408, the steps 406 to 407 are executed in a cycle until the guide rod is lowered to the bottom of the erected disc-type scaffold; in the process of the lifting type automatic telescopic clamp sliding downward along the first guide rail groove, and the process of the fixed type automatic telescopic clamp climbing downward, when the lifting obstacle detector at the lower end of the fixed type automatic telescopic clamp or the lifting type automatic telescopic clamp detects the disc of the installed upright of the erected disc-type scaffold or the installed cross bar, the fixed type automatic telescopic clamp or the lifting type automatic telescopic clamp is automatically telescoped to avoid the downward climbing of the disc of the installed upright of the erected disc-type scaffold or the installed cross bar; Step 409, the rotating lifting type automatic telescopic clamp loosens the upright carried thereby, and the upright is taken out from the rotating lifting type automatic telescopic clamp.
Citation Information
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